SERVICE PARTS MANUAL

Transcription

1 INCLUDES ITEMS G01 SERVICE PARTS MANUAL Ref Fcv 7 GASOLINE POWERED PERSONNEL CARRIERS AND 5 PASSENGER GOLF CAR STARTING MODEL YEAR: 2002 REVISED: 12/2002

2 SERVICE PARTS MANUAL GASOLINE POWERED PERSONNEL CARRIERS & 5 PASSENGER GOLF CAR SHUTTLE 4 SHUTTLE 6 TG5 Textron Golf, Turf & Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. Textron Golf, Turf & Specialty Products is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: FAX: OUTSIDE USA PHONE: , FAX: TEXTRON GOLF, TURF & SPECIALTY PRODUCTS, P.O.BOX 388, AUGUSTA, GEORGIA USA Page i

3 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). Page ii

4 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL v ILLUSTRATED PARTS BREAKDOWN vii ACCELERATOR A-1 AIR CLEANER B-1 BODY C-1 BRAKES - HYDRAULIC D-1 BRAKES - MECHANICAL D-11 CARBURETOR E-1 CLUTCH F-1 DIRECTION SELECTOR - SEAT CONSOLE G-1 DIRECTION SELECTOR - SEAT PANEL G-5 ELECTRICAL SYSTEM H-1 ENGINE AND MUFFLER J-1 ENGINE MOUNTING K-1 FRONT SUSPENSION/STEERING L-1 FUEL SYSTEM M-1 REAR SUSPENSION - HYDRAULIC BRAKES N-1 REAR SUSPENSION - MECHANICAL BRAKES N-3 REAR AXLE - HYDRAULIC BRAKES P-1 REAR AXLE - MECHANICAL BRAKES P-3 SEATING Q-1 STARTER / GENERATOR R-1 WEATHER PROTECTION S-1 WHEELS AND TIRES T-1 INDEX OF MAJOR COMPONENTS INDEX-1 Page iii

5 TABLE OF CONTENTS Notes: Page iv

6 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of specialty products and options/accessories INDEX OF MAJOR COMPONENTS Contains a listing of parts (excluding hardware) grouped by part number and description and indicates on which page(s) they can be found USE OF THE MANUAL To use this manual, consult the TABLE OF CONTENTS (page iii) or the INDEX OF MAJOR COMPONENTS (located at rear of this manual) to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. Page vii

7 ,87 67 Front of Vehicle 83,88 81,86 84, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description. Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying description for specific information regarding the part that was not shown in the index. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. 2. IF YOU KNOW THE PART NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on. Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying description for specific information regarding the part. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page viii

8 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page ix

9 HOW TO USE THE SERVICE PARTS MANUAL Page x

10 Page xi

11 ACCELERATOR 1 - Includes Items 3-39, Includes Items 3-37, (TG5) Part of Accelerator Cable , 40 39, Part of Frame Ref Acl 8-1 Page A-1

12 ACCELERATOR 85 - Includes Items Includes Items A Includes Items C Includes Items A C B Accelerator Cable Timing Belt Cover on Engine B Ref Acl Includes Items Page A-2

13 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3-39, 41-49) G06 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3-37, 40-49) (TG5) G01 ACCELERATOR PEDAL BRACKET G01 SCREW, #8-16 X 1/2" LG G02 PEDAL BOX AND COVER G6 SCREW, #8-32 X 3/4" LG (STAINLESS STEEL) G01 MICRO SWITCH G01 SCREW, #4-20 X 5/8" LG G01 CONTROL ARM G1 BEARING G1 NYLON WASHER, 5/16" G1 PUSH NUT, 5/16" G01 PIVOT ROD G01 PIVOT BRACKET G1 LOCK NUT, 3/ G03 MICRO SWITCH CAM G4 LOCK NUT, 5/ G3 SETSCREW, 1/4-20 X 3/8" LG G01 CONTROL ARM LINK G01 SHOULDER BOLT, #10-24 X 11/16" LG G4 NUT, 5/ G1 SPRING RETAINER G1 ACCELERATOR ROD BUSHING G01 COMPRESSION SPRING G2 SPRING RETAINER G01 ACCELERATOR ROD G4 CLEVIS YOKE (ADJUSTABLE) G3 CLEVIS PIN, 5/16" X 13/16" LG... 1 Page A-3

14 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NYLON BUSHING G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 PEDAL PIVOT PIN G6 PUSH NUT, 9/32" G10 LOCK NUT, # G1 WHEEL BEARING GREASE (NOT ILLUSTRATED)... A/R G02 WIRE HARNESS (PEDAL BOX) G03 WIRE HARNESS (PEDAL BOX) (TG5) G1 FLEX LOOM (BULK)... AR G1 WIRE TIE G01 ACCELERATOR CABLE G8 WASHER, 5/16" G01 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 44-47) G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 45-46) G1 OVAL RIVET, 3/16" X 7/16" LG G01 ACCELERATOR PEDAL PAD * ACCELERATOR PEDAL G2 BOLT, 5/16-18 X 4/5" LG G01 PEDAL PIVOT COVER G01 CHOKE CABLE (WITH NUTS) G4 LOCK WASHER, 9/16" G4 JAM NUT, 9/ G01 RETAINER G01 CHOKE CABLE ADAPTER G4 JAM NUT, 5/ Page A-4

15 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CARBURETOR LINKAGE ROD (INCLUDES ITEMS 60-62) G1 ADJUSTING ROD (SHORT) G1 BALL JOINT SOCKET G4 NUT, # G01 CARBURETOR LINKAGE BELLCRANK (INCLUDES ITEMS 65-72) G01 CARBURETOR PIVOT G1 BEARING G1 NYLON WASHER, 5/16" G01 PIVOT ROD G1 PUSH NUT, 5/16" G1 BALL JOINT BALL G5 LOCK WASHER, # G4 NUT, # G01 PIVOT BRACKET G1 LOCK NUT, 3/ G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G4 LOCK NUT, 1/ G01 THROTTLE LINKAGE ROD ASSEMBLY (INCLUDES ITEMS 79-81) G01 ADJUSTING ROD (LONG) G1 BALL JOINT SOCKET G4 NUT, # G01 GOVERNOR PIVOT BRACKET ASSEMBLY (INCLUDES ITEMS 84-94) G01 BELLCRANK BRACKET G1 LOCK NUT, 3/ G01 GOVERNOR PIVOT ASSEMBLY (INCLUDES ITEMS 87-94) G01 GOVERNOR PIVOT G1 BEARING... 2 Page A-5

