XZ180 XZ180 HORIZONTAL DIRECTIONAL DRILL SPARE PARTS CATALOGUE
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1 XZ180 HORIZONTAL DIRECTIONAL DRILL SPARE PARTS CATALOGUE
2 Contens Preface XZ180 XZ180 Horizontal Directional Drill 1 1 Anchor 3 2 Manipulative Desk 7 3 Electrical System Left Control Panel Right Control Panel Assistant Panel Relay Panel 15 4 Fuel Tank 17 5 Hydraulic System Hydraulic System Hydraulic Tank 53 6 Engine System Engine System Throttle Controller Air Filter System Muffler System Radiator Assembly 63 7 The Handing Device Assembly Of Drilling Rod The Handing Device Assembly Of Drilling Rod Drilling Rid Prop Up Front Pipe Loader Shuttle Assembly 69 8 Engine Hood&Covers 71 9 Ritation Drive Mud Systerm Clamp Drill Frame Track Group Track Group Crawler Idler Roller 101 I
3 13.4 Lower Roller Grease Cylinder Assembly Main Frame II
4 XZ180 XZ180 XZ180( ) XZ III
5 Foreword Thanks for your trust and recognition of XCMG brand and applying XCMG XZ180 horizontal directional drill. This catalog covers the structure and assembling relationships of XZ180 horizontal directional drill spare parts to ensure the better repair and maintenance of XZ180 horizontal directional drill from the spare parts engineer and the user. This catalog should be used together with Product Operation Instruction. Please perform the operation and maintenance in strict accordance with this catalog to ensure that the horizontal directional drill is always in the best working condition. In order to make it easier for users to retrieve spare parts, this catalog includes the smallest repairable parts disassembled from the large structural parts and overall procurement parts of XZ180 horizontal directional drill, and also includes detail list corresponding to the shown parts attached with the exploded view. Since XZ180 ( ) and other items have no disassemblies, and therefore no analysis and description is provided. In addition, this catalog excludes information of mud systerm, engine etc., so please refer to catalog of mud system, engine etc. for relevant information. This catalog and other attached technical documents are part of XZ180 horizontal directional drill, and thus please properly keep them with the horizontal directional drill during the service lift as the necessary basis of your use of this horizontal directional drill during. We will reserve the right for revising Spare Parts Catalog due to the continuous improvement of technology, and we will not give you further notice if any change occurs, and thanks for your understanding. XUZHOU XUGONG FOUNDATION CONSTRUCTION MACHINERY CO.,LTD. Add NO.36,Tuolanshan Road, Xuzhou City,Jiangsu Province,China Tel /2012 First Edition Foreword IV
6 XZ180 XZ180 Horizontal Directional Drill 1 XZ180
