SERVICE PARTS MANUAL

Transcription

1 INCLUDES ITEMS SERVICE PARTS MANUAL ELECTRIC POWERED UTILITY VEHICLES ISSUED: DECEMBER 2009 REVISED: DECEMBER 2010

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3 SERVICE PARTS MANUAL ELECTRIC UTILITY VEHICLES ST 400 STARTING MODEL YEAR 2009 E-Z-GO Division of TEXTRON, Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by the E-Z-GO Division, and therefore is subject to change without notice. The E-Z-GO Division DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and the E-Z-GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCI- DENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual. TO CONTACT US NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: , FAX: SERVICE PARTS PHONE: GET-EZGO ( ), FAX: INTERNATIONAL: SALES PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON, INC., 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA USA Page ii

4 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with the vehicle serial number and the manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty. Overfilling batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals. Page iii

5 TABLE OF CONTENTS TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL v ILLUSTRATED PARTS BREAKDOWN vii ACCELERATOR A-1 BATTERY CHARGER (LESTER) B-1 BODY C-1 BRAKES D-1 CAB F-1 ELECTRICAL G-1 ELECTRONIC SPEED CONTROL - PDS H-1 FRONT SUSPENSION/STEERING J-1 MOTOR K-1 REAR AXLE L-1 REAR SUSPENSION M-1 SEATING N-1 TRUCK BED, PLASTIC P-1 WEATHER PROTECTION Q-1 WHEELS AND TIRES S-1 SPECIALTY PRODUCTS APPENDIX A-1 OPTIONS/ACCESSORIES APPENDIX B-1 Page iii

6 TABLE OF CONTENTS SECTION Page No. Page iv

7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of specialty products and options/accessories USE OF THE MANUAL To use this manual, consult the TABLE OF CONTENTS (page iii) (located at rear of this manual) to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Page v

8 ,87 67 Front of Vehicle 83,88 81,86 84, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description. Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying description for specific information regarding the part that was not shown in the index. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. 2. IF YOU KNOW THE PART NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on. Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying description for specific information regarding the part. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page vi

9 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page vii

10 ACCELERATOR Includes Items RED GRN BLK WHT To Harness from Direction Selector Part of Frame Ref Acl - 1 Page A-1

11 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G11 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 2-37) G02 ACCELERATOR PEDAL BRACKET G01 SCREW, #8-16 X 1/2" LG G01 PEDAL BOX AND COVER G6 SCREW, #8-32 X 3/4" LG G02 MICRO SWITCH G01 SCREW, #4-20 X 5/8" LG G01 INDUCTIVE THROTTLE SENSOR G01 SELF THREADING NUT, 3/16" PLUNGER G1 SPRING RETAINER, 1/2" G1 BUSHING G01 COMPRESSION SPRING G2 SPRING RETAINER, 3/8" G01 ACCELERATOR ROD G4 LOCK NUT, 5/ G4 CLEVIS YOKE (ADJUSTABLE) G3 CLEVIS PIN, 5/16" X 1" LG G1 NYLON BUSHING G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 PEDAL PIVOT PIN G6 PUSH NUT G08 WIRING HARNESS (PEDAL BOX ASSEMBLY) G1 LOOM FLEX, 3/8" X 6" LG (BULK)... 1 Page A-2

12 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NYLON CLAMP G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 35-37) G01 OVAL RIVET, 15/32" G01 ACCELERATOR PEDAL PAD G04 ACCELERATOR PEDAL G2 BOLT, 5/16-18 X 13/16" LG G01 PEDAL PIVOT COVER... 1 Page A-3

13 ACCELERATOR Page A-4

14 BATTERY CHARGER INCLUDES ITEMS 5, 10, INCLUDES ITEMS 8, 10, 11 Page B-1

15 BATTERY CHARGER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 48V LESTER BATTERY CHARGER G01 48V LESTER BATTERY CHARGER WITH SWITCHABLE INPUT G05 48V LESTER BATTERY CHARGER CE APPROVED... 1 For service or replacement parts, contact: Lester Electrical 625 West A Street Lincoln, NE Phone: (402) , FAX: (402) Always provide the following information when requesting information or ordering replacement parts: Model Number: Serial Number: (stamped into housing) G03 48V DELTA-Q BATTERY CHARGER WITH 10 DC CORD (INCLUDES ITEMS 5, 10 &11) G02 48V DC CABLE ASSEMBLY G04 48V DELTA-Q BATTERY CHARGER WITH 18 DC CORD (INCLUDES ITEMS 8, 10 & 11) G04 48V DC CABLE ASSEMBLY G02 48V DELTA-Q CHARGER G01 AC POWER CORD (NOT SHOWN)... 1 Page B-2

