Parts Manual E Ride 30 Riding Scrubber

Transcription

1 Parts Manual E Ride 30 Riding Scrubber

2 For Safety When Servicing or Maintaining Machine Stop on level surface. Disconnect the power to the machine by pulling the red Battery Connector located under the recovery tank near the batteries. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine. Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts.

3 Table of Contents FrontBumper Assembly... 1 Chasis Assembly... 2 Wheel Suspension Assembly... 3 Steering Console / Dash Board Assembly... 4 Steering Console / Dash Board Assembly BOM... 5 Accelerator Pedal Assembly... 6 Accelerator Pedal Assembly BOM... 7 Brake Pedal & Parking Brake Assembly... 8 Brake Pedal & Parking Brake Assembly BOM... 9 Steering Column Assembly Steering Column Assembly BOM Seat Assembly & Mounting Bracket Seat Assembly & Mounting Bracket BOM Solution Recovery Tank Assembly Solution Recovery Tank Assembly BOM Cover Tank Assembly Cover Tank Assembly BOM Vacuum Motor Assembly Vacuum Motor Assembly BOM Srub Head Lift & SolutionPump Assembly Srub Head Lift & Solution Pump Assembly BOM Disk Scrub Head Assembly Disk Scrub Head Assembly BOM Side Squeegee LH & RH Assembly Side Squeegee LH & RH Assembly BOM Squeegee Lift Assembly I Squeegee Lift Assembly I BOM Squeegee Lift Assembly II Squeegee Lift Assembly II BOM Squeegee Assembly I Squeegee Assembly I BOM Squeegee Assembly II Squeegee Assembly II BOM Control Box Electrical Control Box Electrical BOM Drive Control Contactor Assembly Drive Control Contactor Assembly BOM Decals Warrenty Page... 40

4 Front Bumper Assembly E Ride 30 ( ) Rev.00 11/13/ Front Bumper Item Spare part number Description Qty. Notes Tube bow Decal Thrust washer Pipe Drain plug Rejecting role Detent edged washer Hexagon screw 2 Page 1

5 Chasis Assembly E Ride 30 ( ) Rev.00 11/13/ Chassis Item Part number Description Qty. Notes Chassis Sheet metal Detent edged washer Hexagon nut Plate, cpl Hexagon nut Hexagon screw Starting protection rear side Hexagon screw Detent edged washer Supporting plate Stay Cylinder head screw Hex.bolt Chassis 1 Page 2

6 Wheel Suspension Assembly E Ride 30 ( ) Rev.00 11/13/ Wheel suspension Item Part Number Description Qty. Notes One wheel drive Hex.bolt Hexagon nut Hex.bolt Detent edged washer Hexagon screw 3 Tightening torque: 42 Nm Front wheel, cpl Rear wheel, cpl. incl. ball bearing Retaining ring Cap Brake repair set Set (4pc.) carbon brush Deep groove ball bearing Rim front Rim rear Cap Protecting ring 1 Page 3

7 Steering Console / Dash Board Assembly Page 4

8 Steering Console / Dash Board BOM E Ride 30 ( ) Rev.00 11/13/ Steering Console / Dash Board Item Part Number Description Qty. Notes Steering Seal Sheet metal Control panel Control unit Sheet metal Seal Rotary switch 1 from option 7091: Warning light "Forward drive" Switch Press switch Key switch Set (2pc.) key 1 13 XXXXXXXX no part-no. til yet Cap Truss head screw Hood Annular plate Countersunk screw Bottom plate Amtec screw Knob Washer Hexagon screw Seal Rubber cap Cable sleeve 1 Page 5

9 Accelerator Pedal Assembly Page 6

10 Accelerator Pedal Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Accelerator Pedal Item Part Number Description Qty. Notes Cam Hexagon nut Sealing cover Shaft Dowel pin Adjusting washer Plain bearing bush Leg spring U-bow Potentiometer, cpl Screw Thread base plate Thread base plate Micro switch Hex.bolt Washer Hexagon screw Detent edged washer 2 Page 7

11 Brake Pedal & Parking Brake Assembly Page 8

12 Brake Pedal & Parking Brake Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Brake Pedal & Parking Brake Item Part Number Description Qty. Notes Angle, cpl Hexagon screw Detent edged washer Hexagon screw Lever Plain bearing bush Retaining ring Lever Stop light switch Bracket Washer Bolt Cotter pin Lever Pin Detent edged washer Hexagon screw Tension spring Tension spring Hexagon nut Pedal plate Pedal rubber 1 Page 9

13 Steering Column Assembly Page 10

14 Steering Column Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Steering Column Item Part Number Description Qty. Notes Cap Hex. Nut Toothed washer Steering wheel Bellows Shaft Woodruff key Bushing O-ring oil resistant Holder steering wheel Hex.bolt Cardan joint Shaft 1 Page 11

