Parts Manual E Ride 28/32 Scrubber

Transcription

1 Parts Manual E Ride 28/32 Scrubber

2 This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below: Operate the machine with reasonable care. Follow the manufacturers suggested maintenance instructions as provided in the user manual. Use original Minuteman supplied parts. Technical Specifications Model E RIDE 2832 Model No. ER28C, ER28CPLUS, ER28CQP, ER28CQPG, ER28CQPT, ER28D, ER28DPLUS, ER28DQP, ER28DQPG, ER28DQPT, ER32C, ER32CPLUS, ER32CQP, ER32CQPG, ER32CQPT, ER32D, ER32DPLUS, ER32DQP, ER32DQPG, ER32DQPT, ER32DPLUSIW, ER32DQPIW Current 60 Amps Voltage, Batteries 36 volts, 6-6volt Battery Capacity 275 Ah (Optional 395 Ah batteries available) Sound Level 75 db Dimensions (LxWxH) 66 x 31 x 54 (167.64cm x 78.74cm x 137cm) Gross Weight 1,243 lbs (564 kg) with batteries 847 lbs (384 kg) without batteries Working Grade Transport 10% (7 ) Wheel to Floor Pressure 64 PSI Front, 69 PSI Rear For Safety When Servicing or Maintaining Machine Stop on level surface. Disconnect the power to the machine by pulling the red Battery Connector located under the recovery tank near the batteries. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine. Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts. Parts Manual - E Ride 2832 Scrubber

3 Table of Contents Technical Specifi cations... 2 Main Assembly I... 4 Main Assembly II... 5 Main Assembly III... 6 Main Assembly IV... 8 Seat Assembly Deck Linkage Assembly Drive Motor Cable Assembly Front Drive Assembly Steering Assembly Solution Tank Assembly / Seat Assembly Console Assembly Controls Assembly Electrical Panel Assembly Circuit Breaker Assembly Recovery Tank Assembly I Recovery Tank Assembly II Fixed Lid Assembly Recovery Tank Drain (Dump) Hose Assembly Battery Box Assembly Pump Assembly Rear Axle Assembly Squeegee Mechanism Assembly...35 Rear Squeegee Assembly Cylindrical Scrub Deck Assembly Cylindrical Scrub Deck Base Disc Scrub Deck Assembly Disc Scrub Deck Base Cylindrical Scrub Deck Side Squeegee (Left Hand Side) Cylindrical Scrub Deck Side Squeegee (Right Hand Side) Disc Scrub Deck Side Squeegee (Left Hand Side) Disc Scrub Deck Side Squeegee (Right Hand Side) Cylindrical Scrub Deck and Roller Bumper Mounting Disc Scrub Deck and Roller Bumper Mounting Wiring Diagrams Warranty... 57

4 Main Assembly I Page 4

5 Main Assembly II 85 Page 5

6 Main Assembly III ATTACHED TO RECOVERY TANK THESE PARTS ARE INCLDED WITH ITEM #49 BATTERY SPACERS ARE POSITIONED IN THE BOTTOM OF THE BATTERY TRAY. SEE SER MANAL FOR CORRECT ORIENTATION. Page 6

7 Mainframe Assembly I-III BILL OF MATERIAL - MAIN ASSEMBLY ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION VAC. HOSE - 48" FLEX. W/PVC CUFFS WASHER-FLAT 1/4 ZP SPIDER COUPLING, 3/4" WSR-FLT.344 X.690 X.062, STEEL ACTUATOR LIFT LINK ASSEMBLY WSR-FLAT.62 X 1.31 X LINK ATTACHMENT SHAFT WSR-FLAT.406 X.812 X LOWER LINK ASS'Y, RIGHT WSR- FLAT.25 X 1.01 X BRACKET - LIFT, LH WSR-HELICAL # BRACKET - LIFT, RH WSR-HELICAL 1/ SNUBBING WSR WSR-HELICAL 5/ REAR COVER WSR-HELICAL 3/ REAR SQUEEGEE MECHANISM WSR-EXTERNAL LOCK # DISK SCRUBDECK ASY 28" ER2832-NO WSR-FLT.31x.75x..06ST 11 BRUSHES DISK SCRUBDECK ASY 32 ER2832-NO WSR-WAVE.78 X 1.00 X.02 BRUSHES FIXED SLIDER WELDT WSHR - FLAT,.76 ID X 1.00 OD X FLOOR PANEL CLEVIS PIN 1/4 X 1-7/ ENDCAP, TUBING 2" X 4" RETAINING RING - "E" TYPE EXT BRACKET, U CHANNEL SPACER COTTER PIN-HAIR # STEERING COVER, TOP, SCV WSR-HELI.64 X 1.26 X.06 PL STEERING COVER, BTTM, SCV FLAT WASHER.406 ID X.75 OD X KEY WOODRUFF 3/16 X 3/ SCR-MC X.37 STPL BKT, BATT CABLE MOUNT, SCV BLT-HH 3/8-16 X 1 1/4 # SCR-THMS 1/4-20 X.75 ZP WARNING DECAL, TANK LATCH SCR-MC RD HD 8-32X.37 STL DECAL, DIAGNOSTIC CODES SCVS LATCH-SOFT HOUR METER VDC SCR-HI/LO 10 X 3/4 STL BLK ZINC FERRITE- BEAD CLAMP ON BLT-HH 5/8-11 X 4 (GR 5) RET RING-E TYPE SCR-HH 1/4-20 X.62 ZP TAP PIN, HAIRPIN COTTER 3/ BLT-HH 1/4-20 X 1.25 STPL PIN-COTTER 5/8 RUE-RING BLT-HH 5/16-18 X.75 ST PL E 1 STEERING COLUMN COVER - BTTM SCR-HH 5/16-18 X.87 ZP GR REAR SQUEEGEE ASSY mm SCR-HEX 3/8-16X.75" ZP M 2 RECVEY TNK ASY.-E RIDE BLT-HH 3/8-16 X E 1 REAR AXLE ASSY NUT-NYLOC 1/ E 1 STEERING COLUMN ASSY, SCV NUT-NYLOC 5/ HG 1 FRONT BUMPER - E RIDE NUT-NYLOC 3/8-16 NUT COVER, HEADLIGHT BLANK 5", SCV NUT HEX 5/8 X 11 PLATED E 1 COVER REAR W/ HOLEHOUR METER ST. COLUMN WASHER-FLAT #8 ZP COVER, BATTERY CABLE MOUNT, SCV2832 Page 7

