Parts Manual H20 Floor Scrubber Disc Traction Drive

Transcription

1 Parts Manual H20 Floor Scrubber Disc Traction Drive

2 Technical Specifications Model Model No. H20 Traction Drive H20DTD / H20DTDCE / H20DTDQP / H20DTDQPG Current (Max) Battery Capacity (Lead Acid) Battery Capacity (Gel) Sound Level Cleaning path width Squeegee width Productivity (Traction Drive) Working speed (Traction Drive) Rated voltage Vacuum flow Vacuum waterlift Vacuum power Brush type Brush motor(s) power Number of brushes Brush RPM Aqua-Stop equipped Solution capacity Recovery capacity Working Grade Weight with batteries Weight without batteries Dimensions (LxWxH) Drive Motor Power H20 40 amps hr hr 65.5 dba 20 in (51 cm) 34 in (86 cm) 27,200 ft 2 /hr ( 2,527 m 2 ) 3.1 mph (5 km per hr) 24 volts 65 cfm (110 m3/hr) 45 inches ( 112mbar).60 HP (450 W) Disc 3/4 HP (560W) RPM Coming Soon 12 Gal (45 liters) 13 Gal (49 liters) 2% 372 lbs (169 kg) 238 lbs (108 kg) 47.4 x 21.3 x 42.3 (120.4 x cm) 1/5 HP (150W) For Safety When Servicing or Maintaining Machine Stop on level surface. Disconnect the power to the machine by pulling the red Battery Connector located under the recovery tank near the batteries. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine. Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts.

3 Table of Contents Main Assembly... 1 Main Assembly BOM... 2 Traction Drive Base Assembly... 3 Traction Drive Base Assembly BOM... 4 Base Assembly... 5 Chassis Assembly... 6 Chassis Assembly BOM... 7 Solenoid Assembly... 8 Solution Valve Assembly... 8 Solution Tank Assembly... 9 Lift Pedal Stop Assembly Recovery Tank Assembly Recovery Tank Assembly BOM Handle Assembly Battery Tray Assembly Electrical Box Assembly Electrical Box Assembly BOM Electrical Box Cover Assembly Vac Motor Assembly Brush Deck Assembly Brush Deck Assembly BOM Brush Hub Assembly Rear Squeegee Assembly Squeegee Mechanism Assembly Wiring Diagrams WARRANTY... 27

4 Main Assembly Page 1

5 Main Assembly BOM BILL OF MATERIAL HOSE, CLEAR VAC W/ 45 CUFF 1CE HOSE, PU CLEAR W/ 45 CUFF (230V Version) SOLUTION TANK LID ASSY " PAD DRIVER SQUEEGEE LIFT MECH ASSY FILTER, FILL PORT, ES SQUEEGEE ASSY, 34" (860) CURVED CRIMP CLAMP SS 185R SCR-ST-A 10 X.75 SS NUT-NYLOC 5/ WSR-WAVE.37X.68 X WSR-FLT.390 X.880 X.062 NYL WSR-FLT.31x.75x..06ST SHOULDER BLT 5/16-18 X 3/8 X BLT-SHLD 3/8 X 2.0, 5/ WSR-FLAT.37 X.87 X DECAL, H JUMPER CABLE ASSY, RED 4G 12" CABLE ASSY, BATTERY E BATTERY, 12V 140AH 19G GEL BATTERY 12V 95AH TD TRAC DRV BASE ASSY-120V CHARGER 20CE TD TRAC DRV BASE ASSY-230V CHARGER TD 1 TD BRUSH DECK ASSY 20" W 1 DECAL, MINUTEMAN W/SWOOSHES, WHITE SOLUTION TANK LID CHAIN, BEADED SS W/ EYELETS SCR-PAN HD HI/LO 6-19 X.37SS OPTIONAL BRUSHES ITEM PART NO. DESCRIPTION BRUSH, 20" NYLON BRUSH, 20" POLY GRIT 80GR BRUSH, 20" STRATA GRIT 46GR BRUSH, 20" DYNASCRUB 500GR 3A BRUSH, 20" CE NYLON 3A BRUSH, 20" CE POLY GRIT 80GR 3A BRUSH, 20" CE STRATA GRIT 46GR 3A BRUSH, 20" CE DYNASCRUB 500GR Page 2

