Leaders in Material Lifting Solutions & Welding Power Sources. Kepro KOLKATA DELHI HARIDWAR AHMEDABAD

Transcription

1 Leaders in Materia Lifting Soutions & Weding Power Sources KOLKATA DELHI HARIDWAR AHMEDABAD

2 Introduction KEPRO Toos & Equipments Pvt. Ltd., an ISO 9001 accredited Company was incorporated in 1999 as per Companies Act, 1956 with a motto to cater to the needs of Indian Industries. It is a eading Marketing House for a vast range of Materia Handing Equipments with more than 16 years of experience. KEPRO is having its registered office at Kokata and Associates at Dehi, Haridwar and Ahmedabad so that we can meet the requirement of our customers scattered across India from our nearby offices at prompty. KEPRO with the networks of more than 100 deaers and distributors throughout India serve the users timey without hampering their downtime thus saving money. Our customers incude many Iron & Stee Pants, Power Pants, Eectricity Boards, Mining Sectors, Coa eds, Atomic Power Pants, Auminium & Copper Pants, Oi Re neries, Infrastructure Industries, Dockyards, Port Trust, Indian Defence Services, etc. KEPRO Brand has carved a niche for itsef by maintaining its reputation by serving the industry. It is our goa to satisfy our customers wordwide with high quaity safety materia at cost effective Price. The rea growth of our company ies in Customer s satisfaction. We try to achieve appreciations in practice by doing what we say and keeping our promises. There is aways a chance for improvement and we stricty adhere to that. Our R&D Department is aways thriving to improve the quaity of materia by impementing the innovative ideas and serve the user with modern Toos & Technique competing with the internationa standard.

3 Contents 1. Chain Puey Bock ISI CE Economica 2. Ratchet Lever Hoist 3. Hand Operated Geared Traveing Troey 4. Universa Gearess Hand Operated Puing & Lifting Machine 5. Eectric Chain Hoist & Troey 6. Eectrica Troey 7. Eectricay Operated Wire Rope Hoist 8. Eectric Winch 9. Poyester Sing Fat & Round Anti Cut Seeve Ratchet Straps 10. Shacke D-Shackes 11. Turn Bucke 12. Pate Lifting Camp Vertica Horizonta Universa 13. Wire Rope/Mania Rope Sheave Puey Bock 14. Lifting Chain, Grade 80 Load Chain Hand Chain List of Vauabe Customers

4 Cassi cation - M1 (SWL = 100% of WLL) Hand Operated Chain Puey Bock Compact size Durabe Light weight Easy to carry Minimum Effort for ifting Pus IS : 3832 CM/L Frames: Micro aoyed stee highy strength quaity precisey machined ensuring paraeism and aignment. Hooks: Grade T Hooks with safety atches, designed and dimensioned as specified in IS: made from aoy Stee forged and duy heat treated, compact size but sturdy. In 2 to 8 fas Chain Puey Bocks, bottom Housing contains ider whee with neede roer bearing for easy rotary motion. Load Chain Whee: Stee recommended in S:3832, cast, heat treated, tested, accuratey machined to suit caibrated oad chain & neede roer bearings for free rotation, reducing effort for ifting. Load Chain: Grade 80, aoy stee oad chain as per Indian/internationa standard eectricay resistance weded, heat treated in Induction furnace caibrated and tested. Chains are having briiant toughness, resistance to wear and corrosion. Gears: Highy efficient, compact and hard wearing gears made from aoy stee, truy machined and case hardened assured ong ife. Bearings: To enhance mechanica efficiency, oad whee is mounted on seaed Neede roer bearings xed in frames. Additiona bearings are aso paced on gear cover to aign the driving shaft and short pinions. Brake Mechanism: Precision sef actuating screw disc type mechanica brake engages Instanty, outstanding stopping power and safety for high performance with rated capacity. Brake Disc: Asbestos free ong asting, ow. wear and more griping abiity. Paw & Ratchet Mechanism: Two nos. hardened Paw with piano type wire springs associated with ratchet disc to enhance performance eve. Tripe Protective Cover: One Gear cover to protect gears from externa shock another chain cover to guide hand Chain with additiona protective cover to protect mechanica brake arrangement from dust and mud intrusion, made from thick stee. Load Chain Guide: To faciitate smooth movement of oad chain, two nos. rotary stee roers Guide are used. Other Fittings: The vita components are perfecty designed for sufficient strength and rigidity.