16 BODY Page C-1

17 Page C-2 BODY

18 BODY ASH TRAY Includes Items HITCHES 168 Bumper Mounting Hole (4) Clevis Hitch Angle Hitch Heavy Duty Hitch Drop Angle Hitch Drop Ball Hitch Drop Clevis Hitch 161 Ref Bod -3 Page C-3

19 BODY Page C-4

20 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 UPPER FLOORPAN (AXLE MOUNTED STEERING) G11 RIVET, 3/16" X 9/16" LG G01 LOWER FLOORPAN G11 RIVET, 3/16" X 9/16" LG G01 ACCESS COVER G03 INSTRUMENT PANEL ASSEMBLY LABEL (SAFETY) (PICTOGRAPH) G01 SPLASH PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VINYL TRIM G01 RIVET, 3/16" X 1" LG G** COWL G002...ST COWL SPECIAL COLOR 71468G005...ST COWL FRONT JAC ORANGE 71468G006...ST COWL FRONT LIGHT GOLD PEARL 71468G007...ST COWL SILVER PEARL METAL 71468G011...ST COWL BLACK PAINT 71468G012...ST COWL EMERALD GREEN PEARL 71468G013...ST COWL CLOUD GREY 71468G014...ST COWL VIPER BLUE METAL 71468G019...ST COWL PATRIOT BLUE PEARL 71468G020...ST COWL INFERNO RED METAL 71468G023...ST COWL ADV CLASSICE CAMO Page C-5

21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G024...ST COWL FRONT NATURAL 71468G025...ST COWL FRONT NEW HOLLAND BLUE 71468G026...ST COWL FRONT STEEL BLUE PEARL 71468G027...ST COWL BRIGHT SILVER METAL 71468G029...ST COWL PRIME 71468G030...ST COWL HD ADV CAMO 71468G031...ST COWL FRONT METALLIC CHARCOAL 71468G033...ST COWL TIMERLINE GREEN 71468G034...ST COWL DEEP MOLTEN RED 71468G035...ST COWL SAFETY YELLOW 71468G036...ST COWL CAMPAGNE BEIGE TEXT 71468G037...ST COWL HUNTER GREEN 71468G038...ST COWL BRIGHT WHITE 71468G039...ST COWL FLAME RED 71468G040...ST COWL BLACK 71468G041...ST COWL ELECTRIC BLUE 71468G042...ST COWL PLATINUM 71468G043...ST COWL BURGUNDY ON CH BG 71468G044...ST COWL ALMOND 71468G046...ST COWL BURGANDY ON BLACK 71468G047...ST COWL BURLINGTON GREEN 71468G048...ST COWL BLACK ON CHAM BEIGE 71468G049...ST COWL RED ON CHAM BEIGE NAMEPLATE (E-Z-GO) (OVAL) G01 RIVET, 3/16" X 1" LG G01 FENDER FLARE (DRIVER SIDE) G02 FENDER FLARE (PASSENGER SIDE) G04 FRONT SHIELD G02 FRONT SHIELD BRACE G01 SCREW, 1/4-20 X 1/2" LG G1 WASHER, 1/4" G01 RIVET, KTR, 1/4" X 1" LG G02 BUMPER... 1 Page C-6

22 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 WASHER, 5/16" G04 SPACER, 1" G01 SPACER, 1/2" G8 LOCK WASHER, 5/16" G02 BOLT, 5/16-18 X 2 1/2" LG G02 COWL SUPPORT BRACKET G02 SELF TAPPING SCREW, 1/4-20 X 1/2" LG G01 RIVET, 3/16" X 1 1/8" LG G01 GLOVE BOX DOORS (BOTH SIDES) G02 GLOVE BOX DOOR (DRIVER SIDE) G03 GLOVE BOX DOOR (PASSENGER SIDE) LABEL (ST 400) LABEL, (E-Z-Go LARGE) G01 LABEL, TILT WARNING PICTOGRAPH Page C-7

