Electric Service Parts Manual

Transcription

1 Electric ISSUED: SEPTEMBER 2011 REVISED: DECEMBER 2012

2

3 SERVICE PARTS MANUAL ELECTRIC POWERED VEHICLE EXPRESS S6 STARTING MODEL YEAR 2012 DISCLAIMER: The E-Z-GO Division of Textron Inc. (E-Z-GO) reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically E-Z-GO, and therefore is subject to change without notice. E-Z-GO DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL, and E-Z-GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE- QUENTIAL DAMAGES RESULTING FROM THE USE OF THE INFORMATION AND MATERIALS IN THIS MANUAL. TO CONTACT US NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: , FAX: SERVICE PARTS PHONE: GET-EZGO ( ), FAX: INTERNATIONAL: PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON INC., 1451 MARVIN GRIFFIN RD., AUGUSTA, GEORGIA USA Page i

4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals. Page ii

5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL V ACCELERATOR A - 1 BATTERY CHARGER B - 1 BODY C - 1 BRAKES D - 1 BRAKES - FRONT DISC D - 7 ELECTRICAL SYSTEM E - 1 ELECTRONIC SPEED CONTROL F - 1 FRONT SUSPENSION - STEERING G - 1 MOTOR H - 1 REAR AXLE J - 1 REAR SUSPENSION K - 1 SEATING L - 1 TRUCK BED M - 1 WEATHER PROTECTION N - 1 WHEELS AND TIRES P - 1 Page iii

6 NOTES Page iv

7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN APPENDIX The first section, GENERAL INFORMATION, contains the following information: WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle. The third section, APPENDIX, contains a listing of specialty products and accessories. USE OF THE MANUAL To use this manual, consult the GENERAL INDEX to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. Page v

8 Front of Vehicle ,88 81,86 84,89 82, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the General Index and select the most appropriate title. Turn to the page number indicated and locate the desired part on the illustration. From the i llustration, obtain the item number assigned to the desired part. Refer to th e accompanying description for specific information regarding the part. 2. IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page. NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page vi

9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in lthe list below, replace the last ** or XX with the two digit color code. CODE # DESCRIPTION CODE # DESCRIPTION 01 NO PAINT 53 MOSSY OAK NEW BREAK UP - DIPPED 02 SPECIAL COLOR 54 MOSSY OAK OBSESSION - DIPPED 05 JACOBSEN ORANGE 55 REALTREE ADVANTAGE MAX 4 - DIPPED 06 LIGHT GOLD PEARL 56 REALTREE HARDWOOD BROWN - DIPPED 07 SILVER PEARL METALIC 57 REALTREE AP HOT PINK - DIPPED 11 BLACK 58 BLACK / SILVER MARBLE - DIPPED 12 EMERALD GREEN PEARL 59 RED / SILVER MARBLE - DIPPED 13 CLOUD GREY 60 HOT PINK / SILVER MARBLE - DIPPED 14 VIPER BLUE METALLIC 61 REALTREE AP 19 PATRIOT BLUE PEARL 62 REALTREE MAX 4 20 INFERNO RED METALLIC 63 MOSSY OAK BREAKUP 23 ADVANTAGE CLASSIC CAMO 64 MOSSY OAK TREESTAND 24 NATURAL 65 REALTREE APG 25 VIVID NEW HOLLAND BLUE 66 REALTREE MAX 1 26 STEEL BLLUE PEARL 67 REALTREE AP PINK 27 BRIGHT SILVER METALLIC 68 REALTREE AP - DIPPED 29 PRIMER ONLY 30 HD ADVANTAGE CAMO 31 METALLIC CHARCOAL 32 LIGHT ALMOND PEARL 33 TIMBERLINE GREEN 34 DEEP MOLTEN RED 35 SAFETY YELLOW 36 CHAMPAGNE BEIGE 37 HUNTER GREEN 38 BRIGHT WHITE 39 FLAME RED 40 BLACK 41 ELECTRIC BLUE 42 PLATINUM 43 BURGUNDY 44 ALMOND 45 BLACK 46 FLAME RED 47 BURLINGTON GREEN 48 BLACK 49 FLAME RED 50 RECON GREEN 51 SUNBURST ORANGE 52 BRITISH RACING GREEN Page vii

