Parts Manual X Ride 28 CFS Riding Extractor

Transcription

1 Parts Manual X Ride 28 CFS Riding Extractor

2 Introduction Preface Please be advised explicitly that we cannot accept any legal issues out of the contents of this manual. If repair work has to be performed make sure that only genuine spare parts are used; only genuine spare parts may guarantee a dependable machine. We reserve the right for technical improvement.. Minuteman International Inc. 14N845 US ROUTE 20 PINGREE GROVE, IL U.S.A Proper use The machine is a vacuum scrubbing machine for wet cleaning of hardsurfaced floors. Using the machine beyond this scope of application will be deemed improper use; The manufacturer cannot be held liable for consequential damages; the user alone bears the risk. The term of proper use also includes operation, maintenance and repair work to be performed in compliance with the manufacturer s specifi cations. The machine may only be used by persons that are familiar with the machine and aware of possible hazards involved. If modifications to the machine are made in absence of the manufacturer s prior consent, the latter cannot be held liable for damage resulting from such unauthorized modifi cation. Notes on warranty The terms of the sales contract apply. Damages are not subject to warranty if they are due to non-compliance with the maintenance and service provisions. The maintenance work has to be performed by an authorized Minuteman service center. The following is excluded from warranty: fuses, natural wear, damages caused by overload, inexpert handling and unauthorized modification of the machine. Moreover, any claim for warranty cannot be accepted if damages of the machine are caused by fi tting parts or accessories without Minuteman s prior and explicit consent or by non-compliance with the maintenance instructions.

3 Safety Information When Servicing or Maintaining Machine: Stop on level surface. Disconnect the power to the machine by pulling the red Battery Connector located under the recovery tank near the batteries. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine. Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts. Page 3

4 Table of Contents Safety Information...3 Main Assembly...5 CFS Components...13 Ozone Base Generator Unit Assembly...14 Front Drive Assembly...15 Front Drive Subassembly...17 Idler Subassembly...17 Bearing Subassembly...17 Rear Wheel Assembly...18 Linkage Assembly...19 Steering Assembly...21 Console Assembly...25 Solution Tank Assembly...26 Solution Tank Drain Hose Assembly...28 Electrical Box Assembly...29 Control Panel Assembly...31 Pump Box Assembly...32 Recovery Tank Assembly...35 Dump Hose Assembly...40 Left Hand Side Battery Panel Assembly...41 Right Hand Side Battery Panel Assembly...42 Dashboard Assembly...43 Seat Assembly...45 Horn Assembly...46 Cable Guide Assembly...47 Cylindrical Scrubdeck Assembly...48 Cylindrical Scrubdeck...52 Drive Hub Subassembly...52 Idler Subassembly I...53 Idler Subassembly II...53 Spray Bar Subassembly...54 Vacuum Shoe Assembly...55 Spiral Hose Assembly...56 Off-Aisle Wand Assembly...56 Electrical Diagrams...57 WARRANTY...64

5 Main Assembly I Page 5

6 Main Assembly II Page 6

7 Main Assembly III Page 7

8 Main Assembly IV Page 8

9 Main Assembly V Page 9

10 Main Assembly I, II, III, IV, V BOM PARTS LIST ITEM PART NO. QTY DESCRIPTION HALF NUT NYLOC 1/ WAND ASSY, 1 BEND, W/ JET BATTERY BOX, SCV24/ DRIVE MOTOR STANDOFF, SCV 24/ FRONT FOOT STEP ANTISKID, SCV FOOT REST ANTISKID,SCV 24/26 LH FOOT REST ANTISKID,SCV 24/26 RH FLOOR PANEL ANTISKID, SCV 24/ MAIN FRAME WELDMENT - E RIDE 26 / B100R SPACER TUBE - SCV BATTERY COVER ASSEMBLY LH, SCV BATTERY COVER ASSEMBLY RH, SCV STEERING ASSEMBLY BOOT - SHAFT, SCV STEERING COVER - LOWER, SCV RECOVERY TANK ASSEMBLY - X RIDE FLOOR WELDMENT - SCV BRACKET - HOLDING STRAP, SCV ASSY, DRAIN HOSE SOLUTION TANK XR28 CFS REAR WHEEL ASSY, E RIDE FRONT DRIVE ASSEMBLY (~10"), E RIDE CHAIN-GROUNDING -1/0 ZP 9 LINKS RECOVERY TANK LATCH MTG. EXT. BRKT., SCV 24/ LINKAGE ATTACHMENT SHAFT, SCV 24/ SHIELD - IGUS CHAIN, E RIDE SHUTOFF VALVE, W/ ZERO PRESSURE WASHER HORN ~ RAISE/LOWER SW. ASSY, SCV 24/ SPIDER COUPLING, 3/4" VAC SHOE MAIN ASSY BRUSH X_RIDE_ BATTERY COVER ASSY, SCRUBDECK, CYL X-RIDE 28 CFS DASHBOARD ASSEMBLY, X RIDE VAC SHOE LOCKING KEY ASSY, SOLUTION TANK, X-RIDE 28 CFS Page 10