8 Main Assembly IV Page 8

9 Main Assembly IV BOM BILL OF MATERIAL - MAIN ASSEMBLY IV ITEM PART NO. QTY DESCRIPTION BUSHING-.375 X.625 X.750 ZINC FRONT DRIVE ASSY - E RIDE MAIN FRAME - E RIDE BKT, MOUNT FOR HORN, SCV SCR-PHMS 6-32 X.50 ZP SCR-HH 1/4-20 X.62 ZP TAP SCR-HH 3/8-16 X.75 ZP GR NUT-NYLOC 6-32 ZP NUT-NYLOC 3/8-16 ZP WASHER-FLAT 1/4 ZP WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-LOCK 1/4 SPLIT ZP SCR-HH 3/8-16 X 3.75 ZP GR HORN / BACK UP ALARM, 9-48VDC FRONT MOTOR CABLE ASSY- ER BLT-CARR 3/8-16 X 2.50 ZP GR SIDE SQUEEGEE WIPE ASSY LH, SCV 28/32 (CYLINDRICAL MACHINES) SIDE SQUEEGEE WIPE ASSY RH, SCV2832 (DISK MACHINES) Page 9

10 Seat Assembly THESE FASTENERS ARE INCLDED AS PART OF SEAT SLIDE ASSY KIT QTY 4 EA. QTY 4 EA QTY 4 EA Page 10

11 Seat Assembly BOM BILL OF MATERIAL - SEAT ASSEMBLY ITEM PART NO. QTY DESCRIPTION ASS'Y SEAT, SUPER SUBURBAN SCR-HH 3/8-16 X.75 ZP GR WASHER-LOCK 3/8 SPLIT ZP WASHER-FLAT 3/8 X.812 X.0625 ZP PIN-CLEVIS 3/8 X PIN-HAIRPIN COTTER # M 12 SOLUTION TANK ASSY. - E RIDE SLIDE ASS'Y KIT SEAT SWITCH ASSY, SCV SEAT BRACKET WMT WASHER-FLAT 5/16 X.688 ZP WASHER-LOCK 5/16 SPLIT ZP NUT-HEX 5/16-18 ZP Page 11

12 Deck Linkage Assembly Page 12

13 Deck Link Assembly BOM BILL OF MATERIAL - DECK LINK ASSEMBLY ITEM PART NO. QTY DESCRIPTION A 1 CLAMP-P.75 I.D. 5/16 DIA WELD-LIFT W/BUSHING LEFT SCV 24/ WELD-LIFT W/BUSHING RIGHT SCV 24/ ACTUATOR CRANK ASSEMBLY ACTUATOR LIFT LINK ASSY SHAFT - LINK ATTACHMENT LOWER LINK ASSY., LEFT LOWER LINK ASSY., RIGHT WSR-SNUBBING MAIN FRAME - E RIDE LINK ATTACHMENT SHAFT CRANK PIVOT SHAFT ACTUATOR ATM'T WMT W/ BUSHING ASS'Y UPPER LINK ASS'Y, LEFT UPPER LINK ASS'Y, RIGHT SCR-HH 5/16-18 X.75 ZP GR WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-WAVE.52 X.87 X WASHER-LOCK 5/16 SPLIT ZP WASHER-FLAT 1/4 X.75 X.06 ZP WASHER-WAVE.78 X 1.00 X WASHER-FLAT 3/4 X 1.00 X.025 ZP PIN-CLEVIS 3/8 X 2 1/4 ZP RET RING-E EXT PIN-HAIRPIN COTTER # PIN-CLEVIS 3/8 X 1 3/ WASHER-FLAT.52 X.87 X.06 ZP WASHER-FLAT.406 X.75 X.035 SS ACTUATOR ASY 50mm 4000N 24/36VDC RET RING-E TYPE PIN-HAIRPIN COTTER 3/8 Page 13

