FX90 Skidding Winch Parts Manual S/N and After

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1 Z9056 FX90 Skidding Winch Parts Manual S/N 5906 and After

2 Foreword EMB Mfg. has prepared this parts manual to assist customers in ordering quality OEM replacement parts. Proper and regular service and replacing old, worn or broken parts with the correct Wallenstein parts are essential to prolonging the life of your Wallenstein product. Please refer to this manual before ordering any replacement parts. All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact EMB Mfg. for information. EMB reserves the right to alter specifications on their products at any time. Reproduction of this parts manual of any kind is prohibited without prior written permission from EMB Mfg. Note: Products with factory installed light kits will have a VIN number included. The last six numbers of this VIN number are the splitters serial number Example: E9USBSXXXXXX FX90 RevF

3 Table of Contents Main Parts 5 Lower Snatch Block 6 Top Cable Pulley Drum Frame 8 Cable Drum 9 PTO Shaft 0 Cylinder / Clutch Plate Assembly Remote Control Components Cylinder Seal Installation Hydraulic Cylinder Detail Decal Breakdown

4 This Page is Intentionally Blank

5 WALLENSTEIN by EMB Mfg. FX90 Skidding Winch Parts Manual A FX90 MAIN ASSEMBLY PARTS BREAKDOWN 50A05 Top Cable Pulley Assembly 50A06 Lower Snatch Block 50A0 Clutch Rope Pulley 50L85 Top Pulley Capture Bracket 5 50W6 Safety Screen 6 Z96 Ball Mount for Receiver 50W Support Leg, RH 8 50W8 Support Leg, LH 9 50A0 Cable Drum Assembly 0 50L5 Lower Protective Shield 50W5 Main Frame Z5 Hitch Pin /8 x -/ 5 Z6 Self-tapping Screw, #0 x / Z Clevis Pin / x -/8 5 Z0 Latch Pin /6 6 Z Cotter Pin /8 X Z Snapper Pin /8 x -/ 8 Z0 # Global PTO Shaft M8 Shear 9 Z05 Hex Bolt /NC x / 0 Z0 Hex Bolt /8NC x / DETAIL A SCALE : 8 Z Hex Bolt /8NC x -/ Z5 Hex Bolt /NC x -/ Z5 Hex Bolt, /NC x -/ Z65 Hex Bolt 5/8NC x -/ 5 Z Hex Lock Nut /8NC 6 Z5 Hex Lock Nut /NC Z6 Hex Lock Nut 5/8NC 8 Z8 Hex Lock Nut /8NC 9 Z90 Winch Cable /6" x 65 ft, Forged End & Sliders 0 Z90 Clutch Control Rope Z90 / Groove Pulley Diam. Z905 Drum Brake Rope 8' Z9650 Manual Tube -/ Short Z Toplink Pin, / x -/8 5 Z0 Latch Pin /6 Sept 05 Page 5

6 FX90 Skidding Winch Parts Manual WALLENSTEIN by EMB Mfg. 5 8 LOWER SNATCH BLOCK ASSEMBLY 50L6 Washer, Bearing Spacer 50M Snatch Block Pulley 50M Snatch Block Pulley Pin 50W Snatchblock Base 5 50W Snatchblock Swivel Housing 6 Z0 Ball Bearing 605 RS Z95 Hex Bolt NC x 8 8 Z8 Hex Lock Nut /8NC 9 Z9 Hex Lock Nut NC 6 9 Page 6 Sept 05

7 WALLENSTEIN by EMB Mfg. FX90 Skidding Winch Parts Manual TOP CABLE PULLEY ASSEMBLY 50L6 Washer, Bearing Spacer 50M0 Top Cable Pulley 50M Top Pulley Pin 50M Cable Guide Swing Bushing 5 50W0 Top Pulley Housing 6 50W Cable Guide Z0 Ball Bearing 605 RS 8 Z Hex Bolt, /8NC x -/ 9 Z Hex Lock Nut /8NC 0 Z8 Hex Lock Nut /8NC Sept 05 Page