10 ACCELERATOR 1 PEDAL BOX ASSEMBLY includes items To Direction Selector Harness Page A - 1

11 ACCELERATOR 26 ACCELERATOR PEDAL ASSEMBLY includes items Page A - 2

12 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G07 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 2-37) G01 PEDAL BOX AND COVER (SEAL AND BEARING) G01 INDUCTIVE THROTTLE SENSOR G01 SELF THREADING NUT, 3/16" G01 PLUNGER SLEEVE G01 PLUNGER G01 PLUNGER CAM G01 ACCELERATOR ROD G4 LOCK NUT, 5/ G4 YOKE (ADJUSTABLE) G2 SPRING RETAINER, 3/8" G01 COMPRESSION SPRING G1 ACCELERATOR ROD BUSHING G1 SPRING RETAINER, 1/2" G02 MICRO SWITCH G01 SCREW, #4-20 X 5/8" LG G06 WIRING HARNESS (PEDAL BOX ASSEMBLY) G6 SCREW, #8-32 X 3/4" LG G02 ACCELERATOR PEDAL BRACKET G01 SCREW, #8-16 X 1/2" LG G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 27-30) G04 ACCELERATOR PEDAL G01 ACCELERATOR PEDAL PAD G1 OVAL RIVET 3/16" X 7/16" LG Page A - 3

13 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 BUSHING G01 PEDAL PIVOT PIN G6 PUSHNUT, 9/32" I.D G3 CLEVIS PIN, 5/16" X 13/16" LG G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G2 BOLT, 5/16-18 X 13/16" LG Page A - 4

14 ACCELERATOR Notes: Page A - 5

15 ACCELERATOR Notes: Page A - 6

16 BATTERY CHARGER 1 7 PORTABLE 48V DELTA Q CHARGER includes items 2 & 3 PORTABLE 48V DELTA Q CHARGER includes items 3 & Page B - 1

17 BATTERY CHARGER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY PORTABLE 48V DELTA Q CHARGER (INCLUDES ITEMS 2 & 3) G02 10 DC CABLE ASSEMBLY G01 AC POWER CORD (NOT SHOWN) G04 18 DC CABLE ASSEMBLY PORTABLE 48V DELTA Q CHARGER (INCLUDES ITEMS 3 & 4)... 1 Page B - 2

18 BATTERY CHARGER Notes: Page B - 3

19 BATTERY CHARGER Notes: Page B - 4

20 < 14 25% < 14 25% F R P P P N F BODY FLOOR MOUNT GUN HOLDER FRONT BASKET ASSEMBLY includes items Page C - 1

21 BODY Page C - 2

22 BODY ASH TRAY Page C - 3

23 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 INSTRUMENT PANEL ASSEMBLY G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 UPPER FLOORPAN G01 LOWER FLOORPAN G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 ACCESS COVER G01 T-HOLDER COVER G01 REAR FLOORPAN G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G03 FLOORMAT W/HORN HOLES GXX COWL (See COLOR CODES in HOW TO USE section) G01 RIVET, 3/16" X 1" LG GRILL COVER G01 RIVET, 3/16 X 1" LG FENDER FLARE (DRIVER SIDE) FENDER FLARE (PASSENGER SIDE) G01 SELF-THREADING NUT, 3/16" X 19/32" WARNING DECAL G01 VINYL TRIM G01 RIVET, 3/16" X 1" LG G01 SEAT FRAME G02 BATTERY RACK G2 HEX HEAD BOLT, 5/16" - 18 X 13/16" LG G6 HEX HEAD BOLT, 5/16" - 18 X 3/4" LG G8 FLAT WASHER, 5/16" G6 LOCK NUT, 5/16" G01 SCREW, 3/8" - 16 X 3/4" LG G01 LABEL (ANTI-ROLLBACK)... 1 Page C - 4

24 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SPLASH PAN (PASSENGER SIDE) G02 SPLASH PAN (DRIVER SIDE) G2 HEX HEAD BOLT, 5/16" - 18 X 13/16" LG G01 FENDER, PASSENGER SIDE G01 FENDER, DRIVER SIDE G2 RATCHET FASTENER G17 RIVET, 3/16" X 5/8" LG G0XX REAR BODY WITH LNR AND WITH LIGHT (See COLOR CODES in HOW TO USE section) E-Z-GO DECAL G01 HINGE PLATE G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G01 PLUG G01 ACCESS PANEL G01 PAN HEAD TORX SCREW, #8 X 5/8" LG G02 J CLIP, # G12 RIVET, 1/4" X 9/16" LG (ALUMINUM) G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G1 PLASTIC DRIVE RIVET, 1/4" X 9/16" LG G01 GUN HOLDER REMOVABLE FLOOR MOUNT G02 COVER PLATE G01 RIVET, 3/16" X 1" LG (ALUMINUM) G02 REAR BUMPER G01 HEX HEAD BOLT, 1/4" - 20 X 1 1/4" LG G2 FLAT WASHER, 5/16" G01 BUMPER PLUG G03 HEX HEAD BOLT, 1/4" - 20 x 11/16" LG... 2 Page C - 5

