SERVICE PARTS MANUAL

Transcription

1 INCLUDES ITEMS SERVICE PARTS MANUAL Ref Fcv 1 ELECTRIC POWERED FLEET GOLF CARS & PERSONAL VEHICLES ISSUED DATE SEPTEMBER 2005 REVISED DATE JULY 2008

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3 SERVICE PARTS MANUAL ELECTRIC POWERED FLEET GOLF CARS & PERSONAL VEHICLES FLEET GOLF CAR FLEET PDS GOLF CAR FREEDOM SE FREEDOM LE FREEDOM SE PDS FREEDOM LE PDS SHUTTLE 2+2 STARTING MODEL YEAR: 2005 DISCLAIMER: The E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by the E-Z-GO Division, and therefore is subject to change without notice. The E-Z-GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL, and the E-Z-GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDEN- TAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: FAX: OUTSIDE USA PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON, INC., 1451 MARVIN GRIFFIN RD., AUGUSTA, GEORGIA USA Page i

4 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals. Page ii

5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL v ILLUSTRATED PARTS BREAKDOWN vii ACCELERATOR A-1 BATTERY CHARGER - PORTABLE 36 VOLT B-1 BATTERY CHARGER - ON BOARD 36 VOLT B-7 BATTERY CHARGER - EXPORT 36 VOLT B-15 BODY - FRONT C-1 BODY - MID SECTION C-5 BODY - REAR C-7 BODY - FOOTREST C-11 BODY - ACCESSORIES C-13 BRAKES D-1 DIRECTION SELECTOR E-1 ELECTRICAL SYSTEM - COMMON F-1 ELECTRICAL SYSTEM - PDS F-9 ELECTRICAL SYSTEM - SERIES F-11 ELECTRONIC SPEED CONTROL - SERIES G-1 ELECTRONIC SPEED CONTROL - PDS G-3 ELECTRONIC SPEED CONTROL - HD G-7 FRONT SUSPENSION/STEERING H-1 MOTOR J-1 REAR AXLE K-1 REAR SUSPENSION L-1 SEATING AND BAG HOLDER - GOLF CAR M-1 SEATING - SHUTTLE M-3 SEATING - CONVERTIBLE CARRIER M-7 TOW BAR - PERMANENT N-1 TOW BAR - CASUAL N-5 WEATHER PROTECTION - GOLF CAR P-1 Page iii

6 TABLE OF CONTENTS SECTION Page No. WEATHER PROTECTION - SHUTTLE P-7 WHEELS AND TIRES Q-1 SPECIALTY PRODUCTS APPENDIX A-1 OPTIONS/ACCESSORIES APPENDIX B-1 Page iv

7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN APPENDIX The first section, GENERAL INFORMATION, contains the following information: WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains: ILLUSTRATIONS AND PARTS LISTS FOR ALL SYSTEMS OF YOUR VEHICLE The third section, APPENDIX, contains: A LISTING OF SPECIALTY PRODUCTS A LISTING OF OPTIONS/ACCESSORIES USE OF THE MANUAL To use this manual, consult the GENERAL INDEX to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. v

8 Front of Vehicle ,88 81,86 84,89 82, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the General Index and select the most appropriate title. Turn to the page number indicated and locate the desired part on the illustration. From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying description for specific information regarding the part. 2. IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page. NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. vi

9 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page vii

10 ACCELERATOR 1 - Includes Items 3-19, 21, 23, Includes Items 3-17, 20, 21, Includes Items Includes Items 34, A A To Harness from Direction Selector Ref Acl 1-1 Page A-1

11 ACCELERATOR To Harness from Direction Selector Ref Acl 1-2 Page A-2

12 ACCELERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G09 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3-19, 21, 23, 26-43) G10 PEDAL BOX ASSEMBLY, PDS MODEL ONLY (INCLUDES ITEMS 3-17, 20, 21, 24-43) G01 PEDAL BOX AND COVER (SEAL AND BEARING) G01 INDUCTIVE THROTTLE SENSOR G01 SELF THREADING NUT, 3/16" G01 PLUNGER SLEEVE G01 PLUNGER G01 PLUNGER CAM G01 ACCELERATOR ROD G4 NUT, 5/ G4 CLEVIS YOKE (ADJUSTABLE) G2 SPRING RETAINER, 3/8" G01 COMPRESSION SPRING G1 ACCELERATOR ROD BUSHING G1 SPRING RETAINER, 1/2" G01 MICRO SWITCH G02 MICRO SWITCH (PDS MODEL ONLY) G01 SCREW-PLASTITE, #4-20 X 5/8" LG G03 WIRING HARNESS (PEDAL BOX ASSEMBLY) G05 WIRING HARNESS (PEDAL BOX ASSEMBLY) (PDS MODEL ONLY) G6 SCREW, #8-32 X 3/4" LG (STAINLESS STEEL) G02 ACCELERATOR PEDAL BRACKET G01 SCREW, #8-16 X 1/2" LG... 4 Page A-3

13 ACCELERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 32-35) * ACCELERATOR PEDAL G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 34, 35) G01 ACCELERATOR PEDAL PAD G1 OVAL RIVET 3/16" X 7/16" LG G1 NYLON BUSHING G01 PEDAL PIVOT PIN G6 PUSHNUT, 9/32" I.D G3 CLEVIS PIN, 5/16" X 13/16" LG G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G2 BOLT, 5/16-18 X 4/5" LG G01 PEDAL PIVOT COVER... 1 Page A-4

14 BATTERY CHARGER - PORTABLE 36 VOLT POWERWISE Transformer 8 Wire B Includes Items Includes Items 3-13, 18-63, POWERWISE Ref Bcp 1-1 Page B-1

15 BATTERY CHARGER - PORTABLE 36 VOLT C WHT from Transformer 25 To Amp Fuse To Transformer To grounding To Black/ Control Board 30 A D To Power Input Board 33, 66 E 29 Ref Bcp 1-2 Page B-2

16 BATTERY CHARGER - PORTABLE 36 VOLT POWERWISE POWERWISE + A RED to Heat Sink BLACK from DC Plug BLK from Transformer BLK from AC Cord WHT from AC Cord BLK from Transformer 58 A BRN from Control Board ORN from Control Board BLK from Transformer BLK from Transformer BLK from AC Cord WHT from AC Cord WHTXF BRN ORN YEL GRN GRN to Ground CONTROL / POWER INPUT BOARD INSTALLATION WHT XF GRN GRN to 72 Ground POWER INPUT BOARD INSTALLATION B Chassis AMMETER INSTALLATION WHT from DC Cord DC AMPERES Heat Sink C TRANSFORMER DETAIL To Capacitor 56 To Diodes To Norm. Open on Power Input Board To XF on Power Input Board To DC Cord GRN to Power Input Board GRN to AC Cord D AC Cord Port 41 E DC CABLE ASSEMBLY Ref Bcp GROUNDING DETAIL Front of Charger Includes Items Includes Items 34-42, Page B-3

17 BATTERY CHARGER - PORTABLE 36 VOLT Page B-4

18 BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 POWERWISE CHARGER (10' CORD) (INCLUDES ITEMS 3-63) G02 POWERWISE + CHARGER (PORTABLE, 10' CORD) (INCLUDES ITEMS 3-13, 18-63, 70-76) * CHASSIS G6 SCREW, #8-18 X 1 3/4" LG G4 WASHER, # G3 EXPANSION NUT G01 HEAT SINK G4 SCREW, #8-32 X 1/2" LG G4 WASHER, # G4 LOCK WASHER, # G1 NUT, # G01 DIODE G01 ELECTRICAL CLIP * LABEL (POWERWISE ) G01 CONTROL / POWER INPUT BOARD * COVER G01 HANDLE G4 SCREW, #8-18 X 1/2" LG G01 LABEL (VENTILATION) G02 LABEL (CORD CONDITION) G01 CAPACITOR BRACKET G01 CAPACITOR G01 SCREW, #8-32 X 3/8" LG G5 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ G4 AC CORD... 1 Page B-5

