Gasoline Powered Vehicle Service Parts Manual

Transcription

1 Gasoline Powered Vehicle ISSUED SEPTEMBER 2011 REVISED MAY 2014

2

3 SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLE HAULER 1200 REFRESHER 1200 REFRESHER 1200 NSF STARTING MODEL YEAR 2012 TO CONTACT US NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: , FAX: SERVICE PARTS PHONE: GET-EZGO ( ), FAX: INTERNATIONAL: PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON INC., 1451 MARVIN GRIFFIN RD., AUGUSTA, GEORGIA USA

4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals.

5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL V ACCELERATOR ASSEMBLY A-1 AIR FILTER B-1 BODY C-1 BRAKES - MECHANICAL AND FRONT DISC BRAKES D-1 CAB E-1 CARBURETOR F-1 CLUTCH G-1 DIRECTION SELECTOR H-1 ELECTRICAL SYSTEM J-1 ENGINE MOUNTING K-1 ENGINE AND MUFFLER L-1 FRONT SUSPENSION AND STEERING M-1 FUEL SYSTEM N-1 REAR AXLE P-1 REAR SUSPENSION Q-1 REFRESHER UNIT R-1 SEATING S-1 STARTER / GENERATOR T-1 TRUCK BED - METAL AND PLASTIC U-1 WEATHER PROTECTION V-1 WHEELS AND TIRES W-1 Page iii

6 NOTES Page iv

7 HOW TO USE THE SERVICE PARTS MANUAL USE OF THE MANUAL

8 ,87 67 Front of Vehicle 83,88 81,86 84, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN 2. IF YOU KNOW THE PART NUMBER To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department.

9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS CODE # DESCRIPTION CODE # DESCRIPTION

10 ACCELERATOR 1 - PEDAL BOX ASSEMBLY includes items To Governor Part of Frame Page A-1

11 ACCELERATOR FOR VEHICLES MANUFACTURED FROM APRIL Differential Page A-2

12 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY PEDAL BOX ASSEMBLY (INCLUDES ITEMS 2-34) G02 ACCELERATOR PEDAL BRACKET G01 PAN HEAD PHILIPS SCREW, #8-16 X 1/2 LG G03 PEDAL BOX AND COVER G6 HEX HEAD BOLT (SS), #8-32 X 3/4 LG G01 MICRO SWITCH G01 PAN HEAD TORX SCREW, #4-20 X 5/8 LG G01 MICRO SWITCH CAM G1 LOCK NUT, 5/16" G3 SET SCREW, 1/4" - 20 X 3/8 LG G4 HEX NUT, 5/16" G1 SPRING RETAINER G1 ACCELERATOR ROD BUSHING G01 COMPRESSION SPRING G2 SPRING RETAINER G01 ACCELERATOR ROD G4 CLEVIS YOKE (ADJUSTABLE) G3 CLEVIS PIN, 5/16 X 13/16 LG G1 NYLON BUSHING G1 TEFLON WASHER, 5/ G3 COTTER PIN, 3/32 X 3/4 LG G01 PEDAL PIVOT PIN G6 PUSH NUT, 9/ G04 WIRE HARNESS (PEDAL BOX) ACCELERATOR CABLE G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 31-34) G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 32-33)... 1 Page A-3

13 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16 X 7/16 LG G01 ACCELERATOR PEDAL PAD G04 ACCELERATOR PEDAL G2 HEX HEAD BOLT, 5/16" -18 X 4/5 LG UPPER GOVERNOR BRACKET LOWER GOVERNOR BRACKET FLANGED HEX HEAD BOLT, M6-1 X 12 MM LG FLANGED HEX HEAD BOLT, M6-1 X 30 MM LG HEX NUT, M GOVERNOR LEVER BUSHING GOVERNOR ROD GOVERNOR ROD GUARD FLANGED HEX HEAD BOLT, M6-1 X 20 MM LG FLANGED HEX HEAD BOLT, M X 16 MM LG GOVERNOR CABLE / DIRECTION SELECTOR BRACKET FLANGED HEX HEAD BOLT, M X 16 MM LG G11 RIVET, 3/16" X 9/16" LG GOVERNOR WARNING DECAL G1 BONDED WASHER, 1/ GOVERNOR COVER G1 NYLON CLAMP GOVERNOR CABLE / DIRECTION SELECTOR BRACKET (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page A-4

14 ACCELERATOR Notes: Page A-5

15 ACCELERATOR Notes: Page A-6

16 AIR FILTER AIR CLEANER includes items UP Carburetor Page B-1

17 AIR FILTER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY AIR CLEANER (INCLUDES ITEMS 2-6) BODY & BRACKET ASSEMBLY G01 AIR CLEANER COVER G01 AIR CLEANER CLIP G01 AIR FILTER G01 DUST EJECTOR VALVE G7 HOSE CLAMP, DIA HOSE, 10" LONG G1 HOSE CLAMP, DIA G1 BOLT AND WASHER, M8 X 1.25 X 18 MM G03 AIR INTAKE HOSE, 16" LONG G01 REMOTE AIR INTAKE ASSEMBLY G01 REMOTE AIR INTAKE GASKET G01 RIVET, 3/16 DIA G2 HOSE CLAMP, DIA HOSE, 14 LONG... 1 Page B-2

18 AIR FILTER Notes: Page B-3

19 AIR FILTER Notes: Page B-4

20 BODY INSTRUMENT PANEL ASSEMBLY includes items ASHTRAY Page C-1

21 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY UPPER FLOORPAN G11 RIVET (ALUMINUM), 3/16" X 9/16" G01 LOWER FLOORPAN G11 RIVET (ALUMINUM), 3/16" X 9/16" G01 ACCESS COVER G01 SPLASH PANEL G2 RATCHET FASTENER, 1/4" X 3/4" G01 T-HOLDER COVER LABEL G01 VINYL TRIM G01 RIVET (ALUMINUM), 3/16" X 1" G02 SELF TAPPING SCREW, 1/4" - 20 X 1/2" LG G01 RIVET (ALUMINUM), 3/16" X 1 1/8" LG G01 ASH TRAY G01 GASKET G02 BRACKET G4 SELF TAPPING SCREW, #10-16 X 1/2" LG DECAL, CUSHMAN COWL G03 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 26-30) P01 DEFLECTOR (PASSENGER SIDE) P01 DEFLECTOR (DRIVER SIDE) P5 SELF TAPPING SCREW, #8-18 X 5/8" LG P01 INSTRUMENT PANEL INSERT (FOUR CUP) P01 INSTRUMENT PANEL LABEL (SAFETY)... 1 Page C-2