7 XZ180 XZ180 Horizontal Directional Drill No. Part Number Part Name Q'ty Remark Anchor Manipulative Desk Electirc System Fuel Tank Hydraulic System Engine System The Handing Device Assembly Of Drilling Engine Hood&Covers Ritation Drive Mud Systerm Clamp Drill Frame Track Group 1 XZ180 2
8 Anchor 3
9 Anchor No. Part Number Part Name Q'ty Remark Elevator Frame M20 Nut 1 GB/T M Bolt 1 GB/T Handle M20 30 Bolt 2 GB/T Circumvolve Frame Washer 6 GB/T Washer 6 GB/T M10 35 Bolt 4 GB/T M10 20 Bolt 2 GB/T Tray Axes Bearing Baffle Axes M8 40 Bolt 4 GB/T Washer 4 GB/T Washer 4 GB/T Dowel Circlewise Plate Drill Pipe M Bolt 1 GB/T M12 Nut 1 GB/T Dustproof Cover Drive Cover Axes Hatch Pin M12 30 Bolt 8 GB/T Washer 10 GB/T Bearing 2 GB/T297 4
10 Anchor 5
11 Anchor No. Part Number Part Name Q'ty Remark M8 1 Oil Cup 1 JB/T M72 2 Nut 1 GB/T Washer 1 GB/T Flange Tray M12 50 Bolt 4 GB/T Washer 4 GB/T Support Frame Support Frame M Bolt 4 GB/T M16 Nut 4 GB/T Washer 4 GB/T Washer 4 GB/T M12 35 Bolt 2 GB/T Press Boart Axes Press Boart M10 Nut 3 GB/T M Bolt 2 GB/T Board 2 6
12 Manipulative Desk 7
13 Manipulative Desk No. Part Number Part Name Q'ty Remark Seat Mount Right Operating M8 30 Bolt 12 GB/T Washer Spring 12 GB/T Washer 12 GB/T M8 Nut 12 GB/T FG02C-00 Seat Left Operating Box Pin Bushing M12 35 Bolt 2 GB/T Washer Spring 2 GB/T Washer Pin Mounting M8 30 Bolt 8 GB/T Washer 8 GB/T Joy Stick Joy Stick MS782 Lock M6 20 Bolt Washer Spring 12 GB/T Washer 12 GB/T Panel Panel Pipe Clamp M6 50 Bolt 4 GB/T5783 8
14 Left Control Panel 9
15 Left Control Panel No. Part Number Part Name Q'ty Remark Switch 6 JK Switch 4 JK Switch 1 JK
16 Right Control Panel 11
17 Right Control Panel No. Part Number Part Name Q'ty Remark Pressure Gauge 2 YIN-40/20Z Pressure Gauge 1 YIN-10/20Z Light 6 8SQZ Sign Plate 3 8SQZ Start Switch 1 LA39(B)-11/G Flameout Switch 1 LA39(B)-11/K 12
18 Assistant Panel 13
19 Assistant Panel No. Part Number Part Name Q'ty Remark Speed Time Watch 1 GS Voltage Watch 1 DY Water Gauge 1 SW Fuel Gauge 1 RY Pressure Gauge Key Switch 1 JK Power Supply Switch 1 6EK
20 Relay Panel 15
21 Relay Panel No. Part Number Part Name Q'ty Remark M5 15 Bolt 8 GB/T Contact 1 MZJ-50A Relay 2 4RD Fuse Box 1 8JD Fuse Box 2 BX Gasket 8 GB/T Nut 8 GB/T Relay Panel 1 16
22 Fuel Tank 17
23 Fuel Tank No. Part Number Part Name Q'ty Remark Tank Latex Pillow M16 Bolt 2 GB/T Plug Latex Pillow Filter M8 25 Bolt 8 GB/T Washer 12 GB/T Cover Latex Pillow Oilinput Hose Oiloutput Hose M Bolt 2 JB/T Washer 4 JB/T
24 Hydraulic System
25 Hydraulic System No. Part Number Part Name Q'ty Remark Gear Pump Angle Joint Pressuremeasuringjoint Hose Assembly Hose Assembly Pressuremeasuringjoint Combined Valve Block Angle Joint Hose Assembly Hose Assembly Hose Assembly 1 20
26 Hydraulic System
27 Hydraulic System No. Part Number Part Name Q'ty Remark Hose Assembly Reversing Valve Valve Block Hose Assembly Moter Hose Assembly Hose Assembly Hose Assembly Straight Joint 4 22
