Gasoline Service Parts Manual

Transcription

1 Gasoline ISSUED: SEPTEMBER 2011 REVISED: APRIL 2014

2

3 SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLE SHUTTLE 4X STARTING MODEL YEAR 2012 DISCLAIMER: The E-Z-GO Division of Textron Inc. (E-Z-GO) reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically E-Z-GO, and therefore is subject to change without notice. E-Z-GO DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL, and E-Z-GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE- QUENTIAL DAMAGES RESULTING FROM THE USE OF THE INFORMATION AND MATERIALS IN THIS MANUAL. TO CONTACT US NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: , FAX: SERVICE PARTS PHONE: GET-EZGO ( ), FAX: INTERNATIONAL: PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON INC., 1451 MARVIN GRIFFIN RD., AUGUSTA, GEORGIA USA Page i

4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals. Page ii

5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL Vii ACCELERATOR A - 1 AIR FILTER B - 1 BODY C - 1 BRAKES D - 1 CARBURETOR AND CHOKE E - 1 CLUTCH F - 1 DIRECTION SELECTOR G - 1 ELECTRICAL SYSTEM H - 1 ENGINE AND MUFFLER J - 1 ENGINE MOUNTING K - 1 FRONT SUSPENSION AND STEERING L - 1 FUEL SYSTEM M - 1 REAR AXLE N - 1 REAR SUSPENSION P - 1 SEATING Q - 1 STARTER AND GENERATOR R - 1 WEATHER PROTECTION T - 1 WHEELS AND TIRES U - 1 Page iii

6 NOTES Page iv

7 NOTES Page v

8 NOTES Page vi

9 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN APPENDIX The first section, GENERAL INFORMATION, contains the following information: WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle. The third section, APPENDIX, contains a listing of specialty products and accessories. USE OF THE MANUAL To use this manual, consult the GENERAL INDEX to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. Page vii

10 ,87 67 Front of Vehicle 83,88 81,86 84, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the General Index and select the most appropriate title. Turn to the page number indicated and locate the desired part on the illustration. From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying description for specific information regarding the part. 2. IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page. NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page viii

11 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code. CODE # DESCRIPTION CODE # DESCRIPTION 01 NO PAINT 53 MOSSY OAK NEW BREAK UP - DIPPED 02 SPECIAL COLOR 54 MOSSY OAK OBSESSION - DIPPED 05 JACOBSEN ORANGE 55 REALTREE ADVANTAGE MAX 4 - DIPPED 06 LIGHT GOLD PEARL 56 REALTREE HARDWOOD BROWN - DIPPED 07 SILVER PEARL METALIC 57 REALTREE AP HOT PINK - DIPPED 11 BLACK 58 BLACK / SILVER MARBLE - DIPPED 12 EMERALD GREEN PEARL 59 RED / SILVER MARBLE - DIPPED 13 CLOUD GRAY 60 HOT PINK / SILVER MARBLE - DIPPED 14 VIPER BLUE METALLIC 61 REALTREE AP 19 PATRIOT BLUE PEARL 62 REALTREE MAX 4 20 INFERNO RED METALLIC 63 MOSSY OAK BREAKUP 23 ADVANTAGE CLASSIC CAMO 64 MOSSY OAK TREESTAND 24 NATURAL 65 REALTREE APG 25 VIVID NEW HOLLAND BLUE 66 REALTREE MAX 1 26 STEEL BLUE PEARL 67 REALTREE AP PINK 27 BRIGHT SILVER METALLIC 68 REALTREE AP - DIPPED 29 PRIMER ONLY 30 HD ADVANTAGE CAMO 31 METALLIC CHARCOAL 32 LIGHT ALMOND PEARL 33 TIMBERLINE GREEN 34 DEEP MOLTEN RED 35 SAFETY YELLOW 36 IVORY 37 FOREST GREEN 38 BRIGHT WHITE 39 FLAME RED 40 BLACK 41 ELECTRIC BLUE 42 PLATINUM 43 BURGUNDY 44 ALMOND 45 BLACK 46 FLAME RED 47 BURLINGTON GREEN 48 BLACK 49 FLAME RED 50 RECON GREEN 51 SUNBURST ORANGE 52 BRITISH RACING GREEN Page ix

12 ACCELERATOR 1 PEDAL BOX ASSEMBLY Includes Items Page A-1

13 ACCELERATOR To Governor Page A-2

14 ACCELERATOR FOR VEHICLES MANUFACTURED FROM APRIL Page A-3

15 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ACCELERATOR ITEM PART NO DESCRIPTION QTY PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3-39) G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 4-7) G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 5-6) G1 OVAL RIVET, 3/16" X 7/16" LG G01 ACCELERATOR PEDAL PAD * ACCELERATOR PEDAL G1 NYLON BUSHING G01 PEDAL PIVOT PIN G6 PUSH NUT, 9/32" G3 CLEVIS PIN, 5/16" X 13/16" LG G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G4 CLEVIS YOKE (ADJUSTABLE) G4 HEX NUT, 5/16" G01 ACCELERATOR ROD G2 SPRING RETAINER, 3/8" G01 COMPRESSION SPRING G1 ACCELERATOR ROD BUSHING G1 SPRING RETAINER, 1/2" G01 MICRO SWITCH CAM G3 SETSCREW, 1/4" - 20 X 3/8" LG G1 LOCK NUT, 5/16" G03 PEDAL BOX AND COVER G01 SCREW, #8-16 X 1/2" LG G6 HEX HEAD BOLT (SS), #8-32 X 3/4" LG Page A-4

16 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 MICRO SWITCH G01 SCREW, #4-20 X 5/8" LG G04 WIRE HARNESS (PEDAL BOX) G1 FLEX LOOM (BULK)... AR G1 WIRE TIE ACCELERATOR CABLE G02 ACCELERATOR PEDAL BRACKET GOVERNOR LEVER BUSHING UPPER GOVERNOR BRACKET LOWER GOVERNOR BRACKET GOVERNOR ROD GOVERNOR ROD GUARD HEX NUT, M G2 HEX HEAD BOLT, 5/16" - 18 X 4/5" LG HEX HEAD BOLT, M6-1 X 12MM LG HEX HEAD BOLT, M6-1 X 30MM LG GOVERNER CABLE/DIRECTION SELECTOR BRACKET HEX HEAD BOLT, M X 25MM LG G02 THROTTLE CABLE MOUNTING BRACKET G01 LOCK NUT, M8 X 1.25 MM HEX HEAD BOLT, M6-1 X 20MM LG HEX HEAD BOLT, M8-1 X 20MM LG GOVERNOR CABLE / DIRECTION SELECTOR BRACKET (FOR VEHICLES MANUFACTURED FROM APRIL 2014) Page A-5