11 Main Assembly I, II, III, IV, V BOM Cont d PARTS LIST ITEM PART NO. QTY DESCRIPTION DECK LIFT ASSY - XRIDE STRETCH HOSE 2 IN ID STRETCH HOSE 1-1/2 IN WAND STRETCH HOSE- 24 FT LENGTH SPIRAL HOSE ASSEMBLY SEAT ASSEMBLY, XR ASSY, CONSOLE, X-RIDE 28 CFS CHAIN - SASH, SS ROLLER/ANTI-TIP BRACKET ASSEMBLY XRIDE PLATE, SEAT SUPPORT XR28 SPRAY CURTAIN ASSY /4" X 4.50 CLEVIS PIN KEY WOODRUFF 3/16 X 3/ CLAMP-CRIMP 185R SS LATCH, SOFT #C SCR-MC TR HD 8-32 X.375 SS SCR-MC RD HD 8-32X.37 STL SCR-MC 10-32X.62 STPL SCR-HH 1/4-20 X.62 ZP TAP BLT-HH 5/16-18 X.75 ST PL SCR-HH 5/16-18 X.87 ZP GR BLT-HH 3/8-16 X BLT-CARR 3/8-16 X 5 #5 ZINC PL NUT, ACORN 5/ NUT, FLANGED WIZZ 5/ NUT-NYLOC 3/8-16 NUT WSR-FLT.170 x.38 x.032 STL ZINC WSR, FLAT# /4 FLAT WASHER, STEEL WSR-FLT.344 X.690 X.062 STL Z WSR-FLAT.37 X 1.12 X WSR FLAT.5 X 1.37 X WSR-FLAT.406 X.812 X WSR-HELICAL # WSR-HELICAL #10 Page 11

12 Main Assembly I, II, III, IV, V BOM Cont d PARTS LIST ITEM PART NO. QTY DESCRIPTION WSR-HELICAL 1/ WSR-HELICAL 5/ WSR-HELICAL 3/ WASHER-FLAT 1/4 X.75 X.06 ZP WSR-WAVE.78 X 1.00 X WSR-FLAT.75X1.00X SCR - FL HD 1/2-13 UNC X.75" SOC COTTER PIN.12 X SCREW - BUTTON HD, 1/4-20 X 2.50, SS BOLT-HH 1/4-20X3/4 SS WSR #10 SS SCR-MC TR HD X.50 SS BLT-HH 1/4-20 UNC-2A X 3/4 STL# BLT-HH 5/16-18 X 3/4 # BLT-HH 3/8-16 X 1 # WARNING LABEL - "DO NOT STEP" CABLE ASSY, TRACTION DRIVE MOTOR CLAMP RING RETAINING RING - "E" TYPE EXT CLIP-CORD BATTERY, 12V 234AH AGM (EV185A-A) ADHESIVE LABEL - GENERAL SAFETY, W/ UNIV. SYMBOLS STEERING WHEEL - 14" OD, SOFT GRIP. BLACK STEERING WHEEL CAP W 1 DECAL, MINUTEMAN W/SWOOSHES, WHITE Page 12

13 CFS Components Parts List Item Part No. Qty Description ASSY, TUBING TO OZONE GENERATOR (NOT SHOWN) ASSY, TUBING & HOSE TO FEED SCRUBDECK (NOT SHOWN) ASSY, SWITCH PANEL, OZONE ON/OFF 3a GASKET - REAR SWITCH PANEL, SCV b SWITCH PANEL - CONSOLE, SCV 26 3c DECAL, OZONE - CFS: ON / OFF 3d SW, DPST ILLUM. ON/OFF (SCV 2426 WAND) BRACKET - MTG, OZONE GENERATOR UNIT BRACKET, STIFFENER, CONSOLE BUMPER (NOT SHOWN) GUARD, CFS OZONE GENERATOR UNIT PLATE, COVER, CONSOLE LED ACCESS ASSY, OZONE BASE GENERATOR UNIT, MTG BAR, CLAMPING, FIXED END CAP (NOT SHOWN) PLATE, MTG, FIXED END CAP (NOT SHOWN) ASSY, SIDE MOUNT LED'S, OZONE GEN STATUS DECAL, OZONE GENERATOR STATUS LED'S Page 13

