Parts Manual E RIDE 26 Riding Scrubber

Transcription

1 Parts Manual E RIDE 26 Riding Scrubber

2 Table of Contents For Safety When Servicing or Maintaining Machine... 1 Main Assembly... 2 Main Assembly I... 2 Main Assembly II... 3 Main Assembly III... 4 Main Assembly IV... 5 Main Assembly V... 6 Main Assembly BOM... 7 Front Drive Assembly... 8 Front Drive Assembly BOM... 9 Front Drive Subassembly Idler Subassembly Bearing Subassembly Rear Wheel Assembly Roller Bumper Assembly Linkage Assembly Linkage Assembly BOM Steering Assembly Steering Assembly BOM Console Assembly Solution Tank Assembly Solution Tank Assembly I Solution Tank Assembly II Solution Tank Assembly BOM Hose Assembly - Drain, Solution Tank Electrical Box Assembly Electrical Box Assembly BOM Electrical Panel Assembly Control Panel Subassembly I Control Panel Subassembly II Solution Tank Assembly Pump Subassembly Pump Subassembly BOM Recovery Tank Assembly Recovery Tank Assembly I Recovery Tank Assembly II Recovery Tank Assembly III Recovery Tank Assembly IV Recovery Tank Assembly BOM Dump Hose Assembly... 35

3 Table of Contents cont d. Battery Panel Assembly Left Hand Side Right Hand Side Attachment Assembly Dashboard Assembly Seat Assembly Horn Assembly Cable Guide Assembly Disc Scrubdeck Main Assembly Side Squeegee Subassembly - Left Hand Side Side Squeegee Subassembly - Right Hand Side Disc Scrubdeck Subassemblies Disc Scrubdeck Subassembly I Disc Scrubdeck Subassembly II Disc Scrubdeck BOM Solution Feed Hose Subassembly Cylindrical Deck Assembly w/side Squeegees Cylindrical Deck W/O Side Squeegees Cylindrical Deck W/O Side Squeegees BOM Left Cylindrical Deck Side Squeegee Assembly Right Cylindrical Deck Side Squeegee Assembly Cylindrical Scrubdeck Drive Hub Subassembly Idler Subassembly I Idler Subassembly II Spray Bar Subassembly Rear Squeegee Assembly Rear Squeegee Assembly BOM Switch Panel Assembly Squeegee Mechanism Assembly Squeegee Mechanism Assembly BOM Plumbing Diagram Electrical Diagrams WARRANTY... 71

4 For Safety When Servicing or Maintaining Machine Stop on level surface. Disconnect the power to the machine by pulling the red Battery Connector located under the recovery tank near the batteries. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine. Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts.

5 Main Assembly Main Assembly I Page 2

6 Main Assembly II Page 3

7 Main Assembly III Page 4

8 Main Assembly IV Several Components removed for clarity Page 5

9 Main Assembly V Page 6

10 Main Assembly BOM (see Main Assemblies I - V) BILL OF MATERIAL - SC2426M ITEM PART NO. REQ'D DESCRIPTION ITEM PART NO. REQ'D DESCRIPTION A 1 CLAMP, MS SCR-HEX 3/8-16X1.50 ZP HALF NUT NYLOC 1/ BLT-CARR 3/8-16 X 5 #5 ZINC PL REAR BATTERY COVER NUT-NYLOC BATTERY BOX NUT, ACORN 5/ DRIVE MOTOR STANDOFF NUT, FLANGED WIZZ 5/ FRONT FOOT STEP ANTISKID NUT-NYLOC 3/8-16 NUT FOOT REST ANTISKID, LH NUT - HEX 1/4-20, WHIZ NUT FOOT REST ANTISKID, RH WSR-FLT.170 x.38 x.032 STL ZINC FLOOR PANEL ANTISKID WSR-FLAT 1/4 ID SS MAIN FRAME WMT /4 FLAT WASHER, STEEL SPACER TUBE WSR-FLT.344 X.690 X.062, STEEL BATTERY COVER ASSEMBLY LH WSR-FLAT.37 X 1.12 X BATTERY COVER ASSEMBLY RH WSR-FLAT.44X 1.0X STEERING ASSEMBLY WSR FLAT.5 X 1.37 X DASHBOARD ASSEMBLY WSR-FLAT.75X1.37X BOOT - SHAFT WSR-FLAT.406 X.812 X WIRE ROUTING BRACKET WSR- FLAT.25 X 1.01 X STEERING COVER - LOWER WSR- FLAT.25 X 1.01 X.06 (MODIFIED) LINKAGE ASSY W/O ACTUATOR WSR-EXTERNAL LOCK # CONSOLE ASSEMBLY WSR-HELICAL # HORN ASSY WSR-HELICAL 1/ SWITCH PANEL ASY WSR-HELICAL 5/ SQUEEGEE MECHANISM WSR-HELICAL 3/ FLOOR PANEL WELDMENT WSR- INTERNAL LOCK # VACUUM HOSE - 48" FLEXIBLE W/ PVC CUFFS WSR-EXTERNAL LOCK 5/ SEAT ASSEMBLY WSR-FLT.31x.75x..06ST BRACKET - HOLDING STRAP WSR-WAVE.78 X 1.00 X BRACKET - BATTERY CONNECTOR WSR-FLT.187 X 1.00 X USER MANUAL POUCH - PLASTIC CLEVIS PIN 3/8 X 2-1/ REAR WHEEL ASSY SCR - FL HD 1/2-13 UNC X.75" SOC FRONT DRIVE ASSEMBLY (~10") COTTER PIN.12 X SPRING, EXTENSION COTTER PIN-HAIR # RECOVERY TANK LATCH MTG. EXT. BRKT WSR - FLAT, #10 X.75 O.D., STEEL, ZP LINKAGE ATTACHMENT SHAFT POP RIVET 3/16" SPACER - 3/8 THICK X 1.75 O.D., STEEL SCR-SC BH 1/4-20 X 2.5 SS REAR SQUEEGEE, 34" (860 mm) SCR-MC X.62 SS SHIELD - IGUS CHAIN WSR #10 SS ROLLER BUMPER ASSEMBLY SCR-MC TR HD X.50 SS SPIDER COUPLING, 3/4" BLT-HH 5/16-18 X 3/4 # PLATE, SEAT SUPPORT BLT-HH 3/8-16 X 1 # STATIC GROUNDING CHAIN DECAL-NAME PLATE SERIAL /4" X 4.50 CLEVIS PIN DECAL-CLEAR LAMINATE 2X KEY WOODRUFF 3/16 X 3/ WARNING LABEL - "DO NOT STEP" LATCH, SOFT #C CABLE ASSY - DRIVE MOTOR LUMINA 20", CHAIN MTG STRAP RETAINING RING -"E" TYPE, EXT., 3/4" SCR-MC TR HD 8-32 X.375 SS CLEVIS PIN, 1/4 x 1-3/ SCR-MC TR HD X.625 SS BUSHING.375 ID X.625 X.75 STL SCR-MC RD HD 8-32X.37 STL PIN-COTTER 3/8 RUE RING SCR-SK 1/4-20 X.25 - CUP PT. SET SCR ADHESIVE LABEL - GENERAL SAFETY BLT-HH 1/4-20 X 0.62 STPL STEERING WHEEL - 14" OD, SOFT GRIP. BLACK BLT-HH 1/4-20 X.87 STL ZINC STEERING WHEEL CAP BLT-HH 1/4-20 X M 1 SOLUTION TANK ASSY BLT-HH 5/16-18 X.75 ST PL M 1 RECOVERY TANK ASSEMBLY BLT-HH 5/16-18 x W 1 DECAL, SWOOSHES, WHITE Page 7