25 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 J-TYPE NUT RETAINER, 1/4" COWL DECAL ROCKER PANEL, DRIVER SIDE ROCKER PANEL, PASSENGER SIDE G2 PHILLIPS HEAD SCREW, #10-24 X 1" LG G10 LOCK NUT, # G1 SCREW, 1/4" - 20 X 1" LG G4 LOCK NUT, 1/4" G5 FLAT WASHER, # G4 SPACER, 5/16" G6 RIVET, 3/16" X 15/16" LG (ALUMINUM) G01 PEDAL PIVOT COVER G01 ASH TRAY G01 GASKET G02 BRACKET G4 SELF TAPPING SCREW, #10-16 X 1/2" LG CHROME BRUSHGUARD BRUSHGUARD G2 HEX HEAD BOLT, 5/16" - 18 X 2 1/4" LG G6 HEX HEAD BOLT, 5/16" - 18 X 2 3/4" LG G04 SPACER, 21/64" X 3/4" X 1" LG G02 SPACER, 21/64" X 3/4" X 1 5/16" LG G8 FLAT WASHER, 5/16" G8 LOCK WASHER, 5/16" PINSTRIPING TAPE (PEWTER) G04 PINSTRIPING TAPE (BLACK) G08 PINSTRIPING TAPE (SILVER)... 1 Page C - 6

26 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 FRONT BASKET ASSEMBLY (INCLUDES ITEMS ) G01 BASKET BRACKET, DRIVER SIDE BRACKET, PASSENGER SIDE G01 CARRIAGE BOLT - SS, 3/8" - 16 X 1" LG G1 LOCK NUT, 3/ G01 DECAL... 1 Page C - 7

27 BODY Notes: Page C - 8

28 BRAKES BRAKE PEDAL ASSEMBLY includes items 2-10 COMPENSATOR ASSEMBLY includes items Part of Frame Accelerator Pedal Page D - 1

29 BRAKES TOP PULL 53 BRAKE ASSEMBLY DRIVER SIDE includes items 55-60, BRAKE ASSEMBLY PASSENGER SIDE includes items 55-60, 64 BRAKE DRUM ASSEMBLY includes items ADJUSTER ASSEMBLY Page D - 2

30 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" G02 BRAKE PEDAL G01 PARK BRAKE PEDAL G01 SERVICE BRAKE PAD G01 PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 7/16" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG (STAINLESS STEEL) G01 FLANGED BUSHING G01 TORSION SPRING G1 FLAT WASHER, 3/8" G5 LOCK NUT, 3/ G01 SWAGEFORM SCREW, 1/4-20 (NOT ILLUSTRATED) G2 NYLON WEDGE LOCK CLAMP (NOT ILLUSTRATED) G01 BRAKE COMPENSATOR BUMPER BRAKE CABLE (DRIVER SIDE) BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, 13/32" (STAINLESS STEEL) G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG... 3 Page D - 3

31 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 FLAT WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SET SCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/4-20 (STAINLESS STEEL) BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 55-60, 63) BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 55-60, 64) BRAKE SHOE, L BRAKE SHOE, T DUST COVER BRAKE SPRING BRAKE SPRING SHOE CLAMP Page D - 4

32 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY GEAR ADJUSTER GEAR ADJUSTER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 FLAT WASHER, 5/16" G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS 72-73) G1 BRAKE DRUM G1 LUG BOLT, 1/2-20 X 1 3/16" LG G1 FLAT WASHER, 1 3/8" O.D. X 21/32" CASTELLATED NUT, 5/ G1 COTTER PIN, 1/8" X 1 1/2" LG BRAKE CABLE BRACKET (PASSENGER SIDE) BRAKE CABLE BRACKET (DRIVER SIDE) COMPENSATOR ASSEMBLY (INCLUDES ITEMS ) G4 HEX NUT HEX NUT, 5/ G01 EQUALIZER BRACKET... 1 Page D - 5

33 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 FLAT WASHER - 5/ G1 ACCELERATOR ROD BUSHING G2 TUBE G1 COMPRESSION SPRING G01 BRAKE YOKE G9 HEX LOCK NUT, 5/ COMPENSATOR LINK ROD Page D - 6

34 BRAKES Notes: Page D - 7

35 BRAKES Notes: Page D - 8

36 BRAKES - FRONT DISC Part of Frame Accelerator Pedal COMPENSATOR ASSEMBLY includes items Page D - 7

37 BRAKES - FRONT DISC WHT BLK BRAKE PEDAL ASSEMBLY includes items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Page D - 8

38 BRAKES - FRONT DISC SPINDLE ASSEMBLY DRIVER SIDE includes items SPINDLE ASSEMBLY PASSENGER SIDE includes items 81-91, 93, Page D - 9