5 Diagrams Manufactured conforming to IS: for Safety. Quaity and Performance Every Chain Bock is Operationay Proof Tested to a Proof oad of 1.5 times of WLL After saes services are provided and Warranted for 12 months Spares are readiy avaiabe and suppied on demand Optima use of space - Very ow head room Factor of Safety-4 times the rated capacity Cassi cation - M1 Safe Working Load = 100% Working Load Limit CAPACITY(TONNES) Mode KP 0.5 KP 1 KP 1.5 KP 2 KP 3 KP 5 KP 10 KP 20 Standard ift (meters) Coumn of oad chain Load chain dia (mm) Test oad (T) Effort required at capacity (n) Dimensions (mm) Length = A Width = B Head room = C Throat opening = D Net Weight (kg) Extra weight per mtr. Of extra ift (kg) Extra Lift & higher sizes are avaiabe on request. Due to continua deveopment of products, Manufacturer reserve the right to modify design, dimensiona parameters and component materia without notice.

6 Hand Operated Chain Puey Bock CE approved Conforms to Internationa Standard Warrented for 12 months Minima effort to ift Smooth function Tripe spur gear Load chain grade 80 Compact Size Safety factor 4 times Encosed brake mechanism CAPACITY(TONNES) Mode KT 0.5 KT 1 KT 1.5 KT 2(1) KT 2 (2) KT 3 KT 5 KT 10 KT 20 Standard Lift (Meters) Coumn of Load Chain Load Chain Dia Head Room "H" (mm) Efforts required to ift max oad (N) Top / Bottom Hook opening "C" (mm) Net Weight (Kg) Extra weight per meter (Kg) Extra Lift & higher sizes are avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

7 Hand Operated Chain Puey Bock ORPEK Economica Sma Size Easy to carry Smooth operation Genera Purpose CAPACITY(TONNES) Mode KO 1 KO 2(1) KO 2 (2) KO 3 KO 5 KO 10 Rated Load (T) Standard Lift (m) Test Load (T) Efforts required at capacity (N) Diameter of oad chain (mm) No. of Load Chains Dimensions (mm) A B C Net Weight (kg) Extra Weight per meter of extra ift (kg) Extra Lift & higher sizes are avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

8 Ratchet Lever Hoist Super rubber grip Light weight, compact design Warranted for 12 months High impact gear case and brake cover Routine inspection or maintenance fast & simpe Fuy encosed brake system Simpe chain oad guide system Easy to operate Each Hoist is tested to 150% of the rated capacity Minimum breaking oad is 4 times of the rated capacity CAPACITY(TONNES) Mode KRLH 1 KRLH 2 KRLH 3 KRLH 5 Standard Lift (Meters) Test Load (T) Efforts required to ift max. oad (N) Coumn of Load Chain Load Chain Dia(mm Dimensions (mm) A B C D Net Weight (Kgs) Extra Lift & higher sizes are avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

9 Hand Operated Geared Traveing Troey Rugged stee construction of frame. Lifetime ubricated doube seaed ba bearings. Speciay contoured whees made of high grade cast iron make perfect contact on I and H beams. The traveing whee axes are made of high tensie stee. Adjustabe to t various size wide ange and I-Beams. Proof tested to 25% overoad. Design generay compies with internationa standards. A products are warranted to be free from defects in materias and workmanship for six months from the date of suppy. Capacity from 1 ton to 20 ton. Mode Capacity oad Test oad Running height Force Min.radius of curve A Dimensions (min) I beam width range (mm) M (T) (kn) (Mtr) (kgf) (m) a b B C H S D G F a b a b KGT KGT KGT KGT KGT KGT