16 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 NYLON WASHER, 5/16" G01 PIVOT ROD G1 PUSH NUT, 5/16" G1 BALL JOINT BALL G5 LOCK WASHER, # G4 NUT, # G6 BOLT, 5/16-24 X 3/4" LG G8 LOCK WASHER, 5/16" G03 GOVERNOR LINKAGE ROD (INCLUDES ITEMS ) G1 ADJUSTING ROD G1 BALL JOINT SOCKET G4 NUT, # G01 GOVERNOR BELLCRANK ASSEMBLY (INCLUDES ITEMS ) G01 GOVERNOR BELLCRANK G1 BALL JOINT BALL G5 LOCK NUT, # G4 LOCK NUT, 1/ G2 GOVERNOR BRACKET ASSEMBLY (INCLUDES ITEMS ) G1 GOVERNOR BRACKET G1 GOVERNOR ROD G1 BUSHING G01 CUP WASHER G1 COMPRESSION SPRING G2 BUSHING G1 GOVERNOR ADJUSTER G4 NUT, # G4 SETSCREW, 1/4-20 X 1/2" LG... 2 Page A-6

17 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SPRING G1 SAFETY SEAL, 3/8" G3 PUSH NUT, 3/16" G01 ACCELERATOR CABLE BRACKET G01 LOCK WASHER, 8 MM G01 NUT, M8 X 1.25 MM G01 ACCELERATOR CABLE BRACKET G1 WIRE TIE... 7 Page A-7

18 ACCELERATOR Page A-8

19 AIR CLEANER Ignition Coil Bracket Carburetor Ref Air 8 Page B-1

20 AIR CLEANER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CARBURETOR / AIR BOX GASKET G01 CHOKE BRACKET G6 SPACER, 7/16" G01 HOUSING G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G1 NUT, M6 X G01 BAFFLE G01 STUD, M6 X 1 X 39 MM LG G01 RUBBER GROMMET G7 SPACER, 9/16" G01 BOLT AND WASHER, M6 X 1 X 30 MM LG G01 WASHER, 6.5 MM G01 AIR FILTER ELEMENT G01 AIR FILTER COVER G01 LATCH G01 INLET COVER G5 SCREW, #8-18 X 5/8" LG G5 WASHER, # G01 CLAMP G01 PCV HOSE G01 LABEL (WARNING)... 1 Page B-2

21 BODY Includes Items Ref Bod 8-1 Page C-1

22 BODY Ref Bod 8-2 Page C-2

23 BODY TG TG Ref Bod 8-3 Page C-3

24 BODY Ref Bod 8-4 Page C-4

25 BODY Ref Bod 8-5 Page C-5

26 BODY Includes Items Ref Bod 8-6 Page C-6

27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 2-5) G01 BALL DEFLECTOR (PASSENGER SIDE) G01 BALL DEFLECTOR (DRIVER SIDE) G5 SCREW, #8-18 X 5/8" LG G01 INSTRUMENT PANEL INSERT (4 CUP HOLDER) G01 LABEL (SAFETY) G01 LABEL (SAFETY) (EC) G01 LABEL (ANTI-ROLLBACK) G01 SPLASH PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VINYL TRIM (SHUTTLE - QTY 2) (TG5 - QTY 1)... AR G02 VINYL TRIM DRIVER SIDE (TG5) G01 RIVET, 3/16" X 1" LG (ALUMINUM) G01 BOLT, 1/4-20 X 11/16" LG G7 WASHER, 1/4" G01 RIVET, KTR, 1/4" X 3/4" LG G02 FRONT SHIELD G01 FRONT SHIELD BRACE G01 UPPER FLOORPAN G01 LOWER FLOORPAN G01 ACCESS COVER G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 REAR FLOORPAN G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) Page C-7

28 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** COWL G01 RIVET, 3/16" X 1" LG (ALUMINUM) G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G01 BOLT, 5/16-18 X 5/8" LG G2 WASHER, 5/ G01 REAR FLOORPAN (HAND PARK BRAKE) G0* FLOORMAT (HAND PARK BRAKE) G0* FLOORMAT G02 E-Z-GO NAMEPLATE (GOLD) G3 PUSHNUT, 3/16" G01 SEAT FRAME G2 BOLT, 5/16-18 X 4/5" LG G01 BATTERY TRAY G02 SPLASH PAN G2 BOLT, 5/16-18 X 4/5" LG G6** REAR BODY ASSEMBLY (W/OUT TAILLIGHTS) (INCLUDES ITEMS 49, 50) G3** REAR BODY ASSEMBLY (W/ TAILLIGHTS) (INCLUDES ITEMS 49, 50) G01 BAGWELL LINER G1 RATCHET FASTENER, 1/4" X 9/16" LG G01 PLUG G01 FENDER LINER (PASSENGER SIDE) (SHUTTLE) G02 FENDER LINER (DRIVER SIDE) (SHUTTLE) G05 FENDER LINER (PASSENGER SIDE) (TG5) G05 FENDER LINER (DRIVER SIDE) (TG5) G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 ACCESS PANEL G01 SCREW, #8 X 3/8" LG (STAINLESS STEEL) G02 J CLIP G12 RIVET, 1/4" X 9/16" LG (ALUMINUM)... 4 Page C-8

29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G1 PLASTIC DRIVE RIVET, 1/4" X 3/4" LG G01 HINGE PLATE G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) G01 SEATWRAP NOISE SUPPRESSOR (LARGE) G01 SEATWRAP NOISE SUPPRESSOR (SMALL) G01 SEATWRAP NOISE SUPPRESSOR (DRIVER SIDE, SIDE) G01 FENDER NOISE SUPPRESSOR G01 FENDER NOISE SUPPRESSOR (DRIVER SIDE, FRONT) G1 BAGWELL NOISE SUPPRESSOR G01 BUMPER (TG5) G8 WASHER, 5/16" G01 BOLT, 1/4-20 X 5/8" LG G01 BUMPER PLUG G17 RIVET, 3/16" X 9/16" LG (ALUMINUM) G02 BUMPER (SHUTTLE 4) G01 BUMPER (SHUTTLE 6) G01 STAY G01 BOLT, 1/4-20 X 1 1/4" LG (SHUTTLE 4 - QTY 4) (SHUTTLE 6 - QTY 2)... AR G8 WASHER, 5/16" (SHUTTLE 4 - QTY 4) (SHUTTLE 6 - QTY 2)... AR G01 BUMPER PLUG G01 BOLT, 1/4-20 x 11/16" LG G01 J TYPE NUT RETAINER, 1/ G02 ROCKER PANEL (FRONT, PASSENGER SIDE) G01 ROCKER PANEL (FRONT, DRIVER SIDE) G02 ROCKER PANEL (REAR, PASSENGER SIDE) G01 ROCKER PANEL (REAR, DRIVER SIDE)... 1 Page C-9