11 Front Drive Assembly Page 8

12 Front Drive Assembly BOM BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION 1 REF ONLY 1 FRONT DRIVE W/ BEARING ASSY SPINDLE WELDMENT ELECTRIC CHASSIS DRIVE (10.0") SPACER, DRIVE MOUNTING PLATE SHIELD - AMER MOTOR, SIDE CHAIN, STEERING No. 40, 27.5" STEERING DISC WMT SPROCKET-RC #40, 10 TEETH, 3/4" BORE IDLER ASSY, FRONT DRIVE BEARING CONE (LM104949) GREASE CAP KEY WOODRUFF 3/16 X 3/ THRUST WASHER BLT-HH 1/4-20 X WSR-FLAT 1/ WSR-FLAT.406 X.812 X WSR-HELICAL 1/ WSR-HELICAL 3/ WSR-FLAT.75X1.00X COTTER PIN.12 X CASTLE NUT METRIC HEX CAP SCREW M10x1.5x FLAT WASHER.406 ID X.75 OD X BLT-HH 3/8-16 X 1 1/4 # RETAINING RING - E TYPE EXT STEERING PLATE SPACER MASTER CHAIN LINK Page 9

13 Front Drive Subassembly Bearing Subassembly Idler Subassembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION IDLER BASE WMT, FRONT DRIVE IDLER ARM WMT, FRONT DRIVE IDLER SPROCKET-RC #40, 10 TEETH, 1/2" BORE, NYLON SPRING-RETURN.313 X.438 X 2.93 SS WSR-WAVE.52 X.87 X WSR-FLAT.56 X.88 X.03 NICKEL RET RING-E TYPE EXT.50 BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION STEERING SPROCKET SHAFT, SCV 24/ BEARING-RADIAL.750 X X MOUNT WMT, FRONT DRIVE SEAL-LIP BEARING-ROLL 2.00 X X BEARING-RACE (CONE) X BEARING-RACE (CONE) X WSR-FLT.75 X 1.00 X RET RING-E TYPE Page 10

14 Rear Wheel Assembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION REAR WHEEL ASSY HUB CAP, WHEEL AXLE WELDMENT, REAR BEARING CONE, 1.250X NUT-SLOTTED, 1-14 UNS - 2A WSR-FLT, I.O. ID X 2.0 OD /16 COTTER PIN PTD 1 GREASE CAP WHEEL-PAINTED Page 11

15 Roller Bumper Assembly BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION A 1 ROLLER ANTI-TIP PAD ROLLER BUMPER WELDMENT /4" X 4.50 CLEVIS PIN SCR-SC 1/4-20 X.75 ST PL WSR-FLAT 1/4 ID SS NUT, HEX 1/4-20 NYLOC SS PIN-COTTER 5/8 RUE-RING Page 12