19 BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 STRAIN RELIEF (AC) G01 DC CORD AND HANDLE ASSEMBLY (INCLUDES ITEMS 34-43) G11 PLUG (TOP HALF) G12 PLUG (BOTTOM HALF) G27 AUXILIARY CONTACT G14 MALE PIN G08 SCREW, #10-32 X 1/2" LG (BRASS) G15 MAGNET G16 SCREW, #6-32 X 1/2" LG (STAINLESS STEEL) G10 LOCK NUT, # G17 SCREW, #6-32 X 1" LG (STAINLESS STEEL) G01 DC CORD, 10' LG G01 AMMETER G01 SCREW, #8-16 X 1/2" LG G4 WASHER, # G01 WASHER, #10 (BRASS) G2 SHOULDER WASHER, # G6 NYLON WASHER, 3/8" G4 NUT, #10-32 (BRASS) G01 50 AMP FUSE G5 LOCK WASHER, # G4 SCREW, #10-24 X 1/2" LG G3 NUT, # G01 TRANSFORMER G01 SPACER SUPPORT G1 WIRE TIE Page B-6

20 BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 SCREW, #8-32 X 3/8" LG G32 16 GA WIRE (GREEN 4") G4 LOCK WASHER, # G1 NUT, # G07 POWERWISE CHARGER (PORTABLE, 18' CORD) (INCLUDES ITEMS 3-31, 45-63, 66, 67) G03 DC CORD AND HANDLE ASSEMBLY (INCLUDES ITEMS 34-42, 67) G03 DC CORD, 18' LG G08 POWERWISE + CHARGER (PORTABLE, 18' CORD) (INCLUDES ITEMS 3-13, 18-31, 45-63, 66, 67, 70-76) * LABEL (POWERWISE +) G02 CONTROL BOARD G03 POWER INPUT BOARD G01 SCREW, #TEFLON-PLT-30-ZP #6-20 X 5/16" G3 WASHER, # G01 SUPPORT SPACER POWERWISE QE (DELTA), 10 CORD 36 VOLT CHARGER KIT, AC CORD, 9, POWERWISE QE KIT, 10 DC CORD, 36V POWERWISE QE KIT, PCB/EMI BRD, 36-48V PWISE QE KIT, CHARGER OVER/HNDLE, 36V PW QE CHARGER HANDLE-POWERWISE QE POWERWISE QE(DELTA), 18 CORD 36 VOLT CHARGER KIT, AC CORD, 9, POWERWISE QE KIT, 18 DC CORD, 36V POWERWISE QE KIT, PCB/EMI BRD, 36V PWISE QE... 1 Page B-7

21 BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY KIT, CHARGER CVER/HNDLE, 36V PW QE CHARGER HANDLE-POWERWISE QE... 1 Page B-8

22 BATTERY CHARGER - ON BOARD 36 VOLT POWERWISE A 12 9 Transformer 8 Wire B Includes Items 2-74 Ref Bco 1-1 Page B-7

23 BATTERY CHARGER - ON BOARD 36 VOLT D WHT from Transformer E C Includes Items Ref Bco 1-2 Page B-8

24 BATTERY CHARGER - ON BOARD 36 VOLT Pin 1 - Wire 67 to Input Board "COM" Pin 2 - Tab Adapter 73, RED wire from Control Board Pin 3 - Wire 68 to Input Board "WHT" Pin 4 - Wire 69 to Heat Sink Clip Pin 5 - Wire 70 to DC Cord RED Wire A RED from Control Board RELAY INSTALLATION B Chassis AMMETER INSTALLATION WHT from DC Cord DC AMPERES Heat Sink 59 GRN from AC Cord 58 AC Cord Port C Front of Charger Ref Bco 1-3 GROUNDING DETAIL Page B-9

25 BATTERY CHARGER - ON BOARD 36 VOLT D TRANSFORMER DETAIL 56 To Diodes To DC Cord E RED to Heat Sink BLK to DC Plug POWERWISE WHT from Relay Pin 3 BLK from Transformer BLK from AC Cord WHT from AC Cord BLK from Transformer To Capacitor To Norm. Open on Power Input Board To XF on Power Input Board WHTXF GRN 15 GRN to 72 Ground CONTROL / POWER INPUT BOARD INSTALLATION BATTERY CHARGER INSTALLATION Front of Vehicle Ref Bco 1-4 CHARGER RECEPTACLE COVER Page B-10

26 BATTERY CHARGER - ON BOARD 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G11 POWERWISE CHARGER (ON BOARD) (INCLUDES ITEMS 2-74) * LABEL (POWERWISE ) * CHASSIS G6 SCREW, #8-18 X 1 3/4" LG G4 WASHER, # G3 EXPANSION NUT G01 HEAT SINK G4 SCREW, #8-32 X 1/2" LG G4 WASHER, # G4 LOCK WASHER, # G1 NUT, # G01 DIODE G01 ELECTRICAL CLIP G01 CONTROL / POWER INPUT BOARD G01 SPACER SUPPORT * COVER G01 HANDLE G4 SCREW, #8-18 X 1/2" LG G01 LABEL (VENTILATION) G02 LABEL (CORD CONDITION) G01 CAPACITOR BRACKET G01 CAPACITOR G01 SCREW, #8-32 X 3/8" LG G5 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ G5 AC CORD G2 STRAIN RELIEF (AC)... 1 Page B-11

27 BATTERY CHARGER - ON BOARD 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 STRAIN RELIEF (DC) G06 DC CORD ASSEMBLY (INCLUDES ITEMS 34-38) G01 DC CORD G3 RING TERMINAL, 3/16" G1 RING TERMINAL, 5/16" G2 FEMALE TERMINAL * HEAT SHRINK TUBING... A/R G2 ISOLATION MOUNT G7 WASHER, FL-A-N-CP 1/ G7 WASHER-LK-SP-CP-1/ G1 NUT, 1/ G01 AMMETER G01 SCREW, #8-16 X 1/2" LG G4 WASHER, # G01 WASHER, #10 (BRASS) G2 SHOULDER WASHER, # G6 NYLON WASHER, 3/8" G4 NUT, #10-32 (BRASS) G01 50 AMP FUSE G4 SCREW, #10-24 X 1/2" LG G5 LOCK WASHER, # G3 NUT, # G01 TRANSFORMER G3 SCREW, #8-32 X 3/8" LG G32 16 GA WIRE (GREEN 4") G4 LOCK WASHER, # Page B-12

28 BATTERY CHARGER - ON BOARD 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NUT, # G4 RELAY G4 SCREW, #6-32 X 1/2" LG G9 LOCK NUT, # G38 16 GA WIRE (BLACK 4") G37 16 GA WIRE (WHITE 5") G GA WIRE (BLUE 6") G GA WIRE (YELLOW 6") G GA WIRE (BLACK 7") G1 ADAPTER TAB G01 ADAPTER TERMINAL, 1/4" X 3/16" G02 SHIELD G6 SCREW, #12-24 X 3/4" LG G2 LOCK NUT, 1/ G01 CORD REEL G6 BOLT, 5/16-18 X 3/4" LG G1 LOCK NUT, 5/ G01 COVER PLATE G10 RIVET, 1/8" X 7/16" LG (ALUMINUM)... 4 Page B-13

29 BATTERY CHARGER - ON BOARD 36 VOLT Page B-14

30 BATTERY CHARGER - EXPORT 36 VOLT 1 2 Ref Bcl 1 Page B-15

31 BATTERY CHARGER - EXPORT 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BATTERY CHARGER, LESTER, 36 VOLT, PORTABLE WITH POWERWISE CONNECTOR, CE APPROVED (OPTIONAL) G03 BATTERY CHARGER, LESTER, 36 VOLT, ON-BOARD, CE APPROVED (OPTIONAL) For service or replacement parts, contact: Lester Electrical 625 West A Street Lincoln, NE Phone: (402) , FAX: (402) Always provide the following information when requesting information or ordering replacement parts: Model Number: Serial Number: (stamped into housing) Page B-16

32 BODY - FRONT Includes Items Upper Sect ion 45 Self Drilling Screws 24 Lower Leg Sect ion Self Drilling Screws Ref Bod 1-1 Page C-1