14 Drive Motor Cable Assembly BILLO OF MATERIAL ITEM PART NO. QTY DESCRIPTION S 4 BACK UP PLATE 1/8" STEEL FRONT BRACKET - CABLE GUIDE, E RIDE BRACKET = DRIVE MOTOR FRONT PLATE SCR-THMS X.625 SS NUT-NYLOC ZP WASHER-FLAT #10 SS CONNECTOR-PACKARD 2 PIN MALE CABLE GUIDE, MOUNT BRACKET- BORE CABLE GUIDE, MOUNT BRACKET- PIN WIRE HARNESS - DRIVE MOTOR, ER RIVET-POP 1/8 DOME HD, BLK ALUM BODY Page 14

15 Front Drive Assembly Page 15

16 Front Drive Assembly BOM BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION CHAIN, STEERING No. 40, 27.5" SPINDLE WELDMENT STEERING DISC WMT FRONT DRIVE W/ BEARING ASSY SPROCKET-RC #40, 10 TEETH, 3/4" BORE IDLER ASSY, FRONT DRIVE DRIVE MOTOR - AMER BEARING CONE (LM104949) GREASE CAP KEYWOODRUFF 3/16 X 3/ THRUST WASHER WSR-FLAT.406 X.812 X WSR-HELICAL 3/ WASHER - FLAT,.76 ID X 1.00 OD X COTTER PIN.12 X CASTLE NUT METRIC HEX CAP SCREW M10x1.5x FLAT WASHER.406 ID X.75 OD X BLT-HH 3/8-16 X 1 1/4 # RETAINING RING - "E" TYPE EXT STEERING PLATE SPACER MASTER LINK ASSY Page 16

17 Steering Assembly Page 17

18 Steering Assembly BOM BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION SPRING, EXTENSION " SHAFT,LOWER STEERING ACCEL PEDAL WMT BEARING FLANGE ASSEMBLY 3/4 (MCH) SHAFT,UPPER ST EERING STEERING ASSY, TOP STEERING WELDMENT, LOWER SPRING - EXTENSION 1.375" F.L ADJUSTMENT LEVER AND PIVOT PIN ASSY UNIVERSAL JOINT STEERING WHEEL KEYWOODRUFF 3/16 X 3/ RETURN SPRING-3.00" SCR-MC 10-32X NUT-NYLOC 5/ NUT-NYLOC 3/8-16 NUT WSR-FLT.344 X.690 X.062, STEEL WSR-WAVE.21 X.44 X BLT- SHLDR 1/2 X 1-1/ WSR-FLAT.37 X.87 X WSR- FLAT.52 X.87 X.06 PL RETAINING RING - "E" TYPE EXT NUT NYLOC 1/ BLT-CAR 5/16-18 X 1.00 ZP PLT 2 BLT- SHLDR 1/2 X 1/2 ZINC PLT POTENTIOMETER BOX ASSEMBLY Page 18

19 Solution Tank Assembly / Seat Assembly Page 19

20 Console Assembly Page 20

21 Solution Tank, Seat & Console Assembly BOM BILL OF MATERIAL PB ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION WSR-GH, BLACK PVC WSR-FLAT #8 ZP SWIVEL ADAPTOR - BR, 3/4 FGHT WSR-FLAT 1/4 SS X 1/2 FPT SOLUTION TANK WSR-FLAT 1/4 ZP CONSOLE WSR-FLAT 1/4 X 1.00 X.06 ZP FTG-ELBOW 90 ST 1/2 MPT X 1/ WSR-LOCK #8 SPLIT ZP FPT BRASS ELECT. BOX ASSY - E RIDE WSR-LOCK 1/4 SPLIT ZP SEAT GASKET - LONG WSR-INT LOCK # SEAT GASKET - SHORT WSR-EXT LOCK 1/4 ZP PLUG-VENT WSR-FLAT 20 X.45 X.048 NYLON GASKET - IGNITION SWITCH SWITCH, KEY 2 POLE PANEL GASKET - MEMBRANE SWITCH SWITCH, PUSH BUTTON (HORN SCV 36V) GASKET - DIRECTION SWITCH CABLE ASY, BATTERY CONNECT SCV COVER-SOLUTION TANK PLASTIC G RED 6.00" B= SOLN TANK HINGE SUB-ASSY - RIGHT G RED 20.00" SOLN TANK HINGE SUB-ASSY -LEFT GROUND STRAP, SCV CABINET TO FRAME COUPLING-3/4" HOSE X 1/2" MPT SWITCH, ON-ON DPDT (FWD/ REV) SELECTOR SWITCH ASSEMBLY, SCV SWITCH-BLANK.43x1.2 (742716) FTG-ELBOW 90 1/2 MPT X 1/2 HB BRASS FTG-ELBOW 90 1/2 MPT X 3/4 HB PP SCR-RHMS 1/4-20 X.75 ZP SP 1 NLA--KEY SWITCH PLATE SCREEN PRINTED SCR-HI/LO 10 X.75 BLACK ZINC PAN HD SP 1 DIRECTION CONTROL PANEL SCRN PRNTSCV NUT-HEX 8-32 ZP FLOAT SWITCH, W/WEATHER- PACK NUT-HEX 1/4-20 ZP E 1 WIRE HARNESS, SCV2832E FRONT Page 21