16 Linkage Assembly Page 13

17 Linkage Assembly BOM BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION LINKAGE ARM WELDMENT SQUARE POLYET HYLENE PLUG DECK LINK WELDMENT LEFT UPPER LINK ASSEMBLY RIGHT UPPER LINK ASSEMBLY LEFT LOWER LINK ASSEMBLY RIGHT LOWER LINK ASSEMBLY LEFT LIFT WELDMENT W/BUSHING RIGHT LIFT WELDMENT W/BUSHING LINK ATTACHMENT SHAFT URETHANE ROLLER ID X 1.25 OD FIXED PIVOT WELDMENT SPACER TUBE " L SPACER TUBE " L WSR-FLAT.406 X.812 X WSR-WAVE.52 X.87 X WSR-WAVE.78 X 1.00 X WASHER - FLAT,.76 ID X 1.00 OD X CLEVIS PIN, 3/8X CLEVIS PIN - STEEL,.50 O.D. X 2.50 L PIN CLEVIS, 3/8 X 3-1/4 ZP RETAINING RING - "E" TYPE EXT WSR- FLAT.52 X.87 X.06 PL RETAINING RING -"E" TYPE, EXT., 3/4" PIN-COTTER 7/64 DIA X /8 x 1.63" CLEVIS PIN BUSHING.375 ID X.625 X.75 STL LINAK ACTUATOR, 100MM STROKE, 75 W/TERMINALS Page 14

18 Steering Assembly Page 15

19 Steering Assembly Page 16

20 Steering Assembly Page 17

21 Steering Assembly BOM BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION BLT-CARR 5/16-18 X SHAFT - SCV STEERING SHAFT-STEERING WELDMENT-STEERING FRAME WELDMENT-ACCELERATOR PEDAL ROUND STYLE WELDMENT-ACCELERATOR ARM SHIELD - STEERING FRAME SPRING-EXT BEARING ASSEMBLY 3/4" JOINT-UNIVERSAL 3/4" KEY-WOODRUFF 3/16 X 3/ SPRING-RETURN.313 X.438 X 2.93 SS SCR-MC X.37 ZINC NUT-NYLOC 5/ WSR-FLT 1/ WSR- FLAT, 5/16 TYPE A, SERIES N (NARROW), ST PL PIN-QUICK REL, 1/4 X.50 UL PIN-COTTER - 3/32" X.75" ZINC BLT-SHOULDER 1/2 X RET RING-E TYPE POTENTIOMETER BOX ASY, W/PACKARD Page 18

22 Console Assembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION UPPER BRACKET - STEERING BLT-HH 1/4-20 X 1.00 STPL NUT-NYLOC 1/ WSR-FLAT 1/ HG 1 CONSOLE Page 19

23 Solution Tank Assembly Solution Tank Assembly I Page 20

24 Solution Tank Assembly Solution Tank Assembly II Page 21

25 Solution Tank Assembly Solution Tank Assembly BOM (see Solution Tank Assembly I & II) BILL OF MATERIAL M ITEM PART NO. REQ'D. DESCRIPTION SOLUTION TANK, SCV SCV 24, WIRE BUNDLE, COVER PLATE PUMP SUB-ASSY UNVENTED PLASTIC CAP w/lanyard, SCV 24/ HOSE ASSEMBLY - DRAIN, SOLUTION TANK, SCV 2426/ B100R VALVE - SHUT OFF, #35, BLACK, POLYPROPYLENE U CHANNEL 12" SOLUTION TANK SIGHT LEVEL TUBE, SCV 24/ PLUG-VENT ELBOW PLT 3/8MPT X3/8BARB CLAMP-CRIMP 145 STEPLESS SCR-MC TR HD 1/4-20 X.75 ZINC SCR-ST-A 10 X.75 SS BLT-HH 1/4-20 X BLT-HH 5/16-18 X.87 STL ZINC WSR-FLT 1/ WSR- FLAT, 5/16 TYPE A, SERIES N (NARROW), ST PL WSR-HELICAL 1/ WSR-HELICAL 5/ WSR-EXT LOCK 5/ SCR-MC X.50 SS TR DECAL, E RIDE 24/ FLOAT SWITCH, W/WEATHERPACK GROUND STRAP, SCV2426 PUMP BOX TO FRAME DECAL - MAX. SOLUT ION T EMPERAT URE M ELECT RICAL BOX ASY, ERIDE MCH SPINWELD # 20D MACHINED Page 22

26 Hose Assembly - Drain, Solution Tank BILL OF MATERIAL ITEM PART NO. REQ'D. DESCRIPTION CAP - GARDEN HOSE, 3/4 X 11 1/2 FEMALE THREAD, WHITE WSR-BLACK VINYL FITTING-3/8FPT 3/8HOSE BRASS FITTING - 3/4" X 11-1/2 MALE GARDEN HOSE x 3/8" HOSE BARB, PLASTIC, WHITE HOSE - SOLUTION TANK DRAIN, 3.375" L NYLON SINGLE-BARBED TEE, 3/8" DRAIN HOSE 1/2" X 30" SWITCH-SWIVEL CONNECTOR-3/4 GHT X 3/8 MPT CLAMP-CRIMP 185R SS CLAMP-CRIMP 140R Page 23

27 Electrical Box Assembly Page 24

28 Electrical Box Assembly BOM BILL OF MATERIAL M ITEM PART NO. REQ'D. DESCRIPTION CONTROL PANEL ASSY BRACKET ELECT RICAL BOX, DECK SWIT CH ELECTRICAL BOX WELDMENT DOOR - ELECTRICAL PANEL NUT-HEX 8-32 ST PL NUT-NYLOC NUT-FLANGED WIZZ 1/4-20 STL ZP WSR-FLT # WSR-HELICAL # WSR-INT LOCK # NUT HEX SS NYLOC WSR #10 SS SCR-MC X.50 SS TR DECAL - CIRCUIT BREAKERS, E-RIDE E-BOX TERMINAL BLOCK-5 POS 4,4, SWITCH, DPDT MOMENTARY ON-OFF-ON GROUND STRAP CONTROL BOX TO FRAME CONTROLLER, TRIO+ WET (FLOODED) BATTERIES JUNCTION BLOCK, 2 STUD 10/24" 30A DORTITE 1/2 INCH RM 1 F SERRATED GROMMET STRIP -.187IN M 1 WIRES ELECTRICAL BOX (NOT SHOWN) VARISTOR ASSY, RING TERMINALS 1/4" Page 25

