GASOLINE POWERED PERSONNEL CARRIERS AND GOLF CAR

Transcription

1 INCLUDES ITEMS A Textron Company SERVICE PARTS MANUAL GASOLINE POWERED PERSONNEL CARRIERS AND GOLF CAR STARTING MODEL YEAR: 2005

2 SERVICE PARTS MANUAL GASOLINE POWERED PERSONNEL CARRIERS AND GOLF CARS SHUTTLE/BELLHOP 2 SHUTTLE/BELLHOP 4 SHUTTLE/BELLHOP 6 TG5 E-Z-GO Division of Textron, Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. E-Z-GO Division of Textron, Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: FAX: OUTSIDE USA PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON, INC., MARVIN GRIFFIN RD., AUGUSTA, GEORGIA USA Page i

3 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals. Page ii

4 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL... vii ACCELERATOR... A-1 AIR FILTER... B-1 BODY... C-1 BRAKES... D-1 BRAKES - FRONT DISC... E-1 CARBURETOR AND CHOKE... F-1 CLUTCHES...G-1 DIRECTION SELECTOR... H-1 ELECTRICAL SYSTEM... J-1 ENGINE AND MUFFLER... K-1 ENGINE MOUNTING... L-1 FRONT SUSPENSION AND STEERING...M-1 FUEL SYSTEM... N-1 REAR AXLE... P-1 REAR SUSPENSION...Q-1 SEATING... R-1 STARTER/GENERATOR... S-1 WEATHER PROTECTION... T-1 WHEELS AND TIRES... U-1 SPECIALTY PRODUCTS...Appendix A ACCESSORIES...Appendix B Page iii

5 TABLE OF CONTENTS Notes: Page iv

6 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN APPENDIX The first section, GENERAL INFORMATION, contains the following information: WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle. The third section, APPENDIX, contains a listing of specialty products and accessories. USE OF THE MANUAL To use this manual, consult the GENERAL INDEX to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. v

7 ,87 67 Front of Vehicle 83,88 81,86 84, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the General Index and select the most appropriate title. Turn to the page number indicated and locate the desired part on the illustration. From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying description for specific information regarding the part. 2. IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page. NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. vi

8 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page vii

9 ACCELERATOR 1 - Includes Items 3-39, Includes Items 3-37, (TG5) Part of Accelerator Cable , , Part of Frame Ref Acl 8-1 Page A-1

10 ACCELERATOR 85 - Includes Items Includes Items C A Includes Items Includes Items A C B Accelerator Cable B Timing Belt Cover on Engine Ref Acl Includes Items Page A-2

11 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3-39, 41-49) G06 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3-37, 40-49) (TG5) G01 ACCELERATOR PEDAL BRACKET G01 SCREW, #8-16 X 1/2" LG G02 PEDAL BOX AND COVER G6 SCREW, #8-32 X 3/4" LG (STAINLESS STEEL) G01 MICRO SWITCH G01 SCREW, #4-20 X 5/8" LG G01 CONTROL ARM G10 BEARING G1 NYLON WASHER, 5/16" G1 PUSH NUT, 5/16" G01 PIVOT ROD G01 PIVOT BRACKET G1 LOCK NUT, 3/ G03 MICRO SWITCH CAM G1 LOCK NUT, 5/ G3 SETSCREW, 1/4-20 X 3/8" LG G01 CONTROL ARM LINK G01 SHOULDER BOLT, #10-24 X 11/16" LG G4 NUT, 5/ G1 SPRING RETAINER G1 ACCELERATOR ROD BUSHING G01 COMPRESSION SPRING G2 SPRING RETAINER G01 ACCELERATOR ROD G4 CLEVIS YOKE (ADJUSTABLE) G3 CLEVIS PIN, 5/16" X 13/16" LG... 1 Page A-3