39 BRAKES - FRONT DISC 111 Front of Vehicle FRONT DISC BRAKE ACTUATOR ASSEMBLY includes items BRAKE ACTUATOR ASSEMBLY 6 Page D - 10

40 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 BUSHING G3 COTTER PIN, 3/32 X 3/ G3 CLEVIS PIN, 5/16" X 13/16" LG ACTUATOR COVER G01 SCREW, 1/4-20 X.7" LG SWAGEFORM G8 BOLT, 1/4-20 X 1 1/4" LG G2 LOCKNUT, 1/ ACTUATOR LINKAGE G01 SHOULDER BOLT, 3/8-16 X 4" LG G01 FLANGED BUSHING G01 TORSION SPRING G1 FLAT WASHER, 3/8" G5 LOCK NUT, 3/ G2 NYLON WEDGE LOCK CLAMP (NOT ILLUSTRATED) G01 BRAKE COMPENSATOR BUMPER BRAKE CABLE (DRIVER SIDE) BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, S.S G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 NYLON WASHER, 3/8"... 2 Page D - 11

41 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 FLAT WASHER, 5/16" G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SET SCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G8 BOLT, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/ G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 45-70) G01 BRAKE PEDAL PARK BRAKE PEDAL G8 FLAT WASHER, 5/16" G01 SERVICE BRAKE PAD G01 PARK BRAKE PAD G1 OVAL RIVET, 3/16" X 15/32" LG G03 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 1" LG G1 RUBBER NUT, # G01 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G10 LOCK NUT, # G8 MICRO SWITCH G2 SCREW, #6-32 X 1 1/4" LG... 2 Page D - 12

42 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G5 FLAT WASHER, # G3 FLAT WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 TEFLON WASHER, 3/8" G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G02 SPRING PLATE (PASSENGER SIDE) G01 SPRING PLATE (DRIVER SIDE) G01 FOUR LINK ROD FLANGED HEX NUT, M G01 BRAKE LINE G01 SCREW, 1/4-20 X.7" LG G01 WIRE RETAINER SPINDLE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 79-91) DISC BRAKE SPINDLE (DRIVER SIDE) G02 CALIPER (DRIVER SIDE) G1 HEX SLOTTED NUT, G01 DRIVE FLANGE STUD G2 ROLLER BEARING G1 BEARING RACE G01 DISC BRAKE HUB G01 FLANGED BEARING G1 FLAT WASHER, 3/8" G6 BOLT, 3/8-16 X G01 BEARING G8 COTTER PIN, 5/32" X 1 3/4" LG G1 GREASE SEAL... 1 Page D - 13

43 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SPINDLE ASSEMBLY (INCLUDES ITEMS 81-91, 93, 94) DISC BRAKE SPINDLE (PASSENGER SIDE) G01 CALIPER (PASSENGER SIDE) G01 KINGPIN TUBE G01 THRUST WASHER, 1" G3 FLAT WASHER, 1/2" G6 LOCKNUT, 1/ G6 CAPSCREW, 1/2-13 X 6" LG FRONT DISC BRAKE ACTUATOR ASSEMBLY (INCLUDES ITEMS ) MASTER CYLINDER WELDMENT G5 PLASTIC LOCK NUT, 3/ G1 WASHER, STAINLESS STEEL G01 ACTUATOR PIVOT BOLT G02 ACETAL BUSHING WELDMENT BRACKET, UPPER BRAKE WELDMENT BRAKCET, LOWER BRAKE MASTER CYLINDER G1 HEX HEAD CAP SCREW 5/16-18 X 1.12" LG G6 LOCK NUT, 5/ G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG COMPENSATOR ASSEMBLY (INCLUDES ITEMS ) G4 HEX NUT HEX NUT, 5/ G01 EQUALIZER BRACKET... 1 Page D - 14

44 BRAKES - FRONT DISC When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 FLAT WASHER - 5/ G1 ACCELERATOR ROD BUSHING G2 TUBE G1 COMPRESSION SPRING G01 BRAKE YOKE G9 HEX LOCK NUT, 5/ COMPENSATOR LINK ROD... 1 Page D - 15

45 BRAKES - FRONT DISC Notes: Page D - 16

46 ELECTRICAL SYSTEM 23 A2 F CHARGER RECEPTACLE includes items 2-11 CHARGER RECEPTACLE includes items A1 F Page E - 1

47 ELECTRICAL SYSTEM RED GRN/BLK OFF ON CONSOLE INSERT PLATE includes items Page E - 2

48 ELECTRICAL SYSTEM BLU/WHT ORN/WHT RED GRN 58 FLOOR MOUNTED HORN BUTTON Floorboard HORN 64 Front of Vehicle YEL BLK Page E - 3