17 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 63 ACCELERATOR GOVERNOR COVER/DECAL ASSEMBLY (INCLUDES ITEMS 65, 66) GOVERNOR COVER LABEL (WARNING - GOVERNOR) G1 BONDED WASHER, 1/4" G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G1 WIRE TIE PEDAL GUARD G6 HEX EHAD BOLT, 1/4" - 20 X 3/4" LG G01 FLAT WASHER (SS), 1/4" G2 LOCK NUT (SS), 1/4" Page A-6

18 ACCELERATOR Notes: Page A-7

19 ACCELERATOR Notes: Page A-8

20 AIR FILTER AIR CLEANER ASSEMBLY Includes Items Carburetor 5 2

21 AIR FILTER ITEM PART NO DESCRIPTION QTY.

22 AIR FILTER Notes:

23 AIR FILTER Notes:

24 BODY FRONT BASKET ASSEMBLY includes items Page C-1

25 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 INSTRUMENT PANEL ASSEMBLY G01 INSTRUMENT PANEL INSERT (FOUR CUP) PICTOGRAM SAFETY LABEL G01 GLOVE BOX DOORS (BOTH SIDES) G02 GLOVE BOX DOOR (DRIVER SIDE) G03 GLOVE BOX DOOR (PASSENGER SIDE) GXX COWL (SEE COLOR CODES IN "HOW TO USE" SECTION) G01 SPLASH PANEL G02 COWL SUPPORT BRACKET (NOT ILLUSTRATED) G02 SELF TAPPING BOLT, 1/4" - 20 X 1/2" LG G01 RIVET (ALUMINUM), 3/16" X 1 1/8" LG G01 VINYL TRIM G01 RIVET (ALUMINUM), 3/16" X 1" LG G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 TEE HOLDER COVER LABEL COWL GRILL COVER G01 SELF THREADING NUT, 3/16" X 19/32" G01 RIVET (ALUMINUM), 3/16" X 1" LG CUSHMAN NAME PLATE FENDER FLARE (DRIVER SIDE) FENDER FLARE (PASSENGER SIDE) G01 RIVET (ALUMINUM), 3/16" X 1" LG Page C-2

26 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY UPPER FLOORPAN (FRAME MOUNTED STEERING) G11 RIVET (ALUMINUM), 3/16" X 9/16" LG G01 LOWER FLOORPAN G11 RIVET (ALUMINUM), 3/16" X 9/16" LG G01 ACCESS COVER BRUSHGUARD G6 HEX HEAD CAP SCREW, 5/16" - 18 X 2 3/4" LG G02 SPACER, 5/16" G8 LOCK WASHER, 5/16" G2 HEX HEAD BOLT, 5/16" - 18 X 2 1/4" LG G04 SPACER, 1" G8 FLAT WASHER, 5/16" G02 FRONT BASKET ASSEMBLY (INCLUDES ITEMS 48-53) G01 FRONT BASKET G01 BASKET MOUNTING BRACKET (DRIVER SIDE) G02 BASKET MOUNTING BRACKET (PASSENGER SIDE) G1 CARRIAGE BOLT (SS), 3/8" - 16 X 1" LG G5 LOCK NUT, 3/8" G01 FRONT BASKET WARNING LABEL FRONT FASCIA G02 FRONT SHIELD BRACE G1 FENDER WASHER, 1/4" G01 HEX HEAD SWAGE FORM SCREW, 1/4" - 20 X 0.7" LG... 4 Page C-3

27 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 RIVET (ALUMINUM), 3/16" X 4/9" LG FASCIA BRACKET G4 HEX NUT, 1/4" G6 HEX HEAD BOLT, 1/4" - 20 X 3/4" LG G01 DEFLECTOR (PASSENGER SIDE) G01 DEFLECTOR (DRIVER SIDE) G5 PAN HEAD PHILLIPS SCREW, #8-18 X 5/8" LG Page C-4

28 BODY 114 ASHTRAY KIT includes items ASHTRAY FLOOR MOUNT GUN HOLDER Page C-5

29 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FLOOR MOUNT GUN HOLDER G02 FLOORMAT WITH HORN HOLES SEAT FRAME G2 HEX HEAD BOLT, 5/16" - 18 X 4/5" LG G4 SPACER, 5/16" G5 FLAT WASHER, # G1 RATCHET RIVET,.25" X.680" G6 RIVET (ALUMINUM), 3/16" X 15/16" LG ROCKER PANEL (DRIVER SIDE) ROCKER PANEL (PASSENGER SIDE) G4 LOCK NUT, 1/4" G1 TRUSS HEAD PHILLIPS SCREW (SS), 1/4" - 20 X 1" LG G4 SPACER, 5/16" G04 LOCK NUT, 1/4" G2 TRUSS HEAD PHILLIPS SCREW, #10-24 X 1.25" LG G10 LOCK NUT, # G01 GUN HOLDER (SWIVEL MOUNT) (NOT ILLUSTRATED) G01 PEDAL PIVOT COVER G04 ASHTRAY KIT (INCLUDES ITEMS ) G01 ASHTRAY G01 GASKET G02 BRACKET G4 SELF TAPPING SCREW, #10-16 X 1/2" LG Page C-6

30 BODY REAR BODY includes items BOX COOLER AND BRACKET includes item BOX COOLER AND BRACKET Page C-7

31 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 SPLASH PANEL G2 HEX HEAD BOLT, 5/16" - 18 X 4/5" LG G02 FENDER LINER (PASSENGER SIDE) G01 FENDER LINER (DRIVER SIDE) G2 RATCHET FASTENER, 1/4" X 3/4" LG CUSHMAN DECAL (SHUTTLE 4X) G4XX REAR BODY (WITH TAILLIGHTS) (INCLUDES ITEMS ) (SEE COLOR CODES IN "HOW TO USE" SECTION) G01 BAGWELL LINER G1 RATCHET FASTENER, 1/4" X 9/16" LG G01 ACCESS PANEL G01 PAN HEAD TORX SCREW (SS), #8 X 3/8" LG G02 "J" CLIP G12 RIVET (ALUMINUM), 1/4" X 9/16" LG G10 RIVET (SS), 5/32" X 9/16" LG G1 PLASTIC DRIVE RIVET, 1/4" X 3/4" LG G01 SEAT HINGE PLATE G11 RIVET (SS), 3/16" X 3/4" LG G2 FLAT WASHER, 5/16" G02 NOTCHED REAR BUMPER G01 HEX HEAD BOLT, 1/4" - 20 X 1 1/4" LG G01 BUMPER PLUG G03 HEX HEAD BOLT, 1/4" - 20 x 11/16" LG G01 J-TYPE NUT RETAINER, 1/4" G01 BOX COOLER AND BRACKET (INCLUDES ITEM 154) G01 COOLER AND BRACKET KIT (INCLUDES HARDWARE)... 1 Page C-8