12 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NYLON BUSHING G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 PEDAL PIVOT PIN G6 PUSH NUT, 9/32" G10 LOCK NUT, # G1 WHEEL BEARING GREASE (NOT ILLUSTRATED)... A/R G02 WIRE HARNESS (PEDAL BOX) G03 WIRE HARNESS (PEDAL BOX) (TG5) G1 FLEX LOOM (BULK)... AR G1 WIRE TIE G01 ACCELERATOR CABLE G8 WASHER, 5/16" G02 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 47-49) G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 47-48) G1 OVAL RIVET, 3/16" X 7/16" LG G01 ACCELERATOR PEDAL PAD * ACCELERATOR PEDAL G2 BOLT, 5/16-18 X 4/5" LG G01 PEDAL PIVOT COVER G01 CHOKE CABLE (WITH NUTS) G4 LOCK WASHER, 9/16" G4 JAM NUT, 9/ G01 RETAINER G01 CHOKE CABLE ADAPTER G4 JAM NUT, 5/ Page A-4

13 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CARBURETOR LINKAGE ROD (INCLUDES ITEMS 62-64) G1 ADJUSTING ROD (SHORT) G1 BALL JOINT SOCKET G4 NUT, # G01 CARBURETOR LINKAGE BELLCRANK (INCLUDES ITEMS 67-74) G01 CARBURETOR PIVOT G1 BEARING G1 NYLON WASHER, 5/16" G01 PIVOT ROD G1 PUSH NUT, 5/16" G1 BALL JOINT BALL G5 LOCK WASHER, # G4 NUT, # G01 PIVOT BRACKET G1 LOCK NUT, 3/ G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G4 LOCK NUT, 1/ G01 THROTTLE LINKAGE ROD ASSEMBLY (INCLUDES ITEMS 81-83) G01 ADJUSTING ROD (LONG) G1 BALL JOINT SOCKET G4 NUT, # G01 GOVERNOR PIVOT BRACKET ASSEMBLY (INCLUDES ITEMS 86-96) G01 BELLCRANK BRACKET G1 LOCK NUT, 3/ G01 GOVERNOR PIVOT ASSEMBLY (INCLUDES ITEMS 89-96) G01 GOVERNOR PIVOT G1 BEARING... 2 Page A-5

14 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NYLON WASHER, 5/16" G01 PIVOT ROD G1 PUSH NUT, 5/16" G1 BALL JOINT BALL G5 LOCK WASHER, # G4 NUT, # G6 BOLT, 5/16-24 X 3/4" LG G8 LOCK WASHER, 5/16" G03 GOVERNOR LINKAGE ROD (INCLUDES ITEMS ) G1 ADJUSTING ROD G1 BALL JOINT SOCKET G4 NUT, # G01 GOVERNOR BELLCRANK ASSEMBLY (INCLUDES ITEMS ) G01 GOVERNOR BELLCRANK G1 BALL JOINT BALL G5 LOCK NUT, # G4 LOCK NUT, 1/ G2 GOVERNOR BRACKET ASSEMBLY (INCLUDES ITEMS ) G1 GOVERNOR BRACKET G1 GOVERNOR ROD G1 BUSHING G01 CUP WASHER G1 COMPRESSION SPRING G2 BUSHING G1 GOVERNOR ADJUSTER G4 NUT, # G4 SETSCREW, 1/4-20 X 1/2" LG... 2 Page A-6

15 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SPRING G1 SAFETY SEAL, 3/8" G3 PUSH NUT, 3/16" G01 ACCELERATOR CABLE BRACKET G01 LOCK WASHER, 8 MM G01 NUT, M8 X 1.25 MM G01 ACCELERATOR CABLE BRACKET G1 WIRE TIE... 7 Page A-7