14 Ozone Base Generator Unit Assembly Parts List Item Part No. Qty Description FITTING, 90 EL 3/8 STUB-STEM 3/8 T, PVDF COUPLER, THRU-HOLE, LED LIGHT PIPE,SHORT PLATE, BACK-MTG, OZONE GENERATOR UNIT SPRAY JET BRACKET SCR-PHMS 6-32 X.50 ZP NUT-HEX 8-32 ZP WASHER-FLAT #6 X.375 ZP WASHER-FLAT #8 ZP WASHER-LOCK #6 SPLIT ZP WASHER-LOCK #8 SPLIT ZP TAPE-ELECTRICAL YELLOW 3/4" X 66FT TAPE-ELECTRICAL GREEN 3/4" X 66FT TAPE, ELECTRICAL, RED, 3/4" x 66 FT ROLL UNIT BASE, INLINE OZONE SYSTEM, EOI CARTRIDGE, INLINE OZONE SYSTEM, EOI Page 14

15 Front Drive Assembly HOLES FACE FORWARD Page 15

16 Front Drive Assembly BOM Parts List Item Part No. Qty Description FRONT DRIVE W/BEARING ASSY, SCV 24/ SPINDLE WELDMENT - SCV 2426 (B100R) ELECTRIC CHASSIS DRV-ERIDE 250mm(~10.0") SPACER-FRONT DRIVE MOTOR, E RIDE/ B100R SHIELD - AMER MOTOR, SIDE, PAINTED STEEL CHAIN-STEERING No 40, 27.5IN STEERING DISC WMT SPROCKET-RC # TEETH-3/4IN BORE IDLER ASSY, FRONT DRIVE BEARING-ROLL 1.50 X X GREASE CAP SPINDLE KEY-WOODRUFF 3/16 X SPACER, FRONT DRIVE SCR-HH 1/4-20 X.62 ZP TAP WASHER-FLAT 1/4 ZP WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-LOCK 1/4 SPLIT ZP WASHER-LOCK 3/8 SPLIT ZP WASHER-FLAT 3/4 X 1.00 X.025 ZP PIN-COTTER.12 X NUT-CASTLE 7/8-14 PLAIN GR SCR-HH M X 30 ZP CLASS WASHER-FLAT.406 X.75 X.035 SS SCR-HH 3/8-16 X 1.25 ZP GR I RET RING-E TYPE SPACER-.442 X.50 X.312 Page 16

17 Front Drive Subassembly Bearing Subassembly Idler Subassembly Parts List Item Part No. Qty Description STEERING SPROCKET SHAFT, SCV 24/ BEARING-RADIAL.750 X X MOUNT WMT, FRONT DRIVE SEAL-LIP BEARING-ROLL 2.00 X X BEARING-RACE (CONE) X BEARING-RACE (CONE) X WSR-FLT.75 X 1.00 X RET RING-E TYPE Parts List Item Part No. Qty Description IDLER BASE WMT, FRONT DRIVE IDLER ARM WMT, FRONT DRIVE IDLER SPROCKET-RC #40, 10 TEETH, 1/2" BORE, NYLON SPRING-RETURN.313 X.438 X 2.93 SS WSR-WAVE.52 X.87 X WSR-FLAT.56 X.88 X.03 NICKEL RET RING-E TYPE EXT.50 Page 17

18 Rear Wheel Assembly Parts List Item Part No. Qty Description REAR WHEEL ASSY HUB CAP, WHEEL AXLE WELDMENT, REAR BEARING-TAPERED ROLCONE W/SEAL NUT-SLOTTED, 1-14 UNS - 2A WSR-FLT, I.O. ID X 2.0 OD /16 COTTER PIN PTD 1 GREASE CAP WHEEL-PAINTED Page 18

19 Linkage Assembly Page 19

20 Linkage Assembly BOM Parts List Item Part No. Qty Description REAR WHEEL ASSY HUB CAP, WHEEL AXLE WELDMENT, REAR BEARING CONE, 1.250X NUT-SLOTTED, 1-14 UNS - 2A WSR-FLT, I.O. ID X 2.0 OD /16 COTTER PIN GREASE CAP WHEEL-PAINTED URETHANE ROLLER, SCV 24/ FIXED PIVOT WELDMENT - E RIDE SPACER TUBE - STEEL, 1.00 OD X 1.63" SPACER TUBE - STEEL, 1.00 OD X 2.81" LEFT LIFT WELDMENT W/BUSHING X_RIDE RIGHT LIFT WELDMENT W/BUSHING X_RIDE WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-WAVE.52 X.87 X WASHER-WAVE.78 X 1.00 X WASHER-FLAT 3/4 X 1.00 X.025 ZP PIN-CLEVIS 3/8 X 1 ZP PIN-CLEVIS X PIN-CLEVIS 3/8 X 3-1/4 ZP RET RING-E EXT WASHER-FLAT.52 X.87 X.06 ZP ACTUATOR ASSY W/ PK, 100MM HEAVY DUTY RET RING-E TYPE PIN-COTTER 7/64 X PIN-CLEVIS 3/8 X BUSHING-.375 X.625 X.750 ZINC Page 20