6 Traction Drive Base Assembly Page 3

7 Traction Drive Base Assembly BOM BILL OF MATERIAL TD-120/ TD CHASSIS ASSY, ES WSR-FLAT.44X 1.0X BATTERY TRAY ASSY WSR- FLAT.25 X 1.01 X E1720 TD HANDLE ASSY WSR-WAVE.37X.68 X LIFT PEDAL WMT WSR-HELICAL # VAC MOTOR ASSY WSR-HELICAL 1/ BKT, VAC AREA INSIDE COVER WSR-HELICAL 3/ ELEC BOX TD ASSY 120V WSR-FLT.31x.75x..06ST TD ELEC BOX COVER ASSY COTTER PIN-HAIR KNOB, 3/8-16 STUD, 3 LOBE BLT- SHLDR 1/4-20 X.44 X SOL CONTROL ASSY CLEVIS PIN BKT, PWR CORD MOUNT WSR-FLAT.37 X.87 X TD LIFT PEDAL BKT ASSY WSR-FLAT.187 X CHARGER INLET ASSEMBLY BOLT-HH 1/4-20X3/4 SS FOAM COVER, REAR WSR-HELICAL 1/4 SS FOAM COVER, REAR SCR-MC X.25 ST PL FOAM COVER, FRONT SCR-MC X.37 ST PL PEDAL PAD BLT-HH 3/8-16 X 1 # WIRE GRIP HOSE CLAMP DECAL-NAME PLATE SERIAL STRAIN RELIEF-HEYCO DECAL-CLEAR LAMINATE 2X FITTING, TEE 3/4MPT 1/2BARB PP LABEL, PATENT NUMBERS HOSE, 1/2 X 42 CLEAR WSR-FLAT 13/16ID X 1.25 X CRIMP CLAMP 3/4" STEPLESS KNOB, OVAL TAPERED SCR-MC 1/4-20 X.37 ST PL CLIP-WIRE & CORD SCR-MC 1/4-20 X.50 TRUSS STPL BASE 1 ES1720 BASE ASSY SCR-MC RD HD 1/4-20 X.75 STL PL SOL CNTRL LEVER ASSY SCR-SC 3/8-16 X.62 ST PL NUT, PUSH-ON WSR CAP, 3/ NUT, FLANGED WIZZ 5/ ROD, SOL. CTRL, ES WSR-FLAT 1/4 ID SS YOKE, 3/16 CLEVIS, 10-32, LONG WSR-FLAT.37 X 1.12 X.06 Page 4

8 Base Assembly BILL OF MATERIAL BASE SOL TANK ASSY, E HSP 1 REC TANK ASSY PANEL, FRONT WSR-FLAT 1/4 ID SS WSR-HELICAL # BLT- SHLDR 1/4-20 X.44 X WSR-FLAT.187 X SCR-MC 1/4-20X.63 SS TR HD WSR - HELICAL #10 SS WSR-HELICAL 1/4 SS SCR-MC X.62 PPH ST PL SCR-MC TR HD X.50 SS Page 5

9 Chassis Assembly Page 6

10 Chassis Assembly BOM BILL OF MATERIAL A 2 KEY, 3/16 X 1-3/4" BLT-CAR 5/16-18 X 1.00 ZP MAIN FRAME WMT, E BEARING BLOCK BEARING BLOCK PLATE TD SOLENOID ASSY DECK SWITCH ASSY BKT, TRANSAXLE MOUNT BASE BKT, TRANSAXLE MOUNT CASTER, 3-1/2 POLYURETHANE PLATE, 1/4" SPACER SOLUTION VALVE ASSY UPPER LIFT ARM DISC DECK LIFT WMT, E WHEEL, 8.5" FOAM FILL DRAG CHAIN ASSY, FRAME CLAMP-CRIMP 185R SS NUT-HEX CLR LOC 5/ WSR-FLAT 1/4 ID SS WSR-FLAT.75X1.37X WSR-FLT.390 X.880 X.062 NYL WSR-FLAT.506 X.9 X.064 NYL RETAINING RING EXT COTTER PIN, 1/8 X WSR-FLT.37X1.12X.10 STL Z HARD WSR-HELICAL 5/16 SS CLEVIS-YOKE, 1/2-20 W/.375 PIN WSR-FLAT.37 X.87 X BOLT-HH 1/4-20X3/4 SS BOLT-HH 1/4-20X1.00 SS BLT-HH 5/16-18 X.75 SS WSR-HELICAL 1/4 SS WSR-FLAT.56X1.06X.04 SS WSR-FLAT.344 x.75 x.06 SS BLT-HH 1/4-20 X 1 3/4 # SCR-SC SHCS M6X1.0 X 25 STL Z TRANSAXLE, ES V CLIP-CORD PIN, HAIRPIN COTTER 3/ PIN-CLEVIS 3/8 X NUT-HEX JAM 1/2-20 ZP Page 7