22 Controls Assembly BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION BKT, CONTROLS SCR-M C 6-32 X.50 ST PL PAN HD NUT -HEX 6-32 ST PL WSR-HELICAL #6 ST PL DECAL, CONT ROLS BATTERY GAUGE, TRUCHARGE KNOB-M ODE SELECT OR POTENTIOMETER ASSY WATERFLOW SWITCH ASSY, MODE SELECTOR KNOB, SPEED CONTROL Page 22

23 Electrical Panel Assembly Page 23

24 Electrical Panel Assembly BOM BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION ELECTRICAL BOX WELDMENT - E RIDE CIRCUIT BREAKER ASSY. - E RIDE ELECTRICAL COVER PANEL BKT, ELEC BOX, SCV NUT-ACORN NICKEL NUT-NYLOC 8-32 ZP WASHER-FLAT #8 ZP WASHER-FLAT 1/4 ZP WASHER-FLAT #10 X.75 SS SCR-THMS 1/4-20 X.62 SS SCR-THMS X.50 SS SCR-FHMS X.625 ZP DECAL - CIRCUIT BREAKERS, E-RIDE E-BOX SW DPDT MOMENTARY ON-OFF-ON SCV2832E DE TERMINAL BLOCK-C=4 P=4/C=1 P= CONTROLLER, TRIO PLUS ER VDC 100A WIRE ASY, BRUSH MOTOR ER NUT-HEX M6 X 1.0 STL ZD CL8 DIN NUT-NYLOC M6 X 1.0 ZP CLASS CAP, SAFETY NUT COVER M TERMINAL BLOCK, 2 STUD M6 63A VARISTOR ASY, RING TERMINALS 1/4" SERRATED GROMMET STRIP -.187IN GASKET,.25 X 1.25 X DORTITE 1/2 INCH RM 1 F Page 24

25 Circuit Breaker Assembly BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION CIRCUIT BREAKER WELDMENT SCR-PHMS 6-32 X.25 ZP WASHER-FLAT #6 X.375 ZP WASHER-LOCK #6 SPLIT ZP CIRCUIT BREAKER- 6.0AMP PUSH BUTTON CIRCUIT BREAKER-BOOT CIRCUIT BREAKER- 100A DORTITE 1/2 INCH RM 1 F Page 25

26 Recovery Tank Assembly I Page 26

27 Recovery Tank Assembly II PIVOTING LID ASSEMBLY HG ATTACHED TO SOLTION FEED HOSE VACM MOTOR ASSEMBLY VACM INLET ASSEMBLY Page 27