21 Steering Assembly I Page 21

22 Steering Assembly II Page 22

23 Steering Assembly III Page 23

24 Steering Assembly I, II, III BOM Parts List Item Part No. Qty Description BLT-CARR 5/16-18 X 1 ZP SHAFT - SCV STEERING SHAFT-STEERING-SCV 24/ WELDMENT-STEERING FRAME SCV 24/ WDT-ACCELERATOR PEDAL-SCV 2426 ROUND ST WELDMENT-ACCELERATOR ARM SCV SHIELD - STEERING FRAME, SCV SPRING-EXT BEARING ASSEMBLY 3/4" JOINT-UNIVERSAL 3/4" KEY-WOODRUFF 3/16 X SPRING-RETURN.313 X.438 X 2.93 SS SCR-PHMS X.37 ZP NUT-NYLOC 5/16-18 ZP WASHER-FLAT 1/4 ZP WASHER-FLAT 5/16 X.688 ZP PIN-QUICK REL, 1/4 X.50 UL PIN-COTTER - 3/32" X.75" ZINC BLT-SHOULDER 1/2 X 1.5 LG X 3/ POTENTIOMETER BOX ASY, SCV W/PACKARD RET RING-E TYPE.75 Page 24

25 Console Assembly SEE DETAIL A 3 DO NOT FULLY TIGHTEN THESE 2 SCREWS, UNTIL FINAL ASSEMBLY DETAIL A 1 Parts List Item Part No. Qty Description BRACKET - CONSOLE, SCV 2426, UPPER CONSOLE - XRIDE 28 CFS SCR-HH 1/4-20 X 1.00 ZP GR NUT-NYLOC 1/4-20 ZP WASHER-FLAT 1/4 ZP Page 25

26 Solution Tank Assembly Page 26

27 Solution Tank Assembly BOM Parts List Item Part No. Qty Description SOLUTION TANK, SCV SCV 24, WIRE BUNDLE, COVER PLATE UNVENTED PLASTIC CAP w/lanyard SCV 24/ U CHANNEL 12" SOL. TANK SIGHT LEVEL TUBE SCV 24/26 11" PLUG-VENT ASSY, ELEC MAIN BOX, X-RIDE 28 CFS Y PIPE ADAPTER, X RIDE FTG-ELBOW 90 3/8 MPT X 3/8 HB NYLON CLAMP-CRIMP 145 STEPLESS SCR-THMS 1/4-20 X.75 ZP SCR-PHSMS 10 X.75 SS A POINT SCR-HH 1/4-20 X.62 ZP TAP WASHER-FLAT 1/4 SS WASHER-FLAT 1/4 ZP WASHER-LOCK 1/4 SPLIT ZP SCR-THMS 1/4-20 X.62 SS WASHER-LOCK 1/4 SPLIT SS SCR-THMS X.50 SS DECAL, X RIDE FLOAT SWITCH, W/WEATHERPACK DECAL - MAX. SOLUTION TEMPERATURE MCH 1 SPINWELD # 20D MACHINED Page 27

28 Solution Tank Drain Hose Assembly Parts List Item Part No. Qty Description FTG-GARDEN ST 3/4 HB FTG, 3/4" FGHT x 3/4" BARB, SWIVEL FTG-TEE 3/4" X 3/4" X 3/8" BARB HOSE, NYLON REINF. 3/4" X 4.875" HOSE, CLEAR PVC, 3/4" X 63" ASSY, BREATHER CAP W LANYARD CLAMP-CRIMP SS 286R CLAMP-HOSE 1.00 NOM FTG-NYLON TEE, 3/4" X 3/4" X 3/4" BARBED Page 28

29 Electrical Box Assembly Page 29

30 Electrical Box Assembly BOM Parts List Item Part No. Qty Description ELECTRICAL BOX WELDMENT, SCV SERRATED GROMMET STRIP -.187IN CONTROL PANEL ASSEMBLY, XR ELEC PANEL DOOR, X RIDE 28 CFS NUT-HEX 8-32 ZP NUT-NYLOC 8-32 ZP NUT-FLANGED WIZZ 1/4-20 ZP WASHER-FLAT #8 ZP WASHER-LOCK #8 SPLIT ZP WASHER-INT LOCK # NUT-NYLOC SS WASHER-FLAT #10 SS SCR-THMS X.50 SS DECAL CIRCUIT BREAKERS X RIDE 28 ELECBOX TERMINAL BLOCK-5 POS 4,4, GROUND STRAP SCV2426 CONTROL BOX TOFRAME VARISTOR ASY, RING TERMINALS 1/4" JUNCTION BLOCK, 2 STUD 10/24" 30A TERMINAL BLOCK, DOUBLE ROW 2P 45A-600V CONTROLLER, TRIO+ XRIDE DRY (AGM) BAT WIRES FROM CONTROL BOX X28 CFS (NOT SHOWN) POWER SUPPLY, 36VDC IN, 24VDC OUT, 50W DORTITE 1/2 INCH RM 1 F CRPH SCREW M3X6 (INCLUDED WITH ITEM 22) WSR-FLT M3.X X 7 X 0.5 (INCLUDED WITH ITEM 22) RELAY-36VDC DPDT Page 30