30 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SILL PLATE (PASSENGER SIDE) G02 SILL PLATE (DRIVER SIDE) G1 SCREW, 1/4-20 X 1" LG (STAINLESS STEEL) G4 SPACER, 5/16" G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G6 RIVET, 3/16" X 15/16" LG (ALUMINUM) G01 VALANCE PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VERTICAL FRAME SUPPORT (PASSENGER SIDE) G02 VERTICAL FRAME SUPPORT (DRIVER SIDE) G4 BOLT, 3/8-16 X 1 1/2" LG (SHUTTLE 4) G6 BOLT, 3/8-16 X 1 3/4" LG (SHUTTLE 6) G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 SEAT BACK SUPPORT G02 SELF TAPPING SCREW, 3/8-16 X 1 1/2" LG G01 SPACER G8 BOLT, 3/8-16 X 1" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 LABEL (SHUTTLE) G13 LABEL (6) G14 LABEL (4) G01 LABEL (F-R) G01 LABEL (F-R) (EC)... 1 Page C-10

31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 HOLD DOWN BRACKET G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 CARGO DECK G1 NOISE SUPPRESSOR G01 STEEL DECK G01 CARGO BED MAT G3 SCREW, 1/4-20 X 3/4" LG (STAINLESS STEEL) G4 LOCK NUT, 1/ G01 LATCH G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) G4 WASHER, # G02 FRONT/REAR CARGO RACK G01 SIDE CARGO RACK G01 TAILGATE RETAINER BRACKET G6 SCREW, #10-12 X 3/4" LG (STAINLESS STEEL) G1 BUSHING G4 BOLT, 5/16-18 X 2 1/2" LG G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G01 WARNING LABEL Page C-11

32 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 FOOT REST ASSEMBLY (INCLUDES ITEMS ) G01 REFLECTOR G01 WARNING LABEL G01 FLOOR MAT G01 FOOT REST G1 END PLUG G2 CARRIAGE BOLT, 3/8-16 X 1 1/4" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G6 BOLT, 3/8-16 X 1 3/4" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 LABEL, WARNING (EC)... 1 Page C-12

33 BRAKES - HYDRAULIC Includes Items (without lights) (with lights) Ref Brh 8-1 Page D-1

34 76 BRAKES - HYDRAULIC Part of Frame Front of Vehicle Accelerator Part of Frame 97 Ref Brh 8-2 Page D-2

35 BRAKES - HYDRAULIC Front of Vehicle Axle Tube Includes Items Includes Items Includes Items Includes Items Ref Brh 8-3 Page D-3

36 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL G1 BRAKE PEDAL PAD G01 FLANGED BUSHING G01 TORSION SPRING G1 RIVET, 3/16" X 1/2" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG (STAINLESS STEEL) G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 ADJUSTABLE RUBBER BUMPER G1 LOCK NUT, 5/ G8 LINKAGE ROD ASSEMBLY (INCLUDES ITEMS 14-16) G8 THREADED ROD G4 CLEVIS YOKE (ADJUSTABLE) G4 JAM NUT, 5/ G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG G01 BRAKE BELLCRANK G01 FLANGED BUSHING G01 BELLCRANK SHAFT G01 RETAINING RING, 13/32" (STAINLESS STEEL) G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG G02 MASTER CYLINDER REPAIR KIT (NOT SHOWN)... AR G03 MASTER CYLINDER SERVICE KIT (INCLUDES ITEMS 28-30) * MASTER CYLINDER (INCLUDES ITEM 29) G1 BOOT G1 WASHER, 3/8" (STAINLESS STEEL)... 1 Page D-4

37 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 PUSH ROD ASSEMBLY (INCLUDES ITEMS 32-34) G2 PUSH ROD, 3 1/8" LG G1 CLEVIS YOKE G6 JAM NUT, 3/ G01 MALE BRANCH - TEE G1 PIPE PLUG... A/R G1 BRAKE LIGHT SWITCH (IF EQUIPPED WITH BRAKE LIGHTS) G4 BOLT, 3/8-16 X 1 1/2" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 SCREW, 3/8-16 X 1" LG G1 LOCK WASHER, 3/8" G3 CLEVIS PIN, 5/16" X 1" LG G3 COTTER PIN, 3/32" X 3/4" LG G01 INVERTED FLARE FITTING G11 BRAKE LINE WITH NUTS, 60" LG G5 INSULATED CABLE CLAMP, 3/8" G6 SELF THREADING SCREW, #10 X 3/4" LG G01 SPACER G01 HYDRAULIC HOSE G1 FLEX HOSE CLIP G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G9 BRAKE LINE WITH NUTS - 30" LG G3 BRAKE LINE WITH NUTS - 12" LG... 1 Page D-5

38 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 63-66) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE, DRIVER SIDE * BRAKE CABLE, PASSENGER SIDE G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G01 RETAINING RING, 13/32" (STAINLESS STEEL) G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 BOLT, 5/16-18 X 2 1/4" LG G8 LOCK WASHER, 5/16" G03 WASHER, 5/16" (STAINLESS STEEL) G01 PARKING BRAKE CABLE G01 RETAINING RING, 13/32" (STAINLESS STEEL) G01 PARKING BRAKE RELEASE CABLE G01 WASHER, 1/4" (STAINLESS STEEL) G8 COTTER PIN, 1/16" X 3/4" LG G01 PARKING BRAKE COVER G01 RETAINER PLATE G2 RATCHET FASTENER G01 UPPER CABLE MOUNT G6 BOLT, 1/4-20 X 3/4" LG... 2 Page D-6