11 Solenoid Assembly BILL OF MATERIAL BKT, TD SOLENOID MOUNT HOSE-NYLO REINF 3/8 X 5.5" FITTING BRASS - 3/8 DBL BARB X 1/4MPT FITTING, MGHT X 3/8HB PP FITTING, FGHT NUT PP FITTING 3/8HB INSERT PP WSR-FILTER, GARDEN HOSE SIZE CRIMP CLAMP SS 185R SCR-MC 5/16-18 X WSR-HELICAL 5/ DIODE ASY, 1N4007 W/PIGGY WATER VALVE 24VDC Solution Valve Assembly BILL OF MATERIAL BKT, SOL VALVE MOUNT HOSE, 1/2"ID X 7.5" NYLOBRAID FITTING DUBL 3/8HBx3/8MPT CRIMP CLAMP 1/2 HOSE SS 185R WSR-FLAT.75X1.37X WSR-FLAT.69 X 1.06 X.03 SS VALVE, 3/8 FPT, 45 OPEN/CLOSE FITTING, 3/8 MPT 1/2 HOSE Page 8

12 Solution Tank Assembly BILL OF MATERIAL SOLUTION TANK, E HANDLE MOUNT ASSY, LEFT HANDLE MOUNT ASSY, RIGHT HOOK, DRAIN HOSE WITH TWIST VALVE TOOL CLIP, 1.5" HOSE FITTING, 1/2 MPT 1/2 HB BRASS WSR-FLAT.37 X 1.12 X WSR-HELICAL 3/ SCR-MC TR HD X.50 SS BLT-HH 3/8-16 X 3/4 #5 Page 9

13 Lift Pedal Stop Assembly BILL OF MATERIAL BKT, PEDAL STOP CLIP, FOR 1/2" ID HOSE SCR-MC 4-40 X 1.25 STL Z SCR-MC FL HD 8-32 X.50 BRS NUT-HEX WSR-INT LOCK # DECAL, REMOVE SPLASH GUARD SWITCH ASY, MICRO ROLLER W/PACK/CONDUIT Page 10

14 Recovery Tank Assembly Page 11

15 Recovery Tank Assembly BOM BILL OF MATERIAL HSP HSP 1 ES1720 RECOVERY TANK HSP 1 ES1720 VACUUM MANIFOLD ES1720 LID DRAIN HOSE ASSY, RECOVERY TANK GASKET, LID HINGE, RECOVERY TANK REC TANK CABLE ASSY SCREENED FLOAT CLAMP-HOSE 1.56" MURRAY BLT-HH 1/4-20 X 1.25 STPL BLT-HH 1/4-20 X 1.50 STPL NUT, FLANGED WIZZ 5/ WSR- FLAT.25 X 1.01 X WSR-HELICAL 1/ SCR-MC 1/4-20X.63 SS TR HD WSR-HELICAL 1/4 SS Page 12

16 Handle Assembly BILL OF MATERIAL ES1720 HANDLE NUT-NYLOC BAIL PLATE WMT RH NUT-HEX BAIL PLATE WMT LH WSR, FLAT# ES1720 LEAF SPRING WSR-HELICAL # ES1720 BAIL, HANDLE WSR-NYLON.22 X.45 X SPACER, 5/16OD X 17GA, ALUM WSR-INT LOCK # HANDLE PIVOT JAW SCR-MC X.62 STLZ TR HD SCR-MC RD HD X.37 STL SWITCH ASY, MICRO ROLLER W/PACK/CONDUIT SCR-MC 4-40 X 1.25 STL Z CABLE ASY, 5 COND 18G CONSOLE NUT, HEX ST PL Page 13