32 BODY VEHICLES MANUFACTURED FROM MARCH Page C-9

33 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G0XX REAR BODY (WITH LIGHTS) (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G0XX REAR BODY (FOR VEHICLES MANUFACTURED FROM MARCH 2014) RIVET (FOR VEHICLES MANUFACTURED FROM MARCH 2014) BAGWELL LINER (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G2 RATCHET RIVET,.25" X.887" (FOR VEHICLES MANUFACTURED FROM MARCH 2014)... 2 Page C-10

34 BODY Notes: Page C-11

35 BODY Notes: Page C-12

36 BRAKES Part of Frame Accelerator Pedal BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) includes items COMPENSATOR ASSEMBLY includes items Page D-1

37 BRAKES WHT BLK BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) 53 1 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) includes items Page D-2

38 BRAKES Front of Vehicle BRAKE ASSEMBLY (DRIVER SIDE) includes items BRAKE ASSEMBLY (PASSENGER SIDE) includes items BRAKE SHOE KIT includes item BRAKE SPRING KIT includes items BRAKE ADJUSTER KIT (DRIVER SIDE) includes items BRAKE ADJUSTER KIT (PASSENGER SIDE) includes items BRAKE DRUM ASSEMBLY includes items Page D-3

39 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" G02 BRAKE PEDAL G02 PARK BRAKE PEDAL G01 SERVICE BRAKE PAD G01 PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 3/8" LG G2 NYLON WIRE TIE G01 SHOULDER BOLT, 3/8-16 X 4" LG G01 FLANGED BUSHING G01 TORSION SPRING G1 FLAT WASHER, 3/8" G5 LOCK NUT, 3/ COMPENSATOR ASSEMBLY (INCLUDES ITEMS 18-27) G4 HEX NUT 5/ HEX SPHERICAL NUT 5/ G01 EQUALIZER BRACKET G1 FLAT WASHER, 3/8" G1 ACCELERATOR ROD BUSHING G2 TUBE G1 COMPRESSION SPRING G01 BRAKE YOKE G9 LOCK NUT, 5/ COMPENSATOR LINK ROD G01 RETAINING RING, S.S G01 BRAKE COMPENSATOR BUMPER G3 CLEVIS PIN, 5/16" X 1" LG... 3 Page D-4

40 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 3/4" LG BRAKE CABLE (DRIVER SIDE) G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 FLAT WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SET SCREW, 1/4-20 X 1/2" LG G4 SPACER, 1" BRAKE CABLE (PASSENGER SIDE) G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/ G02 BRAKE PEDAL ASSEMBLY(INCLUDES ITEMS 54-80) G02 BRAKE PEDAL G02 PARK BRAKE PEDAL G01 SERVICE BRAKE PAD G01 PARK BRAKE PAD G1 OVAL RIVET, 3/16" x 3/8" LG G03 BRAKE PEDAL PLATE... 1 Page D-5

41 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 1" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G2 SCREW, #6-32 X 1 1/4" LG G5 FLAT WASHER, # G3 FLAT WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G8 FLAT WASHER - 5/16" G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84-92) G02 BRAKE ASSEMBLY (PASSENGER SIDE) (INCL. ITEMS 84-91, 93) G01 BRAKE SHOE KIT (INCLUDES ITEM 85) * BRAKE SHOE G01 BRAKE SPRING KIT (INCLUDES ITEMS 87-91) * UPPER SPRING * LOWER SPRING * PIN * CUP AND SPRING * ADJUSTER SPRING G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95)... 1 Page D-6

42 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCL ITEMS 94, 95) * ADJUSTER * TEFLON WASHER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 INNER BRAKE DRUM WASHER, 1 5/16" OD X 1" ID X 1/32" G2 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G1 LUG BOLT, 1/ OUTER BRAKE DRUM WASHER SLOTTED NUT, 3/ G1 COTTER PIN, 1/8" X 1 1/2" LG SPINDLE CAP BRAKE CABLE BRACKET (PASSENGER SIDE) BRAKE CABLE BRACKET (DRIVER SIDE)... 1 Page D-7

43 BRAKES Notes: Page D-8

44 CARBURETOR AND CHOKE CARBURETOR Includes Items Page E-1

45 CARBURETOR AND CHOKE Carburetor Page E-2

46 CARBURETOR AND CHOKE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY CARBURETOR (INCLUDES ITEMS 3-22) MAIN JET (#106) PILOT JET (#52) PLUG NEEDLE VALVE FLOAT FLOAT PIN FLOAT BOWL GASKET FLOAT CHAMBER BOWL SCREW BOWL GASKET CHOKE BRACKET BREATHER TUBE CLAMP, INTAKE TUBE CLAMP CYLINDER HEAD TUBE INTAKE TUBE CHOKE GASKET NUT, M6 X THROTTLE ROD ATTACHMENT BUSHING STUD BOLT MAIN JET (#102) (FOR ELEVATIONS OF 6000 FT FT) MAIN JET (#104) (FOR ELEVATIONS OF 3000 FT FT) CHOKE CABLE (SWB) G4 LOCK WASHER, 9/16" G4 JAM NUT, 9/ G01 RETAINER G01 CHOKE CABLE ADAPTER... 1 Page E-3

47 CARBURETOR AND CHOKE Page E-4

48 CLUTCH PRIMARY TEAM CLUTCH includes items SECONDARY TEAM CLUTCH includes items Page F-1

49 CLUTCH When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY PRIMARY TEAM CLUTCH (Includes items 2-10) PRIMARY STARTER PULLY, SVC STATIONARY ASSEMBLY MOVEABLE PRIMARY ASSEMBLY SHIFT ROLLER ASSEMBLY SHIM, 39.5 X PRIMARY SPIDER ASSEMBLY PRIMARY DUST COVER ASSEMBLY BOLT, 1/4-20 X DRIVE BELT SECONDARY TEAM CLUTCH (Includes items 13-20) * SECONDARY STATIONARY, * MOVEABLE SECONDARY, INNER RETAINER SPRING COMPRESSION SPRING, 2.70 OD OUTER SPRING RETAINER RETAINER RING THRUST WASHER, x x CONICAL WASHER, M G3 SPRING TYPE LOCK WASHER HEX BOLT, M X HEX BOLT, M X CLUTCH WASHER CLUTCH BELT SHIELD... 1 Page F-2

50 CLUTCH Page F-3

51 CLUTCH Page F-4

52 DIRECTION SELECTOR 1 DIRECTION SELECTOR ASSEMBLY Includes Items Reverse Warning Buzzer FOR VEHICLES MANUFACTURED FROM APRIL Governor Cable Bracket Page G-1