29 Electrical Panel Assembly Control Panel Subassembly I NOTE: CONFIGURATION WITH DISC SCRUB DECK, SEE BILL OF MATERIAL ON NEXT PAGE. Page 26

30 Electrical Panel Assembly Control Panel Subassembly II NOTE: CONFIGURATION WITH CYLINDRICAL SCRUB DECK. BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION CONTROL PANEL WELDMENT - NO E-STOP CIRCUIT BREAKER BOOT HOLE PLUG CIRCUIT BREAKER - 3A CIRCUIT BREAKER 100A HOUR METER, 10-80VDC ENM-T41D DORTITE 1/2 INCH RM 1 F CIRCUIT BREAKER 18 AMP Page 27

31 Solution Tank Assembly Pump Subassembly Page 28

32 Solution Tank Assembly Pump Subassembly BOM BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION NOTES FITTING-3/8MPT 3/8FPT BRASS HOSE 3/8 x 45" WIRE REINFORCED HOSE 3/8 x 31 WIRE REINF HOSE-NYLO REINF 1/8 X 42" FILTER, IN-LINE FITTING BRASS 3/8" FPT TEE FITTING 3/8MPTx1/8 FPT REDUCER PUMP MOUNT PLATE PUMP SUPPORT PLAT E PUMP MTG PLATE HOSE 3/8 x 9.00" WIRE REINFORCED FITTING BRASS 3/8MPT X 3/8BARB ELBOW 1/2 MPT X 3/8 BARB FITTING BRASS 3/8 NIPPLE FITTING 90 3/8 MPT X 3/8 BARB CLAMP-CRIMP 185R SS COUPLER-QUICK CONNECT Q.C. COUPLING NIPPLE (MALE X 1/8 BARB) WSR, FLAT# WSR-FLAT 1/4 ID SS WSR- INTERNAL LOCK # SCR-MC X 1.00 SS SCR-MC 1/4-20X.63 SS TR HD NUT, HEX SS NYLOC WSR-HELICAL 1/4 SS CABLE TIE LARGE CLAMP-HOSE, WORM-DRIVE FOR 8-22MM HOSE DIA., 5/16" WIDE FITTING-90 3/8MPT 3/8FPT BRASS HOSE CLAMP 3/ PUMP ASSEMBLY-SCV BEFORE 08/ PUMP ASY, INCLUDES SOLENOID CONNECT AFTER 08/ SOLENOID, 36V WATER Page 29

33 Recovery Tank Assembly Recovery Tank Assembly I Page 30

34 Recovery Tank Assembly II Page 31

35 Recovery Tank Assembly III Page 32

36 Recovery Tank Assembly IV Page 33

37 Recovery Tank Assembly BOM (see Recovery Tank Assembly I, II, III, & IV) BILL OF M ATERIAL M ITEM PART NO. REQ'D. DESCRIPTION RECOVERY TANK MUFFLER-VAC MOTOR FLOAT, SCREENED W/ BALL VAC WIRE COVER EXHAUST/VAC WIRE COVER REMOVABLE LID GASKET BRACKET RECOVERY DRAIN HOSE RECOVERY TANK DRAIN HOSE ASSY WITH HAKO VALVE WELD-RECOVERY FRAME EXHAUST DIVERTER STRAP-SAFETY, REC TANK HOSE-NYLO REINF 1/8 X 65" ACTUATOR PROTECTOR BKT, CURVED ASSY, LANYARD, RECOVERY TANK GASKET-WELD INLET WELD-PIPE REC TANK VAC INLET (OAW) CLAMP-HOSE MURRAY CLIP-TOOL 1.5 INCH HOSE GASKET, NEOPRENE 5.90 X 4.50 X VAC MOTOR FILTER SCREEN-VAC MOTOR INLET INLET GASKET FILL CAP W/CHAIN ASSY, COVER-DUMP CAP STOPPER PLUG ASM - 4" DUMP COVER SUPPORT RING GASKET, 4.31 X 5.81 X COUPLER-QUICK CONNECT FITTING-1/8FPT 1/8BARB BRASS SCR-MC TR HD 1/4-20 X.75 ZINC SCR-MC 8-32 X.50 BRS BLT-HH 5/16-18 X.75 STL ZINC NUT-HEX JAM 5/16-18 STPL WSR-FLT 1/4 SS WSR-FLT 1/ WSR-FLT.406 X.812 X WSR-HELICAL 1/ WSR-HELICAL 5/ WSR-FLT.31 X.75 X.06 STL PIN-CLEVIS 3/8 X 2 1/ PIN-HAIRPIN COTTER # SC-BHCS 8-32 X.62 SS SCR-MC X 1.00 SS SCR-MC X.62 SS TR HD SCR-TR HD 1/4-20 X 1.0 SS SCR-MC 1/4-20 X 1.00 SS NUT HEX SS NYLOC WSR-HELICAL #10 SS WSR-HELICAL 1/4 SS WSR # 10 SS SCR-MC X.50 SS TR DECAL-OVERFILL SIGHT GAUGE VAC MOTOR ASSY 53A CARBON BRUSHES (SET OF TWO) HARNESS ASY, RECOVERY TANK (NOT SHOWN) CLAMP-HOSE PIN-COTTER 7/64 X CLAMP-HOSE 3/ DECAL - VALVE OPERATION, RECOVERY DRAIN HOSE DECAL - EXPLOSIVE GASES (BATTERY) WARNING, MULTI LANGUAGE HG 1 RECOVERY TANK FIXED LID HAKO GREY HG 1 RECOVERY TANK REMOVABLE LID HAKO GREY DECAL-BATTERY ACTUATOR ASSEMBLY, 70mm 300N 24/36VDC Page 34