16 ACCELERATOR Page A-8

17 AIR CLEANER Ignition Coil Bracket Carburetor Ref Air 8 Page B-1

18 AIR CLEANER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CARBURETOR / AIR BOX GASKET G01 CHOKE BRACKET G6 SPACER, 7/16" G02 HOUSING G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G1 NUT, M6 X G01 BAFFLE G01 STUD, M6 X 1 X 39 MM LG G01 RUBBER GROMMET G7 SPACER, 9/16" G01 BOLT AND WASHER, M6 X 1 X 30 MM LG G01 WASHER, 6.5 MM G01 AIR FILTER ELEMENT G02 AIR FILTER COVER G01 LATCH G02 INLET COVER G5 SCREW, #8-18 X 5/8" LG G01 PCV HOSE... 1 Page B-2

19 BODY Includes Items Ref Bod 8-1 Page C-1

20 BODY Ref Bod 8-2 Page C-2

21 BODY TG TG Ref Bod 8-3 Page C-3

22 BODY Ref Bod 8-4 Page C-4

23 BODY Ref Bod 8-5 Page C-5

24 BODY Includes Items Ref Bod 8-6 Page C-6

25 BODY Front of Vehicle SHUTTLE Page C-7

26 BODY SHUTTLE Page C-8

27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 2-5) G01 BALL DEFLECTOR (PASSENGER SIDE) G01 BALL DEFLECTOR (DRIVER SIDE) G5 SCREW, #8-18 X 5/8" LG G01 INSTRUMENT PANEL INSERT (4 CUP HOLDER) G01 LABEL (SAFETY) G01 LABEL (SAFETY) (EC) G01 LABEL (ANTI-ROLLBACK) G01 SPLASH PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VINYL TRIM (SHUTTLE - QTY 2) (TG5 - QTY 1)... AR G02 VINYL TRIM DRIVER SIDE (TG5) G01 RIVET, 3/16" X 1" LG (ALUMINUM) G01 BOLT, 1/4-20 X 11/16" LG G1 WASHER, 1/4" G01 RIVET, KTR, 1/4" X 3/4" LG G04 FRONT SHIELD G01 FRONT SHIELD BRACE G01 UPPER FLOORPAN G01 LOWER FLOORPAN G01 ACCESS COVER G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 REAR FLOORPAN G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) Page C-9

28 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** COWL G01 RIVET, 3/16" X 1" LG (ALUMINUM) G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G01 BOLT, 5/16-18 X 5/8" LG G2 WASHER, 5/ G01 REAR FLOORPAN (HAND PARK BRAKE) G0* FLOORMAT (HAND PARK BRAKE) G0* FLOORMAT G02 E-Z-GO NAMEPLATE (GOLD) G01 NUT, SELF THREADING G03 SEAT FRAME G2 BOLT, 5/16-18 X 4/5" LG G01 BATTERY TRAY G03 SPLASH PAN G2 BOLT, 5/16-18 X 4/5" LG G6** REAR BODY ASSEMBLY (W/OUT TAILLIGHTS) (INCLUDES ITEMS 49, 50) G3** REAR BODY ASSEMBLY (W/ TAILLIGHTS) (INCLUDES ITEMS 49, 50) G01 BAGWELL LINER G1 RATCHET FASTENER, 1/4" X 9/16" LG G01 PLUG G01 FENDER LINER (PASSENGER SIDE) (SHUTTLE) G02 FENDER LINER (DRIVER SIDE) (SHUTTLE) G05 FENDER LINER (PASSENGER SIDE) (TG5) G05 FENDER LINER (DRIVER SIDE) (TG5) G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 ACCESS PANEL G01 SCREW, #8 X 3/8" LG (STAINLESS STEEL) G02 J CLIP G12 RIVET, 1/4" X 9/16" LG (ALUMINUM)... 4 Page C-10