53 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. DIRECTION SELECTOR ITEM PART NO DESCRIPTION QTY DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 2-34) DIRECTION SELECTOR BRACKET G01 DIRECTION SELECTOR SHAFT DIRECTION SELECTOR CAM G1 LOCK NUT, 3/ G2 BUSHING G01 NEUTRAL LOCK PIN G01 COMPRESSION SPRING, 3/8" X 5/8" LG G01 NEUTRAL LOCK LATCH G2 LOCK NUT, 1/ G01 EXTENSION SPRING G01 BALL STUD, 1/4" G5 LOCK NUT, # G01 MICRO SWITCH G01 SCREW, #4-40 X 1" LG G1 FLAT WASHER, # G1 LOCK WASHER, # G2 NUT, # SHIFTER CABLE G01 CUP WASHER, 1/4" G01 COMPRESSION SPRING, 19/32" X 1" LG... 2 Page G-2

54 DIRECTION SELECTOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SHIFTER ARM WITH BUSHING G5 LOCK NUT, # G4 BUSHING, FLIP LOK, G01 SCREW, 1/4-20 X 7/8" LG G2 LOCK NUT, 1/ G01 LOCK NUT, M8 X 1.25 MM G01 DIRECTION SELECTOR HANDLE G4 SCREW, #10-32 X 1/2" LG (STAINLESS STEEL) HEX BOLT M6-1 X NUT M G1 WIRE TIE (NOT SHOWN) G01 CABLE CLIP G03 REVERSE WARNING BUZZER G01 SCREW, #6-32 X 3/8" LG G GA WIRE (RED 7")(NOT SHOWN) DIRECTION SELECTOR PIVOT BRACKET (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page G-3

55 DIRECTION SELECTOR Notes: Page G-4

56 ELECTRICAL SYSTEM Front of Vehicle See BODY Section See STARTER GENERATOR Section Page H-1

57 ELECTRICAL SYSTEM BLACK To Key Switch Control Harness RED To F2 On Starter/ Generator ELECTRICAL PLATE ASSEMBLY includes items Page H-2

58 ELECTRICAL SYSTEM FUSE BLOCK GRN 51 HORN BUTTON Floorboard HORN 63 HORN Front of Vehicle Seatwrap Support 60 YEL BLK 57 Page H-3

59 ELECTRICAL SYSTEM HEAD LIGHT AND TURN SIGNAL Page H-4

60 ELECTRICAL SYSTEM TAIL LIGHT Rear Fender WHT to BLU/WHT from Harness - Both Sides BLK to BLK from Harness - Both Sides RED to WHT from Harness - Driver Side RED to YEL from Harness - Passenger Side RED TO BRN from Harness - (W/O Turn Signals) 90 TURN SIGNAL TURN SIGNAL KIT includes items Page H-5

61 ELECTRICAL SYSTEM CONSOLE INSERT PLATE (WITH POWER OUTLET SHOWN) CONSOLE INSERT ASSEMBLY includes items HOUR METER KIT (FACTORY) includes items HOUR METER KIT (FIELD) includes items Front of Vehicle OFF ON 108 E FUEL F KEY SWITCH, INDICATOR LIGHT(S), AND FUEL GAUGE 125 FNR MOUNTING SCREWS 126 SEAT SUPPORT SOLENOID COVER 127 HOUR METER FNR Front of Vehicle Page H-6

62 ELECTRICAL SYSTEM Page H-7

63 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ELECTRICAL SYSTEM ITEM PART NO DESCRIPTION QTY GA WIRE (BLACK 6", F1 - A2) G1 TERMINAL COVER BATTERY, 12V, HD G1 BATTERY, 12V * HEX HEAD BOLT, 5/16" - 18 X 1 1/4" LG * LOCK WASHER (SILICON BRONZE), 5/16" * HEX NUT (SILICON BRONZE), 5/16" BATTERY WELDMENT TRAY G02 BATTERY HOLD DOWN G6 HEX HEAD BOLT, 5/16" - 18 X 3/4" LG G8 LOCK WASHER, 5/16" G2 FLAT WASHER (SS), 5/16" G03 CONTINUOUS TONE POTTED BUZZER G01 BULBEX RIVET, 5/32" DIA G03 GROUND CABLE G19 14 GA WIRE (BLACK 6") G6 HEX HEAD BOLT, 5/16" - 18 X 3/4" LG G1 LOCK NUT, 5/16" G01 FLANGED BOLT, M6-1 X 23 MM LG G85 6 GA WIRE (BLACK 23", F2 - SOL) WIRE HARNESS (CONTROL) G1 WIRE TIE (NOT ILLUSTRATED )... AR G01 COVER (DIRECTION SELECTOR) G1 FLAT WASHER, 1/4" G6 HEX HEAD BOLT, 1/4" - 14 X 3/4" LG BATTERY BOLT EXTENDER (NOT ILLUSTRATED) Page H-8

64 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY ELECTRIC PLATE ASSEMBLY (INCLUDES ITEMS 32-49) G01 ELECTRICAL BRACKET G01 VOLTAGE REGULATOR G4 HEX HEAD BOLT, 1/4" - 20 X 1 1/4" LG G2 LOCK NUT, 1/4" G33 WIRE ASSEMBLY 6 GA RELAY G8 HEX HEAD BOLT (SS), 1/4" - 20 X 5/8" LG SOLENOID * LOCK WASHER, # * HEX NUT, # * LOCK WASHER, 5/16" * HEX NUT, 5/16" G01 FUSE HOLDER ASSEMBLY G01 FASTON TAB, G56 18 GA WIRE (BLACK 5 3/4") G1 FUSE BLOCK G01 RIVET, 1/8" X 13/16" LG G1 15 AMP FUSE G33 #6 GA WIRE ASSEMBLY G1 16 GA WIRE (RED) G1 HORN G5 HEX HEAD BOLT, 1/4" - 20 x 5/8" LG G01 FLAT WASHER (SS), 1/4" G4 LOCK NUT, 1/4" Page H-9