38 Dump Hose Assembly BILL OF MATERIAL ITEM PART NO. REQ'D. DESCRIPTION HOSE - DRAIN, CONVOLUT ED, 1.50 X 2.00 X 34"L, BLACK, EPDM HOSE CLAM P - WORM DRIVE, SAE #28, ALL 300 SERIES ST AINLESS VALVE - DRAIN, 1/4 T URN, PLAST IC Page 35

39 Battery Panel Assembly Left Hand Side BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION DIAGONAL BRACE - SIDE COVER BRACKET - BATTERY COVER, LH BRACE (VERTICAL) - SIDE PANEL FRAME, LEFT LH BATTERY PANEL WSR, FLAT# RIVET-POP 3/16" Page 36

40 Battery Panel Assembly Right Hand Side BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION DIAGONAL BRACE - SIDE COVER BRACKET - SIDE COVER, RH BRACE (VERTICAL) - SIDE PANEL FRAME, RIGHT RH BATT ERY PANEL EDGE TRIM - VINYL, DOUBLE LIP, W/ METAL CORE, BLACK, 6" LENGTH WSR, FLAT# RIVET-POP 3/16" Page 37

41 Attachment Assembly BILL OF MATERIAL - Battery Attachment Assy ITEM PART NO. REQ'D DESCRIPTION A 1 CLAMP, MS BATTERY COVER ASSEMBLY RH, SCV BRACKET - BATTERY CONNECTOR, SCV BLT-HH 1/4-20 X.87 STL ZINC BLT - HH 1/4-20 X NUT, HEX 1/4-20 WIZNUT WSR-FLAT 1/4 ID SS WSR-FLAT 1/4 ID SS WSR-HELICAL 1/ CB 175 GRAY HOUSING BUSHING - 3/8 ID X.625 OD X.75 L, STEEL, ZINC PL Page 38

42 Dashboard Assembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION DASH PANEL GASKET - DASH PANEL SCR-MC 6-32 X.50 ST PL PAN HD NUT-NYLOC 6-32 STL ZINC WSR-FLAT # WSR-FLAT.406 X.812 X WSR- FLAT.52 X.87 X.06 PL DECAL, DASHBOARD BATTERY GAUGE, TRUCHARGE LED ASSY, RED 36VDC W/FEMALE QC LED ASSY, AMBER 36VDC W/FEMALE QC KNOB-MODE SELECTOR POTENTIOMETER ASSY WATER FLOW SWITCH ASSY, MODE SELECTOR SWITCH, PUSH BUTTON (HORN SCV 36V) WIRE ASY, 18G RED/VIOLET 2" SWITCH - TOGGLE, 2 POS ON/ON TOGGLE HANDLE EXTENSION KNOB, SPEED CONTROL KEYSWITCH ASY, SWITCH PLUS WIRES Page 39

43 Seat Assembly BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION SEAT BRACKET WMT ASSY SEAT, SUPER SUBURBAN SEAT SWITCH ASSY, W/PACK SEAT GROUND STRAP SLIDE ASSY KIT /16-18 HEX NUT WSR-FLT.344 X.690 X.062 STL Z WSR-HELICAL 5/ WSR-EXTERNAL LOCK 5/16 Page 40

44 Horn Assembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION HORN BRACKET, SCV SCR-MC 6-32 X.37 ST PL PAN HD NUT-NYLOC 6-32 STL ZINC WSR-FLAT # HORN / BACK UP ALARM, 9-48 VDC Page 41

45 Cable Guide Assembly Page 42

46 Cable Guide Assembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION BRACKET - DRIVE MOTOR CABLE BRACKET WELDM ENT -M OT OR CABLE WIRE HARNESS, DRIVE MOTOR CABLE GUIDE, M OUNT BRACKET -BORE CABLE GUIDE, M OUNT BRACKET -PIN RIVET -POP B 7 CABLE T IE LARGE-BLACK Page 43

47 Disc Scrubdeck Main Assembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION KNOB-3 SIDED 5/16 NYLOC DISK SIDE SQUEEGEE ASSY - LH DISK SIDE SQUEEGEE ASSY - RH " DISK SCRUBDECK ASSY W/O SQUEEGEE WSR-FLAT.37 X.87 X.06 Page 44

48 Disc Scrubdeck Side Squeegee Subassembly - Left Hand Side BILL OF M ATERIAL ITEM PART NO. REQ D DESCRIPTION DISK SQUEEGEE BRKT W/ PINS - LH GLIDER BLOCK - PLAST IC ST RAP, SIDE SQ BACKER BLADE, LONG SIDE SQUEEGEE BLADE LINAT EX SCR-MC T R HD X.625 SS WSR-FLAT 1/4 ID SS SCREW - HEXAGON SOCKET HEAD CAP, 1/4-20 Page 45

49 Disc Scrubdeck Side Squeegee Subassembly - Right Hand Side BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION DISK SQUEEGEE BRKT W/ PINS - RH, E RIDE GLIDER BLOCK - PLASTIC STRAP, SIDE SQ., E RIDE/ B100R BACKER BLADE, LONG SCV SIDE SQUEEGEE BLADE LINATEX, SCV SCR-MC TR HD X.625 SS WSR-FLAT 1/4 ID SS SCREW - HEXAGON SOCKET HEAD CAP, 1/4-20 Page 46