28 Recovery Tank Assembly BOM BILL OF MATERIAL M ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION CLAMP-HOSE 1.75 DIA NOMINAL WASHER-FLAT 5/16 X.688 ZP DUMP HOSE ASM WASHER-FLAT 1/4 X 1.00 X.06 ZP FLOAT, SCREENED W/ BALL WASHER-EXT LOCK #10 ZP STRAP-SAFETY, REC TANK WASHER-LOCK 1/4 SPLIT ZP ISOLATOR PADS - 1" LENGTH WASHER-LOCK 5/16 SPLIT ZP CLIP-TOOL 1.5 INCH HOSE SCR-THMS 1/4-20 X 1.00 SS DEFLECTOR WASHER-LOCK 1/4 SPLIT SS WIRE COVER WASHER-FLAT.406 X.75 X.035 SS FIXED LID SUB ASSY. - E RIDE SCR-MC FL HD X.50 BLK- OX GASKET, MOVABLE LID - SCV SCR-THMS X.50 SS SOL. FEED HOSE OFF AISLE SUB-ASSY DECAL-OVERFILL SIGHT GAUGE (NOT SHOWN) CAP, 6 INCH CLEAN OUT SCV WIRE ASSY, RECOVERY TANK- VAC (NOT SHOWN) STRAP HOLDER WMT WIRE FORMED HOOK TUBE-SHUTOFF FLANGE CLAMP-HOSE, 2" VAC INLET ASSEMBLY, SCV BRACKET, TANK SC GASKET-FLOAT CAGE BRACKET, HOSE SC GASKET, 4.31 X 5.81 X ASM, TOOL MOUNT SC SCR-THMS 1/4-20 X.50 ZP CLAMP-HOSE 3/ SCR-THMS 1/4-20 X.75 ZP HOSE RUBBER FLEX 2X SCR-THMS 1/4-20 X 2 SS E 1 RECOVERY TANK - SCV SCR-THMS 5/16-18 X.75 ZP HG 1 LID - PIVOTING, E RIDE SCR-FHMS 8-32 X.50 BRASS STOPPER PLUG ASSEMBLY SCR-HI/LO 10 X.75 BLACK ZINC PAN HD VACUUM MOTOR ASY, ER2832 NON-CE SCR-HH 5/16-18 X.62 ZP GR VAC INLET WMT, SCV BLT-CARR 5/16-18 X 1.50 SS DIVERTER BOTTOM GASKET NUT-HEX 5/16-18 ZP COUPLER-QUICK CONNECT, 1/8MPT NUT-JAM 5/16-18 ZP FTG-ADAPTER 1/8 FPT X 1/8 HB BRASS WASHER-FLAT 1/4 SS WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-FLAT 1/4 ZP Page 28

29 Fixed Lid Assembly BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION GASKET, NEO 6.00 X 4.50 X VAC MOTOR FILTER VAC MOTOR INLET SCREEN INLET GASKET FILL CAP W/CHAIN ASSY MOTOR GASKET SCR-BHCS #8-32 x.62 SS HG 1 LID - FIXED Page 29

30 Recovery Tank Drain (Dump) Hose Assembly BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION DUMP HOSE CLAMP-HOSE 1.75 DIA NOMINAL TUBE, HOSE - 24/32B DRAIN PLUG Page 30

31 Battery Box Assembly BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION BATTERY TRAY BATTERY BOX STIFFENER WM'T BKT, BATTERYSTOP BLT-HH 5/16-18 x NUT-NYLOC 5/ WSR-FLAT.37 X 1.12 X.06 Page 31

32 Pump Assembly Page 32

33 Pump Assembly BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION PUMP ASY- ER2832 NO CE COMPONENTS SOLENOID, 36VDC VITON DIN FILTER MTG PLATE FTG-ADAPTER 3/8 MPT X 3/8 FPT BRASS FTG-ADAPTER 3/8 FPT X 3/8 HB BRASS HOSE-WIRE REINF 3/8 X 31" FILTER-INLINE FTG-TEE 3/8 FPT X 3/8 FPT X 3/8 FPT BRAS FTG-REDUCER 3/8 MPT X 1/8 FPT BRASS PUMP MOUNT PLATE PUMP SUPPORT PLATE SW-SWIVEL CONNECTOR-3/4 GHT X 3/8 MPT HOSE-WIRE REINF 3/8 X 12" HOSE-WIRE REINF 3/8 X 9" FTG-ADAPTER 3/8 MPT X 3/8 HB BRASS FTG-ELBOW 90 1/2 MPT X 3/8 HB PP FTG-NIPPLE 3/8 MPT BRASS FTG-ELBOW 90 3/8 MPT X 3/8 HB NYLON CLAMP-HOSE 5/8 ( ) SS COUPLER-QUICK CONNECT, 1/8MPT WASHER-FLAT #10 X.50 ZP WASHER-FLAT 1/4 SS WASHER-INT TOOTH LOCK #10 ZP SCR-FHMS X 1.00 SS SCR-THMS 1/4-20 X.62 SS NUT-NYLOC SS WASHER-LOCK 1/4 SPLIT SS CABLE TIE LARGE CLAMP-HOSE WORM-DRV8-22MM HOSE DIA. 5/ FTG-ELBOW 90 3/8 MPT X 3/8 FPT BRASS TAPE-TEFLON PIPE 1/2" SEAL-THREAD HL150 (50ML) Page 33

34 Rear Axle Assembly BILL OF MATERIAL E ITEM PART NO. QTY DESCRIPTION REAR AXLE WMT REAR WHEEL ASSY RING & BUSHING ISOLATOR AXLE CASTING, REAR - SCV 28/32E BEARING-TAPERED ROLCONE W/SEAL SCR-1/2-20 X 1.25 SOCKET FH W/ PATCH NUT-SLOTTED, 1-14 UNS WSR-FT 1.0 ID X 2.0 OD /16 COTTER PIN PTD 2 GREASE CAP WHEEL-PAINTED Page 34