17 Battery Tray Assembly BILL OF MATERIAL BATTERY BOX BKT, SPACER FOR BATTERIES O RING " HOSE NOZZLE BODY-ELBOW NOZZLE BODY LOCKNUT HOSE SHUT-OFF CLAMP SCR-MC 1/4-20 X.50 TRUSS STPL WSR-FLT.31x.75x..06ST CRIMP CLAMP 140R Page 14

18 Electrical Box Assembly Page 15

19 Electrical Box Assembly BOM BILL OF MATERIAL / NUT-HEX 1/4-20 NYLOC SERATED ELEC BOX-BOT HALF WMT ELEC BOX-TOP HALF WMT BKT, UPPER BUSHING MOUNT VAC SWITCH ASSY VAC LEVER WMT _ 1 FOAM TAPE, 1/2" SQ X 16.5" CABLE ASSY, SQUEEGEE LIFT E V CHARGER ASSEMBLY 9CE E V CHARGER ASSEMBLY SPRING, COMPRESSION SCR-MC 1/4-20 X.50 TRUSS STPL SCR-MC TR HD 8-32 X 1.00 SS NUT, HEX 8-32 BR NUT-NYLOC 8-32 STL ZINC NUT-HEX CLR LOC 5/ /4 FLAT WASHER, STEEL WSR-FLAT.44X 1.0X WSR- FLAT.31 X 1.25 X WSR-HELICAL 1/ WSR-NYLON.22 X.45 X WSR INT LOCK #10A SS SCR-MC X.37 ST PL CIRCUIT BREAKER BOOT I-DRIVE,24V 70A PM MOTOR CONTROL WIRE ASY, MACHINE-BATTERY E ELEC PANEL ASSY, E1720TD MOUNT RING SPRING-EXT.25OD X 2" F.L. MUSIC HEYCO BUSHING 2.00" CABLE TIE LARGE _CAP 2 CAP, SAFETY NUT COVER M8 Page 16

20 Electrical Box Cover Assembly BILL OF MATERIAL TD COVER W MT BATTERY GAUGE, TRUCHARGE GASKET, CB OUTLINE POTENTIOMETER ASSY SPEED CONTROL GASKET, CHARGER CORD PLATE CHARGE STATUS INDICATOR DECAL, 1720 TD DASHBOARD KEYSWITCH ASY, KEYSWITCH + WIR DECAL, 1720 BD ELEC BOX SW ITCH, DPDT ON/OFF/ON DECAL, TD CIRCUIT BREAKER GASKET-FOR 2 POLE ROCKER SWITCHES DECAL. DIAGNOSTIC CODES E1720TD KNOB, SPEED CONTROL Page 17

21 Vac Motor Assembly BILL OF MATERIAL HSP VAC MOUNT WMT, ES CRIMP CLAMP, 1.75" HOSE, STRETCH 13" #10 X 5/8 HI-LO EDGE TRIM,.063 X 3.0, BLACK WSR, FLAT# FOAM COVER, FRONT DECAL, BATT CABLE ROUTE, E FOAM COVER, FRONT VAC MOTOR ASY, E FOAM TAPE, 1/2" SQ X 16.5" Page 18

22 20 Brush Deck Assembly Page 19

23 20 Brush Deck Assembly BOM BILL OF MATERIAL TD A 6 SPECIAL WASHER DECK ANGLE ADJUST WMT PLATE, MOTOR MOUNT HOSE-NYLO REINF 3/8 X 22.5" BKT, DECK MOUNT RH BKT, DECK MOUNT LH DECK COVER WMT 20" E20 FLOATING BRUSH DECK SKIRT HUB ASSEMBLY, DISC DECK ROLLER WHEEL CLAMP-CRIMP 185R SS SCR-SC 3/8-24 X.75 BHEAD ST PL SCR-SC 3/8-24 X 5/8 ST PL NUT-NYLOC 3/8-16 X 1/2 NUT WSR-FLAT 1/4 ID SS WSR-FLAT.37 X 1.12 X WSR-WAVE.37X.68 X WSR-HELICAL 5/ WSR-HELICAL 3/ CLEVIS PIN 3/8 X 3/ WSR-FLT.37X1.12X.10 STL Z HARD WSR-FLAT.37 X.87 X SCR-MC 1/4-20X.63 SS TR HD NUT, HEX 1/4-20 NYLOC SS BOLT-HH M8X1.25 X WSR-FLAT 13/16ID X 1.25 X MOTOR, OFFSET PM GEAR, 550W PIN-COTTER 3/8 RUE RING HAKO SOL FEED NOZZLE Page 20