22 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 LABEL (ANTI-ROLLBACK) G01 GLOVE BOX DOORS (BOTH SIDES) G02 GLOVE BOX DOOR (DRIVER SIDE) G03 GLOVE BOX DOOR (PASSENGER SIDE) FRONT FASCIA COWL GRILL COVER G02 FRONT SHIELD BRACE G** COWL (See COLOR CODE in HOW TO USE Section of Manual) G01 RIVET (ALUMINUM), 3/16" X 1" G1 FENDER WASHER, 9/32" G01 SWAGEFORM SCREW, 1/4" - 20 X.7" LG G1 RIVET (ALUMINUM),.87" G01 SELF THREADING NUT, 5 X 10 X 15MM FENDER FLARE (DRIVER SIDE) FENDER FLARE (PASSENGER SIDE) G01 RIVET (ALUMINUM), 3/16" X 1" LG FASCIA BRACKET G4 LOCK NUT, 1/4" G6 HEX HEAD BOLT, 1/4" - 20 X 3/4" LG Page C-3

23 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY BRUSHGUARD G6 HEX HEAD BOLT 5/16" - 18 X 2 3/4" LG G02 SPACER,.328" X 1.31" G8 OCK WASHER, 5/16" G2 HEX HEAD BOLT, 5/16" - 18 X 2 3/4" LG G04 SPACER,.328" X 3/4" G8 FLAT WASHER,.339" Page C-4

24 BODY Page C-5

25 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G06 FLOORMAT WITH HORN HOLES, DIAMOND PLATE G01 PEDAL PIVOT COVER G03 SPLASH PANEL G2 HEX HEAD BOLT, 5/16" - 18 X 4/5" LG G8 HEX HEAD BOLT, 5/16" - 18 X 1" LG G8 FLAT WASHER, 5/16" G6 LOCK NUT (SS), 5/16" BATTERY TRAY G2 HEX HEAD BOLT, 5/16" - 18 X 4/5" LG G8 HEX HEAD BOLT, 5/16" - 18 X 1" LG G2 FLAT WASHER, 5/16" G8 LOCK WASHER, 5/16" SEAT FRAME G2 HEX HEAD BOLT, 5/16" - 18 X 3/4" LG G** SEAT WRAP WITH LOUVERS (See COLOR CODE in HOW TO USE Section) G10 RIVET (SS), 5/32" X 9/16" LG G1** SIDE PANEL (DRIVER SIDE) (See COLOR CODE in HOW TO USE Section) G2** SIDE PANEL (PASSENGER SIDE) (See COLOR CODE in HOW TO USE Section) G10 RIVET (SS), 5/32" X 9/16" LG... 4 Page C-6

26 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G12 RIVET (ALUMINUM), 1/4" X 9/16" LG G1 FLAT WASHER, 1/4" ROCKER PANEL (DRIVER SIDE) ROCKER PANEL (PASSENGER SIDE) G03 BRACE (DRIVER SIDE) G04 BRACE (PASSENGER SIDE) G2 PHILLIPS HEAD SCREW, #10-24 X 1 1/4" LG G4 SPACER, 1/4" G5 FLAT WASHER (SS), # G10 LOCK NUT, # G1 PAN HEAD SCREW (SS), 1/4" - 20 X 1" LG G4 SPACER, 1/4" G4 LOCK NUT, 1/4" G6 RIVET (ALUMINUM), 3/16" X 15/16" LG Page C-7

27 BODY Notes: Page C-8

28 BODY Page C-9

29 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SEAT HINGE PLATE G11 RIVET (SS), 3/16" X 3/4" G02 HOLE PLUG G01 FENDER (DRIVER SIDE) G02 FENDER (PASSENGER SIDE) G03 FENDER WITH TAILLIGHT OPENING (DRIVER SIDE) G04 FENDER WITH TAILLIGHT OPENING (PASSENGER SIDE) G2 RATCHET FASTENER, 1/4" X 3/4" LG G2 RATCHET FASTENER, 1/4" X 3/4" G01 REAR PANEL G01 RIVET (ALUMINUM), 3/16" X 1" G01 SEAT FILLER PANEL (DRIVER SIDE) G02 SEAT FILLER PANEL (PASSENGER SIDE) G10 RIVET (SS), 5/32" X 9/16" LG G01 DECAL, WARNING BED LATCH DECAL, CUSHMAN LOGO (REFRESHER 1200) DECAL, CUSHMAN LOGO (HAULER 1200) G4 LOCK NUT, 1/4" G7 FLAT WASHER, 1/4" G6 HEX HEAD BOLT, 1/4" - 20 X 3/4" LG Page C-10

30 BODY HITCHES HEAVY DUTY BALL HITCH KIT includes items 200, ANGLE HITCH KIT includes items 201, 208, 209 CLEVIS HITCH KIT includes items 202, 208, 209, 216, 217 DROP ANGLE HITCH KIT includes items 203, 208, 209 DROP BALL HITCH KIT includes items 204, DROP CLEVIS HITCH KIT includes items 205, 208, 209, 216, 217 Bumper Mounting Hole (4) Clevis Hitch Angle Hitch Heavy Duty Hitch Drop Angle Hitch Drop Ball Hitch Drop Clevis Hitch 217 Page C-11

31 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 HITCH RECEIVER G8 FLAT SLOTTED HEAD SCREW, 5/16" - 18 X 1" LG G2 FLAT WASHER, 5/16" G6 LOCK NUT (SS), 5/16" G4 HEX HEAD BOLT, 7/16" - 14 X 1 1/2" LG G3 FLAT WASHER, 7/16" G1 LOCK NUT, 7/16" G02 HEAVY DUTY BALL HITCH KIT (INCLUDES ITEMS 200, ) G04 ANGLE HITCH KIT (INCLUDES ITEMS 201, 208, 209) G06 CLEVIS HITCH KIT (INCLUDES ITEMS 202, 208, 209, 216, 217) G08 DROP ANGLE HITCH KIT (INCLUDES ITEMS 203, 208, 209) G10 DROP BALL HITCH KIT (INCLUDES ITEMS 204, ) G12 DROP CLEVIS HITCH KIT (INCLUDES ITEMS 205, 208, 209, 216, 217) G02 HEAVY DUTY HITCH G02 ANGLE HITCH G02 CLEVIS HITCH G02 DROP ANGLE HITCH G02 DROP BALL HITCH G02 DROP CLEVIS HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G1 HITCH BALL, 1 7/8" G6 LOCK WASHER, 3/4" G11 HEX NUT, 3/4" Page C-12

32 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G10 CLEVIS PIN, 1/2" X 3" LG G1 COTTER PIN, 2 1/2" LG... 1 Page C-13

33 BODY Notes: Page C-14

34 BRAKES - MECHANICAL Part of Frame Accelerator Pedal BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) includes items COMPENSATOR ASSEMBLY includes items

35 BRAKES - MECHANICAL BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) includes items BRAKE/PARK BRAKE PEDAL PAD KIT includes items WHT BLK BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS)