50 Disc Scrubdeck Subassemblies Disc Scrubdeck Subassembly I Page 47

51 Disc Scrubdeck Disc Scrubdeck Subassembly II Page 48

52 Disc Scrubdeck BOM (see Disc Scrubdeck Subassembly I & II) BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION KNOB-3 SIDED 5/16 NYLOC DISK DECK COVER WELDMENT - LH DISK DECK COVER WELDMENT - RH WATER FEED HOSE DRAG CHAIN ASSY, DISK SCRUBDECK WATER FEED BRKT, DISK MOTOR SHROUD 26" DECK MOUNTING BRACKET, MOTOR COVER DISK SCRUBDECK MNT G PLAT E, 26" SOL. FEED HOSE SUB-ASSY, DISK COVER MNT BRK'T SPEED NUT - 3/8" DISK SOLUT ION FEED ASSY CABLE TIE, BLACK CLAMP-CRIMP 185R SS BLT-HH 5/16-18 x BLT-HH 3/8-16 X WSR-FLAT 1/4 ID SS WSR-FLAT.75X1.37X WSR-FLAT.406 X.812 X WSR-EXTERNAL LOCK 3/ WSR-HELICAL 5/ WSR-HELICAL 3/ WSR-INTERNAL LOCK 1/4 ID WSR-FLT.37X1.12X.10 STL Z HARD BOLT-HH 1/4-20X3/4 SS WSR-HELICAL 1/4 SS B 4 CABLE TIE - SMALL FERRITE- BEAD CLAMP ON MOTOR, 26" DUAL RIGHT ANGLE CONDUIT, SPLIT 3/8" 21" LONG CABLE TIE LARGE CRIMP CLAMP 140R SPACER - DISC DRIVE, HAKO HUB DRIVE HUB - SCRUBBER, DISK Page 49

53 Disc Scrubdeck Solution Feed Hose Subassembly BILL OF M ATERIAL ITEM PART NO. REQ D DESCRIPTION SOL. FEED END HOSE FIT T ING BRASS T EE DBL 3/8 BARB CLAM P-CRIM P 185R SS Page 50

54 Cylindrical Deck Assembly w/side Squeegees BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION KNOB-3 SIDED 5/16 NYLOC CYL. SQUEEGEE ASSY - LH CYL. SQUEEGEE ASSY. - RH FLAT WASHER.406 ID X.75 OD X " CYL DECK W/O SIDE SQUEEGEES Page 51

55 26 Cylindrical Deck W/O Side Squeegees Page 52

56 26 Cylindrical Deck W/O Side Squeegees Page 53

57 26 Cylindrical Deck W/O Side Squeegees BOM BILL OF MATERIAL ITEM PART NO. R EQ'D DESCRIPTION CYLINDRICAL SCRUBDECK WELDMENT- 26" SPRAY BAR ASSY UPPER SQUEE BRK'T WM T RH UPPER SQUEEGEE M T G BRK'T HINGE BRKT WLDM NT RH HINGE BRKT WLDM NT LH UPPER SQUEE BRK'T WM T LH BRACKET - CYL. DECK, ST EEL BRACKET - CYL. DECK, ST EEL GUIDE BLOCK - PLAST IC M OT OR SPACER CYL DECK DEBRIS BOX WM T, CYL SCRUBDECK, 26" BELT COVER, CYLINDRICAL SCRUBDECK OFFSET PULLEY POLY V J BELT ( POLY V ) 18" IDLER ASSY DRAG CHAIN ASSY, CYL. SCRUBDECK SPRAY HEAD M T G BRKT DRIVE HUB ASSY, CYL DECK IDLER ASSEM BLY, CYL DECK CABLE T IE, BLACK RET URN SPRING-3.00" SCR-M C T R HD X.625 SS SCR-SC 5/16-18 X.87 ST PL SCR-SK x CLEVIS PIN 7/16 X 2-5/ BLT -HH 1/4-20 X 1.25 ST PL NUT -HEX 1/4-20 ST PL NUT -NYLOC WSR, FLAT # WSR-FLAT 1/4 ID SS /4 FLAT WASHER, ST EEL WSR-HELICAL 1/ WSR-INT ERNAL LOCK 5/16 ID BLT -CARR X.625 SS SCR-M C IND. HH X.50 ST PL /8 " R E T AIN IN G R IN G, E X T E R N AL COT T ER PIN-HAIR # WSR - FLT, 5/16" SAE., SS SCR X.25 FLAT HD. SHC, SS ST ANDOFF - M ACHINED ST EEL BOLT -HH 1/4-20X3/4 SS NUT, HEX 1/4-20 NYLOC SS NUT, HEX 5/16-18 NYLOC SS WASHER- HELICAL, #10, SS WSR #10 SS FLAT WASHER.406 ID X.75 OD X T HUM B NUT - 1/4-20, 1" O.D, PLAST IC B 4 CABLE T IE - SM ALL, BLACK (NOT SHOWN) T APE-ELECT RICAL BLUE FERRIT E- BEAD CLAM P ON M OT OR 3/4 HP, 36V, 1800RPM CONDUIT, SPLIT 3/8" 18" LONG B_ 1 CABLE T IE LARGE-BLACK Page 54

58 Left Cylindrical Deck Side Squeegee Assembly BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION GLIDER BLOCK - PLASTIC CYL. SQUEEGEE ASSY. W/ PINS - LH LONG RETAINER, SIDE SQ BACKER BLADE, LONG SHORT RETAINER, SIDE SQ SIDE SQUEEGEE BLADE LINATEX SCR-MC TR HD X.625 SS WSR-FLAT 1/4 ID SS SCREW - HEXAGON SOCKET HEAD CAP, 1/4-20 Page 55