35 Squeegee Mechanism Assembly Page 35

36 Squeegee Mechanism Assembly BOM BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION SQUEEGEE MOUNT PLATE - LOWER, SCV SQUEEGEE MECH. REAR WELDMENT - SCV WD-SQUEEGEE PIVOT ARM - SCV 2426 ZINC SQUEEGEE MOUNT WELDMENT-UPPER, SCV SQUEEGEE WELDMENT - REAR, E RIDE LIFT CABLE - REAR SQUEEGEE WASHER-FLAT 3/8 X 1.00 X.08 ZP PIN-CLEVIS 7/16 X 2.00 ZINC 1.84" UNDER PIN-COTTER 7/64 X SCR-HH M X 25 ZP CLASS SCR-HH M X 45 ZP CLASS SCREW-SOCKET HEAD CAP ISO 4762-M10x BLT-CARM8 X 1.25 X 55 STL ZD 8.8 DIN NUT-HEX M8 X 1.25 STL ZD CL8 DIN NUT-HEX M10 X 1.5 ZD CLASS NUT-HEX METRIC M10 X 1.5 STL ZD NUT-NYLOC M10 X 1.5 ZD CLASS WASHER-FLAT M8.4 X 16 X 1.6 ZP WSR-FLT M13 X 24 X 2.5 STL 140HV ZD DIN WASHER-FLAT M8 SS WASHER - SERRATED, LOCKING, M8, BALL JOINT - RH, M10 FEMALE THREADS BALL JOINT - LH, M10 FEMALE THREADS TURNBUCKLE - M10 THREADS, STEEL HEX BODY BUSHING - STEEL, SPRING CAP BUSHING PIVOT BAR - MACHINED, STEEL SPRING - COMPRESSION, 1.22 OD, T BAR WELDMENT - STEEL, ZINC PL Page 36

37 Rear Squeegee Assembly Page 37

38 Rear Squeegee Assembly BOM BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION SPRING, COMP.4 ID X.5FL SS STRAP W/ LATCH, FRONT LEFT, 38" SQG NLA- SEE NOTES - 38" SQG BASE ASSY, C.S WASHER-FLAT.266 X.875 X.07 SS WSR-SNUBBING DEFLECTOR BRACKET - REAR SQUEEGEE SCR-THMS 1/4-20 X 3.00 SS WASHER-WAVE.65 X.86 X NUT-ACORN 1/4-20 SS SCR-BHSCS 1/4-20 X 2.25 SS SCR-HH M X 20 SS WASHER-FLAT M8 SS WSR-CONICAL SERRATED TOOTH M10.6 X 26 X STAR HANDLE, M10, BLACK BUSHING, 10 X 16 X 10.8MM ZINC SQUEEGEE BLADE, FRONT SQUEEGEE BLADE, REAR FIXED CASTER WASHER-FLAT 8.3 x 22 x 1.00mm STAINLESS ROLLER - PLASTIC, 100mm DIA. (4") FRONT RIGHT TENSION BAND REAR RIGHT TENSION BAND W/ LATCH Page 38

39 Cylindrical Scrub Deck Assembly BILL OF MATERIAL (28 ) or (32 ) ITEM PART NO. QTY DESCRIPTION KNOB-3 SIDED 5/16 NYLOC HINGE BRK'T WLDMNT RH, SCV 24/ HINGE BRK'T WLDMNT LH, SCV 24/ CYL SCRUBDECK BASIC ASY 28" CYL SCRUBDECK BASIC ASY SIDE SQUEEGEE WIPE ASSY LH, SCV 28/ SIDE SQUEEGEE WIPE ASSY RH, SCV 28/ UPPER SQUEE BRK'T WMT, SCV 28/ CYL DECK SIDE SQUEE SUPPORT LH CYL DECK SIDE SQUEE SUPPORT RH PIN-CLEVIS 7/16 X ZP NUT-NYLOC 1/4-20 ZP WASHER-FLAT 1/4 SS WASHER-LOCK 1/4 SPLIT ZP PIN-HAIRPIN COTTER # Y 2 KNOB 5/16" THREAD, YELLOW Page 39

