DIAMO Discovery ATV PARTS CATALOG - CHASSIS First Edition April 2008
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1 DIAMO Discovery ATV PARTS CATALOG - CHASSIS First Edition April 2008
2 Copyright LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
3 The information and diagrams included in this catalog are the exclusive property of LS MotorSports, LLC and may not be reproduced in any media without the express written consent of LS MotorSports, LLC. For more information contact: LS MotorSports, LLC S Sam Houston Pkwy, Suite 100 Houston, TX Information contained in this publication is subject to change without notice. For the most up to date information please contact DIAMO USA or an Authorized Dealer
4 Copyright LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
5 CONTENTS PAGE TITLE 4 Documents 5 Frame 6 Electrical 7 Radiator 8 Handlebar 9 Left Handlebar Control 10 Steering Stem 11 Air Filter 12 Exhaust 13 Front Suspension 14 Rear Shock and Sway Bar 15 Rear A-Arm 16 Front Wheel and Axle 17 Front Differential 18 Rear Wheel and Axle 19 Final Drive and Drive Shaft 20 Rear Master Cylinder 21 Rear Brake 22 Crankcase Air Ducts 23 Shifter 24 Tail Light 25 Fuel Tank 26 Front Master Cylinder 27 Front Brake 28 Footrest 29 Instruments 30 Seat 31 Side Covers 32 Rack and Guard 33 Rear Cover 34 Front Cover 35 Headlight 36 Tail Light 2 37 Emblem 1 38 Emblem 2 39 Evap Kit 40 Brake System Assembly 41 Lock Set
6 Fig. 00 Documents Ref Code Part Number Description Qty Owners Manual Parts Catalog CD Service Manual 1
7 Fig. 01 Frame Ref Code Part Number Description Qty Frame Bracket, Engine 3 GB/T Bolt M8X20 4 GB/T Bolt M6X16 5 GB/T Bolt M8X Stay,Engine 2 7 GB/T Bolt M8X20 8 GB/T Bolt M6X16 9 GB/T Bolt M8X Damper 1 11 GB/T Nut M10X GB/T Bolt M10X1.25X GB/T Nut M10X GB/T Bolt M6X Damper 2 16 GB/T Nut M10X Bearing 6203RS, Steering Shaft Oil Seal Oil Seal Nut M12X1 21 GB/T Bolt M10X1.25X25 22 GB Washer 23 GB/T Bolt M10X1.25X GB/T Nut M10X GB Washer Stay, Front Cover 27 GB/T Bolt M6X12 28 GB/T Bolt M10X1.25X GB/T Nut M10X GB Washer Bracket, Shifter 32 GB/T Bolt M8X Tool Kit Tire Gauge O-Ring Hitch 37 GB/T Screw M10X1.25X Guard, Engine Bolt M6X16-10X Bolt M6X16-10X Guard, Engine Guard, Engine Bolt M6X16-10X Bolt M6X16-10X4X12 45 GB/T Bolt M6X Support, Radiator 47 GB/T Bolt M6X Bracket, Tail Light
8 Fig. 02 Electrical Ref Code Part Number Description Qty CDI Nut M6.2X Plastic Nut N/A Wire, Lead Main Harness Reverse Switch 8 GB Washer Ignition Coil 10 GB/T Bolt M6X20 11 GB/T Bolt M6X20 12 GB Washer Spark Plug Cap Thermo Switch Thermo Switch, Fan Speed Sensor Cable, Speed Sensor Voltage Regulator 19 GB/T Bolt M6X Battery 12V21Ah Holddown, Battery Rubber Washer Cover, Battery Plastic Nut M6X25 25 GB Screw ST6X Cable, Plus Lead Cable, Minus Lead Fuse(15A-BC) Starter Relay Fuse, Starter Relay 31 GB/ Bolt M6X Ignition Switch F Hose, Carburetor C F Hose, Carburetor B Fuse(10A-BC) F Hose, CarburetorA Clip Horn - N/A T-Fitting Tie Cable,Ignition Relay Relay Rear Brake Light Switch Wire, Sub-Lead Nut, 12V Accessory Plug V Accessory Plug Spring, Rear Brake Light Switch Fuse(5A-BC) Reverse Switch
9 Fig. 03 Radiator Ref Code Part Number Description Qty Hose Clamp Fan Cushion Bushing 6 GB/T Washer 7 GB/T Bolt M6X Radiator Cap Radiator Nut Hose Clamp 13 GB/T Screw M6X25 14 GB/T Washer Radiator and Fan Assy Guard, Radiator