59 Right Cylindrical Deck Side Squeegee Assembly BILL OF MATERIAL ITEM PART NO. REQ'D DESCRIPTION GLIDER BLOCK - PLAST IC CYL. SQUEEGEE ASSY W/ PINS - RH LONG RET AINER, SIDE SQ BACKER BLADE, LONG SHORT RETAINER, SIDE SQ SIDE SQUEEGEE BLADE LINAT EX SCR-MC TR HD X.625 SS WSR-FLAT 1/4 ID SS SCREW - HEXAGON SOCKET HEAD CAP, 1/4-20 Page 56

60 Cylindrical Scrubdeck Drive Hub Subassembly BILL OF M ATERIAL ITEM PART NO. REQ D DESCRIPTION HI T EM P G REASE BEARING HOUSING, CYL SCRUBDECK DRIVE HUB, CYL SCRUBDECK DRIVEN PULLEY, CYL SCRUBDECK KEY, WO O DRUFF, 3/16 SQ X BEARING, RADIAL 5/8" R SCR-SK x RO LL PIN, 3/8 x 3/ R E T AIN IN G R IN G, IN T /8 " R E T AIN IN G R IN G, E X T E R N AL O RING, 1 11/16 x 1 7/8, AS568A VRING SEAL Idler Subassembly I BILL OF MATERIAL w/ subassembly ITEM PART NO. REQ D DESCRIPTION O-RING 1.62 X 2.00 X IDLE SHAFT W MT, CYL DECK IDLE HUB ASSY IDLE HUB, CYL SCRUBDECK BEARING, RADIAL 5/8" RETAINING RING, INT /8" RETAINING RING, EXTERNAL END CAP RADIAL SHAFT SEAL Page 57

61 Cylindrical Scrubdeck Idler Subassembly II BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION BEARING 3/8" RADIAL TENSIONER ARM WELDMT IDLER SUB ASSY BELT IDLER INTERNAL RETAINING RING /8" RETAINING RING, EXTERNAL Spray Bar Subassembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION SPRAY BAR, CYL SCRUBDECK, SCV 24/ SPRAY TIP CHECK VALVE UNIJET SPRAY TIP END PLUG BODY INLET CONNECTOR CAP GASKET CAP FITTING NYLON 90 1/4MPT X 3/8HB THD SEAL L567-47/LH150 Page 58

62 Rear Squeegee Assembly Page 59

63 Rear Squeegee Assembly BOM BILL OF MATERIAL ITEM PART NO. REQ'D. DESCRIPTION SPACER, 5/16OD X 17GA, ALUM SQUEEGEE BLADE, FRONT SQUEEGEE BLADE, REAR LEVER SQUEEGEE WMT - 34" (860) STRAP WMT, FRONT LEFT - 34" (860) SQG STRAP WMT, FRONT RT - 34" (860) SQG STRAP WMT, REAR LEFT - 34" (860) SQG WELD-STRAP REAR RT - 34" (860) SQG SQUEEGEE CAST ER ASSEMBLY BUSHING-.435 X.625 X.50 ZINC SCREW, HH CAP SCREW, M8 X 30mm, ST AINLESS WSR-FLT.344 X.75 X.06 SS BLT-HH M8 X 1.25 X SS DIN SCR-MC M5X0.8 X 25 DIN7985 SS BLT-EYE M5 X 40 (DIN444-B / SS) NUT-HEX M5 X SS DIN NUT-NYLOC M5 X SS DIN WSR-FLT.44 X 1.00 X STAR HANDLE PRESSURE PIECE WASHER - FLAT, 8.3 x 22 x 1.00mm, STAINLESS ROLLER - PLASTIC, 100mm DIA. (4"), BLACK DEFLECTION ARM - REAR SQUEEGEE, STAINLESS STEEL Page 60

64 Switch Panel Assembly BILL OF MATERIAL ITEM PART NO. REQ D DESCRIPTION GASKET - REAR SWITCH COVER, SCV 2426 CONSOLE SWITCH PANEL - CONSOLE, SCV DECAL, OFF AISLE WAND SCV 24/ DECAL - MADE IN THE USA SW, DPST ILLUM. ON/OFF GASKET - FOR 2 POLE ROCKER SWITCH WIRE ASY, 18G RED 3" Page 61