33 BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 2-5) G01 DEFLECTOR (PASSENGER SIDE) G01 DEFLECTOR (DRIVER SIDE) G5 SCREW, #8-18 X 5/8" LG G01 INSTRUMENT PANEL INSERT (4 CUP HOLDER) G01 VINYL TRIM G01 RIVET, 3/16" X 1" LG (ALUMINUM) G01 SPLASH PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG LABEL (SAFETY) G01 LABEL (ANTI-ROLLBACK) G01 BOLT, 1/4-20 X 11/16" LG G1 WASHER, 1/4" G01 RIVET, 1/4" X 1" LG G04 FRONT SHIELD G02 FRONT SHIELD BRACE G** COWL G01 RIVET, 3/16" X 1" LG (ALUMINUM)... 9 Page C-2

34 BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G01 BOLT, 5/16-18 X 5/8" LG G2 WASHER, 5/ G6 BOLT, 5/16-18 X 3/4" LG (WITH TOP) G2 WASHER, 5/16" G02 E-Z-GO NAMEPLATE (GOLD) G01 NUT, SELF-THREADING, 5MM STUD x 10MM HEX G01 INSTRUMENT PANEL WOODGRAIN APPLIQUE KIT... 1 Page C-3

35 BODY - FRONT Page C-4

36 BODY - MID SECTION Ref Bod 2-2 Page C-5

37 BODY - MID SECTION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 UPPER FLOORPAN G01 LOWER FLOORPAN G01 ACCESS COVER G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 FLOORMAT G02 FLOORMAT WITH HORN HOLE G04 SEAT FRAME G2 BOLT, 5/16-18 X 4/5" LG BATTERY TRAY G03 SPLASH PANEL G2 BOLT, 5/16-18 X 4/5" LG G01 FENDER LINER (PASSENGER SIDE) G02 FENDER LINER (DRIVER SIDE) G2 RATCHET FASTENER, 1/4" X 3/4" LG... 8 Page C-6

38 BODY - REAR 1 - Includes Items 3, Includes Items 3, GOLF CAR LABELS 68 SHUTTLE 2+2 AND CONVERTIBLE CARRIER , 60, 61, 62, Ref Bod 2-3 Page C-7

39 BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G4** REAR BODY (WITHOUT TAILLIGHTS) (INCLUDES ITEMS 3, 4) G0** REAR BODY (WITH TAILLIGHTS) (INCLUDES ITEMS 3, 4) G01 BAGWELL LINER G1 RATCHET FASTENER, 1/4" X 9/16" LG G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G12 RIVET, 1/4" X 9/16" LG (ALUMINUM) G1 RIVET, 1/4" X 3/4" LG G01 FENDER SCUFFGUARD (DRIVER SIDE) G02 FENDER SCUFFGUARD (PASSENGER SIDE) G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 ACCESS PANEL G02 'J' CLIP G01 SCREW, #8 X 5/8" LG (STAINLESS STEEL) G01 SEAT HINGE PLATE G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G01 REAR BUMPER G2 WASHER, 5/16" G01 BOLT, 1/4-20 X 3/4" LG... 4 Page C-8

40 BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BUMPER PLUG G17 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 REAR BUMPER (SHUTTLE 2+2) G01 BOLT, 1/4-20 X 1 1/4" LG G01 BUMPER PLUG G01 BOLT, 1/4-20 X 3/4" LG G01 'J' TYPE NUT RETAINER G01 BUMPER STAY G01 ROCKER PANEL (PASSENGER SIDE) G01 ROCKER PANEL (DRIVER SIDE) G6 RIVET, 3/16" X 15/16" LG (ALUMINUM) G01 SILL PLATE (PASSENGER SIDE) G02 SILL PLATE (DRIVER SIDE) G1 SCREW, 1/4-20 X 1" LG (STAINLESS STEEL) G4 SPACER, 5/16" G4 LOCK NUT, 1/ G01 LABEL (FREEDOM) G01 LABEL (FREEDOM SE)... 2 Page C-9

41 BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 LABEL (FREEDOM LE) G01 LABEL (SHUTTLE) G19 LABEL (TXT 2+2) * LABEL (SERIAL NUMBER) G01 SEAT WRAP MOUNTED NOISE SUPPRESSOR... 1 Page C-10

42 BODY - FOOTREST Items 1-22 Are For Use On Shuttle 2+2 and Convertible Carrier Models Only Foot Rest Vertical Frame Support VIEWED FROM FRONT OF VEHICLE Convertible Carrier Only 4 TWO BAG ATTACHMENT Includes Items ef Bod 2-4 Page C-11

43 BODY - FOOTREST Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FOOTREST ASSEMBLY (INCLUDES ITEMS 2-5) G01 FOOTREST G01 FLOOR MAT G1 END CAP, 1" G01 LABEL (WARNING) G01 VERTICAL FRAME SUPPORT (PASSENGER SIDE) G02 VERTICAL FRAME SUPPORT (DRIVER SIDE) G6 BOLT, 3/8-16 X 1 1/2" LG G1 WASHER, 3/8" G2 CARRIAGE BOLT, 3/8-16 X 1 1/4" LG G5 LOCK NUT, 3/ G02 BOLT, 3/8-16 X 1" LG G01 VALANCE PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 SUPPORT SELF THREADING SCREW, #12-24 X 3/4" LG G1 END CAP, 3/4" G2 HOLE PLUG, 1/2" G01 TWO BAG ATTACHMENT KIT (INCLUDES ITEMS 27-30) G01 TWO BAG ATTACHMENT G2 KNOB, 3/8-16 X 1 1/2" LG G1 TEFLON WASHER, 5/16" G01 SUPPORT BRACKET... 1 Page C-12

44 BODY - ACCESSORIES 4 Reinforcing Plate (Part of holder) Includes Items SAND BOTTLE DIVOT REPAIR KIT 7 BASKET DIVOT REPAIR KIT A SIDE BASKET KIT 10 - Includes Items Includes Items A CENTER BASKET KIT Ref Bod 2-5 Page C-13

45 BODY - ACCESSORIES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SAND BOTTLE DIVOT REPAIR KIT (INCLUDES ITEMS 2-4) G01 BOLT, 1/4-20 X 3/4" LG G01 SAND BOTTLE HOLDER G01 SAND BOTTLE G01 BASKET DIVOT REPAIR KIT (INCLUDES SCOOP) G02 SIDE BASKET KIT (INCLUDES ITEMS 11-13) G01 SIDE BASKET G01 BOLT, 1/4-20 X 3/4" LG G2 FLAT WASHER, 1/4" (STAINLESS STEEL) G02 CENTER BASKET KIT (INCLUDES ITEMS 17-20) G01 CENTER BASKET G01 BOLT, 1/4-20 X 3/4" LG G2 FLAT WASHER, 1/4" (STAINLESS STEEL) G01 SCREW, #10 X 5/8" LG (STAINLESS STEEL)... 2 Page C-14

46 BODY - ACCESSORIES CONTINUED Front of Vehicle MESSAGE HOLDER 1 OR COOLER JUG AND BRACKET 5 10 BOX COOLER AND BRACKET RAKE HOLDER AND RAKE 9 6 Ref Bod 2-6 Page C-15

47 BODY - ACCESSORIES CONTINUED Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 MESSAGE HOLDER (ONE PIECE) G01 MESSAGE HOLDER G01 COOLER JUG AND BRACKET KIT G01 BOX COOLER AND BRACKET KIT G01 RAKE HOLDER G06 SQUARE HEAD BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/ G1 RAKE... 1 Page C-16

48 BODY - ACCESSORIES CONTINUED 2 A B FOUR BAG ATTACHMENT KIT 1 - Includes Items 2-18 A E B C E C D D ASH TRAY Ref Bod 2-7 Page C-17