15 Seat Assembly & Mounting Bracket Page 12

16 Seat Assembly & Mounting Bracket BOM E Ride 30 ( ) Rev.00 11/13/ Seat Assembly & Mounting Bracket Item Part Number Description Qty. Notes Seat Hexagon screw Washer Hex.bolt Decal "Instruction manual" 1 6 XXXXXXXX no part-no. til yet Seat console Seat console Hexagon nut Belt Detent edged washer Socket Tapping screw Plate contact Micro switch Screw Hinge Self tapping screw 8 17 XXXXXXXX no part-no. til yet 1 Chair cushion SC76 incl. seat switch Washer Hexagon screw Plate Adjusting latch Intermediate sheet Socket head screw Dowel pin Adjusting latch 1 Page 13

17 Solution Recovery Tank Assembly Page 14

18 Solution Recovery Tank Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Solution Recovery Tank Assembly Item Part Number Description Qty. Notes Hexagon screw Washer Sheet metal Seal Washer Hex.bolt Float switch Plastic cover Tab Swash guard Hose Washer Hex.bolt Connection Self tapping screw Gasket Hose clamp plug Pressure plate Hexagon nut Hex.bolt Washer Support, cpl O-ring oil resistant Hose support Washer Hex.bolt Angle socket Hose clamp Ball Hose 780mm Pipe clamp Fillister-head screw Hose 20 mm Reducing fitting Hose, cpl Cover Fillister-head screw O-ring Insulating mat Cover Fillister-head screw Hook O-ring oil resistant Screwing in connecting piece Clamp Hose 68 lg Cover Sheet metal 1 50 XXXXXXXX no part-no. til yet Tank Page 15

19 Cover Tank Assembly Page 16

20 Cover Tank Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Cover Tank Item Part Number Description Qty. Notes Cover, cpl Hexagon nut Washer Sheet metal Hex.bolt Hex.bolt Washer Sheet metal Sealing profile 1780mm Plate Washer Hexagon screw Gasket Sheet metal Hexagon screw Strainer Flange Rivet 6 Page 17

21 Vacuum Motor Assembly Page 18

22 Vacuum Motor Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Vacuum Motor Item Part Number Description Qty. Notes Wing nut Knurled nut Clamping sheet metal Seal Hose Hose Eye bolt Tension spring Induction engine Toroidal core Tab Plastic cover Carbon brush Seal Support, cpl Hose clamp Hose Hose clamp Hose clamp Valve Detent edged washer Hexagon screw Hose clip 2 Page 19

23 Scrub Head Lift & Solution Pump Assembly Page 20

24 Scrub Head Lift & Solution Pump Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Scrub Head & Solution Pump Item Part Number Description Qty. Notes Lifting fork Rocker bracket, cpl. 1 until approx ! W asher Hexagon nut Support W asher Hexagon nut Electrovalve W asher Hex.bolt Screwing in connecting piece PVC hose 200mm Hose clamp Screwing Pump Cable tie Screwed angle fitting PVC hose 290mm Screwing in connecting piece Hose clamp Filter Angle socket PVC hose 400mm Lifting spindle Bolt W asher Cotter pin Support, cpl Guide holder Pressure spring Slide bearing Plain bearing bush Bolt W asher Hexagon nut Bolt W asher Edge protection 200mm Pipe W asher Hexagon screw Filter insert Sealing ring Straining cap Bushing PVC hose 60mm T-piece Hose clamp Hose 70mm Angle connection piece Hose 500mm Clamp Case Plastic cover Plastic cover Tab Rocker 1 from approx ! Page 21

25 Disk Scrub Head Assembly Page 22

26 Disk Scrub Head Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Disk Scrub Head Item Part Number Description Qty. Notes Geared motor Covering Hex.bolt Washer Rivet Set (4pc.) carbon brush Washer Hose clamp PVC hose 260mm Plate upper Hexagon screw Bearing block Hexagon screw Washer Screw Retaining ring Deep groove ball bearing Adjusting washer Gear wheel Ring Shaft Feather key Shaft Gear wheel Spacer sleeve Plate lower Gasket Nut Retaining ring Carrier Washer Hexagon screw Spray tube Hose 380mm Tube clamp T-reducer muff Screw Center-lock, cpl Tapping screw Washer Fan hood Fan wheel Center-lock, lower part Center-lock,upper part Cable tie Iron sleeve Bushing Brush 380 SIC-PA 6 1 Page 23

27 Side Squeegee LH & RH Assembly Page 24

28 Side Squeegee LH & RH Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Side Squeegee LH & RH Item Part Number Description Qty. Notes Tension band squeegee strip brush strut L.H., cpl Washer Hex.bolt lever slide bearing bush fitting screw Washer Hexagon nut Hexagon nut Washer lock hook spacer sleeve Stop buffer Wing nut brush holder L.H brush holder R.H brush strut R.H., cpl Hexagon nut 4 Page 25