29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G1 PLASTIC DRIVE RIVET, 1/4" X 3/4" LG G01 HINGE PLATE G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G01 SEATWRAP NOISE SUPPRESSOR (LARGE) G01 SEATWRAP NOISE SUPPRESSOR (SMALL) G01 SEATWRAP NOISE SUPPRESSOR (DRIVER SIDE, SIDE) G01 FENDER NOISE SUPPRESSOR G01 FENDER NOISE SUPPRESSOR (DRIVER SIDE, FRONT) G1 BAGWELL NOISE SUPPRESSOR G01 BUMPER (TG5) G2 WASHER, 5/16" G01 BOLT, 1/4-20 X 5/8" LG G01 BUMPER PLUG G17 RIVET, 3/16" X 9/16" LG (ALUMINUM) G02 BUMPER (SHUTTLE 4) G01 BUMPER (SHUTTLE 6) G01 STAY G01 BOLT, 1/4-20 X 1 1/4" LG (SHUTTLE 4 - QTY 4) (SHUTTLE 6 - QTY 2)... AR G2 WASHER, 5/16" (SHUTTLE 4 - QTY 4) (SHUTTLE 6 - QTY 2)... AR G01 BUMPER PLUG G03 BOLT, 1/4-20 x 11/16" LG G01 J TYPE NUT RETAINER, 1/ G02 ROCKER PANEL (FRONT, PASSENGER SIDE) G01 ROCKER PANEL (FRONT, DRIVER SIDE) G02 ROCKER PANEL (REAR, PASSENGER SIDE) G01 ROCKER PANEL (REAR, DRIVER SIDE)... 1 Page C-11

30 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SILL PLATE (PASSENGER SIDE) G02 SILL PLATE (DRIVER SIDE) G1 SCREW, 1/4-20 X 1" LG (STAINLESS STEEL) G4 SPACER, 5/16" G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G6 RIVET, 3/16" X 15/16" LG (ALUMINUM) G01 VALANCE PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VERTICAL FRAME SUPPORT (PASSENGER SIDE) G02 VERTICAL FRAME SUPPORT (DRIVER SIDE) G4 BOLT, 3/8-16 X 1 1/2" LG (SHUTTLE 4) G6 BOLT, 3/8-16 X 1 3/4" LG (SHUTTLE 6) G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 SEAT BACK SUPPORT G02 SELF TAPPING SCREW, 3/8-16 X 1 1/2" LG G01 SPACER G8 BOLT, 3/8-16 X 1" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 LABEL (SHUTTLE) G13 LABEL (6) G14 LABEL (4) G01 LABEL (F-R) G01 LABEL (F-R) (EC)... 1 Page C-12

31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 HOLD DOWN BRACKET G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 CARGO DECK G1 NOISE SUPPRESSOR G01 STEEL DECK G01 CARGO BED MAT G3 SCREW, 1/4-20 X 3/4" LG (STAINLESS STEEL) G4 LOCK NUT, 1/ G01 LATCH ??????? RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) ??????? WASHER, # G02 FRONT/REAR CARGO RACK G01 SIDE CARGO RACK G01 TAILGATE RETAINER BRACKET G6 SCREW, #10-12 X 3/4" LG (STAINLESS STEEL) G1 BUSHING G4 BOLT, 5/16-18 X 2 1/2" LG G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G01 WARNING LABEL Page C-13

32 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 FOOT REST ASSEMBLY (INCLUDES ITEMS ) G01 REFLECTOR G01 WARNING LABEL G01 FLOOR MAT G01 FOOT REST G1 END PLUG G2 CARRIAGE BOLT, 3/8-16 X 1 1/4" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G6 BOLT, 3/8-16 X 1 3/4" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 LABEL, WARNING (EC) G01 PEDAL PIVOT COVER G01 FENDER FLAIR G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 SPACER, DRIVER SIDE G02 SPACER, PASSENGER SIDE... 1 Page C-14