39 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WASHER, 1/4" (STAINLESS STEEL) G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 LOWER CABLE MOUNT G6 BOLT, 1/4-20 X 3/4" LG G01 WASHER, 1/4" (STAINLESS STEEL) G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G3 CLEVIS PIN, 5/16" X 13/16" LG G1 NYLON BUSHING G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 PARKING BRAKE ASSEMBLY (INCLUDES ITEMS ) G01 PARKING BRAKE RELEASE PIN G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 BRAKE RELEASE COIL SPRING G1 JAM NUT, 5/ G01 PARKING BRAKE (INCLUDES ITEMS ) G01 RELEASE ARM G01 SPRING G01 PAWL G01 SPACER G01 CLEVIS PIN, 5/16" X 1 3/8" LG G01 CLEVIS PIN, 5/16" X 5/8" LG G01 RUBBER PEDAL COVER G01 SLOTTED CLEVIS G1 RIVET, 3/16" X 1/2" LG G01 PARKING BRAKE PEDAL SHIELD G01 COVER ATTACHMENT... 1 Page D-7

40 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS ) G01 BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS ) G1 TORQUE SPIDER G01 WHEEL CYLINDER REPAIR KIT (INCLUDES ITEMS ) G1 WHEEL CYLINDER PISTON G1 HYDRAULIC CUP G1 SEAL G1 BLEEDER VALVE G1 LOWER SPRING G1 SHOE HOLD DOWN G1 ADJUSTER G1 DUST SHIELD G01 SPRING (YELLOW) G01 SPRING (BLUE) G01 BRAKE SHOE * PARKING BRAKE LEVER ASSEMBLY (INCLUDES ITEMS ) G1 CURVED LEVER G1 SPRING WASHER G1 CLEVIS PIN G1 CLEVIS PIN RETAINER G1 STRAIGHT LEVER G1 CLIP G01 COLLAR G01 STUD, 5/16-24 X 1 5/8" LG G1 NUT, 5/ G01 FLANGE G2 BRAKE DRUM Page D-8

41 BRAKES - HYDRAULIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 WIPER SEAL G1 WHEEL BOLT, 1/ G01 WASHER, 3/4" G6 LOCK WASHER, 3/4" G8 SLOTTED NUT, 3/ G1 COTTER PIN, 1/8" X 1 1/2" LG G01 BRAKE PEDAL (INCLUDES ITEMS ) G01 PEDAL G01 BRAKE PEDAL PAD G1 OVAL RIVET, 1/8" X 15/32" LG... 6 Page D-9

42 BRAKES - HYDRAULIC Page D-10

43 BRAKES - MECHANICAL Part of Frame Accelerator Pedal Includes Items 19, Includes Items Ref Brm 8-1 Page D-11

44 BRAKES - MECHANICAL WHT BLK Includes Items Includes Items BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brm 8-2 Page D-12

45 BRAKES - MECHANICAL Front of Vehicle Includes Items 84-92, 94, Includes Items 84-91, Includes Items Includes Items Includes Items 94, Includes Items 94, Includes Items 101, 102 Ref Brm 8-3 Page D-13

46 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 8-10) * SERVICE BRAKE PAD * PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 7/16" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG (STAINLESS STEEL) G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G06 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-26) G01 EQUALIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, 13/32" (STAINLESS STEEL) Page D-14

47 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 CLEVIS PIN, 5/16" X 13/16" LG G3 COTTER PIN, 3/32" X 3/4" LG G2 CLEVIS PIN, 5/16" X 5/8" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G01 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) (INCLUDES ITEMS 54-80) * BRAKE PEDAL G01 PARK BRAKE PEDAL G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57-59) * SERVICE BRAKE PAD * PARK BRAKE PAD... 1 Page D-15

48 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 OVAL RIVET, 3/16" x 7/16" LG G02 BRAKE PEDAL PLATE G01 PIVOT PIN G01 TORSION SPRING G01 PUSHNUT, 5/16" G8 SCREW, #10-24 X 7/8" LG G1 RUBBER NUT, # G3 BRAKE PEDAL STANDOFF G01 CONICAL SPRING G7 LOCK NUT, # G8 MICRO SWITCH G1 BOLT, #6-32 X 1 1/4" LG G5 WASHER, # G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND LOCK WASHER, # G1 FASTON TAB G1 WIRE HARNESS (BRAKE LIGHT) G1 WIRE TIE G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84-92, 94, 95) G02 BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 84-91, 93-95) G01 BRAKE SHOE KIT (INCLUDES ITEM 85) * BRAKE SHOE G01 BRAKE SPRING KIT (INCLUDES ITEMS 87-91) * UPPER SPRING... 1 Page D-16

49 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 88 * LOWER SPRING * PIN * CUP AND SPRING * ADJUSTER SPRING G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCL. ITEMS 94, 95) * ADJUSTER * TEFLON WASHER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 INNER BRAKE DRUM WASHER, 1 5/16" OD X 1" ID X 1/32" G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS ) * BRAKE DRUM G1 LUG BOLT, 1/2-20 X 1 3/16" LG G1 OUTER BRAKE DRUM WASHER G8 SLOTTED NUT, 3/ G1 COTTER PIN, 1/8" X 1 1/2" LG G01 SPINDLE CAP G01 BRAKE CABLE BRACKET (PASSENGER SIDE) G02 BRAKE CABLE BRACKET (DRIVER SIDE)... 1 Page D-17

50 BRAKES - MECHANICAL Page D-18

51 CARBURETOR , 4, 21, Includes Items 3, Includes Items Ref Cac 8 Page E-1

52 CARBURETOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 CARBURETOR ASSEMBLY (FOR FUJI ENGINE PN: EH35CPG5032) (INCLUDES ITEMS 3, 5-19) G05 CARBURETOR ASSEMBLY (FOR FUJI ENGINE PN: EH35CPG5033) (INCLUDES ITEMS 4-19) G09 MAIN JET (#92) G07 MAIN JET (#90) * CARBURETOR BODY * PILOT SCREW G05 PILOT JET (#46) G01 PLUG G01 GASKET G01 NEEDLE VALVE * MAIN NOZZLE G01 FLOAT G01 FLOAT PIN G01 FLOAT BOWL GASKET G01 FLOAT CHAMBER G01 BOWL SCREW G01 BOWL GASKET * DRAIN SCREW G01 VENT TUBE G01 MAIN JET (#88) (FOR ELEVATIONS OF 3000 FT FT) G08 MAIN JET (#86) (FOR ELEVATIONS OF 6000 FT FT) G01 CARBURETOR MOUNT GASKET G01 CARBURETOR INSULATOR... 1 Page E-2