36 BRAKES - MECHANICAL TOP PULL BRAKE ASSEMBLY (DRIVER SIDE) includes items 84-89, 92 BRAKE ASSEMBLY (PASSENGER SIDE) includes items 84-89, BRAKE DRUM ASSEMBLY includes items 101, ADJUSTER ASSEMBLY 108

37 BRAKES - MECHANICAL BOTTOM PULL ADJUSTER ASSEMBLY BRAKE ASSEMBLY (DRIVER SIDE) includes items 84-89, 92 BRAKE ASSEMBLY (PASSENGER SIDE) includes items 84-89, BRAKE DRUM ASSEMBLY includes items 101, 102

38 BRAKES - MECHANICAL ITEM PART NO DESCRIPTION QTY.

39 BRAKES - MECHANICAL ITEM PART NO DESCRIPTION QTY.

40 BRAKES - MECHANICAL ITEM PART NO DESCRIPTION QTY.

41 BRAKES - MECHANICAL ITEM PART NO DESCRIPTION QTY.

42 BRAKES - MECHANICAL Notes:

43 BRAKES - MECHANICAL Notes:

44 BRAKES - FRONT DISC Part of Frame Accelerator Pedal BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) includes items 2-10 COMPENSATOR ASSEMBLY includes items Page D-11

45 BRAKES - FRONT DISC 44 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) includes items WHT BLK Page D-12

46 BRAKES - FRONT DISC SPINDLE, CALIPER AND DISC HUB ASSEMBLY (DRIVER SIDE) includes items SPINDLE, CALIPER AND DISC HUB ASSEMBLY (PASSENGER SIDE) includes items 81-91, 93, 94 DISC BRAKE SERVICE HUB ASSEMBLY includes items 82-85, Disc Hub Front Brake Line Caliper Page D-13

47 BRAKES - FRONT DISC 111 Front of Vehicle FRONT DISC BRAKE ACTUATOR ASSEMBLY includes items BRAKE ACTUATOR ASSEMBLY 124 Page D-14

48 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PARKING BRAKE PEDAL PIN G01 PUSH NUT, 5/16" G01 BRAKE PEDAL PARK BRAKE PEDAL G01 BRAKE PAD G01 PARK BRAKE PAD G1 OVAL RIVET, 3/16" X 15/32" LG G01 SHOULDER BOLT, 3/8" - 16 X 4" LG G01 FLANGED BUSHING, 1" LG G01 TORSION SPRING G1 FLAT WASHER, 3/8" G5 LOCK NUT, 3/8" G2 NYLON WEDGE LOCK CLAMP (NOT ILLUSTRATED) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER BRAKE CABLE (DRIVER SIDE) BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING (SS) G3 CLEVIS PIN, 5/16" X 1" G3 COTTER PIN, 3/32" X 3/4" G01 KICK-OFF LINK G1 NYLON BUSHING,.3" LG G1 TEFLON WASHER, 3/8"... 2 Page D-15

49 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 FLAT WASHER, 5/16" G8 FLAT WASHER, # G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW WITH PATCH LOCK, 1/4" - 20 X 1/2" LG G4 SPACER, 1.25" G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/16" G02 CATCH BRACKET G6 HEX HEAD BOLT, 1/4" - 20 X 1/2" LG G4 LOCK NUT, 1/4" G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 45-70) G01 BRAKE PEDAL PARK BRAKE PEDAL G01 BRAKE PAD G01 PARK BRAKE PAD G1 OVAL RIVET, 3/16" X 15/32" LG G03 BRAKE PEDAL PLATE G01 PARKING BRAKE PEDAL PIN G01 TORSION SPRING G01 PUSH NUT, 5/16" G8 PHILLIPS FLAT HEAD MACHINE SCREW, #10-24 X 1" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 LIMIT SWITCH (3 POLE) G2 PHILLIPS PAN HEAD MACHINE SCREW, #6-32 X 1 1/4" LG... 2 Page D-16

50 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G5 FLAT WASHER, # G3 FLAT WASHER, # G3 LOCK WASHER, # G5 HEX NUT, # G1 PHILLIPS PAN HEAD MACHINE SCREW, #6-32 X 7/32" LG G1 TEFLON WASHER, 3/8" G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G02 SPRING PLATE (PASSENGER SIDE) G01 SPRING PLATE (DRIVER SIDE) G01 FOUR LINK ROD HEX NUT, M BRAKE LINE G01 SWAGEFORM SCREW, 1/4" - 20 X 1/2" LG G01 WIRE RETAINER SPINDLE, CALIPER AND DISC HUB ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 79-91) DISC BRAKE SPINDLE (DRIVER SIDE) G02 CALIPER (DRIVER SIDE) G1 SLOTTED NUT, 17/32" G01 DRIVE FLANGE STUD G2 ROLLER BEARING G1 BEARING RACE DISC BRAKE HUB G01 FLANGED BEARING G1 LOCK WASHER, 3/8" G8 HEX HEAD BOLT, 3/8" - 16 X 1" LG G01 BEARING G8 COTTER PIN, 5/32" X 1 3/4" LG G1 GREASE SEAL... 1 Page D-17

51 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SPINDLE, CALIPER AND DISC HUB ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 81-91, 93, 94) DISC BRAKE SPINDLE (PASSENGER SIDE) G01 CALIPER (PASSENGER SIDE) G01 DISC BRAKE SERVICE HUB (INCLUDES ITEMS 82-85, 91) G01 KINGPIN TUBE G01 THRUST WASHER, 0.995" I.D X 1.38" O.D G3 FLAT WASHER, 1/2" G6 LOCK NUT, 1/2" G6 HEX HEAD BOLT, 1/2" - 13 X 6" LG FRONT DISC BRAKE BRAKE ACTUATOR ASSEMBLY (INCLUDES ITEMS ) MASTER CYLINDER MOUNT WELDMENT G5 LOCK NUT, 3/8" G1 FLAT WASHER (SS), 3/8" G01 ACTUATOR PIVOT BOLT, 3/8" - 16 X 4 1/2" LG G02 ACETAL BUSHING,.75" LG UPPER ACTUATOR PIVOT LOWER ACTUATOR PIVOT MASTER CYLINDER G1 HEX HEAD BOLT, 1/2" - 13 X 6" LG G6 LOCK NUT, 5/16" G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" G5 FLAT WASHER, 3/8" (NOT ILLUSTRATED) G1 BRAKE FLUID (NOT ILLUSTRATED)... A/R ACTUATOR COVER G01 SWAGEFORM SCREW WITH DOGPOINT, 1/4" - 20 X 1/2" LG ACTUATOR LINKAGE G3 COTTER PIN, 3/32" X 3/4"... 2 Page D-18