29 Squeegee Lift Assembly I Page 26

30 Squeegee Lift Assembly I BOM E Ride 30 ( ) Rev.00 11/13/ Squeegee Lift Assembly I Item Part Number Description Qty. Notes Detent edged washer Socket head screw Washer Hexagon nut Washer Support, cpl Compression spring Cylinder head screw Bushing Angle joint Hexagon nut Threaded rod Hex. Nut Angle joint Bolt Cotter pin Guide, cpl Retainer 1 Page 27

31 Squeegee Lift Assembly II Page 28

32 Squeegee Lift Assembly II BOM E Ride 30 ( ) Rev.00 11/13/ Squeegee Lift Assembly II Item Part Number Description Qty. Notes Bolt Washer Cotter pin Lifting element Tab Plastic cover Support Hexagon screw Hexagon nut Hexagon screw Guidance rope Roller guide Retainer Hex.bolt Detent edged washer Washer Hexagon nut Hexagon nut Washer Pivot bolt Hexagon nut Hexagon screw Washer Plate Sheet metal 1 Page 29

33 Squeegee Assembly I Page 30

34 Squeegee Assembly I BOM E Ride 30 ( ) Rev.00 11/13/ Squeegee Assembly I Item Part Number Description Qty. Notes Rear tension band Sealing strip Suction unit Slot strip Front tension band Bushing Eye bolt Hex. Nut Lever Hexagon screw Hex. Nut Pressure piece Front tension band Rear tension band Lock suction unit Lock 1 Page 31

35 Squeegee Assembly II Page 32

36 Squeegee Assembly II BOM E Ride 30 ( ) Rev.00 11/13/ Squeegee Assembly II Item Part Number Description Qty. Notes Hexagon screw Washer Pipe Deflector roller Hex.bolt Washer Fixed castor Fixed castor Distance piece Distance piece Hose 250mm Bracket Disk wheel Star handle Spacer 10 Page 33

37 Control Box Electrical Page 34

38 Control Box Electrical BOM E Ride 30 ( ) Rev.00 11/13/ Control Box Electrical Item Part Number Description Qty. Notes Hexagon nut Toothed washer Washer Hexagon nut Hex.bolt Relay Hex.bolt Signal transmitter Cable tie Plastic cover Tab Hex. Nut Washer Tapping screw Washer Covering for electric Self tapping screw Inspection glass Seal Cord gasket 1150mm Snap nut Fuse holder Fillister-head screw Fuse Fuse Fuse Tapping screw Fuse holder Module Fuse Fuse Hexagon nut Washer Electronic box Hexagon screw Retool kit DRIVE CONTROL 1 Available! Pos. has sub-assemblies! See DRIVE CONTROL! Washer Hexagon nut Washer ventilation duct Edge protection 2220mm Edge protection 700mm Charging plug Hexagon screw Support Hex.bolt Horn Bushing Handle 1 Page 35

39 Drive Control Contactor Assembly Page 36

40 Drive Control Contactor Assembly BOM E Ride 30 ( ) Rev.00 11/13/ Drive Control Contractor Item Part Number Description Qty. Notes Angle plate Hex.bolt Reversion contactor Hex. Nut Washer Screw Lens cap Lens cap Washer Hexagon nut Current bar 1 Connection to connection point "FR" of drive control Current bar 1 Connection to connection point "VMN" of drive control Driving control Transparency Fuse 1 Page 37

41 Decals Page 38

42 Decals E Ride 30 ( ) Rev.00 11/13/ Decals Item Part Number Description Qty. Notes Decal MINUTEMAN Decal MINUTEMAN Decal ERIDE Decal ERide Decal caustic solution tank Decal "Instruction manual" Decal FOUL WATER Decal SOLUTION TANK Decal CAUTION Decal Warning Decal explosive gazes Decal ERIDE Series Decal ERide-Series Page 39

43 Minuteman International Made Simple Commercial Limited Warranty Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers. Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without original equipment replacement. All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be. Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Cord Electric Group. Three years parts, two years labor, ninety days travel (Not to exceed two hours) Exceptions. Port-A-Scrub, one year parts, six months labor MPV 13, one year parts V-14, one year parts, one year labor MPV 14 and 18, two years parts, one year labor RapidAir blower, one year parts, one year labor Explosion-Proof Vacuum, one year parts, one year labor X12 and X12H, one year parts, one year labor TRS 14, one year parts, one year labor Battery Operated Group.. Three years parts, two years labor, ninety days travel (Not to exceed two hours) Exceptions Sweepers, one year parts, one year labor, ninety days travel (Not to exceed two hours) Internal Combustion Group.One year parts, one year labor, ninety day travel (Not to exceed two hours) Battery Chargers...One year replacement Replacement Parts..Ninety days Batteries.0-3 months replacement, 4-12 months pro-rate Polypropylene Plastic Tanks Ten years, no additional labor 14N845 U.S. Route 20 Pingree grove, IL Phone: A Member of the Hako Group Rev * 02/09