10 Fig. 04 Handlebar Ref Code Part Number Description Qty Handlebar Grip Choke Cable Throttle Assy Throttle Cable WD/4WD Switch Throttle Control
11 Fig. 05 Left Handlebar Control Ref Code Part Number Description Qty Rear Brake Lever Assy Holder, RR Brake Lever Clamp Lever, RR Brake Bolt, RR Brake Lever 6 GB/T Nut M6 7 GB/T Screw M6X16 8 GB/T Washer Brake Light Switch, RR Brake Lever Bolt Nut Left Combination Switch
12 Fig. 06 Steering Stem Ref Code Part Number Description Qty Steering Column Pitman Arm Clamp, Handle Bar 4 GB/T Bolt M8X Clamp, Steering Column Oil Seal Bracket, Steering Column 8 GB/T Bolt M8X Washer, Special Collar, Steering Stem 11 GB/T Washer 12 GB/T Nut M14 13 GB/T Cotter Pin Tie Rod Assy 15 GB/T Washer 16 GB/T Nut M12X1 17 GB/T Cotter Pin Tie Rod End, Inner Tie Rod End, Outter Tie Rod
13 Fig. 07 Air Filter Ref Code Part Number Description Qty Clamp, Carburetor Pipe Joint, Air Cleaner Clamp, Air Cleaner Grommet 6 GB/T Screw ST6.2X Air Filter Element Air Filter Assy Cover, Air Filter Body, Air Filter 11 GB/T Screw Nut
14 Fig. 08 Exhaust Ref Code Part Number Description Qty Exhaust Pipe 2 GB/T Bolt M8X12 3 GB/ Washer Cover, Exhaust Pipe 5 GB/T Bolt M6X12 6 GB/T Washer Gasket, Exhaust Pipe Nut M Muffler Assy Muffler Spark Arresstor 12 GB/T Screw M6X Protector Protector 2 15 GB/T Bolt M5X10 16 GB/T Nut M Clamp Clamp, Exhaust Pipe Damper Clamp Gasket, Muffler 22 GB/T Bolt M8X25 23 GB/T Washer 24 GB/T Bolt M8X Washer Exhaust Hoop Exhaust Hoop 1
15 Fig. 09 Front Suspension Ref Code Part Number Description Qty Front Left Upper A-Arm Bushing Front Right Upper A-Arm 4 GB/T Bolt M6X12 5 GB/T Nut M10X GB/T Cotter Pin Front Left Lower A-Arm Ball Joint, Left 9 GB Circlip Nut M Front Right Lower A-Arm Ball Joint, Right 13 GB Circlip Washer 15 GB/T Bolt M10X1.25X40 16 GB/T Nut M10X GB/T Washer 18 GB/T Bolt M10X1.25X65 19 GB/T Nut M10X Front Shock 21 GB/T Bolt M10X1.25X50 22 GB/T Nut M10X Protection Cover, Left Protection Cover, Right Front Left Lower A-Arm Assy Front Right Lower A-Arm Assy Front Right Upper A-Arm Assy Front Left Upper A-Arm Assy
16 Fig. 10 Rear Shock and Sway Bar Ref Code Part Number Description Qty Rear Shock 2 GB/T Bolt M10X1.25X50 3 GB/T Nut M10X Sway Bar Assy Sway Bar Link, Right Sway Bar Link, Left 7 GB/T Nut M10X Bushing, Sway Bar Bracket, Sway Bar 10 GB/T Bolt M8X Sway Bar Bushing
17 Fig. 11 Rear A-Arm Ref Code Part Number Description Qty Rear Left Upper A-Arm Bushing 3 GB/T Bolt M10X1.25X Washer Rear Right Upper A-Arm 6 GB/T Bolt M10X Rear Left Lower A-Arm 8 GB/T Bolt M10X Rear Right Lower A-Arm 10 GB/T Bolt M10X65 11 GB/T Bolt M10X Guard, Left A-Arm 13 GB/T Bolt M6X Guard, Right A-Arm 15 GB/T Bolt M6X Rear Right Upper A-Arm Assy Rear Left Upper A-Arm Assy Rear Right Lower A-Arm Assy Rear Left Lower A-Arm Assy
18 Fig. 12 Front Wheel and Axle Ref Code Part Number Description Qty Front Wheel and Tire Assy Front Tire 25X Tire Valve Lugnut Cap, Hub Nut M20X Steering Knuckle Assy, LFT FR Hub CV Half Shaft, LFT CV Half Shaft, RGT Steering Knuckle Assy, RGT FR Bearing 13 GB Snap Ring Clamp, Large CV Boot Inner CV Boot Clamp, Small CV Boot Outter CV Boot Front Wheel 12X Clip, Axle Clip, CV