52 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 1" G1 NYLON BUSHING,.3" LG G6 HEX HEAD BOLT, 1/4" - 20 X 1/2" LG G4 LOCK NUT, 1/4" G01 DISC BRAKE PAD AND PIN KIT (SERVICES ONE CORNER) (INCLUDES ITEMS ) (NOT ILLUSTRATED) * BRAKE PADS (NOT ILLUSTRATED) * BRAKE PAD RETAINER PINS (NOT ILLUSTRATED) COMPENSATOR ASSEMBLY (INCLUDES ITEMS ) G4 HEX NUT, 1/4" HEX NUT, 5/16" G1 FLAT WASHER, 5/16" G1 ACCELERATOR ROD BUSHING, 2" LG G2 TUBE G1 COMPRESSION SPRING G01 BRAKE YOKE G9 LOCK NUT, 5/16" COMPENSATOR LINK ROD CRUSH WASHER, M BANJO BOLT, M10-1" X 20" LG... 2 Page D-19

53 BRAKES - FRONT DISC Notes: Page D-20

54 CAB 1 CA 3 4 teel oors o n Page E-1

55 CAB When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** STEEL CAB (WITHOUT DOORS) REPACEMENT PARTS AND ACCESSORIES MAY BE OBTAINED FROM CURTIS CAB, INC G01 VINYL DOOR KIT G** STEEL DOOR KIT G01 CAB SWITCH PANEL (NOT SHOWN) G01 DEFROSTER/COOLING FAN (NOT SHOWN) G01 STROBE LIGHT KIT (NOT SHOW) G01 WIPER COMPLETE KIT (NOT SHOWN) G01 WORK LIGHT KIT (NOT SHOWN)... 1 For Cab replacement parts and accessories, contact Curtis Cab at: Curtis Cab, Inc. 111 Higgins Street, Worcester, Massachusetts, Tel.: Toll free: Page E-2

56 CAB Notes: Page E-3

57 CAB Notes: Page E-4

58 CARBURETOR AND CHOKE 1 CARBURETOR includes items CARBURETOR

59 CARBURETOR AND CHOKE ITEM PART NO DESCRIPTION QTY.

60 CARBURETOR AND CHOKE Notes:

61 CARBURETOR AND CHOKE Notes:

62 CLUTCH PRI AR EA CLU C includes items 2-12 EC N AR EA CLU C includes items Page G-1

63 CLUTCH When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY PRIMARY TEAM CLUTCH (INCLUDES ITEMS 2-10) PRIMARY STARTER PULLY, SVC STATIONARY ASSEMBLY MOVEABLE PRIMARY ASSEMBLY SHIFT ROLLER ASSEMBLY SHIM, 39.5 X PRIMARY SPIDER ASSEMBLY PRIMARY DUST COVER ASSEMBLY HEX BOLT, 1/4-20 X DRIVE BELT SECONDARY TEAM CLUTCH (INCLUDES ITEMS 13-20) * SECONDARY STATIONARY, * MOVEABLE SECONDARY, INNER RETAINER SPRING COMPRESSION SPRING, 2.70 OD OUTER SPRING RETAINER RETAINER RING THRUST WASHER, x x CONICAL WASHER, M G3 SPRING TYPE LOCK WASHER HEX BOLT, M X HEX BOLT, M X CLUTCH WASHER... 1 Page G-2

64 CLUTCH Notes: Page G-3

65 CLUTCH Notes: Page G-4

66 DIRECTION SELECTOR 1 33 DIRECTION SELECTOR ASSEMBLY includes items 3, 5, 7-26 SHIFTER ARM includes item FOR VEHICLES MANUFACTURED FROM APRIL Page H-1

67 DIRECTION SELECTOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 3, 5, 7-26) DIRECTION SELECTOR BRACKET WITH BUSHING G01 DIRECTION SELECTOR SHAFT DIRECTION SELECTOR CAM G1 LOCK NUT, 3/8" * BUSHING G01 NEUTRAL LOCK PIN G01 COMPRESSION SPRING, 3/8" X 5/8" LG G01 NEUTRAL LOCK BRACKET G2 LOCK NUT, 1/4" G01 EXTENSION SPRING G01 BALL STUD, 1/4" G5 LOCK NUT, # G01 MICRO SWITCH G01 ROUND HEAD SCREW, #4-40 X 1" LG G1 FLAT WASHER, # G1 LOCK WASHER, # G2 HEX NUT, # PUSH / PULL SHIFTER CABLE G01 CUP WASHER, 1/4" G01 COMPRESSION SPRING, 19/32" X 1" LG G5 LOCK NUT, # G01 SOCKET HEAD BOLT, 1/4" - 20 X 7/8" LG G2 LOCK NUT, 1/4" G01 DIRECTION SELECTOR HANDLE G4 TRUSS HEAD PHILLIPS SCREW (SS), #10-32 X 1/2" LG... 1 Page H-2

68 DIRECTION SELECTOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FLANGED HEX HEAD BOLT, M6-1 X 30 MM LG HEX NUT, M SHIFTER ARM ( INCLUDES ITEM 34 ) * BUSHING, FLIP LOCK, G1 WIRE TIE (NOT ILLUSTRATED) G01 CABLE CLIP (NOT ILLUSTRATED) DIRECTION SELECTOR PIVOT BRACKET (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page H-3

69 DIRECTION SELECTOR Notes: Page H-4

70 ELECTRICAL SYSTEM ront o e icle ee ection ee AR ER ENERA R ection

71 ELECTRICAL SYSTEM LAC 35 o e itc Control arness RE o 2 n tarter enerator ELEC RICAL PLA E A E L includes items

72 ELECTRICAL SYSTEM U E L C RN U N loorboard RN ront o e icle eat ra u ort EL L 57

73 ELECTRICAL SYSTEM EA LI AN URN I NAL URN I NAL I includes items -

74 ELECTRICAL SYSTEM AILLI Rear ender 3 to LU rom arness - ot ides L to L rom arness - ot ides RE to RN rom arness - ot ides it out urn i nals RE to rom arness - ri er ide it urn i nals RE to EL rom arness - Passen er ide it urn i nals

75 ELECTRICAL SYSTEM C N LE IN ER PLA E C N LE IN ER A E L includes items C N LE IN ER A E L includes items ront o e icle E I C IN ICA R LI AN UEL AU E UR E ER I includes items UR E ER HOUR METER 125 NR UN IN CRE LAC EA UPP R ELL LEN I C ER 127 UR 127 E ER (+) (-) olenoid NR ront o e icle