65 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ELECTRICAL SYSTEM ITEM PART NO DESCRIPTION QTY G1 HORN SWITCH G2 HORN SWITCH CAP AND NUT G01 HORN SWITCH BOOT G1 HORN SWITCH LABEL G01 RIVET (ALUMINUM), 3/16" X 1" LG PASSENGER SIDE HEADLIGHT ASSEMBLY DRIVER SIDE HEADLIGHT ASSEMBLY G01 SEL F THREADING NUT LED HEADLIGHT W/O TURN SIGNAL (PASSENGER SIDE) LED HEADLIGHT W/O TURN SIGNAL (DRIVER SIDE) G7 LOCK WASHER (EXTERNAL TOOTH TYPE), 1/4" G1 HEX NUT, 1/4" G1 HEX HEAD BOLT, 5/16" - 18 X 1 1/8" LG (NOT ILLUSTRATED) G01 SPACER,.328" X.75" X.50" (NOT ILLUSTRATED) G6 LOCK NUT, 5/16" - 18 (NOT ILLUSTRATED) G1 NYLON CLAMP (NOT ILLUSTRATED)... AR G1 FLASHER UNIT TURN SIGNAL KIT (INCLUDES ITEMS 89-93) G1 NYLON CLAMP G3 STEERING COLUMN COVER TURN SIGNAL SWITCH ASSEMBLY TURN SIGNAL ASSEMBLY BULB... 2 Page H-10

66 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 FLEX ZIP LOOM G01 IGNITION SWITCH (WITH LIGHTS, INDIVIDUALLY KEYED) G6 LOCK WASHER, 3/4" G1 FACE NUT, 3/4" WIRE HARNESS (KEY SWITCH) G02 IGNITION SWITCH (WITH LIGHTS, GROUP KEYED) G03 IGNITION SWITCH (WITH LIGHTS, INDIVIDUAL KEYED) G04 PLATE (FUEL GAUGE AND OIL LIGHT) G01 LABEL (OIL LIGHT AND FUEL GAUGE WITH HEADLIGHTS) G1 FUEL GAUGE G1 INDICATOR LIGHT G GA WIRE (RED 6") G02 DRIVE RIVET, 3/16" X 3/8" LG G01 CONSOLE INSERT ASSEMBLY W/PLUG (INCLUDES ITEMS ) G03 CONSOLE INSERT PLATE G03 LABEL (CONSOLE INSERT PLATE) G01 POWER OUTLET (12 VOLT) G10 RIVET (ALUMINUM), 3/16" X 7/16" LG G02 DRIVE RIVET, 3/16" X 3/8" LG G01 WIRE HARNESS (POWER OUTLET) Page H-11

67 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ELECTRICAL SYSTEM ITEM PART NO DESCRIPTION QTY HOUR METER KIT (FACTORY) (INCLUDES ITEMS ) HOUR METER KIT (FIELD) (INCLUDES ITEMS ) HOUR METER HOUR METER BRACKET WIRE HARNESS (HOUR METER) G01 BEZEL (DRIVER SIDE) G02 BEZEL (PASSENGER SIDE) G02 "J" CLIP G01 COUNTERSUNK SCREW, # G1 BRAKE/TAILLIGHT LAMP G11 ALUMINIUM RIVET, 3/16 X 9/16 LG G4 HEX HEAD BOLT, #8-18 X 1 1/2" LG BEZEL, TAILLIGHT (DRIVER SIDE) (FOR VEHICLES MANUFACTURED FROM MARCH 2014) BEZEL, TAILLIGHT (PASSENGER SIDE) (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G02 "J" TYPE NUT, #8 (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G4 PAN HEAD PHILLIPS SCREW, #8-18 X 1.5" LG (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G1 TAILLIGHT ASSEMBLY (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G01 TAPPING SCREW, #8-18 X.75" LG (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G11 RIVET, 3/16" X 9/16" (FOR VEHICLES MANUFACTURED FROM MARCH 2014)... 2 Page H-12

68 ELECTRICAL SYSTEM Notes: Page H-13

69 ELECTRICAL SYSTEM Notes: Page H-14

70 ENGINE AND MUFFLER 1 GAS ENGINE includes items Page J-1

71 ENGINE AND MUFFLER Page J-2

72 ENGINE AND MUFFLER FOR VEHICLES MANUFACTURED FROM APRIL Front of Vehicle 13 Page J-3

73 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ENGINE AND MUFFLER ITEM PART NO DESCRIPTION QTY ENGINE, GAS, 13HP, NON-GOLF (INCLUDES ITEMS 3-7) DIP STICK OIL FILTER SPARK PLUG (BPR2ES) OIL DRAIN PLUG O RING, 16MM MUFFLER EXHAUST PIPE SPLIT WASHER, 8MM HEX NUT, M8 X HEX NUT, M HEX HEAD BOLT, M X 25MM LG HEX HEAD BOLT, M X 30MM LG EXHAUST GASKET MUFFLER (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page J-4

74 ENGINE AND MUFFLER Notes: Page J-5

75 ENGINE AND MUFFLER Notes: Page J-6

76 ENGINE MOUNTING FRONT 15 FRONT FRONT MOUNT BRACKET ASSEMBLY includes items Page K-1

77 ENGINE MOUNTING FOR VEHICLES MANUFACTURED FROM APRIL Page K-2

78 ENGINE MOUNTING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT ENGINE MOUNT ENGINE PAN MOUNT BOLT, M X NUT, M NUT PLATE BOLT, M10-1, 0.25 X FLAT WASHER, M10 X NUT, M BOLT, M X FLAT HEAD TORX SCREW, M X 2MM DIFFERENTIAL PLATE G01 TUBE SPACER G8 HEX HEAD SCREW, 3/8-16 X 3" G5 LOCK NUT, 3/ FRONT MOUNT BRACKET ASSEMBLY (INCLUDES ITEMS 16-19) FRONT MOUNT BRACKET RUBBER BUMPER G01 HEX - NUT M10 X SPLIT LOCK WASHER, 10MM G02 CROSSMEMBER BRACE G7 HEX HEAD SCREW, 5/16-18 X 7/8" G8 FLAT WASHER, 5/ G01 LOCK NUT, 5/ G1 FLAT WASHER, 3/ ENGINE PAN (FOR VEHICLES MANUFACTERED FROM APRIL 2014)... 1 Page K-3

79 ENGINE MOUNTING Notes: Page K-4

80 FRONT SUSPENSION/STEERING 21 SPINDLE AND HUB ASSEMBLY (PASSENGER SIDE) includes items WHEEL HUB ASSEMBLY includes Item 7 17 Part of Frame 10 1 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) includes items 4-9, Front of Vehicle Front of Vehicle Part of Frame LUG *NOTE: Tie Rod Not Shown for Clarity 23 Page L-1

81 FRONT SUSPENSION/STEERING STEERING BOX ASSEMBLY includes items RACK BALL JOINT includes items STEERING COLUMN KIT includes items 47, 48, INTERMEDIATE SHAFT includes items 50, TIE ROD ASSEMBLY includes items Front of Vehicle Page L-2