8 FX90 Skidding Winch Parts Manual WALLENSTEIN by EMB Mfg DRUM FRAME ASSEMBLY 50A0 Single Auto Chain Tightener 50A0 Single Auto Chain Tightener 50M0 Block, Drum Brake 50M0 Block, Drum Brake 50M05 Cable Roller Pin 50M05 Cable Roller Pin 50M06 Brake Arm Cable Roller 50M06 Brake Arm Cable Roller 5 50W0 Drum Frame Base 5 50W0 Drum Frame Base 6 50W0 Drum Frame Capture Plate 6 50W0 Drum Frame Capture Plate 50W0 Drum Brake Arm 50W0 Drum Brake Arm 8 50W06 Lock Dog 8 50W06 Lock Dog 9 Z0 Ball Bearing 60 RS 9 Z0 Ball Bearing 60 RS 0 Z0 Spring 5mm x 8mm x Z0 Spring 5mm x 8mm x 0.05 Z0 Hex Bolt /8NC Z0 Hex Bolt /8NC x Z555 Z555 Hex Hex Bolt Bolt /NC /NC x 5/ 5/ Z65 Hex Bolt 5/8NC x / Z65 Hex Bolt 5/8NC x / Z Hex Lock Nut /8NC Z Hex Lock Nut /8NC 5 Z5 Hex Lock Nut /NC 5 Z5 Hex Lock Nut /NC 6 Z6 Hex Lock Nut 5/8NC 6 Z6 Hex Lock Nut 5/8NC Z5 Z5 Hex Hex Jam Jam Lock Lock Nut, Nut, /NC /NC 8 50W05 Chain Tightener Plunger 9 Z0 Heavy Spring x 0 50W Chain Tightener Housing Z6 Hex Lock Nut 5/8NC Page 8 Sept 05

9 WALLENSTEIN by EMB Mfg. FX90 Skidding Winch Parts Manual CLUTCH ASSEMBLY BREAKDOWN CABLE DRUM ASSEMBLY 50A0 Cable Drum Frame 50A0 Clutch Assembly 50M Main Drum Shaft 50M5 Clutch Pad Set (8 pieces) 5 50M8 Nylon Bearing Washer 6 50W0 FX90 Cable Drum 50W08 PTO Spline Shaft w/ Sprocket 8 50W09 60 Tooth Sprocket 9 50W0 Clutch Lever 0 Z Clevis Pin / x -5/8 Z Cotter Pin /8 X Z0 Ball Bearing 60-RS Z0 Thrust Bearing, -/ Bore Z0 Fiberglide Bearing -/ x 5 Z05 Spring /8 x Heavy 6 Z0 Cup Spring, -/ Z5 #60 Chain 6 Links 8 Z6 Clamp-on Shaft Collar 9 Z Hex Bolt 5/6NC x -/ 0 Z0 Hex Bolt /8NC x / Z5 Hex Lock Nut /NF Z8 Hex Lock Nut /8NC Z55 Cap Screw /NF x Z5 FHCS, /NC x /8 6 5 Z90 / Groove Pulley Diam. 50M Clutch Engagmnet Nut 8 50M Clutch, Engagment Block-Handle 9 Z90 Roller Ball, / Sept 05 Page 9

10 FX90 Skidding Winch Parts Manual WALLENSTEIN by EMB Mfg. Page 0 Sept 05

11 WALLENSTEIN by EMB Mfg. FX90 Skidding Winch Parts Manual Binacchi SPARE PARTS LIST : BN06USA60098 POS. DESCRIPTION Q. Part # 0 YOKE CROSS JOURNAL ASS OUTER TUBE YOKE FLEXIBLE PIN CM. 00 CARDAN TUBE(*) CM. 00 CARDAN TUBE(*) FLEXIBLE PIN INNER TUBE YOKE SHEAR BOLT CONE SHIELD BELL C00 6 OUTER BEARING C00 OUTER BASE CONE C00 8 SCREW OUTER SAFETY TUBE NB06 0 INNER SAFETY TUBE NB06 INNER BASE CONE C00 INNER BEARING C00 0 CHAIN LABEL DANGER OUTER DRIVE TUBE EXTERNAL SHIELD LABEL COMPLETE PUSH BUTTTON YOKE FOR LB GREASE NIPPLE STEEL BALL HUB PUSH PIN SET NUT AND BOLT M8 x.5 x Z90 9 OUTER HALF SHAFT BN06US 9 INNER HALF SHAFT BN06US098 9 SAFETY GUARD 08US006 Sept 05 Page