49 ELECTRICAL SYSTEM HEAD LIGHT & TURN SIGNAL TAILLIGHTS Rear Fender TURN SIGNAL KIT includes items WHT to BLK from Harness - Both Sides BLK to BLU/WHT from Harness - Both Sides RED to WHT from Harness - Driver Side RED to YEL from Harness - Passenger Side RED TO BRN from Harness - (W/O Turn Signals) Page E - 4

50 ELECTRICAL SYSTEM 94 HOUR METER KIT includes items HOUR METER 95 Hour Meter Front of Vehicle Passenger Side Seat Support 99 Electrical Components Cover Seat Support (+) (-) Solenoid Note: Hold lower nut when tightening top nut DC TO DC CONVERTER KIT DC to DC CONVERTER KIT includes items Page E - 5

51 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 CHARGER HARNESS / RECEPTACLE (INCLUDES ITEMS 2-11) CHARGER HARNESS G30 CHARGER RECEPTACLE (INCLUDES ITEMS 4-11) G22 RECEPTACLE BOTTOM G21 RECEPTACLE COVER G08 SCREW, #10-32 X 1/2" LG G09 SCREW, #6-32 X 1 3/4" LG G10 LOCK NUT, # G25 WIRE, RED JUMPER, 18 GA G23 FEMALE CONTACT G24 FEMALE CONTACT, INSULATED G01 RIVET, 3/16" X 1" LG G01 POWER HARNESS G02 LOCK WASHER, 5/16" G02 NUT, 5/ G0* CLAMP G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) XXXXXX 6 VOLT BATTERY BATTERY RETAINER G01 HOLD DOWN BOLT G1 LOCK NUT, 5/ G01 HOLD DOWN BOLT G01 BATTERY RETAINER G18 4 GA WIRE (BLK 6") G16 4 GA WIRE (BLK 19")... 1 Page E - 6

52 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G13 4 GA WIRE (BLK 10 1/2") G2 NUT, 5/ G02 CONSOLE INSERT ASSEMBLY (INCLUDES ITEMS 36-37) G03 CONSOLE INSERT PLATE G10 HOLE PLUG G02 DRIVE RIVET, 3/16" X 3/8" LG G6 LOCK WASHER, 3/4" G1 FACE NUT G01 IGNITION SWITCH (WITH LIGHTS, STANDARD KEY) DC TO DC CONVERTER KIT (INCLUDES ITEMS 49-53) DC TO DC CONVERTER BRACKET DC TO DC WIRING HARNESS G4 PHILIPS PAN HEAD SCREW, #10-24 X 1/2" LG G5 CHRISTMAS TREE RIVET, X G1 FUSE BLOCK G01 RIVET, 5/32" X 3/8" LG G1 FUSE, 15 AMP WIRE HARNESS (ACCESSORY) Page E - 7

53 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 HORN HEADLIGHT W/O TURN SIGNAL (PASSANGER SIDE) HEADLIGHT W/O TURN SIGNAL (DRIVER SIDE) LED HEADLIGHT W/O TURN SIGNAL (PASSANGER SIDE) LED HEADLIGHT W/O TURN SIGNAL (DRIVER SIDE) G01 SELF THREADING NUT TURN SIGNAL KIT (INCLUDES ITEMS 80-85) TURN SIGNAL BULB TURN SIGNAL SWITCH ASSEMBLY G1 FLASHER UNIT G3 FLEX LOOM, 3/8" X 8" LG G1 WIRE TIE G3 STEERING COLUMN COVER G01 BEZEL (DRIVER SIDE) G02 BEZEL (PASSENGER SIDE) G02 J CLIP G01 COUNTERSUNK SCREW, # G1 BRAKE/TAILLIGHT LAMP G11 RIVET, 3/16 X 9/16 LG (ALUMINIUM) G4 SCREW ST 8-18 X 1 1/2" Page E - 8

54 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G06 HOUR METER KIT (INCLUDES ITEMS 94-98) G02 HOUR METER G01 HOUR METER BRACKET G01 RETAINER CLIP G11 RIVET, 3/16 X.7" G04 WIRE HARNESS (HOUR METER) G1 HORN SWITCH G2 CAP AND NUT ASSEMBLY G01 HORN SWITCH BOOT HORN SWITCH LABEL G01 RIVET, 3/16" X 1" LG (ALUMINIUM) G06 CONSOLE INSERT PLATE G01 LABEL, LIGHTS, DIRECTION SELECTOR & STATE OF CHARGE METER G01 DIRECTION SELECTOR SWITCH G05 STATE OF CHARGE METER (VERTICAL) G02 RIVET, 3/16" X 3/8" LG SOC FUSE HARNESS G01 HARNESS (CONTROL) G74 18 GA WIRE (RED 6") G02 BUZZER G01 RIVET, 5/32" X 3/4" LG... 2 Page E - 9