33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SILL PLATE TREAD G1 SCREW, 1/4-20 X 1" LG (STAINLESS STEEL) G2 SPACER, 1/4" G7 WASHER, 1/4" G4 LOCK NUT, 1/ G01 ROCKER PANEL, DRIVER SIDE G02 ROCKER PANEL, PASSENGER SIDE G2 SCREW, #10-24 X 1 1/4 LG G2 SPACER, 1/4" G5 WASHER, # G7 LOCK NUT, # G01 CARGO DECK G01 HINGE G3 SCREW, 1/4-20 X 3/4" LG (STAINLESS STEEL) G9 SCREW, 1/4-20 X 1 1/4" LG (STAINLESS STEEL) G7 WASHER, 1/4" G7 WASHER, 1/4" G2 LOCK NUT, 1/ G01 BED FRAME G01 SCREW, 3/8-16 X 2 3/4" LG G3 WASHER, 3/ G6 SCREW, 5/16-18 X 1 3/4" LG G8 WASHER, 5/ G6 LOCK NUT, 5/ G01 BRACKET... 2 Page C-15

34 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 BOLT, 5/16-18 X 3/4" LG G8 WASHER, 5/ G6 LOCK NUT, 5/ G01 BED MOUNT BRACKET G3 SCREW, 1/4-20 X 3/4" LG (STAINLESS STEEL) G7 WASHER, 1/4" G2 LOCK NUT, 1/ G01 BULKHEAD G3 SCREW, 1/4-20 X 3/4" LG (STAINLESS STEEL) G7 WASHER, 1/4" G2 LOCK NUT, 1/ G03 FLOORMAT G01 FENDER (DRIVER SIDE) G02 FENDER (PASSENGER SIDE) G03 FENDER WITH TAILLIGHT (DRIVER SIDE) G04 FENDER WITH TAILLIGHT (PASSENGER SIDE) G02 REAR PANEL G01 RIVET, 3/16" X 1" LG G2 LOCK NUT, 1/ G7 WASHER, 1/4" G7 BOLT, 1/4-20 X 7/8" LG G01 SIDE PANEL, DRIVER SIDE G02 SIDE PANEL, PASSENGER SIDE G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL)... 4 Page C-16

35 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SEAT HINGE G01 SEAT WRAP PANEL G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G12 RIVET, 1/4" X 9/16" LG G01 WASHER, 1/4" G01 SEAT FRAME WELDMENT G8 BOLT, 5/16-18 x 1"LG G8 WASHER, 5/ G6 LOCK NUT, 5/ G2 BOLT, 5/16-18 X 13/16" LG G01 BOLT, 3/8-16 X 3/4" LG G02 SEAT BACK BRACKET G8 BOLT, 3/8-16 X 1" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 SEAT FRAME G8 BOLT, 5/16-18 x 1"LG G8 WASHER, 5/ G01 F&R BRACKET G01 SCREW, 1/4-20 X G2 LOCK NUT, 1/ G6 LOCK NUT, 5/ G2 BOLT, 5/16-18 X 13/16" LG G6 LOCK NUT, 5/ Page C-17

36 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. Page C-18

37 BRAKES - MECHANICAL Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brm 8-1 Page D-1

38 BRAKES - MECHANICAL WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brm 8-2 Page D-2

39 BRAKES - MECHANICAL Front of Vehicle Includes Items 84-92, 94, Includes Items 84-91, Includes Items Includes Items Includes Items 94, Includes Items 94, Includes Items 101, 102 Ref Brm 8-3 Page D-3

40 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 7/16" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG (STAINLESS STEEL) G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G06 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-24) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER G01 RETAINING RING, 13/32" (STAINLESS STEEL) Page D-4

41 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 5/8" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page D-5

42 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" x 7/16" LG G02 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 7/8" LG G1 RUBBER NUT, # G03 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G7 LOCK NUT, # G8 MICRO SWITCH G1 BOLT, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84-92, 94, 95) G02 BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 84-91, 93-95) G01 BRAKE SHOE KIT (INCLUDES ITEM 85) * BRAKE SHOE G01 BRAKE SPRING KIT (INCLUDES ITEMS 87-91) * UPPER SPRING... 1 Page D-6