76 ELECTRICAL SYSTEM ITEM PART NO DESCRIPTION QTY.

77 ELECTRICAL SYSTEM ITEM PART NO DESCRIPTION QTY.

78 ELECTRICAL SYSTEM ITEM PART NO DESCRIPTION QTY.

79 ELECTRICAL SYSTEM ITEM PART NO DESCRIPTION QTY.

80 ELECTRICAL SYSTEM ITEM PART NO DESCRIPTION QTY.

81 ELECTRICAL SYSTEM Notes:

82 ENGINE MOUNTING FRONT FRONT FRONT MOUNT BRACKET ASSEMBLY includes items Page K-1

83 ENGINE MOUNTING FOR VEHICLES MANUFACTURED FROM APRIL Page K-2

84 ENGINE MOUNTING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT ENGINE MOUNT ENGINE PAN MOUNT HEX HEAD BOLT, M X 25 MM LG HEX NUT, M NUT PLATE HEX HEAD BOLT, M X 45 MM LG FLAT WASHER, M10 X HEX NUT, M HEX HEAD BOLT, M X 34 MM LG TORX HEAD FLAT SCREW, M6-1 X 12 MM LG DIFFERENTIAL PLATE G01 TUBE SPACER G8 HEX HEAD BOLT, 3/8" - 16 X 2.75" LG G5 PLASTIC INSERT LOCK NUT, 3/8" FRONT MOUNT BRACKET ASSEMBLY (INCLUDES ITEMS 16-19) FRONT MOUNT BRACKET RUBBER BUMPER G01 HEX NUT, M10 X SPLIT LOCK WASHER, 10MM G02 CROSSMEMBER BRACE G7 HEX HEAD BOLT, 5/16" - 18 X 7/8" LG G8 FLAT WASHER, 5/16" G01 PLASTIC INSERT LOCK NUT, 5/16" - 18 UNC TUBE CLAMP, DBL HEX HEAD BOLT, M6-1 X 20 MM LG HEX HEAD BOLT, M6-1 X 12 MM LG G2 B TYPE NARROW FLAT WASHER, 7/16" G12 TUBE, (FUEL SYSTEM) G1 FLAT WASHER, 3/8" X 1 X ENGINE PAN (FOR VEHICLES MANUFACTERED FROM APRIL 2014)... 1 Page K-3

85 ENGINE MOUNTING Notes: Page K-4

86 ENGINE AND MUFFLER 1 GAS ENGINE includes items Page L-1

87 ENGINE AND MUFFLER Page L-2

88 ENGINE AND MUFFLER FOR VEHICLES MANUFACTURED FROM APRIL Front of Vehicle 13 Page L-3

89 ENGINE AND MUFFLER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY GAS ENGINE, 13HP, NON-GOLF (INCLUDES ITEMS 3-7) DIP STICK OIL FILTER SPARK PLUG (BPR2ES) OIL DRAIN PLUG O RING, 16MM MUFFLER EXHAUST PIPE LOCK WASHER, 8MM HEX NUT, M8 X FLANGED HEX NUT, M FLANGED HEX HEAD BOLT, M X 25MM LG FLANGED HEX HEAD BOLT, M X 30MM LG EXHAUST GASKET MUFFLER (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page L-4

90 ENGINE AND MUFFLER Notes: Page L-5

91 ENGINE AND MUFFLER Notes: Page L-6

92 FRONT SUSPENSION / STEERING Front of Vehicle *Truck Models Only 30* 29 31* Part of Frame Part of Frame LUG LUG *NOTE: Tie Rod Not Shown for Clarity 3 3 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) includes items WHEEL HUB ASSEMBLY WITH RACES, 4 LUG includes item SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) includes items 5-10, SPINDLE AND HUB ASSEMBLY WITH FRONT DISC BRAKES (PASSENGER SIDE) includes items WHEEL HUB ASSEMBLY WITH RACES, includes item SPINDLE AND HUB ASSEMBLY, WITH FRONT DISC BRAKES (DRIVER SIDE) includes items Page M-1

93 FRONT SUSPENSION / STEERING Front of Vehicle RACK AND PINION UNIT includes items RACK BALL JOINT includes items STEERING COLUMN KIT includes items STEERING COLUMN KIT (HORN) includes items INTERMEDIATE SHAFT includes items 75, TIE ROD ASSEMBLY includes items Page M-2

94 FRONT SUSPENSION / STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE FRONT AXLE WITH FRONT DISC BRAKES G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 4-10) G04 SPINDLE ASSEMBLY (PASSENGER SIDE) G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 8) G1 LUG BOLT, 1/2" - 20 X 1 3/16" LG G1 CASTELLATED NUT, 1" G8 COTTER PIN, 5/32" X 1 3/4" LG G2 SPINDLE CAP G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 5-10, 13) G04 SPINDLE ASSEMBLY (DRIVER SIDE) SPINDLE AND HUB ASSEMBLY WITH FRONT DISC BRAKES (PASSENGER SIDE)(INCLUDES ITEMS 15-20) G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY WHEEL HUB ASSEMBLY WITH RACES, (INCLUDES ITEM 19) G1 LUG BOLT, 1/2" - 20 X 1 7/32" LG G1 CASTELLATED NUT, 1" G8 COTTER PIN, 5/32" X 1 3/4" LG SPINDLE AND HUB ASSEMBLY, WITH FRONT DISC BRAKES (DRIVER SIDE)(INCLUDES ITEMS 15-20) G6 HEX HEAD BOLT, 1/2" - 13 X 6" LG G3 FLAT WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER (SS), 1" G6 LOCK NUT, 1/2" G01 SHOCK ABSORBER... 2 Page M-3

95 FRONT SUSPENSION / STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SHOCK ABSORBER BOOT G1 WIRE TIE G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 HEX NUT, 3/8" G03 LEAF SPRING (SEE PART NUMBER ON SPRING) G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) G03 SPRING PLATE G1 LOCK NUT, 7/16" G11 HEX HEAD BOLT, 7/16" - 14 X 1 3/4" LG G01 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 41-53) G01 STEERING RACK COVER & BEARING * STEERING BOX INSTALLATION TAG G01 RACK EXTENSION * JAM NUT, 1/2" G01 RACK BOOT G2 WIRE TIE G8 CLAMP, 1 13/16" - 2 3/8" G01 PINION SEAL G01 RACK BALL JOINT (INCLUDES ITEMS 50-53) G1 RUBBER BOOT G2 CASTELLATED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG G3 GREASE FITTING, STRAIGHT G8 HEX HEAD BOLT, 7/16" - 14 X 2 3/4" LG G01 HEX HEAD BOLT, 7/16" - 14 X 3 1/2" LG G02 SPACER, 1.21" LG G04 STEERING HOUSING SPACER G7 HEX NUT, 7/16" G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/16" Page M-4