31 Control Panel Assembly Parts List Item Part No. Qty Description CONTROL PANEL WDT X RIDE NO E-STOP CIRCUIT BREAKER-20AMP PUSH BUTTON CIRCUIT BREAKER-18AMP PUSH BUTTON CIRCUIT BREAKER-BOOT CIRCUIT BREAKER-3.0AMP PUSH BUTTON CIRCUIT BREAKER- 100A HOUR METER, 10-80VDC (SCV2426) DORTITE 1/2 INCH RM 1 F Page 31

32 Pump Box Assembly I Page 32

33 Pump Box Assembly II Page 33

34 Pump Box Assembly BOM Parts List Item Part No. Qty Description TEE-BRASS 1/4" FPT WASHER-FLAT #8 S/S VALVE, BALL, 3/8 BARB x 3/8 MPT FITTING-REDUCING NIPPLE 3/8 X 1/ FTG-ELBOW 45 3/8 MPT X 3/8 FPT BRASS GROMMET 1.25 X 1 X FTG-TEE 3/8 FPT X 3/8 FPT X 3/8 FPT BRAS PUMP, 36VDC 100PSI SHURFLO HOSE, 3/8" ID X 7" NYLON REINFORCED HOSE, 3/8" ID X 5.63" NYLON REINFORCED HOSE, 3/8" ID X 4.13" NYLON REINFORCED HOSE, 3/8" ID X 24.5" NYLON REINFORCED HOSE, 3/8" ID X 70.5" NYLON REINFORCED HOSE, 3/8" ID X 30.25" NYLON REINFORCED HOSE, WIRE REINF 1/2 ID, 3.50"LG HOSE, WIRE REINF 1/2 ID, 17.88"LG BOX, PUMP ASSY, WELD, XR28 CFS ASSY-HOSE, 3/8" ID X 14"LG W/QC FTG-TEE 1/2 HB X1/2 HB X 1/2 HB BRASS FTG-ELBOW 90 3/8 MPT X 1/2 HB PP CLAMP-CRIMP 1/2 HOSE FITTING 3/8 PLUG CLAMP-CRIMP 170R SS SCR-PHMS 8-32 X.50 ZP SCR-PHMS X.37 ZP WASHER-FLAT #10 X.50 ZP WASHER-LOCK #8 SPLIT ZP WASHER-LOCK #10 SPLIT ZP RIVET-POP 3/16 X.25 AL SCR-FHMS X 1.00 SS DECAL, FEED VALVE & FILTER OPERATION MOUNT, CABLE TIE SOLENOID-VALVE, 2-WAY NO, 36VDC, VITON SOLENOID-VALVE, 2-WAY NC, 36 VDC, VITON FTG-ADAPTER 3/8 MPT 1/2 HB BRASS CABLE TIE LARGE FTG-ADAPTER 1/4 MPT X 3/8 HB PP CLAMP-HOSE WORM-DRV8-22MM HOSE DIA. 5/ FTG-ELBOW 90 1/4 MPT X 3/8 HB NYLON FTG-90 ELL 1\4 MPT TO 1\4 FPT CABLE TIE 14" LG BLACK FILTER ASSY, WATER Page 34

35 Recovery Tank Assembly Page 35

36 Recovery Tank Assembly Cont d. Page 36

37 Recovery Tank Assembly Cont d. Page 37

38 Recovery Tank Assembly BOM Parts List Item Part No. Qty Description MUFFLER-VAC MOTOR, SCV 24/ RECOVERY TANK DRAIN HOSE ASSY-SCV 2426 W RECOVERY TANK - X RIDE REMOVABLE LID, X RIDE STRAP-SAFETY, REC TANK ASSY, LANYARD, RECOVERY TANK, SCV 24/ ISOLATOR PADS - 1" LENGTH CLAMP-HOSE WORM DRV SAE # SERIES CLIP-TOOL 1.5 INCH HOSE GASKET, NEOPRENE 5.90 X 4.50 X VAC MOTOR FILTER SCREEN-VAC MOTOR INLET FILL CAP W/CHAIN ASSY, FLOAT, SINGLE BALL, X RIDE FIXED LID - X RIDE BACK COVER, RECOVERY TANK, X RIDE TOOL CLIP 2" ID BLACK VINYL COATED STEEL STUD, HEX KNOB, 1/4-20, THREAD UNC-2B x 7/16 DP BRACKET, MOUNTING BRACKET, FIXED LID, XRIDE BRACKET - RECOVERY HOSE GUARD, EXHAUST HOSE RECOVERY TANK FRAME WELDMENT-XRIDE HOSE ASSEMBLY 3/8" ID X 58" NYL REIN CED GASKET, MANIFOLD GASKET, SCREENED FLOAT GASKET, 2 X 4.58 X.375 URETHANE GASKET,.5 X.5 X PVC FOAM CLAMP-CRIMP 170R SS Page 38