28 Hydraulic System 23
29 Hydraulic System No. Part Number Part Name Q'ty Remark Pressure Measuring Hose Reversing Valve Hose Assembly Hose Assembly Straight Joint Joint Hose Assembly 1 24
30 Hydraulic System 25
31 Hydraulic System No. Part Number Part Name Q'ty Remark Hose Assembly Hose Assembly Rectangular Joint Three Way Joint Hose Assembly Hose Assembly Three Way Joint Hose Assembly Straight Joint 1 26
32 Hydraulic System
33 Hydraulic System No. Part Number Part Name Q'ty Remark Reversing Valve Pressure measuring hose Three Way Joint 1 28
34 Hydraulic System
35 Hydraulic System No. Part Number Part Name Q'ty Remark Filter Filter Hose Assembly 1 30
36 Hydraulic System
37 Hydraulic System No. Part Number Part Name Q'ty Remark Hose Assembly Hose Assembly Hose Assembly Hose Assembly 1 32
38 Hydraulic System
39 Hydraulic System No. Part Number Part Name Q'ty Remark Straight Flange Joint Pressure Measuring Joint Hose Assembly Hose Assembly Flange Joint Angle Joint 1 34
40 Hydraulic System 35
41 Hydraulic System No. Part Number Part Name Q'ty Remark Hose Assembly Straight Joint Hose Assembly Hose Assembly Straight Joint Hose Assembly Leg Oil Cylinder Three Joint Hose Assembly Hose Assembly Hose Assembly Reversing Valve Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Four Joint Two-Way Angle Joint Hose Assembly Angle Cylinder Straight Joint Straight Joint 1 36
42 Hydraulic System
43 Hydraulic System No. Part Number Part Name Q'ty Remark Straight Joint Hose Assembly Straight Joint Straight Joint Check Valve Straight Joint Hose Assembly Hose Assembly 1 38
44 Hydraulic System
45 Hydraulic System No. Part Number Part Name Q'ty Remark Two-Way Hose Assembly Hose Assembly 2 40
46 Hydraulic System
47 Hydraulic System No. Part Number Part Name Q'ty Remark Hose Assembly Hose Assembly Rectangular Joint Hose Assembly Hose Assembly Cylinder 2 42
48 Hydraulic System
49 Hydraulic System No. Part Number Part Name Q'ty Remark Cylinder Hose Assembly Moter Hose Assembly Joint Hose Assembly Joint 4 44
50 Hydraulic System
51 Hydraulic System No. Part Number Part Name Q'ty Remark Hose Assembly Hose Assembly Hose Assembly Hose Assembly Three Way Joint 5 46
52 Hydraulic System 47
53 Hydraulic System No. Part Number Part Name Q'ty Remark Hollow Bolt Through The Partition Joint Hose Assembly Angle Joint Joint Valve 1 48
54 Hydraulic System
55 Hydraulic System No. Part Number Part Name Q'ty Remark Hose Assembly Hose Assembly Anchor Cylinder Hose Assembly Hose Assembly Moter Reversing Valve Hose Assembly Hose Assembly 1 50
56 Hydraulic System 51