96 FRONT SUSPENSION / STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 STEERING SHAFT G06 STEERING COLUMN KIT (INCLUDES ITEMS 63-65) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 HEX HEAD SCREW, #6-20 X 5/16" LG G08 STEERING COLUMN KIT (HORN) (INCLUDES ITEMS 67-69) G04 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 HEX HEAD SCREW, #6-20 X 5/16" LG G01 HEX HEAD BOLT, 3/8" - 16 X 1 1/4" LG G1 LOCK WASHER, 3/8" G01 COVER G01 ALUMINUM RIVET, 3/16" X 1" LG G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 75, 76) G01 HEX HEAD BOLT, M8 X G G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER STEERING WHEEL PRMIUM (FOR VEHICLES HAULER 1200 ) G01 STEERING WHEEL COVER (FOR VEHICLES HAULER 1200 ) STEERING WHEEL DECAL STEERING WHEEL CLIPBOARD (FOR VEHICLE REFRESHER 1200) G2 LOCK NUT, 5/8" G02 TIE ROD ASSEMBLY (INCLUDES ITEMS 90-94) G02 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS)... 1 Page M-5

97 FRONT SUSPENSION / STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/16" G01 CAP, VINYL... 2 Page M-6

98 FRONT SUSPENSION / STEERING Notes: Page M-7

99 FRONT SUSPENSION / STEERING Notes: Page M-8

100 FUEL SYSTEM Front of Vehicle DEZGPNHEQR Air Filter Part of Frame To 34 Carburetor CARB FUEL TANK ASSEMBLY (W/O SWITCH) includes items 3-10 CARB FUEL TANK ASSEMBLY(USE WITH SENDING UNIT) includes items FUEL TANK, FLUOR (W/O SENDER UNIT) 4 includes item 4 CARB FUEL TANK (W/SWITCH) includes item 12 4

101 FUEL SYSTEM ITEM PART NO DESCRIPTION QTY.

102 FUEL SYSTEM ITEM PART NO DESCRIPTION QTY.

103 FUEL SYSTEM Notes:

104 REAR AXLE 1 REAR AXLE includes items REAR AXLE W/ LSD includes items 7-16, Page P-1

105 REAR AXLE FOR VEHICLES MANUFACTURED FROM APRIL Page P-2

106 REAR AXLE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY REAR AXLE (INCUDES ITEMS 2-16) G01 OIL DRAIN PLUG G01 GASKET, 14 MM G01 OIL SEAL 28 X 47 X 9 MM G01 FLANGED HEX HEAD BOLT, M8 X 1.25 X 100 MM LG G01 FLANGED HEX HEAD BOLT, M10 X 1.5 X 23 MM LG AXLE TUBE (PASSENGER SIDE) AXLE TUBE (DRIVER SIDE) AXLE SHAFT (PASSENGER SIDE) AXLE SHAFT (DRIVER SIDE) G01 BALL BEARING G01 SNAP RING, 52 MM SLOTTED NUT, M22 X REAR AXLE W/ LSD (INCLUDES ITEMS 7-16, 19-22) OIL DRAIN PLUG W/MAGNET GASKET, 18 MM G01 OIL DRAIN PLUG G01 GASKET, 14 MM REAR AXLE, 11.47:1 (FOR VEHICLES MANUFACTURED FROM APRIL 2014) REAR AXLE W/LSD, 11:47.1 (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page P-3

107 REAR AXLE Notes: Page P-4

108 REAR SUSPENSION Front of the Vehicle

109 REAR SUSPENSION ITEM PART NO DESCRIPTION QTY.

110 REAR SUSPENSION Notes:

111 REAR SUSPENSION Notes:

112 REFRESHER UNIT 1 2 REFRESHER UNIT (COMPLETE) includes items 8-49 REFRESHER UNIT NSF (COMPLETE) includes items Front of Vehicle REFRESHER UNIT MOUNTING FRAME AND SEAT BACK SUPPORT WINDSHIELD, MIRROR AND TOP MOUNTING PLATE

113 REFRESHER UNIT ITEM PART NO DESCRIPTION QTY.

114 REFRESHER UNIT ITEM PART NO DESCRIPTION QTY.

115 REFRESHER UNIT Notes:

116 REFRESHER UNIT Canopy Frame 58 Mounting Flap 57 Refresher Unit (NSF) Top Mounting Plate Front Strut Located On Underside Of Lids Located On Underside Of Lid ID Plate (Inside)

117 REFRESHER UNIT ITEM PART NO DESCRIPTION QTY. THE FOLLOWING SERVICE PARTS AND ACCESORIES ARE AVAILABLE FROM 19TH HOLE MARKETING, INC, 400 E. COMSTOCK DRIVE, CHANDLER, AZ 85225, PHONE: (480) ITEMS NOT SHOWN

118 REFRESHER UNIT ITEM PART NO DESCRIPTION QTY.

119 REFRESHER UNIT ITEM PART NO DESCRIPTION QTY.

120 REFRESHER UNIT Notes:

121 REFRESHER UNIT Notes:

122 SEATING EA AC A E L includes items 6 EA A E L includes items 2-2 EA A E L includes items ront o e icle

123 SEATING ITEM PART NO DESCRIPTION QTY.

124 SEATING ITEM PART NO DESCRIPTION QTY.

125 SEATING Notes:

126 STARTER / GENERATOR 1 STARTER / GENERATOR includes items Page T-1

127 STARTER / GENERATOR Page T-2

128 STARTER / GENERATOR FOR VEHICLES MANUFACTURED FROM APRIL Page T-3

129 STARTER / GENERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY STARTER / GENERATOR (INCLUDES ITEMS 2-18) HEX NUT LOCK WASHER PULLEY FRONT COVER BEARING RETAINING RING KEY ARMATURE ASSEMBLY FRAME & FIELD ASSEMBLY BRUSH LEAD & TERMINAL PKG BRUSH SPRING BRUSH BOX ASSEMBLY BRUSH 1 COVER BRUSH 2 COVER WAVY WASHER BEARING REAR COVER FLANGED HEX HEAD BOLT, M X 20 MM LG HEX NUT, M HEX HEAD BOLT, M X 20 MM LG STARTER / GENERATOR BRACKET TENSIONER BRACKET HEX HEAD BOLT, M X 20 MM LG HEX HEAD BOLT, M X 25 MM LG HEX JAM NUT, M HEX FLANGE NUT, M STARTER / GENERATOR BELT... 1 Page T-4

130 STARTER / GENERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 PUSH NUT, 5/16" TENSIONER BOLT CABLE GUIDE BRACKET (FOR VEHICLES MANUFACTURED FROM APRIL 2014) STARTER / GENERATOR SUPPORT BRACKET (FOR VEHICLES MANUFACTURED FROM APRIL 2014)... 1 Page T-5

131 STARTER / GENERATOR Notes: Page T-6

132 TRUCK BED - METAL ALUMINUM BED, ELECTRIC LIFT includes items 14, ALUMINUM BED, MANUAL LIFT includes items 3-6, 14, 43 ALUMINUM BED, LARGE includes items B C A A 12 9 B C Page U-1