19 Fig. 13 Front Differential Ref Code Part Number Description Qty Front Differential Assy Housing, FR Differential Housing, FR Differential Bearing 4 GB/T Washer Pinion Coupling 7 GB/T Nut M14X O-Ring Oil Seal 48X65X Oil Seal 24X38X Shim 12 GB/T Bolt M8X Ring Gear 14 GB/T Screw M8X25 15 GB/T Screw M8X10 16 GB/T Bolt M10X25 17 GB/T Circlip Roll Pin WD/4WD Servo Motor Clutch, Differential Shaft Shfit Fork O-Ring O-Ring 25 GB/T Bearing 6007R 35X62X14 26 GB/T Bearing X85X13 27 GB/T Bearing X62X9 28 GB/T Roller Bearing HK X21X12 29 GB/T Drain Bolt M10X1.25X Copper Gasket 10X Coupling Shim 33 GB/T Bolt M14X1.5X Copper Gasket 14.1X Vent Tube Circlip Front Drive Shaft Spring, FR Drive Shaft Seal, FR Drive Shaft
20 Fig. 14 Rear Wheel and Axle Ref Code Part Number Description Qty Rear Wheel and Tire Assy Rear Tire AT25X Tire Valve Hub Cap, Hub Lugnut CV Half Shaft, LFT RR Nut M20X Rear Knuckle CV Half Shaft, RGT RR Bearing, Rear Knuckle 12 GB Snap Ring Clamp, Large CV Boot CV Boot, Inner Clamp, Small CV Boot CV Boot, Outter Rear Wheel 12X8 18 GB/T Nut M10X Cover, Thrust Bushing 21 JB/T Zerk, Grease Spacer 23 GB/T Bolt M10X1.25X Clip
21 Fig. 15 Final Drive and Drive Shaft Ref Code Part Number Description Qty Final Drive Assy Housing, Final Drive 3 GB Bearing HK GB Bearing HK Pinion Bearing Boss, Drive Shaft Oil Seal 9 GB/T Bearing X62X O-Ring Washer 12 GB/T Nut M12X Housing, Pinion Bearing Shim Shim, Thrust Speed Sensor O-Ring 18 GB/T Bolt M8X35 19 GB/T Washer 20 GB/T Bolt M8X25 21 GB/T Washer Breather Housing, Bearing 24 GB/T Screw M8X45 25 GB/T Copper Gasket 8X15X1 26 GB/T Nut M8 27 GB/T Bolt M8X12 28 GB/T Copper Gasket 15X8.2X Oil Seal 30 GB/T Bearing X130X O-Ring Shim 33 GB/T Bolt M10X1.25X25 34 GB/T Drain Bolt 35 GB/T Copper Gasket14X Spring Drive Shaft 38 GB/T Circlip Coupling 40 GB/T Circlip Clip Dust Boot Dust Boot Hose, Breather Ring Gear
22 Fig. 16 Rear Master Cylinder Ref Code Part Number Description Qty Rear Master Cylinder Cable, Control Cable, Rear Brake Bracket, Brake Light Switch 5 GB/T Bolt M6X Guard, Brake Control Bolt M6X16-10X Bracket, Master Cylinder 9 GB/T Bolt M6X12 10 GB/T Bolt M8X Guard 2 12 GB/T Bolt M6X Cap, Master Cylinder Diaphgram, Master Cylinder Bushing, Master Cylinder Cap
23 Fig. 17 Rear Brake Ref Code Part Number Description Qty Rear Brake Disc Bolt M6X30, Disc Brake 3 GB/T Nut M Rear Brake Caliper 5 GB/T Bolt M10X1.25X Clip, Rear Brake Pad Rear Brake Pad Set
24 Fig. 18 Crankcase Air Ducts Ref Code Part Number Description Qty Clamp Joint, Air Duct Air Duct Clamp Joint, Air Duct Grommet Air Duct Clip Cover, Drain Pipe
25 Fig. 19 Shifter Ref Code Part Number Description Qty Shifter Assy Shift Rod Joint 3 GB/T Nut M Shift Rod 5 GB/T Nut M Shift Guide Joint 7 GB Washer 8 GB/T Bolt Plastic Screw Shift Knob Clip Drain Tube Plug, Drain Tube Boot, Shift Joint Clamp, Shift Boot Shift Boot Shifter
26 Fig. 20 Tail Light Ref Code Part Number Description Qty Tail Light Assy Bulb 12V5W/21W Housing, Tail Light 4 GB/T Screw 3.9X16
27 Fig. 21 Fuel Tank Ref Code Part Number Description Qty Fuel Tank Fuel Sensor Gasket, Fuel Sensor Bracket, Fuel Sensor 5 GB/T Bolt M5X Fuel Cap Fuel Petcock Cover, Fuel Switch Lever Clip 10 GB Screw M5X Gasket, Fuel Petcock 12 GB Screw M5X Fuel Switch Lever 14 GB Screw M4X Grommet Collar 17 GB/T Bolt M6X Grommet Collar Fuel Line Fuel Sensor Assy Breather Hose Guard, Fuel Tank