82 FRONT SUSPENSION/STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE G01 SPINDLE HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 3-9) G01 SPINDLE ASSEMBLY (PASSENGER SIDE) G1 GREASE SEAL G2 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 7) G1 LUG BOLT, 1/2" - 20 X 1 3/16" LG G1 CASTELLATED NUT, 1" G8 COTTER PIN, 5/32" X 1 3/4" LG G01 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 4-9, 11) G01 SPINDLE ASSEMBLY (DRIVER SIDE) G6 KING PIN BOLT, 1/2" - 13 X 6" LG G3 FLAT WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER (SS), 1" G6 LOCK NUT, 1/2 " G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 HEX NUT, 1/4" G03 SPRING PLATE G1 LOCK NUT, 7/16" G11 HEX HEAD BOLT, 7/16 "- 14 X 1 3/4" LG G01 STEERING BOX ASSEMBLY (COMPLETE) (INCLUDES ITEMS 26-36) * STEERING BOX INSTALLATION TAG G01 RACK EXTENSION G01 JAM NUT, 1/2" G01 RACK BOOT G2 WIRE TIE (NOT SHOWN)... 1 Page L-3

83 FRONT SUSPENSION/STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 CLAMP, 1 13/16" - 2 3/8" G01 PINION SEAL G01 TIE ROD END - OUTER (INCLUDES ITEMS 34-35) G1 GROMMET - TIE ROD END G2 CASTELLATED NUT, 7/16" G3 GREASE FITTING, STRAIGHT (NOT ILLUSTRATED) G2 COTTER PIN,.094 X G8 HEX HEAD CAP BOLT, 7/16" - 14 X 2 3/4" LG G01 VINYL CAP G02 SPACER, O.D 1" X I.D.46" X 1.2" LG G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/16" G01 STEERING SHAFT G05 STEERING COLUMN KIT (INCLUDES ITEMS 47, 48 & 69) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 50, 51) G01 METRIC BOLT, M8 X G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER G01 STEERING COLUMN BASE COVER G01 RIVET, 3/16" DIA G2 LOCK NUT, 5/8" G02 TIE ROD ASSEMBLY (INCLUDES ITEMS 60-64) G02 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS)... 1 Page L-4

84 FRONT SUSPENSION/STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/16" STEERING WHEEL G01 HEX WASHER HEAD BOLT, 3/8" - 16 X G1 LOCK WASHER, 3/8" G01 HEX WASHERHEAD BOLT #6-20 x 5/16" LG G01 FLANGED BEARING G01 BEARING G01 STEERING WHEEL COVER G03 FRONT LEAF SPRING WINCH RECEIVER RETAINER PLATE WINCH RECEIVER WELDMENT G8 HEX HEAD BOLT, 7/16" - 14 X 1" LG G04 SPACER, O.D 1" X I.D.46" X.69" LG G01 HEX HEAD BOLT, 7/16" - 14 X 3.5" LG G7 HEX NUT, 1/4" Page L-5

85 FRONT SUSPENSION/STEERING Notes: Page L-6

86 FUEL SYSTEM Front of Vehicle DEZGPNHEQR Air Filter Part of Frame To 34 Carburetor CARB FUEL TANK ASSEMBLY includes Items CARB FUEL TANK, FLUOR includes Item 11 Page M-1

87 FUEL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY CARB FUEL TANK ASSEMBLY (Use with sending unit) (INCLUDES ITEMS 4-14) G01 SIPHON TUBE GROMMET G3 SIPHON TUBE ASSEMBLY ROLLOVER VALVE GROMMET EPA FUEL TANK LABEL ROLLOVER VALVE FUEL TANK CAP (RATCHET) FUEL TANK (W/SWITCH) (INCLUDES ITEM 11) FUEL TANK, W/ SENDER UNIT G01 FUEL TANK ADAPTER G01 FLAT HEAD MACHINE SCREW, #6-32 X 0.50" LG G2 FUEL LEVEL SENDER LOW PRESSURE FUEL HOSE, 3/16" I.D. X 3/8 O.D. X LONG LOW PRESSURE FUEL HOSE, 3/16" I.D. X 3/8 O.D. X LONG G6 BLACK TRIM, 6.25" LONG G1 NYLON CLAMP TUBING CLAMP, 3/16" I.D G8 HEX HEAD BOLT, 5/16" - 18 X 1" LG G8 FLAT WASHER, 5/16" G6 LOCK NUT, 5/16" G01 SPACER, 5/16" HOSE REDUCER-ID 1/4" X 3/16" FUEL SHUT-OFF VALVE G1 HOSE CLAMP,.50 DIAMETER FUEL SYSTEM HOSE 2.00" G01 FUEL LINE FILTER... 1 Page M-2

88 FUEL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FUEL SYSTEM HOSE,.25 I.D. X.50 O.D. X 8.00 LONG G4 HOSE CLAMP, DIA CARB FUEL SYSTEM HOSE,.25 I.D. X.50 O.D. X LONG FUEL PUMP G6 HEX WASHER HEAD SLOTTED TAPPING SCREW, 1/4" - 14 X.75" LG CARBON CANISTER MOUNTING BRACKET G11 RIVET, 3/16" DIA X CARBON CANISTER EVAP LABEL... 1 Page M-3

89 FUEL SYSTEM Notes: Page M-4

90 REAR AXLE 1 REAR AXLE includes items Page N-1

91 REAR AXLE FOR VEHICLES MANUFACTURED FROM APRIL Page N-2

92 REAR AXLE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY REAR AXLE (INCLUDES ITEMS 2-16) G01 OIL DRAIN PLUG G01 GASKET G01 OIL SEAL, 28 X 47 X G01 FLANGE BOLT M8 X 1.25 X 100MM LG G01 FLANGE BOLT M10 X 1.5 X 23MM LG AXLE TUBE (PASSENGER SIDE) AXLE TUBE (DRIVER SIDE) AXLE SHAFT (PASSENGER SIDE) AXLE SHAFT (DRIVER SIDE) G01 BALL BEARING G01 SNAP RING SLOTTED NUT, M22 X REAR AXLE, 11.47:1 (FOR VEHICLES MANUFACTURED FROM APRIL 2014) REAR AXLE WITH LSD, 11:47.1 (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page N-3

93 REAR AXLE Notes: Page N-4

94 REAR SUSPENSION Front of the Vehicle Page P-1

95 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. REAR SUSPENSION ITEM PART NO DESCRIPTION QTY HEAVY DUTY LEAF SPRING BRACKET, AXLE HIGH SPRING PLATE G3 U BOLT, 3/8" - 16 X 2" X 2 1/8" LG G1 FLAT WASHER, 3/8" G5 LOCK NUT, 3/8" FRONT SPRING BUSHING G9 SHOULDER BOLT, 3/8" - 16 X 3 1/4" LG G1 LOCK NUT, 3/8" FLANGED BUSHING G02 SPLIT STEEL SPACER G02 SHACKLE PLATE G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 HEX NUT, 3/8" G01 VINYL CAP... 2 Page P-2