133 TRUCK BED - METAL Outer Nut Seat Frame Support Page U-2

134 TRUCK BED - METAL B C A A 35 B 15 C Page U-3

135 TRUCK BED - METAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY ALUMINUM BED, ELECTRIC LIFT (INCLUDES ITEMS 14, 43-60) ALUMINUM BED, MANUAL LIFT ( INCLUDES ITEMS 3-6, 14, 43) G02 GAS SPRING TETHER CABLE ASSEMBLY G1 COTTER PIN G12 CLEVIS PIN, 1/2 x 2.22" G01 BED LATCH G02 LATCH RETAINER BRACKET G02 LATCH KEEPER PLATE G01 LATCH TORSION SPRING G01 HEX SCREW, 1/4-20UNC 2A X 5 X 8" G01 HANDLE GRIP ALUMINUM BED, LARGE ( INCLUDES ITEMS 15-42) PAN HEAD SCREW X * HEX HEAD BOLT, 1/4" - 20 X 3/ TORX SCREW, 1/4" - 20 X * FLAT WASHER,.550 X * HEX NUT, 3/8" * EDGE PROTECTOR * EDGE PROTECTOR * EDGE PROTECTOR CLEVIS PIN * BED BOTTOM * SIDE PANEL (DRIVER SIDE) * SIDE PANEL (PASSENGER SIDE) * FRONT PANEL TAILGATE PIVOT PIN TAILGATE HINGE (DRIVER SIDE) PIVOT RING CLIP, RUE... 3 Page U-4

136 TRUCK BED - METAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY LEVELING PAD * BUMPER INSERT,RUBBER DRAW LATCH ASSY DRAW LATCH KEEPER TAILGATE HINGE, (PASSENGER SIDE) MAT RETAINER ALUMINUM BED RIVET * HINGE SUPPORT * NUT * ALUMINUM BED BOLT * RUBBER MAT FLANGED BUSHING G1 NYLON CLAMP (NOT SHOWN) G02 CIRCUIT BREAKER MOUNTING BRACKET G4 ROUND HEAD SCREW, #10-24 X 1/2 LG G5 LOCK WASHER, # G3 HEX NUT, # G01 TOGGLE SWITCH G01 TOGGLE GUARD ASSEMBLY G9 ALUMINUM RIVET, 1/8 X 11/32 LG G14 14 GA WIRE (RED 5") G11 CLEVIS PIN, 1/2 X 1 3/4 LG G01 SPACER G1 COTTER PIN, 15/32 X 2 13/16 LG G01 DUMP HARNESS (48V) (NOT SHOWN) G3 INSULATED CABLE CLAMP, 11/16 (NOT SHOWN) G3 HEX NUT, 5/16" - 18 (NOT SHOWN) G3 CIRCUIT BREAKER (30 AMP 12V) G02 ELECTRIC ACTUATOR, 12V CUSHMAN REAR BED DECAL... 1 Page U-5

137 TRUCK BED - METAL Notes: Page U-6

138 74821G01 MAX 14 o / 25% TRUCK BED - PLASTIC 1 40 PLASTIC BED ASSEMBLY includes items MAX 500 lbs. 255 kg MAX 5 in. 12 cm P P MAX 100 lbs. 45 kg A B A B 25 Page U-7

139 TRUCK BED - PLASTIC A B C A B C Page U-8

140 TRUCK BED - PLASTIC Actuator may be rotated 90 on some models Front of Vehicle ELECTRIC DUMP KIT includes items UP 50 DOWN WHT from Actuator BLK from Battery RED from Battery RED from Actuator Page U-9

141 TRUCK BED - PLASTIC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BED ASSEMBLY, 40" (INCLUDES ITEMS 2-11) * PLASTIC BED, 40" G01 PIVOT SHAFT G01 SHOULDER BOLT, 1/4" - 20 X 3/4" LG G01 TAILGATE CABLE G01 BOWED ANGLE G2 STAINLESS STEEL SCREW, 1/4" - 20 X 5/8" LG G01 TAILGATE CAP G5 RATCHET FASTENER,.187 X G2 HEX HEAD BOLT, 1/4" - 20 X 5/8" LG G03 BED CAPACITY LABEL G01 ALUMINUM RIVET, 3/16" X 1" LG G01 ADJUSTABLE RUBBER BUMPER G1 LOCK NUT, 5/16" G01 BED LATCH G01 LATCH TORSION SPRING G02 LATCH PLATE G02 RETAINER BRACKET G01 HEX HEAD BOLT W/PATCHLOCK, 1/4" - 20 X 5/8" LG G01 HANDLE GRIP CUSHMAN REAR BED DECAL G01 BUSHING G01 CLEVIS PIN,.50 DIA X 5.25" LG G5 FLAT WASHER, 1 1/4" X 7/16" G1 HAIR CLIP, 2.9 X.84 X FLANGED BUSHING... 4 Page U-10

142 TRUCK BED - PLASTIC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 SPRING CHANNEL G01 HEX HEAD BOLT W/PATCHLOCK, 1/4" - 20 X 5/8" LG BED TETHER CABLE G7 FLAT WASHER, 1/4" G01 BRACKET, BUMPER G02 GAS SPRING G10 CLEVIS PIN, 1/2" X 2 27/32" LG G12 CLEVIS PIN, 1/2" X 1 3/4" LG G1 HAIR CLIP, 2.9 X.84 X G7 FLAT WASHER, 1/4" G01 HEX HEAD BOLT W/PATCHLOCK, 1/4" - 20 X 5/8" LG G02 OUTRIGGER CHANNEL G02 PLASTIC BED HEAT SHIELD (GASLONE VEHCLES ONLY) G01 ELECTRIC DUMP KIT ( INCLUDES ITEMS ) G02 ELECTRIC ACTUATOR, 12 VOLT, 1500 LBS G01 TOGGLE SWITCH G01 TOGGLE GUARD G02 CIRCUIT BREAKER MOUNTING BRACKET G4 ROUND HEAD SCREW, X 1/2" LG G5 LOCK WASHER, # G3 CIRCUIT BREAKER 30A 12V G1 WIRE TIE G3 HEX NUT, # G9 RIVET, 5/32 X G14 14 GA WIRE (RED 5") G01 READ INSTRUCTION DECAL G01 SPACER G01 HARNESS... 1 Page U-11

143 TRUCK BED - PLASTIC Notes: Page U-12

144 WEATHER PROTECTION Front of Vehicle 3 Front of Vehicle B CANOPY STRUT KIT includes item 3-8 D 5 16 D 8 HARDWARE KIT includes item 9-16 B C A Bumper 9 3 A C 5 11 seat back support 10 6 Front of Vehicle 1 Front of Vehicle seat Page V-1