53 CLUTCH Ref Clt 8 Page F-1

54 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DRIVE CLUTCH G9 BOLT, 7/16-20 X 6 1/2" LG G2 LOCK WASHER, 7/16" G1 PILOT WASHER G** DRIVEN CLUTCH ASSEMBLY (INCLUDES ITEMS 8-15) * MOVABLE SHEAVE (INCLUDES ITEMS 9-10) G01 SCREW, #10-24 X 7/8" LG G01 RAMP BUTTON * CAM G1 SPACER, 1 1/2" G01 COMPRESSION SPRING * SHEAVE AND POST G01 HEAVY DUTY RETAINING RING G8 BOLT, 5/16-18 X 4" LG G8 LOCK WASHER, 5/16" G1 RETAINING WASHER G01 DRIVE BELT... 1 Page F-2

55 DIRECTION SELECTOR - SEAT CONSOLE , 24, 25 18, 19, 20, 21 12, 13, 14 8, 9 3, 4, 6, 7, 10 27, 28 Ref Dsc 8 Page G-1

56 DIRECTION SELECTOR - SEAT CONSOLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 2-28) G01 DIRECTION SELECTOR BRACKET G1 BUSHING, DU G01 DIRECTION SELECTOR SHAFT G01 DIRECTION SELECTOR CAM G6 NUT, 3/ G6 JAM NUT, 3/ G01 SELECTOR ARM G3 BUSHING G1 LOCK NUT, 3/ G02 SHIFTER CONTROL ASSEMBLY G1 CLEVIS PIN, 3/16" X 7/16" LG G8 COTTER PIN, 1/16" X 3/4" LG G1 MICRO SWITCH G01 SWITCH SPACER G2 SCREW, #6-32 X 1 1/4" LG G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 SCREW AND WASHER ASSEMBLY G1 FASTON TAB G GA WIRE (RED 16 1/2") G1 SCREW, 1/4-20 X 1" LG (STAINLESS STEEL) G2 LOCK NUT, 1/ G6 INSULATED CABLE CLAMP, 1"... 1 Page G-2

57 DIRECTION SELECTOR - SEAT CONSOLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WASHER, 1/4" (STAINLESS STEEL) G4 LOCK NUT, 1/ G2 BUSHING G01 DIRECTION SELECTOR SHAFT G01 SELECTOR ARM G1 WASHER, 3/8" G01 SHIFT ARM G3 BUSHING G1 LOCK NUT, 3/ G1 DIRECTION SELECTOR KNOB G01 SHIFT LINK G01 TRUNNION G2 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G02 BUZZER G4 SCREW, #6-32 X 1/2" LG G4 LOCK NUT, # Page G-3

58 DIRECTION SELECTOR - SEAT CONSOLE Page G-4

59 DIRECTION SELECTOR - SEAT PANEL Includes Items 2-37 Ref Dsl 8 Page G-5

60 DIRECTION SELECTOR - SEAT PANEL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 2-27) G01 DIRECTION SELECTOR BRACKET G1 BUSHING G01 DIRECTION SELECTOR SHAFT G01 DIRECTION SELECTOR CAM G1 LOCK NUT, 3/ G1 MICRO SWITCH G01 MICRO SWITCH SPACER G2 SCREW, #6-32 X 1 1/4" LG G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G1 FASTON TAB G3 LOCK WASHER, # G1 SCREW AND WASHER ASSEMBLY G GA WIRE (RED) G01 REVERSE WARNING BUZZER G5 SCREW, #6-32 X 5/8" LG G3 WASHER, # G3 LOCK WASHER, # G5 NUT, # G6 BOLT, 1/4-20 X 3/4" LG G01 WASHER, 1/4" (STAINLESS STEEL) G2 LOCK NUT, 1/ G01 SHIFTER CONTROL CABLE G1 CLEVIS PIN, 3/16" X 7/16" LG... 2 Page G-6

61 DIRECTION SELECTOR - SEAT PANEL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 COTTER PIN, 1/16" X 3/4" LG G01 PIVOT ARM G01 CUP WASHER, 1/4" G01 SPRING G5 SPACER, 1 1/8" G7 NUT, # G01 NUT, M8 X 1.25 MM G1 WIRE TIE G01 DIRECTION SELECTOR ROD G1 DIRECTION SELECTOR KNOB... 1 Page G-7

62 DIRECTION SELECTOR - SEAT PANEL Page G-8

63 ELECTRICAL SYSTEM 1 - Includes Item Includes Items Front of Vehicle RED 23 See BODY Section See Starter/Generator Section WHT 11 2 F2 A2 DF GRN 40 F1 A ,7,8,9, Ref Ele 8-1 Page H-1

64 ELECTRICAL SYSTEM 47 - Includes Items BLACK GREEN RED RED 57 ORANGE/WHITE To F2 On Starter/Generator Ref Ele 8-2 Page H-2

65 ELECTRICAL SYSTEM FUSE BLOCK GRN 76 HORN BUTTON Floorboard HORN HORN Front of Vehicle Seatwrap Support 84 YEL BLK 81 Ref Ele 8-3 Page H-3

66 ELECTRICAL SYSTEM Driver Side Passenger Side BLK RED YEL BLK BLK BLU BLK BLU RED BLK BLK GRN 107 Rear Fender Ref Ele WHT to BLK from Harness - Both Sides BLK to BLU/WHT from Harness - Both Sides RED to WHT from Harness - Driver Side RED to YEL from Harness - Passenger Side RED TO BRN from Harness - (W/O Turn Signals) Page H-4

67 ELECTRICAL SYSTEM 117 TURN SIGNAL , , , , , 147 OFF ON 139 E FUEL F Ref Ele 8-5 FUEL GAUGE, LOW OIL PRESSURE LIGHT, AND KEY SWITCH Page H-5

68 ELECTRICAL SYSTEM HOUR METER 159 HOUR METER Includes Items YELLOW BLACK Front of Vehicle Seat Support 160 Electrical Components Cover (+) (-) Solenoid Ref Ele 8-6 Page H-6