55 ELECTRICAL SYSTEM Notes: Page E - 10

56 P/N G01 ELECTRONIC SPEED CONTROL 1 ELECTRONIC SPEED CONTROL ASSEMBLY includes items WALKAWAY RELAY HARNESS ASSEMBLY includes items Walkaway Fuse 5 Walkaway Relay 31 #10 Black From Motor F2 (Power Harness) PURPLE From Walkaway Fuse To Solenoid (+) #4 Black From Motor A1 (Power Harness) #4 Black From Motor A2 (Power Harness) 2 4 J3 F2 J2 J1 F1 B+ M- B- 13 #18 Yellow From J1 Pin 5 (Control Harness) #18 Blue From J1 Pin 17 (Control Harness) #18 Red From Tow Switch and Reverse Buzzer (Control Harness) #10 White From Charger Receptacle Speed Sensor Harness Charger Receptacle Harness RED From Walkaway Relay To Solenoid (-) #4 Black From Charger (Charger Harness) #18 Red/White From Tow Switch (Control Harness) To Ignition Interlock (Charger Receptacle) 26 #4 Black From Battery (-) #4 Black (Power Harness From Motor A1 (Power Harness) Power Harness 27 Code Fault Code Symptoms Corrective Action 1-1 HW FAILSAFE Vehicle will not run Check motor wiring, replace controller 1-2 THROTTLE FAULT 1 Vehicle will not run Check pedal box adjustment, connections, replace ITS 1-3 SPEED SENSOR FAULT Vehicle runs slowly Check speed sensor connection, and wiring, replace sensor if required 1-4 HPD Vehicle will not run Release and reapply pedal. Check pedal box, linkage, switch and key switch 1-5 MOTOR STALL Vehicle stopped Remove mechanical blockage 2-1 LOW BATTERY VOLTAGE Vehicle performance reduced Charge batteries, replace bad batteries 2-2 OVERVOLTAGE Regen performance reduced Check that battery voltage is less than 60 VDC 2-3 THERMAL CUTBACK Vehicle performance reduced Allow controller to cool 2-4 MAIN DRIVER ON Vehicle runs slowly Solenoid driver defective, replace controller 2-5 VDD FAULT Vehicle will not run Replace controller 3-1 MAIN DRIVER OFF Solenoid does not close Replace controller 3-2 MAIN WELDED Vehicle runs slowly Verify solenoid welded, replace solenoid 3-3 PRECHARGE FAULT Vehicle will not run Check for additional electronics attached to B+, replace controller 3-4 FIELD MISSING Solenoid closes, vehicle will Check wiring. not run Replace power harness and motor if required. 3-5 FIELD OVERCURRENT Vehicle will not run Field windings or power harness shorted. Verify, replace motor if necessary. 4-1 CURRENT SENSE FAULT Vehicle will not run Replace controller 4-3 M- FAULT Vehicle will not run Check M- wiring and repair, replace controller 4-4 AUX CONT DNC Vehicle will not run Replace controller 4-5 WELDED AUX CONT Vehicle runs slowly Replace controller 5-1 EEPROM FAILSAFE Vehicle will not run Replace controller 5-2 MAIN COIL OPEN Vehicle will not run Check coil connections/wiring. Replace solenoid if necessary 5-3 MAIN CONT DNC Vehicle will not run Check all solenoid wiring. Replace solenoid if necessary 5-5 MISSING CONTACTOR Vehicle stops Check all solenoid wiring. Replace solenoid if necessary Abbreviations: AUX (Auxiliary), CONT (Contactor, Solenoid), DNC (Did Not Close), HPD (High Pedal Disable), HW (Hardware), ITS (Inductive Throttle Sensor), M- (Connection at Controller), VDC (Volts Direct Current), VDD (Power Supply Fault) DIAGNOSTIC FAULT CODES The LED will flash a diagnostic fault code when a fault is detected Some faults may only be detected by operating the vehicle with the rear of the vehicle raised and supported on safety stands Always turn the 'RUN TOW/MAINTENANCE' switch (located in the battery compartment) to the 'TOW/MAINTENANCE' position before performing any repairs or maintenance to the vehicle Select 'RUN' before returning the vehicle to service Page F - 1