65 Squeegee Mechanism Assembly Page 62

66 Squeegee Mechanism Assembly BOM BILL OF MATERIAL ITEM PART NO. REQ,D. DESCRIPTION SQUEEGEE MOUNT PLATE - LOWER, SCV SQUEEGEE MECH. REAR WELDMENT - SCV SQUEEGEE MECH. MOUNTING WELDMENT - SCV SQUEEGEE PIVOT ARM WELDMENT- SCV SQUEEGEE MOUNT WELDMENT - UPPER, SCV HANGER BRACKET - REAR SQUEEGEE SC 3/8-16 X 1 ZINC NUT-NYLOC 3/ WSR-FLT 1/4 SS WSR-FLT.44 X 1.00 X PIN-CLEVIS 7/16 X 2.00 ZINC (1.84" UNDER HEAD TO CL OF HOLE) NUT-NYLOC M6 X PIN-COTTER 7/64 X BLT-HH M8 X 1.25 X 25 STL ZINC DICH 8.8 DIN BLT-HH M8 X 1.25 X 50 STL ZINC DICH 8.8 DIN SCREW - MACHINE, HEX, M6-20, ZINC DICH SCREW-SOCKET HEAD CAP, ISO 4762-M10x A3G NUT-HEX M8 X 1.25 STL ZINC DICH CL8 DIN NUT-HEX M10 X 1.5 STL ZINC DICH CL8 DIN NUT - HEX, METRIC, M10 X 1.5, STL, ZINC DICH NUT-NYLOC M8 X 1.25 STL ZINC DICH CL8 DIN NUT-NYLOC M10 X 1.5 STL ZINC DICH CL6 DIN WSR-FLT M8.4 X 16 X 1.6 STL 140HV ZINC DICH DIN 125A WSR-FLT M10.5 X 20 X 2 STL 140HV ZINC DICH DIN 125A WSR-FLT M13 X 24 X 2.5 STL 140HV ZINC DICH DIN 125A WASHER - SERRATED, LOCKING, M8, BALL JOINT - RH, M10 FEMALE THREADS BALL JOINT - LH, M10 FEMALE THREADS TURNBUCKLE - M10 THREADS, STEEL HEX BODY PULLEY - STEEL, SQUEEGEE LIFT MECH HANGER CABLE - STEEL W/ DUAL EYELETS BUSHING - STEEL, SPRING CAP BUSHING PIVOT BAR - MACHINED, STEEL SPRING - COMPRESSION, 1.22 OD, T BAR WELDMENT - STEEL, ZINC PL Page 63

67 Plumbing Diagram Page 64

68 Electrical Diagrams

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73 B100R / ER26 PART REFERENCE LIST Schematic Reference # Description Part Number Note M1 VACUUM MOTOR M2 BRUSH MOTOR DISK or M3 BRUSH MOTOR RIGHT CYLINDRICAL M4 BRUSH MOTOR LEFT CYLINDRICAL M5 SQUEEGEE ACTUATOR M6 BRUSH DECK ACTUATOR M7 WATER PUMP (BRUSH DECK) Rev D. M8 DRIVE MOTOR ER26 M8 DRIVE MOTOR- B100R H B100R A1 TRIO CONTROL UNIT- B100R B100R TRIO PROGRAM R B100R A1 TRIO CONTROL UNIT- ERIDE ER26 TRIO PROGRAM R ER26 S2 KEY SWITCH S3 HORN SWITCH S4 MODE SELECT SWITCH S5 ACCELERATOR SWITCH PART of S6 DIRECTION SWITCH S7 OFF AISLE WAND SWITCH S8 SEAT SWITCH S9 DECK RAISE/LOWER SWITCH S10 SWITCH, EXTERNAL ACTUATOR LIMIT ASSEMBLY TEMPORARY B1 SOLUTION TANK EMPTY FLOAT SWITCH CB1 or F1 MAIN CIRCUIT BREAKER 100A CB2 or F2 CIRCUIT BREAKER 3A CB3 or F3 CIRCUIT BREAKER 18A RIGHT CYLINDRICAL BRUSH MOTOR CYL. DECK ONLY CB4 or F4 CIRCUIT BREAKER 18A LEFT CYLINDRICAL BRUSH MOTOR CYL. DECK ONLY H1 HORN / BACKUP ALARM Y1 WATER SOLENOID (BRUSH DECK) Rev D. HM1 HOUR METER BDI BATTERY GAUGE, BDI G1 BATTERY 12V 210Ah (FLOODED TYPE) (3) OPTIONAL:G1 BATTERY 12V 234Ah (AGM TYPE) (3) R1 SPEED POTENTIOMETER R2 WATER FLOW POTENTIOMETER L1 LED, RED (REVERSE) L2 LED, AMBER (FORWARD) X1 TERMINAL BLOCK X2 JUNCTION BLOCK N1 EMI FILTER (WATER PUMP) N2 FERRITE (BRUSH DECK) N3 FERRITE (DRIVE WHEEL) N4 FERRITE (STEERING COLUMN) N5 FERRITE (VAC MOTOR) (2) N6 TORROID (VAC MOTOR) C1 CAPACITOR (VAC MOTOR) (2) P2 WIRE HARNESS TO TRIO P3 WIRE HARNESS TO TRIO WIRE HARNESS, MAIN HARNESS LAST UPDATE 08/10/10

74 Minuteman International Made Simple Commercial Limited Warranty REVISION F EFFECTIVE 6/1/2009 Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers. Special warning to purchaser Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without original equipment replacement. All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be. Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Cord Electric Group: Three years parts, two years labor, ninety days travel (Not to exceed two hours) Exceptions. Model Parts Labor Poly Travel Port A Scrub 1yr 6months 10yrs 0 MPV 13 1yr MPV 14 & 18 2yrs 1yr 0 0 V Series Upright Vacuums 1yr 1yr 0 0 Rapid Air Blower 1yr 1yr 10yrs 0 Explosion Proof Vacuum 1yr 1yr 0 0 X12, X12H & TRS 14 1yr 1yr 10yrs 0 E17 & E20 Electric Scrubbers 1yr 6month 10yrs 0 Pneumatic Vacuums 3yr 1yr 0 0 Description Parts Labor Poly Travel Battery Operated Group 3yrs 2yrs days Sweepers 1yr 1yr days Internal Combustion Group 1yr 1yr days Not to exceed two hours Exception: PAS 14B 1yr 1yr 10yr 0 Battery Chargers: One year replacement Replacement Parts: Ninety days Batteries: 0-3 months replacement, 4-12 months pro-rate Polyethylene Plastic Tanks: Tanks have 10yr warranty, no additional labor 14N845 U.S. Route 20, Pingree Grove, IL USA Phone (800) A Member of the Hako Group Rev C 11/11