23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 69 * SERIAL NUMBER PLATE G03 ROCKER PANEL (DRIVER SIDE) G04 ROCKER PANEL (PASSENGER SIDE) G01 FENDER SPACER (DRIVER SIDE) G02 FENDER SPACER (PASSENGER SIDE) G03 BRACE (DRIVER SIDE) G04 BRACE (PASSENGER SIDE) G2 SCREW, #10-24 X 1 1/4" LG G2 SPACER, 1/4" G5 WASHER, # G10 LOCK NUT, # G1 SCREW, 1/4-20 X 1" LG G2 SPACER, 1/4" G7 WASHER, 1/4" G4 LOCK NUT, 1/ G10 HOLE PLUG G04 FLOORMAT (AXLE MOUNTED STEERING) ** SEAT WRAP PANEL G02...SPECIAL COLOR G05...FRONT JAC ORANGE G35...SAFETY YELLOW G36...CHAMPAGNE BEIGE G37...HUNTER GREEN G38...BRIGHT WHITE G39...FLAME RED G40...BLACK Page C-8

24 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G10 RIVET, 5/32" X 9/16" LG G01 SEAT HINGE PLATE G11 RIVET, 3/16" X 3/4" LG G1** SIDE PANEL (DRIVER SIDE) G102...SPECIAL COLOR G105...FRONT JAC ORANGE G135...SAFETY YELLOW G136...CHAMPAGNE BEIGE G137...HUNTER GREEN G138...BRIGHT WHITE G139...FLAME RED G140...BLACK G2** SIDE PANEL (PASSENGER SIDE) G202...SPECIAL COLOR G205...FRONT JAC ORANGE G235...SAFETY YELLOW G236...CHAMPAGNE BEIGE G237...HUNTER GREEN G238...BRIGHT WHITE G239...FLAME RED G240...BLACK G10 RIVET, 5/32" X 9/16" LG G12 RIVET, 1/4" X 1/2" LG G01 WASHER, 1/4" G03 SPLASH PANEL G2 BOLT, 5/16-18 X 13/16" LG G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G01 FENDER (DRIVER SIDE) G02 FENDER (PASSENGER SIDE) G4 LOCK NUT, 1/ Page C-9

25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G7 WASHER, 1/4" G6 BOLT, 1/4-20 X 7/8" LG G01 REAR PANEL G01 RIVET, 3/16" X 1" LG G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 SEAT FILLER PANEL (DRIVER SIDE) G02 SEAT FILLER PANEL (PASSENGER SIDE) G10 RIVET, 5/32" X 9/16" LG G01 LABEL (E-SHIELD ) G02 HITCH RECEIVER G4 BOLT, 7/16-14 X 1 1/2" LG G3 WASHER, 7/16" G1 LOCK NUT, 7/ G8 SCREW, 5/16-18 X 1" LG G2 WASHER, 5/16" G6 LOCK NUT, 5/ G02 CLEVIS HITCH G7 CLEVIS PIN, 1/2" X 2 1/2" LG G1 COTTER PIN, 2 1/2" LG G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 ANGLE HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 HEAVY DUTY HITCH G1 HITCH BALL, 1 7/8"... 1 Page C-10

26 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 LOCK WASHER, 3/4" G11 NUT, 3/ G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 DROP ANGLE HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G02 DROP BALL HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G1 HITCH BALL, 1 7/8" G6 LOCK WASHER, 3/4" G11 NUT, 3/ G02 DROP CLEVIS HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G7 CLEVIS PIN, 1/2" X 2 1/2" LG G1 COTTER PIN, 2 1/2" LG G04 ASH TRAY KIT (INCLUDES ITEMS ) G01 ASH TRAY G01 GASKET G02 BRACKET G4 SCREW, #10-16 X 1/2" LG G6 LOCK NUT, 5/ G01 SEAT FRAME G8 WASHER, 5/16" G6 BOLT, 5/16-18 X 3/4" LG... 2 Page C-11

27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SCREW, 3/8-16 X 1/4" LG G2 BOLT, 5/16-18 X 13/16" LG G02 BATTERY RACK G6 BOLT, 5/16-18 X 3/4" LG G8 WASHER, 5/16"... 3 Page C-12