69 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 IGNITION PICKUP ASSEMBLY (INCLUDES ITEM 2) G01 BOLT AND WASHER ASSEMBLY, M5 X.8 X 10 MM LG G01 IGNITION COIL ASSEMBLY (INCLUDES ITEMS 6-10) * IGNITION COIL * SPACER * LOCK WASHER * NUT * SCREW G1 NUT, M6 X G01 6 GA WIRE (BLACK 6", F1 - A2) G1 TERMINAL COVER G* BATTERY, 12V G1 BOLT, 5/16-18 X 1 1/4" LG G01 LOCK WASHER, 5/16" (SILICON BRONZE) G01 NUT, 5/16-18 (SILICON BRONZE) G01 BATTERY HOLD DOWN G6 BOLT, 5/16-18 X 3/4" LG G8 LOCK WASHER, 5/16" G03 WASHER, 5/16" (STAINLESS STEEL) G03 GROUND CABLE G19 14 GA WIRE (BLACK 6")... 1 Page H-7

70 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G6 BOLT, 5/16-18 X 3/4" LG G1 LOCK NUT, 5/ G01 FLANGED BOLT, M6 X 1 X 23 MM LG G85 6 GA WIRE (BLACK 23", F2 - SOL) G02 WIRE HARNESS (CONTROL) (SHUTTLE) G01 WIRE HARNESS (CONTROL) (TG5) G1 WIRE TIE... AR G01 COVER G1 WASHER, 1/4" G6 SCREW, 1/4-14 X 3/4" LG G01 ELECTRICAL PLATE ASSEMBLY (INCLUDES ITEMS 48-73) G01 BRACKET G01 VOLTAGE REGULATOR G2 BOLT, 1/4-20 X 1 1/4" LG G2 LOCK NUT, 1/ G01 IGNITOR G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G5 BOLT, 1/4-20 X 5/8" LG G01 SOLENOID G5 BOLT, 1/4-20 X 5/8" LG G2 LOCK NUT, 1/ Page H-8

71 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G2 FASTON TAB, 1/4" X 1/4" G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G1 NUT, 1/ G01 FASTON TAB, G1 FASTON TAB, #10 X 1/4" G5 LOCK WASHER, # G4 NUT, # G56 18 GA WIRE (BLACK 5 3/4") G3 IN-LINE FUSE HOLDER G8 LOCK WASHER, 5/16" G4 JAM NUT, 5/ G33 6 GA WIRE (BLACK 24", B+ - SOL) G1 FUSE BLOCK G01 RIVET, 1/8" X 13/16" LG G1 15 AMP FUSE G1 HORN G5 BOLT, 1/4-20 x 5/8" LG G01 WASHER, 1/4" (STAINLESS STEEL) G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G1 HORN SWITCH G2 HORN SWITCH CAP AND NUT G01 HORN SWITCH BOOT G1 HORN SWITCH LABEL G01 RIVET, 3/8" X 1" LG (STAINLESS STEEL)... 2 Page H-9

72 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 LIGHT BRACKET (PASSENGER SIDE) G02 LIGHT BRACKET (DRIVER SIDE) G01 BOLT, 1/4-20 X 11/16" LG G6 BOLT, 1/4-20 X 3/4" LG G2 LOCK NUT, 1/ G01 HEADLIGHT AND TURN SIGNAL LIGHT G6 SCREW, 1/4-14 X 3/4" LG G01 HEADLIGHT BULB... AR G01 MARKER LIGHT BULB... AR G01 TURN SIGNAL BULB... AR G01 BEZEL (DRIVER SIDE) G02 BEZEL (PASSENGER SIDE) G02 J CLIP G01 COUNTERSUNK SCREW, # G2 TAILLIGHT ASSEMBLY G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G1 TAILLIGHT BULB... AR G1 TURN SIGNAL (WITH MOUNTING HARDWARE) (INCLUDES ITEM 114) G1 TURN SIGNAL FLASHER G3 FLEX LOOM, 3/8 X 8" LG G1 WIRE TIE G3 STEERING COLUMN COVER G01 WIRE HARNESS (ACCESSORY) Page H-10

73 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 IGNITION SWITCH KIT (W/O LIGHTS - STANDARD) G1 IGNITION SWITCH (WITHOUT LIGHTS - NON STANDARD) G1 IGNITION SWITCH (WITHOUT LIGHTS - INDIVIDUALLY KEYED) G** IGNITION SWITCH (WITH LIGHTS) G6 LOCK WASHER, 3/4" G1 FACE NUT, 3/ G1 IGNITION KEY (SET) G01 WIRE HARNESS (KEY SWITCH) G01 PLATE (IGNITION SWITCH ONLY) G01 LABEL (IGNITION SWITCH ONLY) WITHOUT HEADLIGHTS G01 LABEL (IGNITION SWITCH ONLY) WITH HEADLIGHTS G04 PLATE (FUEL GAUGE AND OIL LIGHT) G01 LABEL (OIL LIGHT AND FUEL GAUGE W/O HEADLIGHTS) G01 LABEL (OIL LIGHT AND FUEL GAUGE WITH HEADLIGHTS) G1 FUEL GAUGE G1 INDICATOR LIGHT G01 HARNESS (OIL LIGHT/FUEL GAUGE) G GA WIRE (RED 6" LG) G03 PLATE (LOW FUEL AND OIL LIGHT INDICATOR) G01 LABEL (LOW FUEL AND LOW OIL W/O HEADLIGHTS) G01 LABEL (OIL AND FUEL LIGHTS WITH HEADLIGHTS) G1 INDICATOR LIGHT G01 HARNESS (OIL LIGHT/FUEL LIGHT) G74 18 GA WIRE (RED 6" LG)... 1 Page H-11

74 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 DRIVE RIVET, 3/16" X 3/8" LG G02 HOUR METER KIT (INCLUDES ITEMS ) G1 HOUR METER ASSEMBLY G01 HOUR METER BRACKET G4 SCREW, #10-24 X 1/2" LG G7 LOCK NUT, # G01 WIRE HARNESS (HOUR METER)... 1 Page H-12