39 Recovery Tank Assembly BOM Cont d Parts List Item Part No. Qty Description SCR-THMS 1/4-20 X.75 ZP SCR-FHMS 8-32 X.50 BRASS SCR-HI/LO 10 X.625 BLACK ZINC SCR-HH 5/16-18 X.75 ZP GR WASHER-FLAT 1/4 SS WASHER-FLAT 3/8 X.812 X.0625 ZP WASHER-LOCK 5/16 SPLIT ZP WASHER-FLAT 1/4 X.75 X.06 ZP WASHER-FLAT.56 X 1.00 ZP PIN-CLEVIS 3/8 X 2 1/4 ZP SCR-BHSCS 8-32 X.625 SS SCR-PHMS X 1.00 SS SCR-THMS X.75 SS WASHER-LOCK #10 SPLIT SS WASHER-FLAT #10 SS SCR-THMS X.50 SS DECAL-BATTERY B100R/SCV DECAL-MADE IN USA, 1.75" DIA, VINYL DECAL-OVERFILL SIGHT GAUGE SCV 24/ VAC MOTOR ASSY, SCV2426 CE WIRE ASY, VAC MOTOR CONN to MOTOR X CLAMP-HOSE, 2" PIN-COTTER 7/64 X COUPLER-FEMALE 1/4 FPT BH FTG-ADAPTER 1/4 MPT X 3/8 HB PP WASHER-FENDER 5/16 X 1.00 ZP DECAL-VALVE OPERAT RECOVERY DRAIN HOSE DECAL-EXPLOSIVE GASES BAT WARN MULTI L GASKET, LID REMOVABLE Page 39

40 Dump Hose Assembly Parts List Item Part No. Qty Description HOSE-DRAIN CONVOLUTED 1.50 X 2.00 X 34"L CLAMP-HOSE WORM DRV SAE # SERIES VALVE-DRAIN 1/4 TURN PLASTIC Page 40

41 Left Hand Side Battery Panel Assembly G H I 6 F 2 9X A D 1 C 4 B 5 E 5 3 ORDER OF ASSEMBLY: ATTACH THE RIVETS IN ALPHABETICAL ORDER Parts List Item Part No. Qty Description DIAGONAL BRACE-SCV 2426 SIDE PANEL FRAME UPPER BRACKET-SCV 2426, LEFT SIDE FRAME BRACE (VERT)-LEFT SIDE PANEL FRAME SIDE PANEL - REAR, LEFT, SCV WASHER-FLAT #10 X.50 ZP RIVET-POP 3/16 X.25 AL Page 41

42 Right Hand Side Battery Panel Assembly Parts List Item Part No. Qty Description DIAGONAL BRACE-SCV 2426 SIDE PANEL FRAME UPPER BRACKET-SCV 2426, RIGHT SIDE FRAME BRACE (VERT)-RIGHT SIDE PANEL FRAME SIDE COVER - REAR, RIGHT, SCV EDGE TRIM-VINYL, 6" CUT FROM ROLL WASHER-FLAT #10 X.50 ZP RIVET-POP 3/16 X.25 AL Page 42

43 Dashboard Assembly Page 43

44 Dashboard Assembly BOM Parts List Item Part No. Qty Description GASKET - DASH PANEL, SCV DASHBOARD PANEL ASSEMBLY, X RIDE SCR-PHMS 6-32 X.50 ZP NUT-NYLOC 6-32 ZP WASHER-FLAT #6 X.375 ZP WASHER-FLAT.52 X.87 X.06 ZP DECAL, DASHBOARD X RIDE GAUGE-BATTERY TRUCHARGE PGDT 36VDC LED ASSY, RED 36VDC W/FEMALE QC LED ASSY, AMBER 36VDC W/FEMALE QC KNOB-TEAR DROP 5 POSITION SWITCH SWITCH ASSY, 5 POSITION-5 MODE SWITCH, PUSH BUTTON (HORN SCV 36V) 13a LOCK WASHER (INCLUDED WITH ITEM #13) 13b PLASTIC LOCK NUT (INCLUDED WITH ITEM #13) WIRE ASSY, RED/VIOLET 18G SWITCH, TOGGLE 2POS DPDT ON/ON.687"BAT TOGGLE HANDLE EXTENSION KEYSWITCH ASY, SWITCH PLUS WIRES 17a PLASTIC SPACER (INCLUDED WITH ITEM #17) 17b RUBBER SPACER (INCLUDED WITH ITEM #17) 17c THREADED BEZEL (INCLUDED WITH ITEM #17) Page 44