40 Cylindrical Scrub Deck Base Page 40

41 Cylindrical Scrub Deck Base BOM BILL OF MATERIAL (28 ) or (32 ) ITEM PART NO. QTY DESCRIPTION BELT COVER CYLINDRICAL SCRUBDECK OFFSET PULLEY POLY V J BELT (POLY V) 18IN SPRAY BAR ASSY. - SCV IDLER ASSY DRAG CHAIN ASSY, CYL. SCRUBDECK MOTOR STANDOFF - CYL SCRUB DECK SPRAY HEAD MTG BRKT, CYL SCRUBDECK DRIVE SIDE HUB ASSY, CYL SCRUBDECK IDLE SIDE HUB ASSY, CYL SCRUBDECK " CYLINDRICAL SCRUBDECK WELDMENT CYLINDRICAL SCRUBDECK WELDMENT DEBRIS BOX WMT, 28" CYL SCRUBDECK DEBRIS BOX WMT, 32 CYL SCRUBDECK SPRING-RETURN.313 X.438 X 2.93 SS SCR-THMS X.625 SS SCR-SET X.25 BLK OX CP SCR-HH 1/4-20 X 2.00 ZP GR NUT-HEX 1/4-20 ZP NUT-NYLOC ZP NUT-WING 1/4-20 ZP WASHER-FLAT #10 X.50 ZP WASHER-FLAT 1/4 SS WASHER-FLAT 1/4 ZP WASHER-LOCK 1/4 SPLIT ZP WASHER-INT LOCK 5/ BLT-CARR X.625 SS RET RING-EXT 3/ MCHD STANDOFF-THREADED 1/4-20 ZINC PL TAPE-ELECTRICAL BLUE MOTOR OUTLINE 1HP BUSHING-SNAP.625 id WIRE ASY, CYLINDRICAL DECK ER2832 Page 41

42 Disc Scrub Deck Assembly BILL OF MATERIAL (28 ) OR (32 ) ITEM PART NO. QTY DESCRIPTION ASSY, DISC SCRUBDECK ASSY, DISC SCRUBDECK SIDE SQUEEGEE WIPE ASSY RH, SCV SIDE SQUEEGEE WIPE ASSY LH, SCV WASHER-LOCK 5/16 SPLIT SS NUT-WING 5/16-18 SS WASHER-FLAT 3/8 X.87 X.06 ZP Page 42

43 Disc Scrub Deck Base Page 43

44 Disc Scrub Deck Base BOM BILL OF MATERIAL (28 ) or (32 ) ITEM PART NO. QTY DESCRIPTION KNOB-3 SIDED 5/16 NYLOC DRAG CHAIN ASSY DISK SCRUBDECK SCV 24/ BRACKET-WATER FEED, DISC, SCV 24/ BRACKET ASSY-COVER MOUNTING SCV 24/ HUB - SCRUB SPACER TUBE NUT-PUSH RETAINER 3/ DISK SOLUTION FEED ASSY COVER, DISC DECK WELD, LH-28" SKIRT COVER, DISC DECK WELD, LH-32" SKIRT COVER, DISC DECK WELD, RH-28" SKIRT COVER, DISC DECK WELD, RH-32" SKIRT SOL. FEED HOSE SUB-ASSY, DISK MOUNTING BRACKET, MOTOR COVER PLATE, BLANK COVER, SKIRT MTG SLOTS DECK MOTOR COVER, 28" DISK DECK MOTOR COVER, 32" DISK DISK SCRUBDECK MOUNTING PLATE, 28" DISK SCRUBDECK MOUNTING PLATE, 32" CLAMP-HOSE 5/8 ( ) SS SCR-RHMS X.50 ZP SCR-HH 5/16-18 X 1.25 ZP GR 5 FULL THREA SCR-HH 3/8-16 X 1.00 ZP TAP NUT-FLANGED WIZZ ZP WASHER-FLAT #10 X.50 ZP WASHER-FLAT 1/4 SS WASHER-FLAT 3/8 X 1.12 X WASHER-FLAT 3/4 X 1.37 X.08 ZP WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-FLAT 5/16 X 1.25 X.05 ZP WASHER-EXT LOCK 3/8 ZP WASHER-LOCK 5/16 SPLIT ZP WASHER-LOCK 3/8 SPLIT ZP WASHER-LOCK 1/4 SPLIT SS MOTOR-28" DUAL RIGHT ANGLE SCV WIRE ASY, DISK DECK ER HUB-SCRUB BRUSH DRIVE Page 44

45 Cylindrical Scrub Deck Side Squeegee (Left Hand Side) BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION RETAINER-LONG SIDE SQ SCV 24/ DISK SQUEEGEE SUB ASSY LH, SCV 28/ BACKER BLADE, LONG SCV SHORT RETAINER, SIDE SQ SCV 24/ SQUEEGEE- SIDE BLADE LINATEX SCV SCR-THMS X.625 SS Page 45

46 Cylindrical Scrub Deck Side Squeegee (Right Hand Side) BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION RETAINER-LONG SIDE SQ SCV 24/ BACKER BLADE, LONG SCV SHORT RETAINER, SIDE SQ SCV 24/ DISK SQUEEGEE SUB ASSY RH, SCV 28/ SQUEEGEE- SIDE BLADE LINATEX SCV SCR-THMS X.625 SS Page 46

47 Disc Scrub Deck Side Squeegee (Left Hand Side) BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION RETAINER-LONG SIDE SQ SCV 24/ BACKER BLADE, LONG SCV SHORT RETAINER, SIDE SQ SCV 24/ SQUEEGEE- SIDE BLADE LINATEX SCV DISK SQUEEGEE SUB-ASSY LH, SCV 24/ SCR-THMS X.625 SS Page 47