75 ENGINE AND MUFFLER Part of Rear Engine Mount Ref Emf 8 Page J-1

76 ENGINE AND MUFFLER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 ENGINE, 350cc G01 TIMING BELT G01 TIMING BELT COVER G01 TIMING BELT COVER GROMMET G01 BOLT, M6 X 1 X 12 MM LG G01 IGNITION COIL BRACKET G01 SPARK PLUG WIRE SET (2 WITH BOOTS) G3 SPARK PLUG (NGK BPR5ES - RESISTOR) G01 VALVE COVER G01 VALVE COVER GASKET G01 FLANGED BOLT, M6 X 1 X 23 MM LG G01 OIL FILLER CAP G01 OIL FILLER "O" RING G01 OIL FILTER G01 OIL FILTER "O" RING G01 BOLT AND WASHER, M6 X 1 X 12 MM LG XXXXX-XX CARBURETOR (SEE CARBURETOR SECTION)... X G01 STUD G01 MUFFLER G1 EXHAUST GASKET G1 BOLT AND WASHER, M8 X 1.25 X 18 MM LG G8 BOLT, 5/16-18 X 1" LG... 1 Page J-2

77 ENGINE AND MUFFLER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 LOCK WASHER, 5/16" G8 WASHER, 5/16" G01 BREATHER COVER GASKET (THICK) G01 INNER BREATHER PLATE (LONG SLOT) G01 BREATHER COVER GASKET (THIN) G01 BREATHER BOX G01 OUTER BREATHER PLATE (SHORT SLOT) G01 BREATHER COVER G01 FLANGED BOLT, M6 X 1 X 70 MM LG G01 ALUMINUM GASKET G01 BANJO UNION G01 BANJO BOLT G01 RUBBER RETURN HOSE (INCLUDES ITEMS 47-49) G01 RUBBER HOSE, 6 MM ID X 12 MM OD X 145 MM LG G01 MESH PROTECTIVE COVER G01 HOSE CLAMP... 2 Page J-3

78 ENGINE AND MUFFLER Page J-4

79 ENGINE MOUNTING OIL Part of Frame Ref Emt 8 Page K-1

80 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FRONT ENGINE MOUNT G01 REAR ENGINE MOUNT G4 BOLT, 7/16-14 X 1 1/2" LG G2 LOCK WASHER, 7/16" G3 WASHER, 7/16" G6 BOLT, 3/8-16 X 2 3/4" LG G01 SPACER G01 CROSSMEMBER BRACE G01 MOUNT BRACKET G1 WASHER, 3/8" G5 LOCK NUT, 3/ G7 BOLT, 5/16-18 X 7/8" LG G03 WASHER, 5/16" (STAINLESS STEEL) G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G4 BOLT, 3/8-16 X 4 1/2" LG G1 WASHER, 1 1/4" X 3/8" G01 PLASTIC WASHER, 5/8" X 2 1/4" G01 WASHER, 2 1/2" X 5/8" G01 ISOLATION MOUNT G02 WASHER, 3/8" G5 LOCK NUT, 3/ G01 ENGINE GUARD G4 BOLT, 7/16-14 X 1 1/2" LG G2 LOCK WASHER, 7/16"... 4 Page K-2

81 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 WASHER, 7/16" G1 BOLT, 5/16-18 X 1 1/8" LG G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G01 U BOLT, 7/16-14 X 3 7/16" X 3 9/16" LG G3 WASHER, 7/16" G1 LOCK NUT, 7/ Page K-3

82 ENGINE MOUNTING Page K-4

83 FRONT SUSPENSION/STEERING Front of Vehicle *Truck Models Only 41* 42* 40 Part of Frame Part of Frame 4,15 19, , 49 4 LUG LUG , *NOTE: Tie Rod Not Shown for Clarity Includes Items Includes Item Includes Items 5-10, Includes Items Includes Item Includes Items 20-25, , 29 Ref Fss 1-1 Page H-1

84 FRONT SUSPENSION/STEERING 114 Front of Vehicle OR ,88 81,86 84,89 82, Includes Items Includes Items Includes Items Includes Items Includes Items 101, Includes Items Ref Fss 1-2 Page H-2

85 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 FRONT AXLE G01 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 4-10) G02 SPINDLE ASSEMBLY (PASSENGER SIDE) G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 8) G1 LUG BOLT, 1/2-20 X 1 3/16" LG G1 CASTELLATED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG G2 SPINDLE CAP G01 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 5-10, 15) G02 SPINDLE ASSEMBLY (DRIVER SIDE) G01 SPINDLE AND HUB ASSEMBLY, 5 LUG (PASSENGER SIDE) (INCLUDES ITEMS 19-25) G02 SPINDLE ASSEMBLY (PASSENGER SIDE) G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G01 WHEEL HUB ASSEMBLY WITH RACES, 5 LUG (INCLUDES ITEM 23) G1 LUG BOLT, 1/2-20 X 1 7/32" LG G1 CASTELLATED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG Page H-3

86 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SPINDLE AND HUB ASSEMBLY, 5 LUG (DRIVER SIDE) (INCLUDES ITEMS 20-25, 30) G02 SPINDLE ASSEMBLY (DRIVER SIDE) G6 BOLT, 1/2-13 X 6" LG G3 WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER, 1" (STAINLESS STEEL) G6 LOCK NUT, 1/ G01 SHOCK ABSORBER G01 SHOCK ABSORBER BOOT G1 WIRE TIE G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 NUT, 3/ G02 LEAF SPRING (SEE PART NUMBER ON SPRING) G02 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) G02 SPRING PLATE G4 BOLT, 7/16-14 X 1 1/2" LG G1 LOCK NUT, 7/ G6 BOLT, 7/16-14 X 1 3/4" LG G01 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 57-68) G01 RACK EXTENSION... 1 Page H-4

87 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 58 * JAM NUT, 1/ G01 RACK BOOT G2 WIRE TIE G8 CLAMP, 1 13/16-2 3/8" G01 PINION SEAL G01 RACK BALL JOINT (INCLUDES ITEMS 65-68) G1 RUBBER BOOT G2 CASTELLATED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG G3 GREASE FITTING, STRAIGHT G6 BOLT, 7/16-14 X 2 3/4" LG G01 BOLT, 7/16-14 X 3 1/2" LG G02 SPACER G03 SPACER (SHORT) G7 NUT, 7/ G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/ G01 STEERING SHAFT G03 STEERING COLUMN KIT (INCLUDES ITEMS 82-84) G01 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG G04 STEERING COLUMN KIT (HORN) (INCLUDES ITEMS 87-89) G02 STEERING COLUMN... 1 Page H-5