10 Universa Gearess Hand Operated Puing & Lifting Machine Conforms to Internationa Standard Pressure Die Cast Auminium Aoy Body Compact Size Smooth function Safety Factor 4 Times Light in Weight Warranted for 12 months Manufactured in accordance with Internationa standard for safety, quaity and performance. High strength pressure die cast auminium aoy body for heavy duty appications. Backward ever & forward ever paced in tandem providing a sim design and assuring power transfer aong the center. Anchor Bot offers numerous and versatie connecting possibiities with oad hooks, sing rope and chains. Adjustabe teescopic hande for smooth and easy operation. Jaw grips Drop-Forged from aoy stee, precision machined heat treated to prevent rope sip. Anchor hooks made of Drop-Forged stee. Speciay designed Rees: Gavanized Stee Wire Rope Mounted on speciay designed ree to prevent eary wear and tear of wire rope and hook. Rope camp system: easiy disengaged with a ever aowing smooth instaation of wire rope. CAPACITY in Tonnage Lifting Puing Mode KPL 08 KPL 16 KPL 32 KPL 54 Standard Length of Rope (Meters) Dia of Wire Rope (mm) Effort Lever Pu at Rated Load (N) Forward Trave (mm) Weight (kg) Dimensions (mm) A B C L L Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice. Extra rope avaiabe on request.

11 Eectric Chain Hoist & Troey Extra Heavy Duty Durabe Limit Switch Fai Safe Brake Phase Preventer Designed for Very Long Lifts Low Votage Pendant Contro 36V Overoad Protection Device Grade 80 Aoy Stee Chain Unique Chain Guide Device for Smooth Operation 360 Degree Swive Bottom Hook for Easy Positioning Competey Encosed Body for Indoor and Outdoor Appications Mode No. Rated Load Lift Lifting Speed Motor Power Load Chain No. of fa Weight (ton) (mtr.) (kw) Dia (mm) (kg.) KECH KECH KECH KECH KECH KECH KECH x Mode No. Rated Load Major Dimensions (approx.) in mm (ton) A B D E H J KECH KECH KECH KECH KECH KECH KECH Extra Lift & higher sizes are avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

12 Eectrica Troey Mode No. Rated Cabe Running Motor I-Beam Major Dimensions Minimum Weight Load Length Speed Power Width (S) (Appx.) in mm Radius of (kg.) (ton) (mtr.) (m/min) (kw) (mm) A B R T KET KET KET KET KET KET KET Extra Lift & higher sizes are avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

13 Eectricay Operated Wire Rope Hoist Warranted for 12 months Cass IV Capacity 1 Ton to 10 Ton Lift 6 mtrs to 30 mtrs Smooth Function Conica-Rotor Brake Motor 415V - 3 Ph Overoad Protection System Limit Switch Provided Secondary Limit Switch for Extra Safety 36 Vot Pendant Contro Made as per Internationa Standard Wrong Connection Protection System Rope Guide made of specia Cosed Grain Casting 11

14 Extra Lift & higher sizes are avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

15 Eectric Winch Eectricay Operated Mono & Variabe Speed Singe Drum Capacity 1 Ton to 20 Ton Brand Eectric Winches are manufactured in capacities of 1, 2, 3, 5, 10, 15 & 20 tons having the foowing Features. Winches are easy to operate and offer maximum performance and reiabiity. Winches used for widey puing, ifting and hauing appication e.g. in different projects and industries. Motor - Totay encosed fan cooed (TEFC) Squirre cage, Crane Duty, S4 Grade, Motor with 40% CDF, IP55 Protection and 150 Start / hour. Breaks Long usabe ife Eectro Hydrauic Thrustor Brake. Structura stee fabrication aows exibiity in instaation. Totay encosed, Oi immersed Heica /Worm Gear Reducer. Fina Reduction through Hob Cut Bu Gear & Pinion. Rope Drum made from Heavy Duty Seamess Tube. Operation Contro Reversing Switch through DOL Starter. Heavy duty Paw & Ratchet provided. Hand Lever Operated Secondary Manua Brake with Locking arrangement through Ratchet and Spring Loaded Paw. Mode No. Capacity Motor Power Rope Dia Speed No of Rope Drum (Ton) (Kw) (mm) (m/min) Layers Cap (meters) KEW KEW / KEW / KEW / KEW / Higher sizes are avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