43 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 88 * LOWER SPRING * PIN * CUP AND SPRING * ADJUSTER SPRING G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCL. ITEMS 94, 95) * ADJUSTER * TEFLON WASHER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 INNER BRAKE DRUM WASHER, 1 5/16" OD X 1" ID X 1/32" G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G1 LUG BOLT, 1/2-20 X 1 3/16" LG G1 OUTER BRAKE DRUM WASHER G8 SLOTTED NUT, 3/ G1 COTTER PIN, 1/8" X 1 1/2" LG G01 SPINDLE CAP G01 BRAKE CABLE BRACKET (PASSENGER SIDE) G02 BRAKE CABLE BRACKET (DRIVER SIDE)... 1 Page D-7

44 BRAKES - MECHANICAL Page D-8

45 BRAKES - FRONT DISC Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brh 21-1 Page E-1

46 BRAKES - FRONT DISC WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brh 21-2 Page E-2

47 BRAKES - FRONT DISC Includes Items Includes Items , 106, Includes Items 94-97, Ref Brh 21-3 Page E-3

48 BRAKES - FRONT DISC Front of Vehicle Includes FRONT DISC BRAKE ACTUATOR ASSEMBLY Ref Brh 21-4 Page E-4

49 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-11) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 15/32" LG G1 WASHER, TEFLON, 3/8" G01 SHOULDER BOLT, 3/8-16 X 4" LG G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G05 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, S.S Page E-5

50 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 3/4" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/ G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page E-6

51 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" X 15/32" LG G02 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 1" LG G1 RUBBER NUT, # G3 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G7 LOCK NUT, # G8 MICRO SWITCH G1 SCREW, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 WASHER, TEFLON, 3/8" G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G02 SPRING PLATE (PASSENGER SIDE) G01 SPRING PLATE (DRIVER SIDE) G01 FOUR LINK ROD G01 LOCK NUT, M G01 BRAKE LINE G01 SCREW, 1/4-20 X 4444" LG G01 WIRE RETAINER... 2 Page E-7

52 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SPINDLE, CALIPER AND DISC HUB ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS ) G01 DISC BRAKE SPINDLE (DRIVER SIDE) G02 CALIPER (DRIVER SIDE) G1 SLOTTED NUT G01 DRIVE FLANGE STUD G2 ROLLER BEARING G1 BEARING RACE G01 DISC BRAKE HUB G01 FLANGED BEARING G8 WASHER, 3/8" G8 BOLT, 3/8-16 X G01 BEARING G8 COTTER PIN G1 GREASE SEAL G01 SPINDLE, CALIPER AND DISC HUB ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS , 106, 107) G01 DISC BRAKE SPINDLE (PASSENGER SIDE) G01 CALIPER (PASSENGER SIDE) G01 DISC BRAKE SERVICE HUB (INCLUDES ITEMS 94-97, 103) G01 KINGPIN TUBE G01 THRUST WASHER G3 WASHER, 1/2" G6 LOCKNUT, 1/ G6 CAPSCREW, 1/2-13 X 6" LG G01 FRONT DISC BRAKE BRAKE ACTUATOR ASSEMBLY (INCLUDES ITEMS ) G3 COTTER PIN, 3/32 X 3/4" LG... 1 Page E-8

53 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NYLON BUSHING G3 CLEVIS PIN, 5/16 X 1" LG G01 UPPER ACTUATOR PIVOT G02 ACETAL BUSHING G01 SHOULDER BOLT G3 WASHER, 1/2" G3 BOLT, 1/2-13 X 6" LG G2 WASHER, 5/16" STAINLESS G3 LOCKNUT, 5/ G01 MASTER CYLINDER G01 BRAKE ACTUATOR ASSEMBLY HOUSING G5 LOCKNUT, 3/ G1 WASHER, 3/8" STAINLESS G01 LOWER ACTUATOR PIVOT G4 CLEVIS YOKE G01 BRAKE ACTUATOR ASSEMBLY COVER G01 SCREW, 1/4-20 SWAGEFORM G8 BOLT, 1/4-20 X 1 1/4" LG G2 LOCKNUT, 1/ G3 COTTER PIN, 3/32 X 3/ G1 WASHER, NYLON G1 NYLON BUSHING G01 ACTUATOR LINKAGE G5 WASHER, 3/8" G01 DISC BRAKE PAD AND PIN KIT (SERVICES ONE CORNER) (INCLUDES ITEMS ) * BRAKE PADS * BRAKE PAD RETAINER PINS... 2 Page E-9