28 BRAKES - MECHANICAL Part of Frame Accelerator Pedal Includes Items TOP PULL Page D-1

29 BRAKES - MECHANICAL WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Page D-2

30 BRAKES - MECHANICAL 97 BOTTOM PULL TENSION PIN ADJUSTER ASSEMBLY Page D-3

31 BRAKES - MECHANICAL TOP PULL ADJUSTER ASSEMBLY Page D-4

32 BRAKES - MECHANICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SHOULDER BOLT, 3/8-16 X 4" LG (STAINLESS STEEL) G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ COMPENSATOR ASSEMBLY (INCLUDES ITEMS 18-24) G01 BRAKE YOKE G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G1 WASHER 5/ G1 COMPRESSION SPRING G01 EQUALIZER BRACKET BRAKE COMPENSATOR LINK ROD G01 BRAKE COMPENSATOR BUMPER G03 BRAKE CABLE DRIVER SIDE BRAKE CABLE PASSENGER SIDE G01 RETAINING RING, 13/32" (STAINLESS STEEL) G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG... 5 Page D-5

33 BRAKES - MECHANICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/4-20 (STAINLESS STEEL) G02 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G02 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD G1 OVAL RIVET, 3/16" x 7/16" LG G03 BRAKE PEDAL PLATE... 1 Page D-6

34 BRAKES - MECHANICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 7/8" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G1 BOLT, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84-88, 90, 95) BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS & 90,94) BRAKE SHOE BRAKE SHOE DUST COVER UPPER SPRING LOWER SPRING SHOE CLAMP Page D-7

35 BRAKES - MECHANICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY ADJUSTER ADJUSTER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 INNER BRAKE DRUM WASHER, 1 5/16" OD X 1" ID X 1/32" G2 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G2 LUG BOLT, 1/2-20 X 1 3/16" LG OUTER BRAKE DRUM WASHER SLOTTED NUT, M22 X G1 COTTER PIN, 1/8" X 1 1/2" LG G01 SPINDLE CAP SPINDLE CAP ADAPTER BRAKE CABLE BRACKET (PASSENGER SIDE) BRAKE CABLE BRACKET (DRIVER SIDE)... 1 Page D-8

36 CAB 1 CAB 3 4 * *Steel Doors Shown Page F-1

37 CAB THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** STEEL CAB (WITHOUT DOORS) REPLACEMENT PARTS AND ACCESSORIES MAY BE OBTAINED FROM CURTIS CAB, INC G01 - STEEL CAB (WITHOUT DOORS) TAN 72684G02 - STEEL CAB (WITHOUT DOORS) WHITE 72684G03 - STEEL CAB (WITHOUT DOORS) OTHER G01 VINYL DOOR KIT G** STEEL DOOR KIT G01 - STEEL DOORS TAN 75856G03 - STEEL DOORS OTHER For Cab replacement parts and accessories, contact Curtis Cab at: Curtis Cab, Inc. 111 Higgins Street, Worcester, Massachusetts, Tel.: Toll free: Page F-2

38 ELECTRICAL 44 CHARGER RECEPTACLE A Includes Items 31& Includes Items B A Controller (See Electronic Speed Control Section) B Clamp (See REAR AXLE Section) Ref Ele 20-1 Page G-1

39 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 6 VOLT BATTERY BATTERY RETAINER G01 HOLD DOWN BOLT (STAINLESS STEEL) G1 LOCK NUT, 5/ G02 BATTERY RETAINER ANGLE G6 BOLT, 5/16-18 X 3/4" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G1 BATTERY RETAINER ANGLE INNER G01 HOLD DOWN BOLT (STAINLESS STEEL) G1 LOCK NUT, 5/ G18 4 GA WIRE (BATTERY INTERCONNECT, BLACK, 6") G13 4 GA WIRE (BATTERY INTERCONNECT, BLACK, 10 1/2") G14 4 GA WIRE (BATTERY INTERCONNECT, BLACK, 15") G8 LOCK WASHER, 5/16" G2 NUT, 5/ G15 4 GA WIRE (BATTERY +, BLACK, 17") G16 4 GA WIRE (BATTERY -, BLACK, 19") G01 POWER HARNESS G01 CONTROL HARNESS... 1 Page G-2