16 Poyester Sings Fat & Round SAFETY FACTOR 5:1 & 6:1 Capacity Type Coour Rated Working Load (Tons) Width (mm) 0 Vertica Basket Chocker Ange 90 1 Fat Round Fat Round Fat Round Fat Round Fat Round Fat Round Fat Round Fat Round Fat Round Fat Round Fat Round Much ighter than meta sings, easy to hande. High performance bre, high safety. Non corrosive, non conductive, non sparking. Very simpe, easy and safe to operate. Prevention of sip and damage on the surface of nished goods. Wide surface hence ess pressure at the points of contact of the ifting object. * Extra Lifts & Higher sizes are avaiabe on request

17 Anti Cut Seeves Seeves for Lifting Sings ANTI-ABRASIVE SLEEVE CAPACITY(TONNES) Mode KAAS 1 KAAS 2 KAAS 3 KAAS 4 KAAS 5 KAAS 6 KAAS 8 KAAS 10 KAAS 12 Mtr Mtr ANTI-CUTTING SLEEVE CAPACITY(TONNES) Mode KACS1 KACS 2 KACS 3 KACS 4 KACS 5 KACS 6 KACS 8 KACS 10 KACS 12 Mtr Mtr Higher sizes are avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice. 15

18 25mm 35mm 50mm RATCHET STRAPS Fittings are attached based on the needs (hook or triange ring) Attention: ifting goods is prohibited. Standard ength is 4 mtr, but can be modi ed as 1m to m, temperature range is -40 C C. Use ony undamaged Ratchet straps, the ebe can ceary show the capacity. Don t tie knot in bet. Can use a protective seeve to make the fabric safe from the sharp edges to avoid damage. Avoid distortion, wring in ratchet straps. Don t pace object on the ratchet straps. 75mm 100mm RATCHET CARGO LASHING Mode Capacity (Ton) Size (Width mm) Standard Length (Mtr) Working capacity (kg) Breaking capacity (kg) KRCL KRCL KRCL KRCL KRCL Additiona ength aso avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

19 D-Shackes Conforms to Internationa Standard. Rigid, Durabe and Smooth Functioning. Axia aignment of the hoes in the body, as we as straightness of the machined pin are maintained accuratey. Avaiabe in Grade S(6). Protective Finish - Shackes are E-coated. Materia: Pin - Aoy Stee, Body - Carbon Stee. SCREW PIN TYPE SIZE (Inch) WLL (Ton) 3/8 1 1/2 2 5/ / / ¼ ½ 17 1 ¾ ½ Higher capacity / sizes avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

20 Turn Bucke Conforms to Internationa Standard. Sturdy, Smart, sparking and ong asting. Body made from forged stee conform to IS: , Designation C20, wedess. Axia aignment of the threaded hoes in the body at opposite end are maintained accuratey. Components are duy normaised after forging. Screwed eyes are made from stee, threaded portion are machined precisey. Avaiabe sizes and capacities are stated in the tabe. Protective Finish - Turn Buckes are Gavanished / Zinc coated or as desired. Each Turn Bucke is Proof Load Tested. Size Dimensions (mm) Safe Working Load Proof Load (mm) D B (Ton) (Ton) M6 X 100 M M8 X 125 M M10 X 160 M M12 X 200 M M16 X 250 M M20 X 315 M M22 X 355 M M24 X 400 M M30 X 450 M M36 X 450 M M39 X 450 M M45 X 450 M M52 X 450 M M56 X 450 M M62 X 450 M