57 Hydraulic System No. Part Number Part Name Q'ty Remark Hose Assembly Hose Assembly Cylinder Hose Assembly Hose Assembly Hose Assembly Three Way Joint Hose Assembly Electromagnetic Valve Hose Assembly Hose Assembly Hose Assembly Hose Assembly Three Way Joint Hose Assembly Hose Assembly Straight Joint Cylinder Valve M6 45 Bolt 2 GB/T M6 Nut 2 GB/T Washer 2 GB/T Joint Angle Joint Three Joint Three Way Joint Relief Alve Hose Assembly Three Way Joint Hose Assembly 1 52
58 Hydraulic Tank 53
59 Hydraulic Tank No. Part Number Part Name Q'ty Remark Tank Body Plate Baeather Filter Level Gauge M8 12 Bolt 8 GB/T Washer Spring 16 GB/T O Ring 1 GB/T DTM33 2ED Plug M8 30 Bolt 8 GB/T M8 Nut 8 GB/T M4 12 Bolt 6 GB/T Washer Spring 6 GB/T Rubber Casing Plate 1 54
60 Engine System 55
61 Engine System No. Part Number Part Name Q'ty Remark M14 40 Blot 4 GB/T Washer 4 GB/T M10 30 Blot 12 GB/T Washer 30 GB/T Connect Mount Drive Coupling M10 35 Blot 17 GB/T Fly Wheel Housing Engine Shock Mount M12 35 Blot 8 GB/T Washer 8 GB/T Mount 2 14 Suspension M12 40 Blot 8 GB/T M12 Nut 8 GB/T M16 40 Blot 4 GB/T Washer Spring 4 GB/T Limit Block 1 GB/T
62 Throttle Controller 57
63 Throttle Controller No. Part Number Part Name Q'ty Remark Cablecont Roller M6 35 Bolt 2 GB/T Washer Spring 2 GB/T Washer 2 GB/T M12 25 Bolt 4 GB/T Washer Spring 2 GB/T Cable Controller 2 58
64 Air Filter System 59
65 Air Filter System No. Part Number Part Name Q'ty Remark Air Filter Mount D110 T Clamp 1 JB/T Intake Hose D100 T Clamp 1 JB/T M8 25 Blot 4 GB/T M8 Nut 4 GB/T889 60
66 Muffler System 61
67 Muffler System No. Part Number Part Name Q'ty Remark Washer Muffler M12 40 Bolt 4 GB/T Washer Spring 4 GB/T Washer 4 GB/T M12 Nut 4 GB/T Mount M10 25 Bolt 9 GB/T Washer Spring 9 GB/T Washer 9 GB/T
68 Radiator Assembly 63
69 Radiator Assembly No. Part Number Part Name Q'ty Remark 1 Hose 1 GB/T Upper Coolant Hose d80 Worm Clamp 4 JB/T Coupler d20 Worm Clamp 4 JB/T Expansion Tank Coupler Grommet 1 JB982 9 Hose 1 GB/T Radiator M12 30 Blot 6 GB/T Washer 6 GB/T Shock Mount M8 35 Bolt 4 GB/T M8 Nut 4 GB/T Washer 4 GB/T93 17 Hose 1 GB/T Lower Coolant Hose Coupler Grommet 1 JB d40 Worm Clamp 2 JB/T Board 1 GB/T Board d80 Bolt 4 JB/T Rubber Board Coupler 1 64
70 The Handing Device Assembly Of Drilling Rod 65
71 The Handing Device Assembly Of Drilling Rod No. Part Number Part Name Q'ty Remark Pipe Box Lock Pin Pipe Box Lynch Pin Guard Pinion Shaft Mount Rear Pipe Loader Shuttle M Shuttle 2 GB/T M20 Nut 16 GB/T Cover M Lift Pin 16 GB/T Lynch Pin 16 GB/T Front Pipe Loader Shuttle M5 16 Cover Lock Pin Frame M5 20 Washer 6 GB/T Bolt M Washer 8 GB/T M24 Nut 16 GB/T M12 25 Bolt 8 GB/T M12 Plate 8 GB/T M8 20 Bolt 2 GB/T Motor Bolt Plate Cover 1 66
72 Drilling Rid Prop Up 67
73 Drilling Rid Prop Up No. Part Number Part Name Q'ty Remark Drilling Rod Prop Up Mount Shaft Pin 2 GB/T91 68
74 Front Pipe Loader Shuttle Assembly 69