57 ELECTRONIC SPEED CONTROL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 ELECTRONIC SPEED CONTROL ASSEMBLY (INCLUDES ITEMS 2-17) G01 CONTROLLER MOUNT ELECTRONIC SPEED CONTROLLER G2 RIVET, 0.25 X G01 48 VOLT SOLENOID G5 LOCK WASHER, # G4 HEX NUT, # G8 LOCK WASHER, 5/16" G4 JAM NUT, 5/ G5 RIVET, 0.18 X G01 FASTON TAB G01 IN-LINE FUSE COVER G2 LOCK NUT, 1/ G1 PLASTIC FASTENER G17 4 GA WIRE (BLK 9") G01 CONTROLLER COVER G01 DOUBLE TUBE CLAMP G2 LOCK NUT, 1/ G01 BOLT, 8-1 X 16mm G01 LOCK WASHER, 5/16" G01 BOLT, 6-1 X 12mm G02 LOCK WASHER, 1/4" G01 CONTROL HARNESS G01 DIAGNOSTIC LABEL (FAULT CODE) WALKAWAY RELAY HARNESS ASSEMBLY (INCLUDES ITEMS 29) RELAY Page F - 2

58 ELECTRONIC SPEED CONTROL Notes: Page F - 3

59 ELECTRONIC SPEED CONTROL Notes: Page F - 4

60 FRONT SUSPENSION/STEERING SPINDLE & HUB ASSEMBLY PASSENGER SIDE includes items 4-13 WHEEL HUB ASSEMBLY includes items 10 SPINDLE & HUB ASSEMBLY DRIVER SIDE includes items 7-13, 17 Front of Vehicle 25 Part of Frame Part of Frame LUG *NOTE: Tie Rod Not Shown for Clarity Page G - 1

61 FRONT SUSPENSION/STEERING 41 RACK AND PINION UNIT includes items Page G - 2

62 FRONT SUSPENSION/STEERING 58 RACK BALL JOINT includes items STEERING COLUMN KIT includes items TIE ROD ASSEMBLY includes items Front of Vehicle Page G - 3

63 FRONT SUSPENSION/STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 4-13) G02 SPINDLE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 5-6) G01 BEARING G01 BEARING, DP G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G1 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 10) G1 LUG BOLT, 1/2-20 X 1 7/32" LG G1 SLOTTED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG G2 SPINDLE CAP G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 7-13, 17) G02 SPINDLE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 5-6) G6 BOLT, 1/2-13 X 6" LG G3 FLAT WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER (STAINLESS STEEL) G6 LOCK NUT, 1/ G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING G7 NUT, 3/ Page G - 4

64 FRONT SUSPENSION/STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 VINYL CAP G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) G03 SPRING PLATE G1 LOCK NUT, 7/ G11 BOLT, 7/16-14 X 1 3/4" LG G01 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 42-65) G01 STEERING RACK COVER & BEARING * STEERING BOX INSTALLATION TAG * JAM NUT, 1/ G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 PINION G01 RETAINING RING (INTERNAL) G01 SEAL PINION G01 RACK STEERING G01 SET SCREW, X G01 RACK LOADER G01 SPRING COMPRESSION G01 GASKET RACK LOADER G01 COVER RACK LOADER G01 BOLT, 1/4-20 X 11/16" LG G3 GREASE FITTING, STRAIGHT G01 RACK BALL JOINT (INCLUDES ITEMS 59-61) G1 RUBBER BOOT G2 SLOTTED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG... 1 Page G - 5

65 FRONT SUSPENSION/STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 ROD END (INNER) G01 RACK BOOT G2 WIRE TIE G8 WIRE TIE G6 BOLT, 7/16-14 X 2 3/4" LG G01 BOLT, 7/16-14 X 3 1/2" LG G02 SPACER G03 SPACER (SHORT) G7 NUT, 7/ G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/ G05 STEERING COLUMN KIT (INCLUDES ITEMS ) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG G01 STEERING SHAFT Page G - 6

66 FRONT SUSPENSION/STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 INTERMEDIATE SHAFT G01 BOLT, M8 X 1 1/4" LG G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER G01 COVER STEERING WHEEL STEERING WHEEL G01 BOLT, 3/8-16 X 1 1/4" LG WITH PATCHLOCK G1 LOCK WASHER, 3/8" DECAL EZGO, S/W - ROUND G2 LOCK NUT, 5/ G01 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G01 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS) G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/ Page G - 7

67 FRONT SUSPENSION/STEERING Notes: Page G - 8

68 MOTOR 1 MOTOR 48V includes items Page H - 1

69 MOTOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 MOTOR, 48V (INCLUDES ITEMS 2-12) G36 ARMATURE ASSEMBLY G38 BRUSH SPRING G39 BRUSH G40 BRUSH BOX ASSEMBLY G41 BRUSH REPLACEMENT KIT (INCLUDES HARDWARE) G07 BEARING G06 SNAP RING G43 HEADBAND G37 FRAME AND FIELD COIL (INCLUDES HARDWARE) G42 COVER COMMUTATOR END G01 RETAINING RING G02 SCREW, #10-32 X 1/2" LG G01 MAGNET G02 SPEED SENSOR... 1 Page H - 2