24 Brush Hub Assembly BILL OF MATERIAL SCR-SHCS M6X30 SS, ISO WSR-FLT 6.4X12X1.6, SS DIN DRIVE HUB, PLASTIC 3 LOBE MCH 1 BASE, DRIVE HUB WITH KEYWAY Page 21

25 Rear Squeegee Assembly BILL O F M ATE RIAL S P A CE R, 5/16O D X 17G A, A LUM BLADE, FRONT 34" SQUEEGEE BLADE, REAR 34" SQUEEGEE LE VE R, S Q UE E G E E W M T, 34" (860) S TRA P W M T, FRO NT LE FT S TRA P W M T, FRO NT S TRA P W M T, RE A R S TRA P W M T, RE A R BUM P ER, 34" S Q G EDG E TRIM 5/16 X 10" B LA CK B U S H IN G.435 X.625 X W SR-FLA T.344 x.75 x.06 SS W SR FLA T.438 X 1.25 X.07 S S BO LT-HH M 8X1.25 X 20 SS B LT-HH M 8 X 25 S S DIN S CR-M C M 5 X 25 S S DIN B LT-E Y E M 5 X 40 S S NUT-HE X M 5 S S DIN NUT-HE X M 5 NY LO C S S DIN K NO B, M 10 S TA R HA NDLE W HE E L, 3.15O D FIXE D CA S TO R P IN, THD W S R-FLT 8.3 X 22 X 1M M S S S Q G CA S TE R W M T Page 22

26 Squeegee Mechanism Assembly BILL OF MATERIAL BKT, MAIN SQUEEGEE HINGE CLEVIS PIN 3/8 X 2-1/ SQUEEGEE MOUNT WMT RETAINING RING- E TYPE SQ TOP LINK W/ BUSHING O DIA RETAINING RING- E TYPE SQ BOT LINK W/ BUSH ROD-THD 5/16-18 X 3.5 SS TORSION SPRING CLEVIS PIN, 1/2 x 2.25 W/ HOLE PIN, 3/8 X 3.0, SQG STRAP NUT- WING 5/16-18 SS STRAP, 9" PU, BLACK BOLT-HH 1/4-20X3/4 SS TOOL CLIP, 1.5" HOSE NUT-HEX 1/4-20 SS RETURN SPRING-3.00" NUT-HEX 5/16-18 SS SCR-MC FL HD 8-32 X.50 BRS NUT, HEX 5/16-18 NYLOC SS WSR-FLAT 1/4 ID SS WSR-HELICAL 1/4 SS WSR-FLAT.406 X.812 X WSR-FLAT.56X1.06X.04 SS WSR-WAVE.37X.68 X WSR-FLAT.344 x.75 x.06 SS WSR-FLAT.506 X.9 X.064 NYL PIN-COTTER 3/8 RUE RING Page 23

27 Wiring Diagrams

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30 Minuteman International Made Simple Commercial Limited Warranty REVISION F EFFECTIVE 6/1/2009 Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers. Special warning to purchaser Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without original equipment replacement. All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be. Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Cord Electric Group: Three years parts, two years labor, ninety days travel (Not to exceed two hours) Exceptions. Model Parts Labor Poly Travel Port A Scrub 1yr 6months 10yrs 0 MPV 13 1yr MPV 14 & 18 2yrs 1yr 0 0 V Series Upright Vacuums 1yr 1yr 0 0 Rapid Air Blower 1yr 1yr 10yrs 0 Explosion Proof Vacuum 1yr 1yr 0 0 X12, X12H & TRS 14 1yr 1yr 10yrs 0 E17 & E20 Electric Scrubbers 1yr 6month 10yrs 0 Pneumatic Vacuums 3yr 1yr 0 0 Description Parts Labor Poly Travel Battery Operated Group 3yrs 2yrs days Sweepers 1yr 1yr days Internal Combustion Group 1yr 1yr days Not to exceed two hours Exception: PAS 14B 1yr 1yr 10yr 0 Battery Chargers: One year replacement Replacement Parts: Ninety days Batteries: 0-3 months replacement, 4-12 months pro-rate Polyethylene Plastic Tanks: Tanks have 10yr warranty, no additional labor 14N845 U.S. Route 20, Pingree Grove, IL USA Phone (800) A Member of the Hako Group Rev A 04/10