40 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY CHARGER RECEPTABLE AND HARNESS ASSEMBLY (INCLUDES ITEMS 31-40) G30 CHARGER RECEPTACLE ASSEMBLY (INCLUDES ITEMS 32-39) G21 RECEPTACLE COVER G22 RECEPTACLE BOTTOM G23 FEMALE CONNECTOR G24 FEMALE CONNECTOR WITH INSULATOR SLEEVE G25 18 GA WIRE (RED 9") G08 SCREW, #10-32 X 1/2" LG (BRASS) G09 SCREW, #6-32 X 1 3/4" LG (STAINLESS STEEL) G10 LOCK NUT, # WIRE HARNESS (CHARGER) G10 RIVET, 3/16" X 1" LG (ALUMINUM) G1 WIRE TIE G02 CABLE CLAMP G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G1 WIRE TIE G01 LOCK WASHER, 5/16" (SILICON BRONZE) G01 NUT, 5/16-18 (BRASS) G02 LOCK WASHER, 1/4" (SILICON BRONZE) G02 NUT, 1/4-20 (BRASS)... 2 Page G-3

41 ELECTRICAL Page G-4

42 ELECTRICAL FUSE BLOCK GRN 3 4 HORN HORN BUTTON Seatwrap Support Floorboard YEL BLK HORN 10 HOUR METER DETAIL 17 - Includes Items OFF ON KEY SWITCH AND KEY SET Ref Ele 20-2 Page G-5

43 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FUSE BLOCK (6 POSITION) G2 SCREW, #10-24 X 1 1/4" LG G5 WASHER, # G10 LOCK NUT, # G01 FUSE, 15 AMP... AR G1 PUSH ON MALE TERMINAL G5 LOCK WASHER, # G4 NUT, # G2 HORN G1 HORN SWITCH G2 HORN SWITCH CAP AND NUT G01 HORN SWITCH BOOT G1 HORN SWITCH PLATE G01 RIVET, 3/16" X 1" LG (ALUMINUM) G02 HOUR METER KIT (INCLUDES ITEMS 18-22) HOUR METER G01 HOUR METER RETAINER CLIP G02 HOUR METER BRACKET G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G01 WIRE HARNESS (HOUR METER) G1 KEY SWITCH KIT (W/O LIGHTS - STANDARD - WITH HARDWARE) G02 KEY SWITCH (WITHOUT LIGHTS - NON STANDARD) G03 KEY SWITCH (WITH LIGHTS - INDIVIDUALLY KEYED) G** KEY SWITCH (WITH LIGHTS) G6 LOCK WASHER, 3/4" G1 FACE NUT, 3/ G1 KEY (SET)... 1 Page G-6

44 ELECTRICAL HEADLIGHT Includes Items 7-12 TAILLIGHT Rear Fender TURN SIGNAL or Ref Ele 20-3 Page G-7

45 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 HEADLIGHT (RECTANGULAR) (INCLUDES ITEM 2) G6 SCREW, #10-16 X 1" LG G01 JUMPER WIRE (HEADLIGHT) G3 TURN SIGNAL LIGHT (INCLUDES ITEMS 7-12) G3 TURN SIGNAL LIGHT G7 WASHER, 1/4" (STAINLESS STEEL) G1 WIRE G7 LOCK WASHER, 1/4" G1 NUT, 1/ G1 PUSH-ON MALE TERMINAL G5 LENS, AMBER G5 SCREW, #6-18 X 5/8" LG G01 WIRE HARNESS (ACCESSORY) G2 TAILLIGHT (WITH SEALED CONNECTORS) G1 TAILLIGHT BULB... AR G01 TAILLIGHT JUMPER PLUG (FOR VEHICLE W/OUT TURN SGL) G02 TURN SIGNAL KIT (INCLUDES ITEMS 26-30) G1 TURN SIGNAL (WITH MOUNTING HARDWARE) G1 TURN SIGNAL FLASHER G3 FLEX LOOM, 3/8" X 8" LG G1 WIRE TIE G3 STEERING COLUMN COVER... 1 Page G-8

46 ELECTRICAL REVERSE BUZZER RED 19 GRN/ BLK 20 Control Harness Accessory Harness OFF ON 9 12 DASH MOUNTED DIRECTION SELECTOR, STATE OF CHARGE METER, LABEL AND PLATE GROUND STRAP Ref Ele 20-4 Page G-9