48 Disc Scrub Deck Side Squeegee (Right Hand Side) BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION RETAINER-LONG SIDE SQ SCV 24/ BACKER BLADE, LONG SCV SHORT RETAINER, SIDE SQ SCV 24/ SQUEEGEE- SIDE BLADE LINATEX SCV DISK SQUEEGEE SUB ASSY RH, SCV 24/ SCR-THMS X.625 SS Page 48

49 Cylindrical Scrub Deck and Roller Bumper Mounting Page 49

50 Cylindrical Scrub Deck and Roller Bumper Mounting BOM s BILL OF MATERIAL - 28 CYLINDRICAL ITEM PART NO. QTY DESCRIPTION A 2 ROLLER BRUSH-CYL 28" SCRUBGRIT II 120GR BROWN 2A BRUSH-CYL 28".026 PP BLACK 2B BRUSH-CYL 28".022 NYL WHITE (COMES STANDARD) 2C BRUSH-CYL 28" NYLO GRIT 80GR GREEN CYL SCRUBDECK ASY, 28" ER2832-NO BRUSHES FRONT ROLLER MOUNT BRKT WMT PIN-CLEVIS 3/4 X 4.5 ZINC SCR-HH 3/8-16 X 1.00 ZP TAP WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-LOCK 3/8 SPLIT ZP SCR-HH 3/8-16 X 1.00 ZP GR PIN-COTTER 3/4 RUE-RING BILL OF MATERIAL - 32 CYLINDRICAL ITEM PART NO. QTY DESCRIPTION A 2 ROLLER BRUSH-CYL 32" SCRUBGRIT II 120GR BROWN 2A BRUSH-CYL 32".022 NYL WHITE (COMES STANDARD) 2B BRUSH-CYL 32".026 PP BLACK 2C BRUSH-CYL 32" NYLO GRIT 80GR GREEN CYL SCRUBDECK ASY, 32" ER2832-NO BRUSHES FRONT ROLLER MNT BRKT WMT, RH 32" 4A FRONT ROLLER MNT BRKT WMT, LH 32" PIN-CLEVIS 3/4 X 4.5 ZINC SCR-HH 3/8-16 X 1.00 ZP TAP WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-LOCK 3/8 SPLIT ZP SCR-HH 3/8-16 X 1.00 ZP GR PIN-COTTER 3/4 RUE-RING Page 50

51 Disc Scrub Deck and Roller Bumper Mounting Page 51

52 Disc Scrub Deck and Roller Bumper Mounting BOM s BILL OF MATERIAL - 28 DISC ITEM PART NO. QTY DESCRIPTION A 2 ROLLER DISK SCRUBDECK ASY 28" ER2832-NO BRUSH- ES FRONT ROLLER MOUNT BRKT WMT PIN-CLEVIS 3/4 X 4.5 ZINC SCR-HH 3/8-16 X 1.00 ZP TAP WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-LOCK 3/8 SPLIT ZP SCR-HH 3/8-16 X 1.00 ZP GR BRUSH-14" MID GRIT LIGHT GRAY (COMES STANDARD) 9A BRUSH-SCRUB 14" PLASTIC NYLON BLACK 9B POWER DRIVE-14"POWERGRIT 80S/S BLACK 9C POWER DRVE-14" POWERGRIT 46 HDS DK BLUE 9D BRUSH-14" PWR DRIVE W/PAD HLDR 9E POWER DRIVE-14"POWERGRIT120AGS BROWN PIN-COTTER 3/4 RUE-RING BILL OF MATERIAL - 32 DISC ITEM PART NO. QTY DESCRIPTION A 2 ROLLER DISK SCRUBDECK ASY 32" ER2832-NO BRUSH- ES FRONT ROLLER MNT BRKT WMT, RH 32" 3A FRONT ROLLER MNT BRKT WMT, LH 32" PIN-CLEVIS 3/4 X 4.5 ZINC SCR-HH 3/8-16 X 1.00 ZP TAP WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-LOCK 3/8 SPLIT ZP SCR-HH 3/8-16 X 1.00 ZP GR BRUSH-16" MID GRIT LIGHT GRAY 9A BRUSH-SCRUB 16" PLASTIC NYLON BLACK 9B POWER DRIVE-16"POWERGRIT 80S/S GREEN 9C " POWERGRIT 46H DARK BLUE 9D BRUSH-SCRUB 16" PLAS BUTCHWIRE 9E POWER DRIVE-16"POWERGRIT120AGS BROWN PIN-COTTER 3/4 RUE-RING Page 52

53 Wiring Diagrams

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57 Warranty

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59 Excellence Meets Clean Minuteman is a Full Line Manufacturer of Sweepers and Scrubbers, for Industrial Facilities. Minuteman International, Inc. 14N845 U.S. Route 20 Pingree Grove, Illinois Phone: tech@minutemanintl.com A Member of the Hako Group Rev D 09/17