12 FX90 Skidding Winch Parts Manual WALLENSTEIN by EMB Mfg. Cylinder / Clutch Plate Assembly - FX ITEM PART NUMBER 5089C0 5089W0 5089M0 5089M0 Z5 Z Z80 DESCRIPTION Cylinder, -/" x -/ Stroke Cylinder Pin Bushing Remote Control Clutch Plate Hex Bolt, /NC x -/ Hex Lock Nut, /NC Machine Screw, #0-NF x /8 QTY Remote Control Components - FX ITEM PART NUMBER 5089L5 5089L L L0 Z56 Z56 Z56509 Z565 Z689 Z6608 Z6609 Z0 Z0 Z0 Z0 Z 5089L6 Z5 Z5 Z50 Z5 Z50 Z80 Page DESCRIPTION Remote Box Mount Hydraulic Mount Base Hose Hanger Valve Mount Extension Straight, MJIC x MORB 0808 Straight, MJIC x MORB 0608 QTY Single Spool Valve, OC Motor SOLx8GPM Subplate, Relief x 000PSI Rubberized Wire Clamp, /" Dual State Remote Receiver Remote Handset for Z6608 Hex Bolt, /NC x Hex Bolt, /8NC x / Hex Bolt, /8NC x Hex Bolt, /NC x / Hex Lock Nut, /NC 8 Trap Plate Serrated Flange Locknut, /8NC Machine Nut, #0NF SHCS, #0NC x -/ SHCS, /NC x -/ FHCS, #0NF x /8 Machine Screw, /NC x / Sept 05

13 WALLENSTEIN by EMB Mfg. FX90 Skidding Winch Parts Manual Cylinder Seal Installation - FX90 DETAIL SHOWS PROPER ORIENTATION OF SEALS (COMMON TO ALL CYLINDERS) Hydraulic Cylinder Detail - FX90 5 ITEM PART NUMBER DESCRIPTION QTY 5089C0 Barrel, -/" Bore 5089C0 Rod, -/x/ G50-00SA Gland With Seals,-/" X " P500-50SA Piston With Seals,-/" 5 Z5 Hex Lock Nut, /NC 6 SLK-50AN Seal Kit, -/" x AN Style Wiper 6 Sept 05 Page

14 FX90 Skidding Winch Parts Manual WALLENSTEIN by EMB Mfg. FX90 SKIDDING WINCH DECAL BREAKDOWN Z90 Rotating Driveline Hazard Z909 Made in Canada Z90 Flying Object Hazard Z9058 Clutch Adjustment 5 Z90 Read Manual 6 Z900 Wallenstein Skidding Winch Z900 FX Page Sept 05

15 WALLENSTEIN by EMB Mfg. FX90 Decals FX90 Skidding Winch Parts Manual Z9058 Z90 Z909 Z90 Z90 Z900 Z900 Sept 05 Page 5

16 FX90 Skidding Winch Parts Manual WALLENSTEIN by EMB Mfg. TWO PANEL FX90 SKIDDING WINCHDECAL BREAKDOWN Z98 Rotating Driveline Hazard Z909 Made in Canada Z9 Flying Object Hazard Z99 Read Manual 5 Z900 Wallenstein Skidding Winch 6 Z900 FX90 Z960 Winch Operation 8 Z96 Max RPM Page 6 Sept 05

17 WALLENSTEIN by EMB Mfg. Two Panel FX90 Decals Z960 FX90 Skidding Winch Parts Manual Z96 Z909 Z98 Z99 Z9 Z900 Z900 Sept 05 Page

18 WALLENSTEIN Products Manufactured by: EMB MFG Inc. Boomer Line St. Clements, Ontario Canada N0B M0 Phone: Fax:

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