47 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G06 PLATE (KEY SWITCH, DIRECTION SELECTOR, CHARGE METER) G01 LABEL (KEY SWITCH WITH LIGHTS, DIRECTION SELECTOR, CHARGE METER) G02 DRIVE RIVET, 3/16" X 3/8" LG G01 DIRECTION SELECTOR SWITCH (DASH MOUNTED) G05 STATE OF CHARGE METER (VERTICAL) G74 18 GA WIRE (RED 6") G02 REVERSE WARNING BUZZER (CONTINUOUS TONE) G01 RIVET, 1/8" X 13/16" LG G02 GROUND STRAP, 16" (EE ONLY) G8 BOLT, 3/8-16 X 1" LG G1 WASHER, 3/8" G4 LOCK NUT, 3/ Page G-10

48 ELECTRICAL WORK AND STROBE LIGHTS Front of Vehicle Includes Items 2-19, 22 and/or Includes Items Includes Items Includes Items Front of Vehicle Front of Vehicle 27 Ref Ele Page G-11

49 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** WORK LIGHT BAR WITH LIGHTS AND/OR STROBE (INCLUDES ITEMS 2-19, 22 AND/OR 30) G03 STRUT (DRIVER SIDE) G04 STRUT (PASSENGER SIDE) G01 WIRE HARNESS (WORK LIGHT) G02 BRACE G02 COVER PLATE G01 SWITCH HARNESS G** CONSOLE INSERT PLATE G03 STROBE LIGHT MOUNT (USED ONLY WITH STROBE LIGHT) G01 HARDWARE KIT (INCLUDES ITEMS 11-19) G7 BOLT, 5/16-18 X 1 3/4" LG G8 WASHER, 5/16" G1 WASHER, 3/8" X 1 1/4" G01 LOCK NUT, 5/ G3 ACORN NUT, 5/ G02 DRIVE RIVET, 3/16" X 3/8" LG G1 GROMMET G3 SCREW, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/ G2 WORK LIGHT KIT (INCLUDES ITEMS 23-28) G2 WORK LIGHT (RECTANGULAR) G3 LOCK WASHER, 1/2" G1 NUT, 1/ G1 LIGHT SWITCH G1 TAB ADAPTER G1 16 GA WIRE (RED 5 3/8") Page G-12

50 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 STROBE LIGHT KIT (INCLUDES ITEMS 31-36) G4 STROBE LIGHT G4 SCREW, #10-24 x 1/2" LG G10 LOCK NUT, # G1 LIGHT SWITCH G1 TAB ADAPTER G1 16 GA WIRE (RED 5 3/8") G10 HOLE PLUG... 1 Page G-13

51 ELECTRICAL Page G-14

52 ELECTRONIC SPEED CONTORL - PDS 1 - Includes Items 2-16, Includes Items Includes Items 3, Code Fault Code Symptoms Corrective Action 1-1 HWFAILSAFE Vehicle will notrun Checkmotor wiring, replacecontroller 1-2 THROTTLE FAULT 1 Vehiclewill notrun Check pedal box adjustment, connections, replace ITS 1-3 SPEEDSENSORFAULT Vehicleruns slowly Checkspeedsensorconnection, andwiring, replace sensor if required 1-4 HPD Vehicle will not run Releaseandreapply pedal. Check pedal box, linkage, switchand key switch 1-5 MOTORSTALL Vehicle stopped Remove mechanical blockage 2-1 LOWBATTERYVOLTAGE Vehicle performancereduced Chargebatteries, replace bad batteries 2-2 OVERVOLTAGE Regenperformancereduced Checkthat batteryvoltageis less than 60 VDC 2-3 THERMALCUTBACK Vehicle performance reduced Allow controllerto cool 2-4 MAIN DRIVERON Vehicle runs slowly Solenoid driverdefective, replace controller 2-5 VDDFAULT Vehicle will notrun Replace controller 3-1 MAINDRIVEROFF Solenoiddoes notclose Replace controller MAINWELDED Vehicleruns slowly Verifysolenoid welded, replace solenoid Vehicle willnotrun Checkforadditional electronicsattachedto B+, replace controller Solenoid closes, vehiclewill Checkwiring. run Replace powerharness and motorif required. Fieldwindings or powerharness shorted. Verify, replace motorif necessary. Replace controller wiringandrepair, replace controller controller PRECHARGEFAULT notrun FIELDMISSING OVERCURRENT Vehicle will not Vehiclewill notrun Replace Replace controller Checkcoil connections/wiring. solenoid if necessary wiring. 3-2 not will CheckM- 3-5 SENSE Vehiclewillnotrun Vehicleruns run Replace Checkall solenoid solenoid if wiring Vehicle run Replace controller FIELD CURRENT FAULT M- FAULT 4-4 AUXCONT DNC WELDEDAUX CONT slowly Vehiclewillnotrun Vehicle willnot willnotrun Replace necessary Checkall solenoid Replace solenoid if necessary 4-5 EEPROMFAILSAFE Vehicle MAINCOILOPEN MAIN CONTDNC Vehiclestops 5-3 MISSING CONTACTOR Abbreviations: AUX (Auxiliary), CONT (Contactor, Solenoid), DNC (Did Not Close), HPD (High Pedal Disable), HW (Hardware), ITS (Inductive Throttle Sensor), M- (Connection at Controller), VDC (Volts Direct Current), VDD (Power Supply Fault) DIAGNOSTIC FAULT CODES The LED will flash a diagnostic fault code when a fault is detected Some faults may only be detected by operating the vehicle with the rear of the vehicle raised and supportedon safety stands Always turn the 'RUN TOW/MAINTENANCE' switch (located in the battery compartment) to the 'TOW/MAINTENANCE' position before performing any repairs or maintenance to the vehicle Select 'RUN' before returning the vehicle to service P/N G Page H-1