49 BODY - ACCESSORIES CONTINUED Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FOUR BAG ATTACHMENT KIT (INCLUDES ITEMS 2-18) * TOP ASSEMBLY * BOTTOM ASSEMBLY G2 CLEVIS PIN, 5/16 X 1 1/8" LG G01 PUSH NUT, 5/16" G2 CLEVIS PIN, 5/16 X 1 1/8" LG G3 CLEVIS PIN, 5/16 X 1/2" LG G8 WASHER, 5/16" G01 PUSH NUT, 5/16" * CLEVIS PIN 3/8 X 1 1/4" LG G1 WASHER, 3/8" * PUSH NUT, 3/8" G1 RUBBER BUMPER G6 SCREW, #10-24 X 3/4" LG G5 WASHER, # G5 LOCK WASHER, # G3 NUT, # * LABEL (WARNING) G02 ASH TRAY KIT (INCLUDES ITEMS 24-27) G01 ASH TRAY G01 GASKET G02 BRACKET G4 SCREW, #10-16 X 1/2" LG... 4 Page C-18

50 BODY - ACCESSORIES CONTINUED DOUBLE SANDMUG MOUNTING KIT ITEM 1 INCLUDES 2 TO SINGLE SANDMUG MOUNTING KIT ITEM 7 INCLUDES 8 TO 10 Page C-19

51 BODY - ACCESSORIES CONTINUED Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY DOUBLE SANDMUG MOUNTING KIT ( INCLUDES 2-6 ) MOUNTING PLATE, SAND MUG - HOLDER G01 BOLT 1/4-20 X 3/ SAND MUG HOLDER * BOLT 1/4-20 X 1/ SAND MUG SINGLE SANDMUG MOUNTING KIT (INCLUDES 8-10 ) G01 BOLT 1/4-20 X 3/ SAND MUG HOLDER SAND MUG... 1 Page C-20

52 BRAKES Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brk 1-1 Page D-1

53 BRAKES Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brk 1-2 Page D-2

54 BRAKES Front of Vehicle Includes Items 84-92, 94, Includes Items 84-91, Includes Items Includes Items Includes Items 94, Includes Items 94, Includes Items 101, 102 Ref Brk 1-3 Page D-3

55 BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G02 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 7/16" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG (STAINLESS STEEL) G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G03 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, 4/5" (STAINLESS STEEL) Page D-4

56 BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 5/8" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G2 NUT, 1/4-20 NYLOCK G02 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-79) * BRAKE PEDAL G02 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page D-5

57 BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" x 7/16" LG G03 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, CAP WASHER TYPE 5/16" G8 SCREW, #10-24 X 7/8" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 NUT, NYLOCK # G8 MICRO SWITCH G1 BOLT, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, #6-32 X 1/4" (BRASS) G1 PUSH ON MALE TERMINAL G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84-92, 94, 95) G02 BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 84-91, 93-95) G01 BRAKE SHOE KIT (INCLUDES ITEM 85) * BRAKE SHOE G01 BRAKE SPRING KIT (INCLUDES ITEMS 87-91) * UPPER SPRING... 1 Page D-6

58 BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 88 * LOWER SPRING * PIN * CUP AND SPRING * ADJUSTER SPRING G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCLUDES ITEMS 94, 95) 1 94 * ADJUSTER * TEFLON WASHER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 WASHER, 13/16" G01 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G1 LUG BOLT, 1/2-20 X 1 3/16" LG G1 WASHER, 1 3/8" O.D. X 21/32" G1 CASTELLATED NUT, 5/ G1 COTTER PIN, 1/8" X 1 1/2" LG G03 BRAKE CABLE BRACKET (PASSENGER SIDE) G04 BRAKE CABLE BRACKET (DRIVER SIDE)... 1 Page D-7

59 BRAKES Page D-8

60 DIRECTION SELECTOR *NOTE: For PDS Direction Selector See ELECTRICAL SYSTEM Section Includes Items Includes Items Ref Dsl 1-1 Page E-1

61 DIRECTION SELECTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DIRECTION SELECTOR HANDLE G4 SCREW, #10-32 X 1/2" LG (STAINLESS STEEL) G01 DIRECTION SELECTOR SHAFT G2 BUSHING G01 OFFSET SHIFT LINKAGE ARM G01 LINKAGE ROD G03 SHIFT LINKAGE ARM G3 BUSHING G1 LOCK NUT, 3/ G01 DIRECTION SELECTOR COVER G6 SCREW, 1/4-14 X 3/4" LG G1 WASHER, 1/4" G6 BOLT, 5/16-18 X 3/4" LG G2 WASHER FLAT, 5/16" G6 NUT, NYLOCK 5/ G02 DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 20-50) G01 DIRECTION SELECTOR SHAFT G1 CAM G2 MICRO SWITCH G7 SCREW, #6-32 X 2" LG G01 COVER BRACKET G3 LOCK WASHER, # G1 PUSH ON MALE TERMINAL G5 NUT, # G5 SCREW, #6-32 X 5/8" LG G1 SPACER G1 WASHER, 3/8"... 1 Page E-2

62 DIRECTION SELECTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 LOCK NUT, 3/ G37 18 GA WIRE (RED 4") G1 SCREW G3 LOCK WASHER, # G GA WIRE (RED 6") G8 SCREW, 1/4-20X1" LG G7 WASHER, 1/ G7 LOCK WASHER, 1/4" G1 NUT, 1/ G1 SUPPORT BRACKET G02 DIRECTION SELECTOR MOUNTING BRACKET G02 REVERSE WARNING BUZZER (CONTINUOUS TONE) G1 CONTACT BOARD ASSEMBLY (INCLUDES ITEMS 45-50) G1 STOP G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G6 BOLT, 1/4-20 X 3/4" LG G1 CONTACT STUD, 5/ G8 LOCK WASHER, 5/16" G3 NUT, 5/ Page E-3

63 DIRECTION SELECTOR Page E-4

64 ELECTRICAL SYSTEM - COMMON CHARGER RECEPTACLE Includes Items A A 5 6 Control Harness (See Electronic Speed Control Section) Controller (See Electronic Speed Control Section) Power Harness (See Electronic Speed Control Section) PDS 41 Only Clamp (See REAR AXLE Section) Ref Ele 1-1 Page F-1

65 ELECTRICAL SYSTEM - COMMON 71, 72 73, OFF ON HOUR METER DETAIL 62 - Includes Items KEY SWITCH AND KEY SET TURN SIGNALS 80 - Includes Items HORN BUTTON Floorboard HORN GRN Ref Ele Page F-2

66 ELECTRICAL SYSTEM - COMMON Rear Fender TAILLIGHTS WHT to BLK from Harness - Both Sides BLK to BLU/WHT from Harness - Both Sides RED to WHT from Harness - Driver Side RED to YEL from Harness - Passenger Side RED TO BRN from Harness - (W/O Turn Signals) LIGHT BAR Driver Side Passenger Side BLK RED YEL BLK BLK BLU BLK BLU RED BLK BLK GRN Ref Ele 1-3 Page F-3

67 ELECTRICAL SYSTEM - COMMON Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 1 XXXXX-GXX 6 VOLT BATTERY G01 HOLD DOWN BOLT (STAINLESS STEEL) G01 BATTERY RETAINER G1 LOCK NUT, 5/ G2 NUT, 5/ GA WIRE, GREEN 10" GA WIRE, GREEN 7" G01 CHARGER RECEPTACLE ASSEMBLY (INCLUDES ITEMS 14-23) * RECEPTACLE COVER * RECEPTACLE BOTTOM G05 FEMALE CONNECTOR G06 INSULATOR SLEEVE G08 SCREW, #10-32 X 1/2" LG (BRASS) G09 SCREW, #6-32 X 1 3/4" LG (STAINLESS STEEL) G10 LOCK NUT, # * WIRE HARNESS (CHARGER) G01 RIVET, 3/16" X 1" LG (ALUMINUM) G1 WIRE TIE Page F-4

68 ELECTRICAL SYSTEM - COMMON Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CABLE CLAMP G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G1 WIRE TIE G01 LOCK WASHER, 5/16" (SILICON BRONZE)... AR G01 NUT, 5/16-18 (BRASS)... AR G02 LOCK WASHER, 1/4" (SILICON BRONZE) G02 NUT, 1/4-20 (BRASS) G1 FUSE BLOCK G01 RIVET, 1/8" X 13/16" LG G1 15 AMP FUSE... AR G1 HORN G5 BOLT, 1/4-20 X 5/8" LG G7 WASHER, 1/4" FL G4 LOCK NUT, 1/ G1 HORN SWITCH G2 HORN SWITCH CAP AND NUT G01 HORN SWITCH BOOT G1 HORN SWITCH LABEL G01 RIVET, 3/16" X 1" LG (ALUMINUM) Page F-5