54 BRAKES - FRONT DISC Page E-10

55 CARBURETOR AND CHOKE Includes Items Page F-1

56 CARBURETOR AND CHOKE 40 See AIR CLEANER Section Ref Cac 2-2 Page F-2

57 CARBURETOR AND CHOKE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 CARBURETOR (FOR VEHICLES ORIGINALLY EQUIPPED WITH 350cc (EH35C)) (INCLUDES ITEMS 2-28) G01 NUT G05 MAIN JET (#82) G05 PILOT JET (#46) G01 PLUG G01 GASKET G01 NEEDLE VALVE G01 FLOAT G01 FLOAT PIN G01 FLOAT BOWL GASKET G01 FLOAT CHAMBER G01 BOWL SCREW G01 BOWL GASKET G01 DRAIN SCREW G01 VENT TUBE G01 SCREW G01 BUSHING G01 COLLAR G01 SPRING, CHOKE RETURN G01 CHOKE SHAFT ASSY G01 SCREW * CHOKE VALVE G01 SCREW G01 OV RING G01 COLLAR G01 THROTTLE RETURN SPRING G01 THROTTLE SHAFT ASSY G01 THROTTLE VALVE G04 MAIN JET (#78) (FOR ELEVATIONS OF 5000 FT FT)... 1 Page F-3

58 CARBURETOR AND CHOKE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CARBURETOR MOUNT GASKET G01 CARBURETOR INSULATOR (FOR FUJI ENGINE EH35C) G04 CHOKE CABLE (22 1/4" LG WITH NUTS) G01 CHOKE CABLE (60 1/4" LG WITH NUTS) G02 CHOKE CABLE (31 1/2" LG WITH NUTS) G4 LOCK WASHER, 9/16" G4 JAM NUT, 9/ G01 RETAINER G01 CHOKE CABLE ADAPTER G4 JAM NUT, 5/ Page F-4

59 CLUTCH Ref Clt 8 Page G-1

60 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DRIVE CLUTCH G9 BOLT, 7/16-20 X 6 1/2" LG G2 LOCK WASHER, 7/16" G1 PILOT WASHER G** DRIVEN CLUTCH ASSEMBLY (INCLUDES ITEMS 8-15) * MOVABLE SHEAVE (INCLUDES ITEMS 9-10) G01 SCREW, #10-24 X 7/8" LG G01 RAMP BUTTON * CAM G1 SPACER, 1 1/2" G01 COMPRESSION SPRING * SHEAVE AND POST G01 HEAVY DUTY RETAINING RING G8 BOLT, 5/16-18 X 4" LG G8 LOCK WASHER, 5/16" G1 RETAINING WASHER G01 DRIVE BELT... 1 Page G-2

61 DIRECTION SELECTOR Includes Items 2-27 Ref Dsl 8 Page H-1

62 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 2-27) G01 DIRECTION SELECTOR BRACKET G1 BUSHING G01 DIRECTION SELECTOR SHAFT G01 DIRECTION SELECTOR CAM G1 LOCK NUT, 3/ G1 MICRO SWITCH G01 MICRO SWITCH SPACER G2 SCREW, #6-32 X 1 1/4" LG G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 FASTON TAB G3 LOCK WASHER, # G1 SCREW AND WASHER ASSEMBLY G GA WIRE (RED) G01 REVERSE WARNING BUZZER G5 SCREW, #6-32 X 5/8" LG G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G6 BOLT, 1/4-20 X 3/4" LG G7 WASHER, 1/4" (STAINLESS STEEL) G2 LOCK NUT, 1/ G01 SHIFTER CONTROL CABLE G1 CLEVIS PIN, 3/16" X 7/16" LG... 2 Page H-2