53 ELECTRONIC SPEED CONTORL - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 ELECTRONIC SPEED CONTROL ASSEMBLY (INCLUDES ITEMS 2-16, 31-34) G01 CONTROLLER MOUNT ELECTRONIC SPEED CONTROLLER G2 LOCK NUT, 1/ G01 SOLENOID (INCLUDES ITEMS 6-9) * LOCK WASHER, # * NUT, # * LOCK WASHER, 5/16" * JAM NUT, 5/ G2 LOCK NUT, 1/ G01 FASTON TAB, G17 4 GA WIRE (BLACK 9") G01 IN-LINE FUSE COVER G1 RIVET, 3/16" X 7/16" LG (ALUMINUM) G01 COVER G1 RATCHET FASTENER, 1/4" X 9/16" LG G05 FUSE, 7.5 AMP G2 LOCK NUT, 1/ G01 BOLT, 8MM X 16MM LG G01 LOCK WASHER, 5/16" (SILICON BRONZE) G01 BOLT, 6MM X 1 X 12MM LG G02 LOCK WASHER, 1/4" (SILICON BRONZE) TOW- SWITCH ASSEMBLY G01 RIVET, 3/16" X 1" LG (ALUMINUM)... 2 Page H-2

54 ELECTRONIC SPEED CONTORL - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DIAGNOSTIC LABEL (FAULT CODE) SPEED CONTROLLER SERVICE KIT (includes items 3, 34-37) G1 NYLON WIRE TIE (not shown) WALKAWAY RELAY HARNESS ASSEMBLY (inclueds item 36) RELAY G5 RIVET, 0.18 X G2 RIVET, 0.25 X Page H-3

55 ELECTRONIC SPEED CONTORL - PDS Notes: Page H-4

56 FRONT SUSPENSION/STEERING 3 - Includes Items Includes Item Includes Items 7-13, Front of Vehicle Part of Frame Front of Vehicle Front of Vehicle Part of Frame LUG , *NOTE: Tie Rod Not Shown for Clarity 37 Page J-1

57 FRONT SUSPENSION/STEERING Includes Items Page J-2

58 FRONT SUSPENSION/STEERING OR 108 Front of Vehicle Includes Items Includes Items Includes Items 99, Includes Items Page J-3

59 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE G02 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 4-13) G01 SPINDLE ASSEMBLY (PASSENGER SIDE) G01 FLANGED BEARING G01 BEARING G1 GREASE SEAL G2 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB G02 BOLT, 1/2-20 X 2" G1 SLOTTED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG G1 RACE BEARING G02 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 5-13 & 17) G01 SPINDLE ASSEMBLY (DRIVER SIDE) G6 BOLT, 1/2-13 X 6" LG G3 WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER (STAINLESS STEEL) G6 LOCK NUT, 1/ G01 SHOCK ABSORBER G01 SHOCK ABSORBER BOOT G1 NYLON CLAMP G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING... 8 Page J-4