69 ELECTRICAL SYSTEM - COMMON Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 HOUR METER KIT (INCLUDES ITEMS 63-67) G02 HOUR METER G01 HOUR METER BRACKET G01 RETAINER CLIP G11 RIVET G01 WIRE HARNESS (HOUR METER) G1 KEY SWITCH KIT (W/O LIGHTS - STANDARD - WITH HARDWARE) G1 KEY SWITCH (WITHOUT LIGHTS - NON STANDARD) G1 KEY SWITCH (WITHOUT LIGHTS - INDIVIDUALLY KEYED) G** KEY SWITCH (WITH LIGHTS) G6 LOCK WASHER, 3/4" G1 FACE NUT, 3/ G1 KEY (SET) G02 TURN SIGNAL KIT (INCLUDES ITEMS 81-85) G1 TURN SIGNAL (WITH MOUNTING HARDWARE) G1 TURN SIGNAL FLASHER G3 FLEX LOOM, 3/8" X 8" LG G1 WIRE TIE G3 STEERING COLUMN COVER G01 WIRE HARNESS (ACCESSORY) Page F-6

70 ELECTRICAL SYSTEM - COMMON Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BEZEL (DRIVER SIDE) G02 BEZEL (PASSENGER SIDE) G02 'J' CLIP G01 COUNTERSUNK SCREW, # G2 BRAKE / TAILLIGHT LAMP G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G1 TAILLIGHT BULB... AR G03 HEADLIGHT MOUNT BRACKET (PASSENGER SIDE) G04 HEADLIGHT MOUNT BRACKET (DRIVER SIDE) G01 BOLT, 1/4-20 X 11/16" LG G6 BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/ G01 HEADLIGHT AND TURN SIGNAL LIGHT G6 SCREW, 1/4-14 X 3/4" LG G01 HEAD LIGHT BULB... AR G01 MARKER LIGHT BULB... AR G01 TURN SIGNAL BULB... AR Page F-7

71 ELECTRICAL SYSTEM - COMMON Page F-8

72 ELECTRICAL SYSTEM - PDS REVERSE BUZZER RED 23 GRN/ BLK 24 Control Harness OFF ON 9 13 DASH MOUNTED DIRECTION SELECTOR, STATE OF CHARGE METER, LABEL AND PLATE Ref Ele 1-4 Page F-9

73 ELECTRICAL SYSTEM - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G05 PLATE (KEY SWITCH, DIRECTION SELECTOR) G01 LABEL (KEY SWITCH WITHOUT LIGHTS, DIRECTION SELECTOR) G06 PLATE (KEY SWITCH, DIRECTION SELECTOR, CHARGE METER) G01 LABEL (KEY SWITCH WITHOUT LIGHTS, DIRECTION SELECTOR, CHARGE METER) G01 LABEL (KEY SWITCH WITH LIGHTS, DIRECTION SELECTOR, CHARGE METER) G02 DRIVE RIVET, 3/16" X 3/8" LG G01 DIRECTION SELECTOR SWITCH (DASH MOUNTED) G04 STATE OF CHARGE METER (VERTICAL) G01 WIRE HARNESS (STATE OF CHARGE METER) G74 18 GA WIRE (RED 6") G02 REVERSE WARNING BUZZER (CONTINUOUS TONE) G01 RIVET, 1/8" X 13/16" LG... 2 Page F-10

74 ELECTRICAL SYSTEM - SERIES Controller (See Electronic Speed Control Section) Control Harness (See Electronic Speed Control Section) OFF ON 9 15 STATE OF CHARGE METER, LABEL AND PLATE Ref Ele 1-5 Page F-11

75 ELECTRICAL SYSTEM - SERIES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 PLATE (KEY SWITCH ONLY) G01 LABEL (KEY SWITCH ONLY) G02 PLATE (KEY SWITCH, STATE OF CHARGE METER) G02 LABEL (KEY SWITCH W/O LIGHTS, STATE OF CHARGE METER) G02 LABEL (KEY SWITCH W/ LIGHTS, STATE OF CHARGE METER) G02 DRIVE RIVET, 3/16" X 3/8" LG G01 WIRE HARNESS (KEY SWITCH) G01 STATE OF CHARGE METER G01 WIRE HARNESS (STATE OF CHARGE METER) G74 18 GA WIRE (RED 6") G8 LOCK WASHER, 5/16" G3 NUT, 5/ Page F-12

76 ELECTRONIC SPEED CONTROL - SERIES A B+ to Direction Selector A B- to Negative Battery Terminal SOL B+ B- M- to A1 Motor 7 M- ORN to MS4 (NC) 12 BLK BLK to Tab on Direction Selector RED to Solenoid LT. GRN to Key Switch To Pedal Box Connector RED RED BLK WHT Includes Items Includes Items 3-10 & A To B * 6 RED BLK From Control Harness WHT From Power Harness 19 * Silver line on diode (6) must be oriented as shown Ref Esc 1-1 Page G-1

77 ELECTRONIC SPEED CONTROL - SERIES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 ELECTRONIC SPEED CONTROL ASSEMBLY (INCLUDES ITEMS 3-27) G06 ELECTRONIC SPEED CONTROL-II ASSY (INCLUDES ITEMS 3-10; 12-29). 1 3 * LOCK WASHER, # * NUT, G1 DIODE, 3 AMP G1 RESISTOR G02 WIRE HARNESS (CONTROL) * NUT, 5/ * LOCK WASHER, 5/16" GA WIRE, GREEN, 11.5" G10 18 GA WIRE (SOL - B-) LOCK NUT, 1/ G01 SOLENOID, 36 VOLT G01 HEATSINK G09 ELECTRONIC SPEED CONTROLLER G01 THERMAL MOUNTING PAD G01 BOLT, 1/4-20 X 3/4" LG G01 COVER G1 WIRE TIE G01 DOUBLE TUBE CLAMP G03 BOLT, 1/4-20 X 1 3/16" LG GA WIRING HARNESS, GREEN G01 SOLENOID BRACKET G5 BOLT, 5/16-18 X 5/8" LG G1 LOCK NUT, 5/ GA WIRING HARNESS, GREEN... 1 Page G-2

78 ELECTRONIC SPEED CONTROL - PDS A 44 BLK WHT B+ F2 F1 B- A1 1 - Includes Items Includes Items Includes Items , 49, 50, 51 5 Pin Performance Option Inline Connector 4 Pin Tow/Maintenance Box Connector Pin Accelerator Inline Connector See ACCELERATOR 3 Pin Speed Sensor Inline Connector See ELECTRIC MOTOR A C From Power Harness YEL BLU From Control Harness RED From Control Harness Ref Esp 1-1 Page G-3

79 ELECTRONIC SPEED CONTROL - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 ELECTRONIC SPEED CONTROL ASSEMBLY (INCLUDES ITEMS 2-44) * LOCK WASHER, # * NUT, G1 RESISTOR * NUT, 5/ * LOCK WASHER, 5/16" GA WIRE, GREEN 11.5" LOCK NUT, 1/ G01 SOLENOID, 36 VOLT G01 HEATSINK G07 ELECTRONIC SPEED CONTROLLER G01 THERMAL MOUNTING PAD G01 BOLT, 1/4-20 X 3/4" LG G1 WIRE TIE G01 DOUBLE TUBE CLAMP G01 BOLT, 1/4-20 X 3/4" LG G01 WIRE HARNESS (POWER) G02 WIRE HARNESS (CONTROL) G5 BOLT, 5/16-18 X 5/8" LG G1 LOCK NUT, 5/ Page G-4