21 Pate Lifting Camp HORIZONTAL Capacity (T) Mode KHC 1 KHC 2 KHC 3 KHC 5 KHC 8 Jaw Open (mm) Weight (Kg) VERTICAL Capacity (T) Mode KVC 1 KVC 2 KVC 3 KVC 5 KVC 10 KVC KVC KVC Jaw Open (mm) Weight (Kg) UNIVERSAL Capacity (T) Mode KUC.5 KUC 1 KUC 2 KUC 3 KUC 5 KUC 8 KUC10 KUC15 KUC 20 Jaw Open (mm) Weight (Kg)

22 Wire Rope/Mania Rope Sheave Puey Bock Tested 2/4 times of Safe Working Load Stee Forged heat treated Eye Hook High Tensie stee Axe Pin - normaised 20 WIRE ROPE PULLEY BLOCK Size/tons x 3/8 Singe/ Doube Trippe 6 x 1/2 Singe/ Doube Trippe 8 x 1/2 Singe/ Doube Trippe 8 x 5/8 Singe/ Doube Trippe 8 x 3/4 Singe/ Doube Trippe 8 x 1 Singe/ Doube Tripe 10 x 5/8 Singe/ Doube Trippe 10 x 3/4 10 x 1 12 x 3/4 Singe/ Singe/ Singe/ Doube Doube Doube Trippe Trippe Doube Trippe 12 x 1 14 x 1 Singe/ Singe/ Doube Doube Trippe Trippe 16 x 1 Singe/ Doube Trippe MANILA ROPE PULLEY BLOCK Size Singe Sheave Doube Sheave Tripe Sheave SWL SWL SWL SWL 3 1/2 x 1/2 0.1 Ton 0.15 Ton 0.25Ton 0.1Ton 4 x 5/ Ton 0.2 Ton 0.3Ton 0.15Ton 4 3/4 X 3/4 0.2Ton 0.4Ton 0.5Ton 0.2Ton 6 X 1 (Light) 0.5Ton 1Ton 1.5Ton 0.5Ton 6 X 1 (Heavy) 0.5Ton 1Ton 1.5Ton 0.5Ton 7 X 1 1/4 0.6Ton 1.5Ton 2Ton 0.6Ton 8 X 1 1/2 1Ton 2Ton 2.5Ton 1Ton 10 X 2 1.5Ton 2.5Ton 4Ton 11.5Ton Higher capacity / sizes avaiabe on request. Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice.

23 Lifting Chain, Grade 80 Materia: High Quaity Aoy Stee Quaity Grade: 80 Surface Treatment: Backened Safety Factor: 4 Times Standard: ISO, DIN, BS, JIS, ASTM Chain Dia Pitch Dimensions (mm) Weight Testing Detais (in Tonnage) (mm) (mm) Outside Outside Inside /mtr. (kgs) Working Test Breaking Width Length Width +5% Load Limit Load Load (min) Due to progressive deveopment of products, reserve the right to ater the speci cations shown within this brochure without notice. 21

24 List of Vauabe Customers 24

25 Toos & Equipments Pvt. Ltd. H.O. 40, Netaji Subhash Road, 1st Foor, Besides Khengrapatti Post Office Kokata , West Benga, India Phone: , , /01 Fax: E-mai: kepro_ca@vsn.net, akm@kepro.in Website: Branch 4112, inside Ajmeri Gate, Dehi , India Phone: Fax: Associates India 2396, Roya Buiding, Opp. Pwtro Pump, Kadia Kui, Reief Road, Ahmedabad , Gujarat (India) Ph. No.: E-mai: amd@kepro.in Technoogies Pvt. Ltd. Pot No , Sector-I.I.D.C., I.I.E., Sidcu, Haridwar (U.K.) Ph. No.: / E-mai: saes@kepro.in