96 REAR SUSPENSION Notes: Page P-3

97 REAR SUSPENSION Notes: Page P-4

98 SEATING SEAT BACK ASSEMBLY includes items 2-11 SEAT BOTTOM ASSEMBLY includes items FLIP FLOP SEAT BOTTOM ASSEMBLY includes items FLIP FLOP SEAT BOTTOM ASSEMBLY includes items 15-17, 68 & 69 Page Q - 1

99 SEATING HANDRAIL KIT, FLIP-FLOP SEAT includes items HANDRAIL KIT, FLIP-FLOP SEAT includes items 56-60, MAX 250 lbs. 110 kg MAX 4 in. 10 cm MAX 14 o / 25% Top of Vehicle Page Q - 2

100 SEATING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 1 *** SEAT BACK ASSEMBLY (INCLUDES ITEMS 2-11) G03 OYSTER 71751G04 TAN 71751G07 BLACK 71751G06 BROWN GREY GXX VINYL SEAT BACK COVER G02 GRAY G03 OYSTER G04 TAN G06 BROWN G07 BLACK G01 SEAT BACK REAR COVER G01 FOAM PADDING SEAT BACK SUPPORT (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G01 FLAT STAPLE G01 SEAT BACK (WOOD) G01 PAN HEAD SCREW, #8-20 X.63" LG SEAT BACK SUPPORT G01 HEX HEAD BOLT, 1/4" - 20 X 7/8" LG PAN HEAD TORX SCREW, #8-20 X.99" LG (FOR VEHICLES MANUFACTURED FROM MARCH 2014) *** FLIP FLOP SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 13-17) TAN OYSTER BROWN GREY BLACK 13 *** VINYL SEAT BOTTOM COVER GRAY OYSTER TAN BROWN BLACK DECK BOARD ASSEMBLY G1 HEX HEAD BOLT (SS), 5/16" - 18 X.88" LG SEAT STRAP G7 FLAT WASHER, 1/4"... 1 Page Q - 3

101 SEATING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SEAT FRAME SUPPORT (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G6 HEX HEAD BOLT, 3/8" - 16 X 1 1/4" LG (FOR VEHICLES MANUFACTURED FROM MARCH 2014) SEAT FRAME WELDMENT FOOTREST WELDMENT ARMREST, REAR SEAT SEAT FRAME SUPPORT FOOTREST BRACKET, PASSENGER SIDE FOOTREST BRACKET, DRIVER SIDE G01 HEX HEAD BOLT, 3/8" - 16 X 1.25" LG G4 HEX HEAD BOLT, 3/8" - 16 X 1.5" LG G2 HEX HEAD BOLT, 3/8" - 16 X 3.25" LG G9 HEX HEAD BOLT, 1/4" - 20 X 1.25" LG FLAT WASHER, 3/8" G01 FLAT WASHER, 1/4" G5 PLASTIC LOCK NUT, 3/8" G5 FLANGED LOCK NUT, 3/8" G4 PLASTIC LOCK NUT, 1/4" G1 SQUARE CAP TUBE, 1" SEAT FRAME WELDMENT (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G2 HEX HEAD BOLT, 3/8" - 49 X 1.25" LG (FOR VEHICLES MANUFACTURED FROM MARCH 2014) *** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 39-53) G07 TAN 71611G05 OYSTER 71611G16 BROWN 71611G17 BLACK 71611G03 GREY 39 *** VINYL SEAT BOTTOM COVER GRAY OYSTER TAN BROWN BLACK Page Q - 4

102 SEATING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 FOAM PADDING (SEAT BOTTOM) G01 SEAT BOTTOM (WOOD) G01 SEAT HINGE G08 HEX HEAD BOLT (SS), #12-14 X 1" LG G1 RUBBER PAD G01 VINYL TRIM (SEAT BOTTOM) G1 FLAT STAPLE G1 FLAT STAPLE G01 HIP RESTRAINT (DRIVER SIDE) G01 HIP RESTRAINT (PASSENGER SIDE) G01 HEX HEAD BOLT (SS), 1/4" - 20 X 1" LG HIP RESTRAINT (PASSENGER SIDE) (FOR VEHICLES MANUFACTURED FROM MARCH 2014) HIP RESTRAINT (DRIVER SIDE) (FOR VEHICLES MANUFACTURED FROM MARCH 2014) HEX HEAD BOLT, M X 24MM LG (FOR VEHICLES MANUFACTURED FROM MARCH 2014) HANDRAIL KIT, FLIP-FLOP SEAT (INCLUDES ITEMS 55-60) FOOTREST HANDLE WELDMENT G1 SQUARE CAP TUBE, 3/ DECAL G8 HEX HEAD SCREW, 3/8" - 16 X 2" LG FLAT WASHER, 3/8" G5 PLASTIC LOCK NUT, 3/8" HANDRAIL KIT, FLIP-FLOP SEAT (INCLUDES ITEMS 56-60, 62) (FOR VEHICLES MANUFACTURED FROM MARCH 2014) FOOTREST HANDLE WELDMENT G7 FLAT WASHER, 1/4" (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G7 LOCK WASHER, 1/4" G8 HEX HEAD BOLT, 1/4" - 20 X 1" LG G8 HEX HEAD BOLT, 3/8" - 16 X 2.25" LG (FOR VEHICLES MANUFACTURED FROM MARCH 2014)... 2 Page Q - 5

103 SEATING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 67 *** FLIP FLOP SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 15-17, 68 & 69) (FOR VEHICLES MANUFACTURED FROM MARCH 2014) G01 OYSTER G03 TAN G04 GRAY G06 BLACK G07 BROWN 68 *** FLIP FLOP VINYL SEAT BOTTOM COVER GRAY BROWN OYSTER TAN DECK BOARD ASSEMBLY (FOR VEHICLES MANUFACTURED FROM MARCH 2014) REAR SEAT ARMREST (FOR VEHICLES MANUFACTURED FROM MARCH 2014) FOOTREST WELDMENT (FOR VEHICLES MANUFACTURED FROM MARCH 2014)... 1 Page Q - 6

104 SEATING Notes: Page Q - 7

105 SEATING Notes: Page Q - 8

106 STARTER AND GENERATOR 1 STARTER / GENERATOR includes items STARTER/GENERATOR MOUNTING Page R-1

107 STARTER AND GENERATOR FOR VEHICLES MANUFACTURED FROM APRIL Page R-2

108 STARTER AND GENERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY STARTER / GENERATOR (INCLUDES ITEMS 2-18) NUT AMD LOCK WASHER PULLEY FRONT COVER BEARING RETAINING RING KEY ARMATURE ASSEMBLY FRAME & FIELD ASSEMBLY BRUSH LEAD & TERMINAL SERVICE PKG BRUSH SPRING BRUSH BOX ASSEMBLY BRUSH 1 COVER BRUSH 2 COVER WAVY WASHER BEARING REAR COVER HEX BOLT - M X NUT, M BOLT, M X STARTER / GENERATOR BRACKET TENSIONER BRACKET BOLT, M X BOLT, M X NUT, M NUT, M STARTER / GENERATOR BELT... 1 Page R-3