63 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 COTTER PIN, 1/16" X 3/4" LG G01 PIVOT ARM G01 CUP WASHER, 1/4" G01 SPRING G5 SPACER, 1 1/8" G7 NUT, # G01 NUT, M8 X 1.25 MM G1 WIRE TIE G01 DIRECTION SELECTOR ROD G1 DIRECTION SELECTOR KNOB... 1 Page H-3

64 DIRECTION SELECTOR Page H-4

65 ELECTRICAL SYSTEM 1 - Includes Item Front of Vehicle See BODY Section See Starter/Generator Section F2 DF A2 GRN F1 A Ref Ele 2-1 Page J-1

66 ELECTRICAL SYSTEM 47 - Includes Items BLACK RED To F2 On Starter/ Generator Ref Ele 2-2 Page J-2

67 ELECTRICAL SYSTEM FUSE BLOCK GRN 76 HORN BUTTON Floorboard HORN HORN Front of Vehicle Seatwrap Support 84 YEL BLK 81 Ref Ele 8-3 Page J-3

68 ELECTRICAL SYSTEM Driver Side Passenger Side BLK RED YEL BLK BLK BLU BLK BLU RED BLK BLK GRN 107 Rear Fender Ref Ele WHT to BLK from Harness - Both Sides BLK to BLU/WHT from Harness - Both Sides RED to WHT from Harness - Driver Side RED to YEL from Harness - Passenger Side RED TO BRN from Harness - (W/O Turn Signals) Page J-4

69 ELECTRICAL SYSTEM 118 TURN SIGNAL , , , , , 147 OFF ON 139 E FUEL F Ref Ele 8-5 FUEL GAUGE, LOW OIL PRESSURE LIGHT, AND KEY SWITCH Page J-5

70 ELECTRICAL SYSTEM HOUR METER 159 HOUR METER Includes Items YELLOW BLACK Front of Vehicle Seat Support 160 Electrical Components Cover (+) (-) Solenoid Ref Ele 8-6 Page J-6

71 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 IGNITION PICKUP ASSEMBLY (INCLUDES ITEM 2) G01 BOLT AND WASHER ASSEMBLY, M5 X 0.8 X 10 MM LG G01 IGNITION COIL ASSEMBLY (INCLUDES SPARK PLUG WIRES) * FLAT WASHER * LOCK WASHER ???? SCREW G01 6 GA WIRE (BLACK, 6", F1 - A2) G1 TERMINAL COVER G* BATTERY, 12V G1 BOLT, 5/16-18 X 1 1/4" LG G01 LOCK WASHER, 5/16" (SILICON BRONZE) G01 NUT, 5/16-18 (SILICON BRONZE) G01 BATTERY HOLD DOWN G6 BOLT, 5/16-18 X 3/4" LG G8 LOCK WASHER, 5/16" G2 WASHER, 5/16" (STAINLESS STEEL) G03 GROUND CABLE G19 14 GA WIRE (BLACK, 6")... 1 Page J-7

72 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 BOLT, 5/16-18 X 3/4" LG G1 LOCK NUT, 5/ G01 FLANGED BOLT, M6 X 1 X 23 MM LG G85 6 GA WIRE (BLACK 23", F2 - SOL) G02 WIRE HARNESS (CONTROL) G1 WIRE TIE... AR G01 COVER G1 WASHER, 1/4" G6 SCREW, 1/4-14 X 3/4" LG G01 ELECTRICAL PLATE ASSEMBLY (INCLUDES ITEMS 48-72) G01 BRACKET G01 VOLTAGE REGULATOR G01 SOLENOID G2 BOLT, 1/4-20 X 1 1/4" LG G8 BOLT, 1/4-20 X 1" LG G2 LOCK NUT, 1/ G01 IGNITOR G5 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ Page J-8