80 ELECTRONIC SPEED CONTROL - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SOLENOID BRACKET G01 COVER ASSEMBLY (INCLUDES ITEMS 33-41) G02 COVER (WITH GASKET) G01 LABEL (TOW SWITCH) G01 TOGGLE SWITCH WITH SEAL (INCLUDES ITEMS 37-39) * SCREW, # * NUT, 15/ G01 SEALED NUT, 15/ G02 WIRE HARNESS (TOW SWITCH) G1 WIRE TIE GA WIRE, GREEN 28" GA WIRE, GREEN 37" G01 BOLT, 1/4-20 X 3/4" LG G01 PERFORMANCE OPTION (FREEDOM) (NOT AVAILABLE FOR FLEET) G02 PERFORMANCE OPTION (STEEP HILL) G03 PERFORMANCE OPTION (MILD HILL) G04 PERFORMANCE OPTION (ALL TERRAIN)... 1 Page G-5

81 ELECTRONIC SPEED CONTROL - PDS Page G-6

82 ELECTRONIC SPEED CONTROL - HD COVER INSTALLATION Includes Items A2 M- 2 SOL SOLENOID DETAILS Ref Esh 1 Page G-7

83 ELECTRONIC SPEED CONTROL - HD Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 ELECTRONIC SPEED CONTROL ASSEMBLY (INCLUDES ITEMS 2-23) G05 ELECTRONIC SPEED CONTROLLER G02 CONTROLLER MOUNT G5 BOLT, 1/4-20 X 5/8" LG G7 WASHER, 1/4" G2 LOCK NUT, 1/ G1 SOLENOID G1 RESISTOR * LOCK WASHER, # * NUT, # * WASHER, 5/16" * NUT, 5/ G04 WIRE HARNESS (CONTROL) G01 WIRE HARNESS (POWER) G88 18 GA WIRE (RED 9") GA WIRE, GREEN 11.5" G10 18 GA WIRE(BLK 6", SOL - B-) G6 BOLT, 5/16-18 X 3/4" LG G1 LOCK NUT, 5/ G2 COVER G1 WASHER, 1/4" G1 WING NUT, 1/ G5 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ Page G-8

84 FRONT SUSPENSION/STEERING Front of Vehicle *Truck Models Only 41* 42* 40 Part of Frame ,15 19, Part of Frame 10 48, 49 4 LUG 25 5 LUG , *NOTE: Tie Rod Not Shown for Clarity Includes Items Includes Item Includes Items 5-10, Includes Items Includes Item Includes Items 20-25, , 29 Ref Fss 1-1 Page H-1

85 FRONT SUSPENSION/STEERING Front of Vehicle OR Includes Items Includes Items Includes Items Includes Items Includes Items 101, Includes Items Ref Fss 1-2 Page H-2

86 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE G01 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 4-10) G02 SPINDLE ASSEMBLY (PASSENGER SIDE) G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 8) G1 LUG BOLT, 1/2-20 X 1 3/16" LG G1 CASTELLATED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG G2 SPINDLE CAP G01 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 5-10, 15) G02 SPINDLE ASSEMBLY (DRIVER SIDE) G01 SPINDLE AND HUB ASSEMBLY, 5 LUG (PASSENGER SIDE) (INCLUDES ITEMS 19-25) G02 SPINDLE ASSEMBLY (PASSENGER SIDE) G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB ASSEMBLY WITH RACES, 5 LUG (INCLUDES ITEM 23) G1 LUG BOLT, 1/2-20 X 1 7/32" LG G1 CASTELLATED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG Page H-3

87 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SPINDLE AND HUB ASSEMBLY, 5 LUG (DRIVER SIDE) (INCLUDES ITEMS 20-25, 30) G02 SPINDLE ASSEMBLY (DRIVER SIDE) G6 BOLT, 1/2-13 X 6" LG G3 WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER, 1" (STAINLESS STEEL) G6 LOCK NUT, 1/ G01 SHOCK ABSORBER G01 SHOCK ABSORBER BOOT G1 WIRE TIE G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 NUT, 3/ G02 LEAF SPRING (SEE PART NUMBER ON SPRING) G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) G03 SPRING PLATE G1 LOCK NUT, 7/ G11 BOLT, 7/16-14 X 1 3/4" LG G02 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 57-68) * STEERING BOX INSTALLATION TAG... 1 Page H-4

88 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 RACK EXTENSION * JAM NUT, 1/ G01 RACK BOOT G2 WIRE TIE G8 CLAMP, 1 13/16-2 3/8" G01 PINION SEAL G01 RACK BALL JOINT (INCLUDES ITEMS 65-68) G1 RUBBER BOOT G2 CASTELLATED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG G3 GREASE FITTING, STRAIGHT G6 BOLT, 7/16-14 X 2 3/4" LG G01 BOLT, 7/16-14 X 3 1/2" LG G02 SPACER G03 SPACER (SHORT) G7 NUT, 7/ G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/ G01 STEERING SHAFT G05 STEERING COLUMN KIT (INCLUDES ITEMS 82-84) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG Page H-5

89 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BOLT, 3/8-16 X 1 1/4" LG G1 LOCK WASHER, 3/8" G01 COVER G01 RIVET, 3/16" X 1" LG (ALUMINUM) G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 101, 102) G01 BOLT, M8 X LG G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER G01 STEERING WHEEL G01 STEERING WHEEL COVER G01 LABEL (E-Z-GO) G01 LABEL (CUSHMAN) STEERING WHEEL CLIPBOARD G01 HUB COVER G2 LOCK NUT, 5/ WARNING LABEL... 1 Page H-6

90 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G02 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS) G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/ Page H-7

91 FRONT SUSPENSION/STEERING Page H-8

92 MOTOR 1 - Includes Items Includes Items 3-11 and Includes Items X1 X2 A2 A A A PDS Only 29 Ref Mtr 1 Page J-1

93 MOTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 MOTOR (SERIES, FLEET SPEED) (INCLUDES ITEMS 3-12) G03 MOTOR (SERIES, HIGH SPEED) (INCLUDES ITEMS 3-11, 14) G01 ARMATURE G03 BRUSH SPRING G15 BRUSH PLATE AND BOX G25 BRUSH REPLACEMENT KIT (INCLUDES HARDWARE) G07 BEARING G06 SNAP RING G09 COVER PLATE AND SCREW G08 COMMUTATOR END HOUSING G16 CAP G29 FRAME AND FIELD COIL (G02 MOTOR) (INCLUDES HARDWARE) G30 FRAME AND FIELD COIL (G03 MOTOR) (INCLUDES HARDWARE) G08 MOTOR (SEPARATELY EXCITED) (PDS) (INCLUDES ITEMS 17-29) G18 ARMATURE G03 BRUSH SPRING G15 BRUSH PLATE AND BOX G25 BRUSH REPLACEMENT KIT (INCLUDES HARDWARE) G07 BEARING G06 SNAP RING G09 COVER PLATE AND SCREW G31 FRAME AND FIELD COIL (INCLUDES HARDWARE) G19 COMMUTATOR END HOUSING G01 MAGNET G02 SCREW, #10-32 X 1/2" LG G01 RETAINING RING G01 SPEED SENSOR G1 SPLINE BUMPER... 1 Page J-2

94 REAR AXLE 1 - Includes Items 2-7 NOTE: Apply a light coat of moly grease to male spline before assembly. Reference part number Ref Rax 1 Page K-1

95 REAR AXLE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REAR AXLE ASSEMBLY (INCLUDES ITEMS 2-7) G12 AXLE SHAFT (PASSENGER SIDE) G11 AXLE SHAFT (DRIVER SIDE) * DIFFERENTIAL COVER G01 FILL PLUG WITH 'O' RING G1 BOLT, 5/16-18 X 3/4" LG G01 VENT G01 SCUFF GUARD XXXXX-XXX SPLINE BUMPER (SEE ELECTRIC MOTOR) G2 BOLT, 1/4-20 X 1 1/4" LG G7 LOCK WASHER, 1/4" G7 WASHER FLAT, 1/4" G01 MOLY LUBE, 2 OZ... AR Page K-2

96 REAR SUSPENSION Ref Rsp 1 Page L-1

97 REAR SUSPENSION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 NUT, 3/ REAR LEAF SPRINGS (REPLACE LEFT & RIGHT SPRINGS SIMULTANEOUSLY) G01 LEAF SPRING, 4 LEAF G01 'U' BOLT, 3/8-16 X 2" X 2 1/2" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G02 SPACER G01 FLANGED BUSHING (LEAF SPRING) G02 SHACKLE PLATE G9 BOLT, 3/8-16 X 3 1/2" LG (STAINLESS STEEL) G5 LOCK NUT, 3/ G1 SHOULDER BOLT, 3/8-16 X 3 1/4" LG G1 LOCK NUT, 3/ Page L-2