45 Seat Assembly Parts List Item Part No. Qty Description SEAT BRACKET WMT, SCV 24/ ASS'Y SEAT, SUPER SUBURBAN SEAT SWITCH ASY, B100R/ERIDE W/PACK SEAT GROUND STRAP, XR SLIDE ASS'Y KIT /16-18 HEX NUT WSR-FLT.344 X.690 X.062 STL Z WSR-FLAT.406 X.812 X WSR-HELICAL 5/ WSR-EXTERNAL LOCK 5/ CLEVIS PIN 3/8 X 2-1/ COTTER PIN-HAIR #13 Page 45

46 Horn Assembly Parts List Item Part No. Qty Description HORN/RAISE LOWER SW. BRKT, SCV 24/ SCR-MC 6-32 X.37 ST PL PAN HD SWITCH, DPST W/3 POS. PACKARD HORN / BACK UP ALARM, SCV 24/26 Page 46

47 Cable Guide Assembly Parts List Item Part No. Qty Description BRACKET - DRIVE MOTOR CABLE BRACKET- MTG, WELD, FRONT MOTOR CABLES WIRE HARNESS, DRIVE MOTOR E-RIDE/B100R CABLE GUIDE, MOUNT BRACKET-BORE CABLE GUIDE, MOUNT BRACKET-PIN RIVET-POP B 7 CABLE TIE LARGE-BLACK Page 47

48 Cylindrical Scrubdeck Assembly I Page 48

49 Cylindrical Scrubdeck Assembly II Page 49

50 Cylindrical Scrubdeck Assembly I & II BOM Parts List Item Part No. Qty Description SCREW THUMB, 10-24x3/8" SS PLASTIC GUIDE BLOCK MOTOR SPACER CYL DECK, SCV 24/ BELT COVER CYLINDRICAL SCRUBDECK OFFSET PULLEY POLY V J BELT (POLY V) 18IN IDLER ASSY DRIVE SIDE HUB ASSY, CYL SCRUBDECK VAC SHOE MOUNT ASSY-LEFT VAC SHOE MOUNT ASSY-RIGHT CYL. DECK WELDMENT - X RIDE DEBRIS BOX ASSEMBLY SPLASH SHIELD FRONT BRACKET, SPRAY BAR XR28 - SPRAY BAR ASSEMBLY HOSE, 3/8" ID X 14" NYLON REINFORCED ASSY, VALVE MTG PLATE, SCRUB DECK XR28 - SPRAY BAR LEFT ASSEMBLY HOSE, 3/8" ID X 18" NYLON REINFPRCED SPRAY JET ASSY, CFS, INTRIM MODE IDLE SIDE HUB ASSY, XR28 CYL DECK CABLE TIE, BLACK SPRING-RETURN.313 X.438 X 2.93 SS CLAMP-CRIMP 170R SS SCR-THMS X.625 SS SCR-SET X.25 BLK OX CP SCR-PHSMS 10 X.37 ZP B POINT SCR-HH 1/4-20 X 1.25 ZP GR 5 FULL THRD NUT-HEX 1/4-20 ZP NUT-NYLOC ZP WASHER-FLAT #10 X.50 ZP WASHER-FLAT 1/4 SS Page 50

51 Cylindrical Scrubdeck Assembly I & II BOM Cont d Parts List Item Part No. Qty Description WASHER-FLAT 1/4 ZP WASHER-LOCK 1/4 SPLIT ZP RET RING-EXT 3/ SCR-FHSCS X.25 SS STANDOFF - MACHINED STEEL, ZINC PL SCR-THMS 1/4-20 X 1.00 SS NUT-NYLOC 1/4-20 SS NUT-NYLOC 5/16-18 SS WASHER-LOCK 1/4 SPLIT SS WASHER-FLAT.344 X.75 X.06 SS THUMB NUT - 1/4-20, BLACK PLASTIC FERRITE-BEAD CLAMP ON MOTOR-3/4HP 36V 1800RPM 40"LEADS B 1 CABLE TIE-LARGE (BLACK) HOSE, 3/8" ID X 10" NYLON REINFORCED Page 51

52 Cylindrical Scrubdeck Drive Hub Subassembly Parts List Item Part No. Qty Description GREASE, WHITE LITH W/ PTFE CAST BEARING HOUSING, CYL DECK DRIVE HUB, CYL SCRUBDECK PULLEY, DRIVE BELT, CYL SCRUBDECK KEY-SQ 3/16 X BEARING, RADIAL 5/8" R SCR-SET X.25 BLK OX CP PIN-ROLL 3/8 X 3/ RET RING-INT RET RING-EXT 5/ O-RING, 1-11/16 X 1-7/8, AS568A SEAL-VRING-VVA-020 Page 52