109 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. STARTER AND GENERATOR ITEM PART NO DESCRIPTION QTY G6 PUSH NUT, 5/16" TENSIONER BOLT CABLE GUIDE BRACKET WIRE ASSEMBLY, 6 AWG, 42" LG G01 RUBBER BOOT STARTER / GENERATOR SUPPORT BRACKET (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page R-4

110 STARTER AND GENERATOR Notes: Page R-5

111 STARTER AND GENERATOR Notes: Page R-6

112 WEATHER PROTECTION A 23 - REAR VIEW MIRROR Includes Items B Front Top Strut Set Screw REAR VIEW MIRROR Front of Vehicle DETAIL A TOP INSTALLATION Includes Items Page T-1

113 WEATHER PROTECTION DETAIL B Front of Vehicle WEATHER ENCLOSURE Strut Front of Vehicle WINDSHIELD SPLIT Includes Items WINDSHIELD SPLIT HARDWARE KIT Includes Items WINDSHIELD FULL Includes Items WINDSHIELD FULL HARDWARE KIT Includes Items Page T-2

114 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY TOP INSTALLATION KIT (INCLUDES ITEMS 2-7) HDPE TOP, TAN REAR STRUT, RH REAR STRUT, LH G01 FRONT STRUT G1 FLAT WASHER 3/ G01 TOP KIT, HARDWARE (INCLUDES ITEMS 8-19) G1 CAP TUBE G5 HEX HEAD BOLT, 3/8" - 16 X 1.75" LG G1 FLAT WASHER, 3/8" X G5 NYLON WASHER, 3/8" G5 LOCK NUT, 3/8" G1 FLAT WASHER, 3/8" G1 SPACER SUNTOP, 1/4" THICK G8 LOCK WASHER, 5/ G2 HEX HEAD BOLT, 5/16" - 18 X 2 X 1/4" LG G1 ALUMINIUM SPACER G8 HEX HEAD BOLT, 3/8" - 16 X 5"LG G2 REAR VIEW MIRROR KIT (INCLUDES ITEMS 24-26) G1 REAR VIEW MIRROR G2 SUPPORT BRACKET G1 HEX HEAD BOLT (SS), #8-32 X 5/8 LG G04 WINDSHIELD SPLIT KIT (INCLUDES ITEMS 29-30) SPORT WINDSHIELD G04 WINDSHIELD SPLIT HARDWARE KIT (INCLUDES ITEMS 35-39) G03 WINDSHIELD FULL KIT (INCLUDES ITEMS 32-33) Page T-3

115 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. WEATHER PROTECTION ITEM PART NO DESCRIPTION QTY G01 WINDSHIELD FULL G03 WINDSHIELD FULL HARDWARE KIT (INCLUDES ITEMS 36-40) SASH, 12" G03 SCREW, 1/4" - 20 X 1.75" LG G04 FLAT WASHER, 1/4" G05 LOCK NUT, 1/4" G06 RUBBER GROMMET SASH, 26" TOP ENCLOSURE, BLACK... * TOP ENCLOSURE, GRAY... * TOP ENCLOSURE, GREEN... * TOP ENCLOSURE, WHITE... * TOP ENCLOSURE, TAN... * G2 HEX HEAD BOLT, 5/16" - 18 X 2 1/4" LG G6 HEX HEAD BOLT, 5/16" - 18 X 2 3/4" LG G04 SPACER, 1" G02 SPACER G8 FLAT WASHER, 5/16" G8 LOCK WASHER,SPRING TYPE, 5/16"... 4 Page T-4

116 WEATHER PROTECTION Notes: Page T-5

117 WEATHER PROTECTION Notes: Page T-6

118 WHEELS AND TIRES BLACK WHEEL & STRYKER 1 TIRE ASSEMBLY DRIVER SIDE Includes Items 2, 4, 15 BLACK WHEEL & STRYKER 1 TIRE ASSEMBLY PASSENGER SIDE Includes Items 2, 4, 15 POLISHED WHEEL & PATHFINDER TIRE ASSEMBLY DRIVER SIDE Includes Items POLISHED WHEEL & PATHFINDER TIRE ASSEMBLY PASSENGER SIDE Items POLISHED SPOKED WHEEL & TERRA TRAC TIRE ASSEMBLY Includes Items Rotation VALVE STEMS LUG NUTS WHEELS TIRES DUST CAPS STYLE OF WHEEL & TIRES MAY DIFFER FROM THOSE SHOWN Page U-1

119 When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. WHEELS AND TIRES ITEM PART NO DESCRIPTION QTY G02 BLACK WHEEL & STRYKER 1 TIRE ASSEMBLY DRIVER SIDE (INCLUDES ITEMS 2, 4, 15) G02 BLACK WHEEL & STRYKER 1 TIRE ASSEMBLY PASSENGER SIDE (INCLUDES ITEMS 2, 4, 15)... AR AR G01 TIRE, 22 X 9-10 STRYKER POLISHED WHEEL & PATHFINDER TIRE ASSEMBLY DRIVER SIDE (INCLUDES ITEM 19-21) POLISHED WHEEL & PATHFINDER TIRE ASSEMBLY PASSENGER SIDE (INCLUDES ITEM 19-21)... AR AR POLISHED CAST ALUMINUM WHEEL TIRE, 22 X 11 PATHFINDER TIRE VALVE STEM DIAMOND WHEEL & SPEEDRACER TIRE ASSY DRIVER SIDE... AR Page U-2

120 WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY DIAMOND WHEEL & SPEEDRACER TIRE ASSY PASSENGER SIDE... AR DIAMOND WHEEL CAP... AR DIAMOND LUG NUT, 1/ AR POLISHED SPOKED WHEEL & TERRA TRAC TIRE ASSEMBLY (INCLUDES ITEMS 36-38)... AR TERRA TRAC TIRE, 22 X CHROME VALVE STEM POLISHED SPOKED WHEEL, 10 X CHROME CENTER CAP... AR CHROME LUG NUT, 1/ AR G2 SPINDLE CAP G01 DUST CAP... 2 Page U-3

121 WHEELS AND TIRES Page U-4

122 WHEELS AND TIRES Page U-5

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124 E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA s, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc. Technical Communications Department