60 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 NUT, 3/ G01 VINYL CAP G03 FRONT CANT LEAF SPRING G03 SPRING PLATE G1 LOCK NUT, 7/ G6 BOLT, 7/16-14 X 1 5/8" LG G01 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 42-65) G01 STEERING RACK COVER & BEARING * JAM NUT, 1/ G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 PINION G01 RETAINING RING (INTERNAL) G01 SEAL PINION G01 RACK STEERING G01 SCREW, G01 RACK LOADER G01 SPRING COMPRESSION G01 GASKET RACK LOADER G01 COVER RACK LOADER G01 SCREW, 1/ G3 GREASE FITTING, STRAIGHT G01 RACK BALL JOINT (INCLUDES ITEMS 59-61) G1 RUBBER BOOT... 1 Page J-5

61 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 SLOTTED NUT, 7/ G2 COTTER PIN, 3/32" X 3/4" LG G01 ROD END (INNER) G01 RACK BOOT G2 NYLON CLAMP G8 WIRE TIE G6 BOLT, 7/16-14 X 2 3/4" LG G02 SPACER G2 FLAT WASHER, 1/2" G1 LOCK NUT, 7/ G01 STEERING SHAFT G05 STEERING COLUMN KIT (INCLUDES ITEMS 86-88) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG G1 LOCK NUT, 7/ Page J-6

62 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 RIVET STEERING RACK COVER WELDMENT, WINCH RECEIVER PL, WINCH RECEIVER RETAINER G8 SCREW, HEXAGON HEAD 7/ G01 BOLT, 3/8-16 X 1 1/4" LG WITH PATCHLOCK G1 LOCK WASHER, 3/8" G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 99, 100) G01 BOLT, M8 X 1 1/4" LG G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER STEERING WHEEL G01 STEERING WHEEL COVER LABEL (E-Z-GO) G2 LOCK NUT, 5/ G02 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G02 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS)... 1 Page J-7

63 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/ Page J-8

64 MOTOR 1 - Includes Items X1 X2 A2 A Page K-1

65 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 MOTOR (SEPARATELY EXCITED) (PDS) (INCLUDES ITEMS 2-15) G36 ARMATURE G38 BRUSH SPRING G39 BRUSH G40 BRUSH BOX G41 BRUSH REPLACEMENT KIT (INCLUDES HARDWARE) G07 BEARING G06 SNAP RING G43 HEADBAND G37 FRAME AND FIELD COIL (INCLUDES HARDWARE) G42 COVER COMMUTATOR END G01 MAGNET G02 SCREW, #10-32 X 1/2" LG G01 RETAINING RING G04 SPEED SENSOR... 1 Page K-2

66 REAR AXLE 1 - Includes Items 2-7 NOTE: Apply a light coat of moly grease to male spline before assembly. Reference part number Front of Vehicle Ref Rax Page L-1

67 REAR AXLE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REAR AXLE ASSEMBLY 14.76:1 (INCLUDES ITEMS 2-7) G12 AXLE SHAFT (PASSENGER SIDE) G11 AXLE SHAFT (DRIVER SIDE) * DIFFERENTIAL COVER G01 FILL PLUG WITH 'O' RING G1 BOLT, 5/16-18 X 3/4" LG G01 VENT G1 SPLINE BUMPER G2 BOLT, 1/4-20 X 1 1/4" LG G7 LOCK WASHER, 1/4" G01 FLAT WASHER, 1/4" G01 MOLY LUBE, 2 OZ... AR Page L-2

68 REAR SUSPENSION Page M-1

69 REAR SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING G6 NUT, 3/ G01 VINYL CAP G3 LEAF SPRING LIFT BRACKET G1 WASHER, 3/8" G5 LOCK NUT, 3/ G12 BOLT HEX HEAD, 3/ G02 SPACER G01 RUBBER BUSHING G02 SHACKLE PLATE G9 BOLT, 3/8-16 X 3 1/2" LG (STAINLESS STEEL) G5 LOCK NUT, 3/ G1 SHOULDER BOLT, 3/8-16 X 3 1/4" LG G1 LOCK NUT, 3/ G01 RUBER BUMPER G01 LOCK WASHER, M G01 NUT, M10 X G02 MOUNTING PLATE, SHOCK DRIVER SIDE G01 MOUNTING PLATE, SHOCK PASSENGER SIDE (NOT SHOWN)... 1 Page M-2