75 Front Pipe Loader Shuttle Assembly No. Part Number Part Name Q'ty Remark Shuttle Front Knock-Down Cotterless Hitch Pin Fixed Cover-Board Cushion Tube Wear Insert Support Pin Pipe Grab Spacer M8 60 Bolt 1 GB/T M8 Nut 1 GB/T M10 60 Bolt 3 GB/T M10 Nut 3 GB/T Wear Plate Wear Strip M6 20 Bolt 14 GB/T M6 Nut 14 GB/T Circlip 4 GB/T Pin M Bolt 1 GB/T M12 Nut 2 GB/T Washer 2 GB/T M12 70 Bolt 1 GB/T M6 12 Bolt 1 GB/T Washer 2 GB/T
76 Engine Hood&Covers 71
77 Engine Hood&Covers No. Part Number Part Name Q'ty Remark Mount Plate Hinge M8 20 Bolt M GB/T Nut 72 GB/T Washer 72 GB/T Front Box Cover Plate Movability Lever Lock Drawbench Guard Hatch Annul 1 GB/T Stay Bar Checkpost Outer Front Stand Plate Front Door Plate Rear Door Plate Outer Rear Stand Plate Lock Rear Trough Duct Plate Inner Front Stand Plate Duct Plate Front Examine Plate Inner Front Stand Plate Examine Plate Storage Battery Plate Frame Door Hinge 4 72
78 Ritation Drive 73
79 Ritation Drive No. Part Number Part Name Q'ty Remark Saver Sub M12 40 Bolt 8 GB/T O G O Ring 1 GB M10 35 Bolt 9 GB/T Linker Pin 3 GB/T Box Shaft M Bolt 12 GB/T M12 Nut 12 GB/T Washer 12 GB/T Gear Tapered Shim Shim Cap Oil Seal 2 AD4153 A Screw Plug 2 DTM14 1.5ED Plate Plate Plate Plate M Bolt 28 GB/T Washer 28 GB/T Cap Shim Shim Gear 1 74
80 Ritation Drive 75
81 Ritation Drive No. Part Number Part Name Q'ty Remark Bearing M14 40 Bolt 8 GB/T Washer 8 GB/T M6 25 Bolt 6 GB/T Washer 6 GB/T Plate M10 1 Airvent Lake Tie-In 10 GB/T Up-Plate Pin 3 GB/T
82 Mud Systerm
83 Mud Systerm No. Part Number Part Name Q'ty Remark Mud Pump 1 BWF-250B Coupler 1 GB/T Fhc Body 1 TYPE:F Fhc Adapter 1 TYPE:DC Cap 1 DTG1/2ED Coupler Coupler 1 I28L G1 1/2ED Hose 1 N2SNHAHE
84 Mud Systerm
85 Mud Systerm No. Part Number Part Name Q'ty Remark Mud Pump 1 YWB C Coupler Hose 1 N2SNHAHE
86 Mud Systerm
87 Mud Systerm No. Part Number Part Name Q'ty Remark Mud Swivel Hose 1 N1SNHAHA Plate Coupler 1 I28LG1ED 82
88 Mud Systerm
89 Mud Systerm No. Part Number Part Name Q'ty Remark Hose 1 N1SNHAA Coupler 1 YL08L Hose 1 N1SNHFHA Shutoff Valve 1 Q11F-64P-1/4" 84
90 Mud Systerm 85
91 Mud Systerm No. Part Number Part Name Q'ty Remark O O-ring 1 GB/T Core Axis M6 20 Bolt M GB/T Washer Speing6 12 GB/T Cover Axletree 2 SF V Fours Sets Of V-Shaned Combination Seal 2 GB/T Adjust Tab Grease Cup 2 JB/T Cover Washer Speing10 1 GB/T M10 20 BoltM GB/T
92 Clamp 87
93 Clamp No. Part Number Part Name Q'ty Remark Oil Cup 20 JB/T Bolt Baffle Idler Wheel Pipe M12 40 Bolt 4 GB/T Washer 4 GB/T Bracket M12 60 Bolt 10 GB/T M12 Nut 4 GB/T Cylinder Pin Washer 22 GB/T M10 35 Bolt 6 GB/T Clamp Body Pin Shaft Bracket YA Spring 4 GB/T Bracket Shim Shim M16 55 Bolt 8 GB/T M16 Nut 8 GB/T M6 Nut 4 GB/T M6 60 Bolt 4 GB/T Plank Bushing M10 30 Bolt 16 GB/T Baffle 8 88
94 Clamp 89
95 Clamp No. Part Number Part Name Q'ty Remark Pin Clamp Body Tooth Cylinder Holding Block Pin Washer 4 GB/T M5 Bolt 4 GB/T Shim Bracket Connect Plank 1 90