28 Fig. 22 Front Master Cylinder Ref Code Part Number Description Qty Front Master Cylinder Assy Clip, Brake Line 3 GB/T Bolt M6X Front Brake Switch 5 GB/T Bolt M5X Bracket, Front Master Cylinder Front Master Cylinder Bolt, Front Brake Lever Lever, Front Brake 10 GB/T Nut M8
29 Fig. 23 Front Brake Ref Code Part Number Description Qty Front Brake Disc Bolt M8X20, Front Brake Disc Cover, Front Brake Disc 4 GB/T Bolt M6X12 5 GB/T Bolt M8X Left Front Brake Caliper Right Front Brake Caliper Front Brake Pad Set
30 Fig. 24 Footrest Ref Code Part Number Description Qty Support, Left Footrest Support, Right Footrest 3 GB/T Bolt M8X12 4 GB/T Nut M6 5 GB Washer 6 GB/ Screw M6X Bolt M6X16-10X Bracket 9 GB/T Bolt M8X Shaft, Rear Brake Pedal 11 GB/T Bolt M8X30 12 GB/T Washer Rear Brake Pedal Lever, Rear Brake Pedal Clip 16 GB Washer 17 GB/T Washer, Wave Return Spring 1, Rear Brake Pedal Return Spring 2, Rear Brake Pedal Left Footrest Right Footrest
31 Fig. 25 Instruments Ref Code Part Number Description Qty Instrument Cluster 2 GB/T Nut M5
32 Fig. 26 Seat Ref Code Part Number Description Qty Seat Bumper, Seat
33 Fig. 27 Side Covers Ref Code Part Number Description Qty Recovery Tank Cap, Recovery Tank Bolt M6X16-10X Vent Hose, Recovery Tank Hose, Recovery Tank 6 GB/T Bolt M6X Clip Cover, Fuel Tank Heat Insulation, Fuel Tank Cover Screw Grommet Bolt M6X16X10X Right Cover, Fuel Tank Heat Insulation, Right Fuel Tank Cover Left Cover, Fuel Tank Heat Insulation, Left Fuel Tank Cover Air Duct 3
34 Fig. 28 Rack and Guard Ref Code Part Number Description Qty Cover, Front Bumper 2 GB/T Screw M6X16 3 GB/T Bolt M8X Front Bumper Cap, Front Bumper 6 GB/T Bolt M8X Cover, Rear Rack 8 GB/T Screw M5X Cover, Front Rack 10 GB/T Screw M5X16 11 GB/T Bolt M8X Front Rack Rear Rack
35 Fig. 29 Rear Cover Ref Code Part Number Description Qty Rear Cover 2 GB/T Bolt M6X Right Fender Flare, Rear Cover Tail Light Panel Lid, Rear Cover Seat Bracket Heat Insulation 8 GB/T Nut M Left Fender Flare, Rear Cover 10 GB/T Screw M6X16 11 GB/T Screw M6X Grommet 13 GB/T Washer
36 Fig. 30 Front Cover Ref Code Part Number Description Qty Front Cover 2 GB/T Screw M6X Bolt M6X16-10X4 4 GB/T Bolt M6X Panel, Front Cover Grommet Plastic Rivnut Headlight Panel, Front Cover 9 GB/T Washer 10 GB/T Nut M6 11 GB/T Screw M6X Protection Cover 13 GB/T Nut M6 14 GB/T Washer Cover, Panel Instrument Panel Bolt M6X16-10X16 18 GB/T Screw M6X Seal 20 GB/T Screw M6X Left Fender Flare, Front Cover Right Fender Flare, Front Cover Lid, Storage Bin Retainer Ring, Storage Bin Storage Bin
37 Fig. 31 Headlight Ref Code Part Number Description Qty Left Headlight Assy Parking Light Bulb12v3W N/A Headlight bulb12v35w/35w 5 GB/T Screw 3.9X Right Headlight Assy
38 Fig. 32 Tail Light 2 Ref Code Part Number Description Qty Lens, Tail Light Bulb12V10W Housing, Tail Light Tail Light 2 Assy 5 GB/T Screw3.9X Tail Light 2 Assy
39 Fig. 33 Emblem 1 Ref Code Part Number Description Qty Warning Plate Warning Plate Warning Plate Warning Plate-4 5 GB Rivet 6 GB Washer Rear Reflector
40 Fig. 34 Emblem 2 Ref Code Part Number Description Qty cc Discovery Diamo X4
41 Fig. 35 Evap Kit Ref Code Part Number Description Qty Air Valve Clamp Air Hose 1 4 GB/T Bolt M6X Clamp Air Hose Air Hose Clamp Evap Air Filter
42 Fig. 36 Brake System Assembly Ref Code Part Number Description Qty Complete Brake System Assy
43 Fig. 37 Lock Set Ref Code Part Number Description Qty Lock Set
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