53 Idler Subassembly I Parts List Item Part No. Sub-Component Qty Description O-RING 1.62 X 2.00 X IDLE SHAFT WMT, XR28 CYL DECK IDLE HUB ASSY, CYL SCRUBDECK 3a RADIAL SHAFT SEAL, 20X40X5 3b RET RING-INT c BEARING, RADIAL 5/8ID d IDLE HUB, CYL SCRUBDECK RET RING-EXT 5/ END CAP, 32X7 Idler Subassembly II Parts List Item Part No. Sub-Component Qty Description WELD-ARM TENSIONER IDLER SUB ASSY 2a BELT IDLER 2b BEARING-RADIAL.3750 X.8750 X c RET RING-INT RET RING-EXT 3/8 Page 53

54 Spray Bar Subassembly Parts List Item Part No. Qty Description I VALVE-CHECK I SPRAY BAR SPRAY TIP I FTG-ADAPTER 1/4 MPT X 3/8 HB PP PLUG-HEX HEAD PIPE 1/4 B CONNECTOR-BODY INLET CAP GASKET-CAP Page 54

55 Vacuum Shoe Assembly Parts List Item Part No. Qty Description GASKET, VAC SHOE TOP VAC. SHOE TOP COVER VAC SHOE ALUMIN CAST VAC. SHOE SHAFT VACUUM SHOE LIP, X RIDE SCR-THMS x.375 SS SCR-PHMS X.87 SS GASKET-CAP Page 55

56 Spiral Hose Assembly Parts List Item Part No. Qty Description SELF-STORE TUBE 1/4" ID MALE COUPLER, 1/4" FPT BH COUPLER-FEMALE 1/4 FPT BH2-60 Off-Aisle Wand Assembly Parts List Item Part No. Qty Description QD-BRASS 1/4" M NIPPLE-BRASS 1/4" M HEX VALVE-TRIGGER REPAIR KIT-K VALVE FOR B133-A HOSE-HI PRESSURE JET-12" WAND GLIDER-12" WAND GRIP-WAND W/FASTENERS Page 56

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62 XR28 PART REFERENCE LIST Schematic Reference # Description Part Number M1 VACUUM MOTOR ASSEMBLY - RIGHT M2 VACUUM MOTOR ASSEMBLY - LEFT M3 BRUSH MOTOR - RIGHT SCRUB DECK M4 BRUSH MOTOR - LEFT SCRUB DECK M5 M6 BRUSH DECK ACTUATOR 74 M7 WATER PUMP (BRUSH DECK) M8 DRIVE MOTOR A1 TRIO CONTROL UNIT- X TRIO PROGRAM V1 VARISTOR S2 KEY SWITCH S3 HORN SWITCH S4 MODE SELECT SWITCH S5 SPEED POTENTIOMETER SWITCH PART of S6 DIRECTION SWITCH S7 OFF AISLE WAND SWITCH S8 SEAT SWITCH S9 DECK RAISE/LOWER SWITCH ASSEMBLY B1 SOLUTION TANK EMPTY FLOAT SWITCH CB1 CIRCUIT BREAKER 100A - MAIN CB2 CIRCUIT BREAKER 3A - CONTROL CB3 CIRCUIT BREAKER 18A - BRUSH MOTOR RIGHT CB4 CIRCUIT BREAKER 18A - BRUSH MOTOR LEFT CB5 CIRCUIT BREAKER 20A - VACUUM MOTOR - RIGHT CB6 CIRCUIT BREAKER 20A - VACUUM MOTOR - LEFT H1 HORN / BACKUP ALARM Y1 WATER SOLENOID 1- INTERIM CLEAN 748 Y2 WATER SOLENOID 2- RESTORE CLEAN 748 HM1 HOUR METER BDI BATTERY GAUGE, BDI G1 BATTERY 12V 234Ah (AGM TYPE) (3) R1 SPEED POTENTIOMETER ASSEMBLY L1 LED, RED (REVERSE) L2 LED, AMBER (FORWARD) X1 TERMINAL BLOCK- MAIN X2 JUNCTION BLOCK- BRUSH MOTORS X3 TERMINAL BLOCK- VACUUM MOTORS N2 FERRITE (BRUSH DECK) N3 FERRITE (DRIVE WHEEL) N4 FERRITE (STEERING COLUMN) N5 FERRITE (VAC MOTOR) (2) N6 TORROID (VAC MOTOR) C1 CAPACITOR (VAC MOTOR) (2) P2 WIRE HARNESS TO TRIO: P P3 WIRE HARNESS TO TRIO: P WIRE HARNESS, MAIN X Page 62

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65 Excellence Meets Clean Minuteman is a Full Line Manufacturer of Sweepers and Scrubbers, for Industrial Facilities. 14N845 U.S. Route 20, Pingree Grove, IL USA Phone (800) A Member of the Hako Group