98 SEATING AND BAG HOLDER - GOLF CAR 13 - Includes Items Front of Vehicle Part of Frame 1 - Includes Items Ref Sgc Page M-1

99 SEATING AND BAG HOLDER - GOLF CAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 2-4) G** VINYL SEAT BOTTOM COVER G01 VINYL TRIM (SEAT BOTTOM) G1 RUBBER PAD G** TWO TONE VINYL SEAT BOTTOM G01 HIP RESTRAINT (PASSENGER SIDE) G01 HIP RESTRAINT (DRIVER SIDE) G01 BOLT, 1/4-20 X 7/8" LG G01 SEAT HINGE G08 SCREW, #12-14 X 1" LG (STAINLESS STEEL) G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 14-16) G** VINYL SEAT BACK COVER G01 PLASTIC SEAT BACK COVER G01 SCREW, #8 X 5/8" LG (STAINLESS STEEL) G** TWO TONE VINYL SEAT BACK G03 SEAT SUPPORT BRACKET G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G01 SCREW, 3/8-16 X 2 1/2" LG G01 BAG HOLDER BRACKET G01 BAG RETAINER CLAMP G01 BAG RETAINER STRAP G1 RATCHET FASTENER, 1/4" X 9/16" LG G01 CARRIAGE BOLT, 1/4-20 X 1 1/2" LG (STAINLESS STEEL) G2 LOCK NUT, 1/ Page M-2

100 SEATING - SHUTTLE Includes Items Front of Vehicle Includes Items Ref Ssh 1-1 Page M-3

101 SEATING - SHUTTLE Includes Items Includes Items Ref Ssh 1-2 Page M-4

102 SEATING - SHUTTLE 2+2 Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 2-4) G** VINYL SEAT BOTTOM COVER G01 VINYL TRIM (SEAT BOTTOM) G1 RUBBER PAD G01 HIP RESTRAINT (PASSENGER SIDE) G01 HIP RESTRAINT (DRIVER SIDE) G8 BOLT, 1/4-20 X 1" LG(STAINLESS STEEL) G01 SEAT HINGE G08 SCREW, #12-14 X 1" LG (STAINLESS STEEL) G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 17-19) G** VINYL SEAT BACK COVER G01 PLASTIC SEAT BACK COVER G01 SCREW, #8 X 5/8" LG (STAINLESS STEEL) G01 SPACER G01 SEAT BACK SUPPORT G02 BOLT, 3/8-16 X 1 1/2" LG G1 WASHER, 3/8" G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 LATCH BRACKET - LEFT G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G7 LOCK WASHER, 1/4" (STAINLESS STEEL)... 4 Page M-5

103 SEATING - SHUTTLE 2+2 Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 42-44) G** VINYL COVER (SEAT BOTTOM) G01 TRIM G01 TRIM G01 HIP RESTRAINT (DRIVER SIDE) G01 HIP RESTRAINT (PASSENGER SIDE) G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 17-19) G01 SEAT SUPPORT BRACKET G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G1 NYLON BUSHING G4 BOLT, 5/16-18 X 2 1/4" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ Page M-6

104 SEATING - CONVERTIBLE CARRIER 16 - Includes Items Front of Vehicle Includes Items Ref Scc 1-1 Page M-7

105 SEATING - CONVERTIBLE CARRIER 33 - Includes Items Front of Vehicle Handrail SIDE BASKET Includes Item Includes Item Ref Scc 1-2 Page M-8

106 SEATING - CONVERTIBLE CARRIER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 2-4) G** VINYL SEAT BOTTOM COVER G01 VINYL TRIM (SEAT BOTTOM) G1 RUBBER PAD G01 HIP RESTRAINT (PASSENGER SIDE) G01 HIP RESTRAINT (DRIVER SIDE) G01 BOLT, 1/4-20 X 7/8" LG G01 SEAT HINGE G08 SCREW, #12-14 X 1" LG (STAINLESS STEEL) G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 17-19) G** VINYL SEAT BACK COVER G01 PLASTIC SEAT BACK COVER G01 SCREW, #8 X 5/8" LG (STAINLESS STEEL) G01 SPACER G01 SEAT BACK SUPPORT G02 BOLT, 3/8-16 X 1 1/2" LG G1 WASHER, 3/8" G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G7 LOCK WASHER, 1/4" (STAINLESS STEEL)... 4 Page M-9

107 SEATING - CONVERTIBLE CARRIER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 17-19) G01 SEAT BACK SUPPORT G8 BOLT, 1/4-20 X 0.75" LG (STAINLESS STEEL) G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G6 SCREW, 1/4-20 X 1 3/4" LG (STAINLESS STEEL) G1 ACORN NUT, 1/4-20 (STAINLESS STEEL) G01 CAP-TUBE - 3/4 X 11 GA G01 BED G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEM 43) G** SEAT BOTTOM (INCLUDES ITEM 44) G** VINYL SEAT BOTTOM COVER G4 SCREW, 5/16-18 X 1 1/4" LG (STAINLESS STEEL) G01 WASHER, LK - SS - 5/16" G3 NUT - ACCORN - SS - 5/ G1 CAP-TUBE - 3/4 X 11 GA G01 BED FRONT (INCLUDES MAT) G6 BOLT, 1/4-20 X 3/4" LG (STAINLESS STEEL) G8 WASHER - LK - SP - SS - 1/4" G01 SUPPORT FRAME G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G1 LOCK NUT, 5/ G4 BOLT, 5/16-18 X 2 1/2" LG G1 NYLON BUSHING G8 WASHER, 5/16"... 2 Page M-10

108 SEATING - CONVERTIBLE CARRIER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 LOCK NUT, 5/16-18 (STAINLESS STEEL) G01 HANDRAIL G2 SCREW, 5/16-18 X 1 1/4" LG (STAINLESS STEEL) G8 LOCK WASHER, 5/16" (STAINLESS STEEL) G3 ACORN NUT, 5/16-18 (STAINLESS STEEL) G02 END CAP, 1" G01 SIDE BASKET (BLACK) G6 SELF THREADING SCREW, #12-24 X 3/4" LG... 4 Page M-11

109 SEATING - CONVERTIBLE CARRIER Page M-12

110 TOW BAR - PERMANENT Includes Items Ref Twb 1-1 Page N-1

111 TOW BAR - PERMANENT Includes Items Includes Items Ref Twb 1-2 Page N-2

112 TOW BAR - PERMANENT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 MOUNTING PLATE G01 STOP MOUNT PLATE G1 SCREW, 1/4-20 X 1" LG (STAINLESS STEEL) G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G02 FEMALE STOP G01 TOW BAR ASSEMBLY (TOWING VEHICLE) (INCLUDES ITEMS 9-29) G01 TOW BAR G01 UPPER PIVOT G01 LOWER PIVOT G8 BOLT, 1/2-20 X 3" LG G3 WASHER, 1/2" (STAINLESS STEEL) G01 SPRING WASHER G5 WASHER, 1/2" G8 LOCK NUT, 1/ G01 LATCH STOP G01 WASHER, 3/8" G01 PIVOT PIN G7 SPRING PIN G01 LATCH G2 COMPRESSION SPRING G02 CUP WASHER G4 SHOULDER BOLT, 5/16-18 X 2" LG G01 LABEL (WARNING) G03 MALE STOP G4 BOLT, 6MM X 1 X 30 MM LG G8 LOCK WASHER, 5/16" G3 ACORN NUT, 5/16-18 (STAINLESS STEEL) Page N-3

113 TOW BAR - PERMANENT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 TOW BAR HITCH ASSEMBLY (TOWED VEHICLE) (INCLUDES ITEMS 32-49) G01 HITCH G01 PIVOT BOLT G01 THRUST WASHER G01 WASHER, 3/4" G8 CASTELLATED NUT, 3/ G1 COTTER PIN, 1/8" X 1 1/2" LG G01 BEARING G6 LOCK WASHER, 3/4" G8 NUT, 3/ TIE ROD ASSEMBLY (INCLUDES ITEMS 43-47) THREADED ROD G01 TIE ROD END (LEFT HAND THREADS) G3 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G4 JAM NUT, M12 X (RIGHT HAND THREADS) G2 CASTELLATED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG... 2 Page N-4