145 HORN WEATHER PROTECTION 32 1 FULL WINDSHIELD KIT includes items SPLIT WINDSHIELD KIT includes items 34-37, REAR VIEW MIRROR ENCLOSURE Windshield Retainer Rubber Latch Strut Front of Vehicle Page V-2

146 WEATHER PROTECTION FULL WINDSHIELD KIT includes items 73, FULL WINDSHIELD ASSEMBLY includes items 57, FULL WINDSHIELD HARDWARE KIT includes items SPLIT WINDSHIELD KIT includes items 50, SPLIT WINDSHIELD ASSEMBLY includes items SPLIT WINDSHIELD HARDWARE KIT includes items Page V-3

147 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SPACER, 1/2" CANOPY STRUTS KIT (INCLUDES ITEMS 3-8) CANOPY SUPPORT, (DRIVER SIDE FRONT) CANOPY SUPPORT, (PASSENGER SIDE FRONT) CANOPY SUPPORT, (DRIVER SIDE REAR) CANOPY SUPPORT, (PASSENGER SIDE REAR) CANOPY SUPPORT, CROSS TUBE HARDWARE KIT (INCLUDES ITEMS 9-16) SPACER, 3/4" G6 LOCK NUT, PLASTIC INSERT, 5/16" G7 HEX HEAD BOLT, 5/16" - 18 X 7/8" LG G5 LOCK NUT, 3/8" G2 HEX HEAD BOLT, 3/8" - 16 X 2 1/4" LG G1 FLAT WASHER, 3/8" G1 FLAT WASHER, 1/4" LOCK NUT, M BLACK CANOPY * TORX BOLT, M6-1 X 40MM LG TOP ENCLOSURE (BLACK) TOP ENCLOSURE (GRAY) TOP ENCLOSURE (GREEN) TOP ENCLOSURE (WHITE) TOP ENCLOSURE (TAN) * VELCRO... AR Page V-4

148 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 FULL WINDSHIELD KIT (INCLUDES ITEMS 33-38) G01 FULL WINDSHIELD * HEX HEAD BOLT, 1/4" - 20 X 1 3/4 LG * FLAT WASHER (SS), 1/ * RUBBER GROMMET * LOCK NUT (SS), 1/4" SASH, 26" LG G04 SPLIT WINDSHIELD KIT (INCLUDES ITEMS 34-37, 42-43) SPORT WINDSHIELD SASH, 12" LG G01 MIRROR ASSEMBLY SPLIT WINDSHIELD KIT, CLIP - ON (INCLUDES ITEMS 50, 58) SPLIT WINDSHIELD ASSEMBLY (INCLUDES ITEMS 51-57) WINDSHIELD LOWER WINDSHIELD UPPER HINGE GROMMET UPPER LATCH LOWER LATCH G01 WARNING DECAL HARDWARE KIT, SPLIT WINDSHIELD (INCLUDES ITEMS 59-64) TUBE CLAMP, 1.5" DIA FASTENER GROMMET PAN HEAD BOLT, 3/8" - 16 X 1 1/2" LG G5 LOCK NUT, 3/8" Page V-5

149 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FLAT WASHER, 3/8" GROMMET ASSEMBLY, 1/4" (INCLUDES ITEMS 65-66) GROMMET, 1/4" SLEEVE, 1/4" FULL WINDSHIELD KIT, CLIP - ON (INCLUDES ITEMS 73, 76) FULL WINDSHIELD ASSEMBLY (INCLUDES ITEMS 57, 74-75) FULL WINDSHIELD GROMMET HARDWARE KIT, FULL WINDSHIELD (INCLUDES ITEMS 77-82) TUBE CLAMP, 1.5" DIA FASTENER GROMMET PAN HEAD BOLT, 3/8" - 16 X 1 1/2" LG G5 LOCK NUT, 3/8" FLAT WASHER, 3/8" GROMMET ASSEMBLY, 1/4" (INCLUDES ITEMS 83-84) GROMMET, 1/4" SLEEVE, 1/4"... 1 Page V-6

150 WEATHER PROTECTION Notes: Page V-7

151 WEATHER PROTECTION Notes: Page V-8

152 WHEELS AND TIRES TIRE AND WHEEL ASSEMBLY (LINKS 18 X 8.5-8) includes items 2, 26, 27 TIRE AND WHEEL ASSEMBLY (TURF SAVER 20 X 10-10) includes items 5-7 WHEEL & TIRE ASSEMBLY (TURF SAVER 18 X 8.5-8) includes items 10, 26, 27 WHEEL AND TIRE ASSEMBLY (USA TRAIL 18 X 8.5-8) includes items 13, 26, 27 WHEEL AND TIRE ASSEMBLY (HOLE-N-HOLE) includes items 23, 24, 27 HUBCAP ASSEMBLY (GOLD) includes items 35, 37 HUBCAP ASSEMBLY (SILVER) includes items 36, 37 Tire design may vary by Part Number 15 FRONT 30 REAR Page W-1

153 WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 TIRE AND WHEEL ASSEMBLY (LINKS 18 X 8.5-8) (INCLUDES ITEMS 2, 26, 27) G01 TIRE (LINKS 18 X 8.5-8) G01 TIRE AND WHEEL ASSEMBLY (TURF SAVER 20 X 10-10) (INCLUDES ITEMS 5-7) G02 CARLISLE TIRE (TURF SAVER 20 X 10-10) G01 WHEEL RIM G1 VALVE STEM G03 WHEEL & TIRE ASSEMBLY (TURF SAVER 18 X 8.5-8) (INCLUDES ITEMS 10, 26, 27) G03 TIRE (TURF-SAVER 18 X 8.5-8) G01 WHEEL AND TIRE ASSEMBLY) (USA TRAIL 18 X 8.5-8) (INCLUDES ITEMS 13, 26, 27) G06 CARLISLE TIRE (18.5 X LOAD RANGE C) LOAD STAR WHEEL AND TIRE ASSEMBLY G1 LUG NUT, 1/2" A/R WHEEL AND TIRE ASSEMBLY (HOLE-N-HOLE) (INCLUDES ITEMS 23, 24, 27) WHEEL, 8" TIRE (HOLE-N-HOLE) G01 WHEEL RIM (4 LUG) G2 VALVE STEM Page W-2

154 WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DUST CAP (MOLDED) G2 SPINDLE CAP HUBCAP ASSEMBLY (GOLD) (INCLUDES ITEMS 35, 37) HUBCAP ASSEMBLY (SILVER) (INCLUDES ITEMS 36, 37) * HUBCAP (GOLD) * HUBCAP (SILVER) * HUBCAP CLIP (NOT ILLUSTRATED)... 4 Page W-3

155 WHEELS AND TIRES Notes: Page W-4

156 WHEELS AND TIRES Notes: Page W-5

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158 E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA s, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at