70 MOTOR Notes: Page H - 3

71 MOTOR Notes: Page H - 4

72 REAR AXLE 1 REAR AXLE ASSEMBLY includes items REAR AXLE ASSEMBLY W/LSD includes items 2-8 NOTE: Apply a light coat of anti-sieze compound to male spline before assembly. Reference part number Page J - 1

73 REAR AXLE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REAR AXLE ASSEMBLY 14.76:1 (INCLUDES ITEMS 2-8) AXLE SHAFT (PASSENGER SIDE) AXLE SHAFT (DRIVER SIDE) * DIFFERENTIAL COVER HEXAGONAL HEAD PLUG G1 BOLT, 5/16-18 X 3/4" LG G1 O-RING INPUT SHAFT G2 BOLT, 1/4-20 X 1 1/4" LG G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G01 FLAT WASHER, 1/4" (STAINLESS STEEL) * ANTI-SIEZE COMPOUND... AR G01 TWISTED CLAMP REAR AXLE ASSEMBLY 14.76:1 W/LSD (INCLUDES 2-8)... 1 Page J - 2

74 REAR AXLE Notes: Page J - 3

75 REAR AXLE Notes: Page J - 4

76 REAR SUSPENSION Page K - 1

77 REAR SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING G6 NUT, 3/ G03 LEAF SPRING (HEAVY DUTY) G01 U BOLT, 3/8-16 X 2" X 2 1/2" LG G1 FLAT WASHER, 3/8" G5 LOCK NUT, 3/ G02 SPACER G01 RUBBER BUSHING SHACKLE PLATE G9 BOLT, 3/8-16 X 3 1/2" LG (STAINLESS STEEL) G5 LOCK NUT, 3/ G1 SHOULDER BOLT, 3/8-16 X 3 1/4" LG G1 LOCK NUT, 3/ Page K - 2

78 REAR SUSPENSION Notes: Page K - 3

79 REAR SUSPENSION Notes: Page K - 4

80 SEATING 1 SEAT BACK ASSEMBLY includes items SEAT BOTTOM ASSEMBLY includes items Front of Vehicle FLIP FLOP SEAT BOTTOM ASSEMBLY includes items Page L - 1

81 SEATING HANDRAIL KIT includes items MAX 250 lbs. 110 kg MAX 4 in. 10 cm MAX 14 o / 25% Top of Vehicle Page L - 2

82 SEATING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 1 *** SEAT BACK ASSEMBLY (INCLUDES ITEMS 2-10) RED/BLACK 71751G03 OYSTER 71751G04 TAN 71751G07 BLACK WHITE/BLUE WHITE/RED WHITE/BLACK WHITE/YELLOW GRAY/BLACK OYSTER/GNT 2 *** VINYL SEAT BACK COVER G03 OYSTER 71753G04 TAN 71753G07 BLACK G0103 WHITE/RED G0102 WHITE/BLUE G0304 RED/BLACK G0104 WHITE/BLACK G0108 WHITE/YELLOW G0704 GRAY/BLACK G0506 OYSTER/GARNET G01 SEAT BACK REAR COVER G01 FOAM PADDING G01 FLAT STAPLE, 3/8" X 3/8" G01 SEAT BACK (WOOD) G01 PAN HEAD SCREW, #8 X 5/8" LG SEAT BACK SUPPORT G01 SCREW, 1/4-20 X 1" LG *** FLIP FLOP SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 13-17) TAN OYSTER WHITE/BLUE BLACK WHITE/RED RED/BLACK WHITE/YELLOW WHITE/BLACK GRAY/BLACK OYSTER/RUBY Page L - 3

83 SEATING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 13 *** VINYL FLIP FLOP SEAT BACK COVER OYSTER TAN BLACK WHITE/RED WHITE/BLUE RED/BLACK WHITE/YELLOW GRAY/BLACK WHITE/BLACK OYSTER/RUBY DECK BOARD ASSEMBLY G1 STAINLESS SCREW 1/4-20 X 1" LG SEAT STRAP G7 FLAT WASHER, 1/ SEAT FRAME WELDMENT FOOTREST WELDMENT ARMREST, REAR SEAT SEAT FRAME SUPPORT FOOTREST BRACKET, PASSENGER SIDE FOOTREST BRACKET, DRIVER SIDE G01 HEX HEAD SCREW, 3/8 X G4 HEX HEAD SCREW, 3/8-16 X G2 HEX HEAD SCREW, 3/8-16 X G9 SCREW SS, 1/4-20 X FLAT WASHER, G01 FLAT WASHER, 1/ G5 PLASTIC LOCK NUT, 3/ G5 FLANGED LOCK NUT, 3/ G4 PLASTIC LOCK NUT, 1/ G1 SQUARE CAP TUBE, 1" Page L - 4