114 TOW BAR - CASUAL 1 - Includes Items Ref Tbc 1 Page N-5

115 TOW BAR - CASUAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CASUAL TOW BAR (INCLUDES ITEMS 2-15) * TOW BAR G01 TIE ROD (INCLUDES NUT AND COTTER PIN) G01 COUPLING G01 LOCK PIN G01 COMPRESSION SPRING G2 WASHER, 3/8" G2 COTTER PIN, 3/32" X 1" LG G01 SAFETY PIN G5 WIRE ROPE G1 FERRULE G01 FERRULE G02 HEX HEAD PLUG G3 WIRE ROPE G01 LABEL (WARNING)... 1 Page N-6

116 WEATHER PROTECTION - GOLF CAR D 1 - Includes items 2-19 SUN TOP B C A Front of Vehicle 17 2 Rear of Vehicle DETAIL C (FRONT) Driver Side DETAIL D (REAR) Ref Wgc 1-1 DETAIL A DETAIL B Page P-1

117 WEATHER PROTECTION - GOLF CAR Front Top Strut 23 Setscrew REAR VIEW MIRROR 21 - Includes Items Strut Front of Vehicle FULL WINDSHIELD 26 - Includes Items Strut Front of Vehicle FOLD DOWN WINDSHIELD 35 - Includes Items Front of Vehicle Strut 41 Ref Wgc 1-2 Page P-2

118 WEATHER PROTECTION - GOLF CAR WEATHER ENCLOSURE BAG AND RAIN CURTAIN Ref Wgc 1-3 Page P-3

119 WEATHER PROTECTION - GOLF CAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SUN TOP KIT (GOLF CAR) (INCLUDES ITEMS 2-19) G** SUN TOP G05 FRONT STRUT G2 SCREW - CAP - 5/16-18 X 2 1/4" G8 WASHER - 5/16" FL - B - CP G01 SPACER, 1/2" G2 WASHER, 5/16" G02 REAR STRUT G7 BOLT, 5/16-18 X 1 3/4" LG (STAINLESS STEEL) G03 WASHER, 5/16" (STAINLESS STEEL) G1 TEFLON WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G5 SCREW, 1/4-20 X 2" LG (STAINLESS STEEL) G6 SCREW, 1/4-20 X 2 1/4" LG (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G01 SPACER G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G1 END CAP, 1" G2 REAR VIEW MIRROR KIT (INCLUDES ITEMS 22-24) G1 REAR VIEW MIRROR G2 SUPPORT BRACKET G1 SCREW, #8-32 X 5/8" LG (STAINLESS STEEL) G01 WINDSHIELD KIT (GOLF CAR) (INCLUDES ITEMS 27-33) * WINDSHIELD EGWHC12 SASH, 26" LG EGWHS12 SCREW, 1/4-20 X 1 3/4" LG (STAINLESS STEEL) EGWHW12 WASHER, 1/4" (STAINLESS STEEL)... 4 Page P-4

120 WEATHER PROTECTION - GOLF CAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 31 EGWHG13 RUBBER GROMMET EGWHN12 LOCK NUT, 1/4-20 (STAINLESS STEEL) EGWHL14 LABEL (SAFETY) G01 FOLD DOWN WINDSHIELD KIT (GOLF CAR) (INCLUDES ITEMS 36-44) * WINDSHIELD EGWHC10 SASH, 12" LG EGWHS12 SCREW, 1/4-20 X 1 3/4" LG (STAINLESS STEEL) EGWHW12 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN12 LOCK NUT, 1/4-20 (STAINLESS STEEL) TOP GRIP, 3/4" X 2" TOP GRIP FASTENER EGWHL14 LABEL (SAFETY) G01 WEATHER ENCLOSURE (3 SIDED) RECOMMENDED FOR VEHICLES WITH WINDSHIELDS G01 WEATHER ENCLOSURE (4 SIDED) RECOMMENDED FOR VEHICLES WITHOUT WINDSHIELDS G01 BAG COVER AND RAIN CURTAIN KIT... 1 For service or replacement windshield parts, contact: Eagle Parts, Inc Marvin Griffin Rd. Augusta, GA Telephone (706) or FAX (706) Page P-5

121 WEATHER PROTECTION - GOLF CAR Page P-6

122 WEATHER PROTECTION - SHUTTLE 2+2 SUNTOP D A C B Rear of Vehicle 8 5 DETAIL D (REAR) , 3 (Passenger Side Shown) 1 - Includes items Front of Vehicle , 3 (Driver Side Shown) 13 DETAIL B (Outside Tubing On Sun Top) DETAIL A Front of Vehicle 9 Ref Wsh 1-1 DETAIL C (FRONT) Page P-7

123 WEATHER PROTECTION - SHUTTLE 2+2 Front Top Strut 25 Setscrew REAR VIEW MIRROR 23 - Includes Items Strut Front of Vehicle FULL WINDSHIELD 28 - Includes Items Strut Front of Vehicle FOLD DOWN WINDSHIELD 37 - Includes Items Front of Vehicle Strut 43 Ref Wsh 1-2 Page P-8

124 WEATHER PROTECTION - SHUTTLE 2+2 Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SUN TOP (SHUTTLE 2+2) (INCLUDES ITEMS 2-20) G01 REAR STRUT (DRIVER SIDE) G02 REAR STRUT (PASSENGER SIDE) G5 BOLT, 3/8-16 X 1 3/4" LG (STAINLESS STEEL) G1 WASHER, 3/8 (STAINLESS STEEL) G5 WASHER, 3/ G5 LOCK NUT, 3/ G1 END CAP, 1" G01 FRONT STRUT G2 SCREW - CAP - 5/16-18 X 2 1/4" G8 LOCK WASHER, 5/16" G01 SPACER, 1/2" G1 LOCK WASHER, 3/8" G01 SUN TOP G8 BOLT, 3/8-16 X 5" LG (STAINLESS STEEL) G1 SPACER G1 WASHER, 3/8" (STAINLESS STEEL) G3 BOLT, 3/8-16 X 2 1/2" LG (STAINLESS STEEL) G6 BOLT, 3/8-16 X 2" LG (STAINLESS STEEL) G1 SPACER, 1/4" G2 REAR VIEW MIRROR KIT (INCLUDES ITEMS 24-26) G1 REAR VIEW MIRROR G2 SUPPORT BRACKET G1 SCREW, #8-32 X 5/8" LG (STAINLESS STEEL) G02 WINDSHIELD KIT (SHUTTLE 2+2) (INCLUDES ITEMS 29-35) * WINDSHIELD EGWHC12 SASH, 26" LG... 2 Page P-9

125 WEATHER PROTECTION - SHUTTLE 2+2 Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 31 EGWHS12 SCREW, 1/4-20 X 1 3/4" LG (STAINLESS STEEL) EGWHW12 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN12 LOCK NUT, 1/4-20 (STAINLESS STEEL) EGWHL14 LABEL (SAFETY) G02 FOLD DOWN WINDSHIELD KIT (SHUTTLE 2+2) (INCLUDES ITEMS 38-46) * WINDSHIELD EGWHC10 SASH, 12" LG EGWHS12 SCREW, 1/4-20 X 1 3/4" LG (STAINLESS STEEL) EGWHW12 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN12 LOCK NUT, 1/4-20 (STAINLESS STEEL) TOP GRIP, 3/4" X 2" TOP GRIP FASTENER EGWHL14 LABEL (SAFETY)... 1 For service or replacement parts for windshields, contact: Eagle Parts, Inc Marvin Griffin Rd. Augusta, GA Telephone (706) or FAX (706) Page P-10

126 WHEELS AND TIRES 1 - Includes Items Includes Items Includes Items Includes Items " CHROME HUBCAP 28 8" CHROME HUBCAP 30 SILVER / GOLD SPOKE HUBCAP 32, 34 Page Q-1