96 Drill Frame 91
97 Drill Frame No. Part Number Part Name Q'ty Remark Plate Space Cover Bearing 2 GB/T M20 30 Screw 6 GB/T Chain Wheel Shaft Protector Washer 6 GB/T M20 Nut 6 GB/T M8 25 Bolt 25 GB/T Washer 25 GB/T M20 Nut 8 GB/T Washer 8 GB/T Hose Trac Box M20 Nut 1 GB/T Washer 2 GB/T M20 Nut 1 GB/T M10 25 Bolt 2 GB/T Slide Chain 13 GB/T Pin Pin 2 GB/T Rod Spring Bushing 2 SF M16 60 Bolt 9 GB/T Rear Bracket Washer 9 GB/T M16 Nut 9 GB/T
98 Drill Frame 93
99 Drill Frame No. Part Number Part Name Q'ty Remark Bracket Pin Cylinder Frame Tube Clamp M8 1 Nipple 1 JB/T
100 Drill Frame 95
101 Drill Frame No. Part Number Part Name Q'ty Remark Rear Frame Cover Gear Box M16 45 Bolt 32 GB/T Washer 32 GB/T M8 20 Bolt 8 GB/T Cover 1 96
102 Track Group 97
103 Track Group No. Part Number Part Name Q'ty Remark R.H. Crawler Righttube Assembly M Bolt 12 GB/T Left Tube Assembly M16 Nut 12 GB/T M20 Nut 16 GB/T L.H. Crawler M Bolt 16 GB/T Main Frame 1 98
104 & Crawler 99
105 & Crawler No. Part Number Part Name Q'ty Remark R.H. Track Frame L.H. Track Frame Slide Pad M8 25 Bolt 8 GB/T M8 Nut 8 GB/T M20 Nut 18 GB/T M Bolt 18 GB/T Lower Roller M Bolt 24 GB/T Washer 24 GB/T Planetary Gear Track Sprocket Washer 24 GB/T M Bolt 24 GB/T Grease Cylinder Tube Steel Tube Yoke Idler Roller Rubber Track 2 100
106 Idler Roller 101
107 Idler Roller No. Part Number Part Name Q'ty Remark Roll Pin 2 GB/T Push Block Spacer RS1 Ball Bearing Idler Shaft Idler 1 102
108 Lower Roller 103
109 Lower Roller No. Part Number Part Name Q'ty Remark Backstop Ball Bearing RSR Lower Roller Shaft 1 104
110 Grease Cylinder 105
111 Grease Cylinder No. Part Number Part Name Q'ty Remark Grease Cylinder Cylinder Rod Backup Ring O O Ring Relief Valve M10 1 Zerk 1 JB/T
112 & Assembly 107
113 & Assembly No. Part Number Part Name Q'ty Remark Righttube Assembly Cover M8 20 Bolt 4 GB/T Tapered Pin Tapered Insert M Bolt 2 GB/T Left Tube Assembly Spring Clip Pin Pin Stabilizer Tube Pin Circlip 4 GB/T Circlip 4 GB/T Pin Stabilizer Foot 2 108
114 Main Frame 109
115 Main Frame No. Part Number Part Name Q'ty Remark Pin Cover Washer 4 GB/T M8 25 Bolt 4 GB/T Pin Cover 1 GB/T Cover M10 30 Bolt 8 GB/T Washer 8 GB/T Washer 8 GB/T Bolt 4 GB/T Cover Washer 6 GB/T M6 20 Bolt 6 GB/T Washer 6 GB/T Cover Main Frame 1 110
116 111 XZ180
117 112
118 XUZHOU XUGONG FOUNDATION CONSTRUCTION MACHINERY CO.,LTD. 36 Add NO.36,Tuolanshan Road, Xuzhou City,Jiangsu Province,China Tel Fax Post Code Service Tel Service Fax Quality Inquiry Tel Spare Parts Tel All rights reserved Violators will surely be prosecuted
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COUNTER SHAFT NUT LOCKING PLATE 1 $ HOIST DRUM CLUTCH EYE BOLTS 1 $ LEFT DRUM CLUTCH THREADED PIN 2 $ 138.
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B B B
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