88 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG G01 BOLT, 3/8-16 X 1 1/4" LG G1 LOCK WASHER, 3/8" G01 COVER G01 RIVET, 3/16" X 1" LG (ALUMINUM) G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 101, 102) G01 BOLT, M8 X G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER G01 STEERING WHEEL G01 STEERING WHEEL COVER G01 LABEL (E-Z-GO) G01 LABEL (CUSHMAN) G01 STEERING WHEEL G01 CLIPBOARD G01 HUB COVER G2 LOCK NUT, 5/ Page H-6

89 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G02 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS) G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/ Page H-7

90 FRONT SUSPENSION/STEERING Notes: Page H-8

91 FUEL SYSTEM 2 Front of Vehicle To Carburetor To Crankcase Pulse Fitting 1 9 Part of Frame 13 Ref Fsy 8 Page M-1

92 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 FUEL TANK (FOR ELECTRIC FUEL GAUGE) G01 FUEL TANK CAP G01 FUEL LEVEL SENDER ADAPTER G01 SCREW, #6-32 X 1/2" LG G2 FUEL LEVEL SENDER (ELEC. FUEL GAUGE) (INCLUDES ITEMS 6, 7) * GASKET G01 SCREW, #10-32 x 3/4" LG G01 FUEL TANK (FOR VEHICLES WITHOUT GAUGE) G8 BOLT, 5/16-18 X 1" LG G8 WASHER, 5/16" G01 SPACER G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G01 FUEL FILTER G1 TUBING, 1/4" ID X 1/2" OD (BULK), 3 1/4" LG G1 CLAMP G01 FUEL PUMP G6 SCREW, 1/4-14 X 3/4" LG G1 TUBING, 16" LG (BULK)... A/R G4 HOSE CLAMP, 1/4" G01 PULSE TUBING, 19" LG (BULK)... A/R G1 WIRE TIE G1 VINYL TRIM, 6 1/4" LG (BULK)... A/R G01 LABEL (UNLEADED GASOLINE ONLY)... 1 Page M-2

93 REAR SUSPENSION - HYDRAULIC BRAKES Ref Rsh Page P-1

94 REAR SUSPENSION - HYDRAULIC BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 HEAVY DUTY LEAF SPRING G01 SPRING MOUNTING PLATE G1 U BOLT, 3/8-16 X 2 1/2" X 5 3/8" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 FLANGED BUSHING G1 SHOULDER BOLT, 3/16 x 3 1/4" LG G1 LOCK NUT, 3/ G2 BOLT, 3/8-16 X 3 1/4" LG G01 SHACKLE PLATE G01 FLANGED BUSHING G02 SPACER G5 LOCK NUT, 3/ G01 SHOCK ABSORBER G01 SPACER G3 WASHER, 1/2" G1 LOCK NUT, 1/ G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 NUT, 3/ Page P-2

95 REAR SUSPENSION - MECHANICAL BRAKES Ref Rsm 8 5 Page P-3

96 REAR SUSPENSION - MECHANICAL BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 HEAVY DUTY LEAF SPRING G01 ISOMOUNT BASE PLATE G01 ISOMOUNT BUSHING G01 ISOMOUNT CAP G01 U BOLT, 3/8-16 X 2" X 2 1/2" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G01 FLANGED BUSHING G1 SHOULDER BOLT, 3/8-16 x 3 1/4" LG G1 LOCK NUT, 3/ G9 BOLT, 3/8-16 X 3 1/2" LG (STAINLESS STEEL) G01 SHACKLE PLATE G01 FLANGED BUSHING G02 SPACER G5 LOCK NUT, 3/ G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER BUSHING G6 NUT, 3/ Page P-4

97 REAR AXLE - HYDRAULIC BRAKES Includes Items OIL Ref Rxh 8 Page N-1

98 REAR AXLE - HYDRAULIC BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 REAR AXLE (13.32:1) (INCLUDES ITEMS 3-27) (SERVICE) G01 FLANGED BOLT, M8 X 1.25 X 100 MM LG G01 FLANGED BOLT, M8 X 1.25 X 110 MM LG G01 FLANGED BOLT, M8 X 1.25 X 120 MM LG G01 FLANGED BOLT, M8 X 1.25 X 130 MM LG G01 LOCK WASHER, M G01 NUT, M8 X 1.25 MM G01 OIL CHECK PLUG G01 GASKET, 8 MM G01 OIL DRAIN PLUG G01 GASKET, 14 MM G01 OIL FILLER PLUG G01 INPUT SHAFT SEAL G01 SHIFTER SHAFT SEAL G01 AXLE SHAFT SEAL G01 AXLE TUBE (DRIVER SIDE) G01 AXLE TUBE (PASSENGER SIDE) G01 AXLE SHAFT (DRIVER SIDE) G01 AXLE SHAFT (PASSENGER SIDE) G01 RETAINING RING G01 BEARING G01 FLANGED BOLT, M10 X 1.5 X 23 MM LG G01 SHIFTER CABLE BRACKET G01 AXLE BRACKET G01 SPACER, 1/2"... 1 Page N-2

99 REAR AXLE - MECHANICAL BRAKES Includes Items OIL Ref Rxm 8 Page N-3

100 REAR AXLE - MECHANICAL BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REAR AXLE (13.32:1) (INCLUDES ITEMS 3-27) G01 FLANGED BOLT, M8 X 1.25 X 100 MM LG G01 FLANGED BOLT, M8 X 1.25 X 110 MM LG G01 FLANGED BOLT, M8 X 1.25 X 120 MM LG G01 FLANGED BOLT, M8 X 1.25 X 130 MM LG G01 LOCK WASHER, M G01 NUT, M8 X 1.25 MM G01 OIL CHECK PLUG G01 GASKET, 8 MM G01 OIL DRAIN PLUG G01 GASKET, 14 MM G01 OIL FILLER PLUG G01 INPUT SHAFT SEAL G01 SHIFTER SHAFT SEAL G01 AXLE SHAFT SEAL G01 AXLE TUBE (DRIVER SIDE) G01 AXLE TUBE (PASSENGER SIDE) G01 AXLE SHAFT (DRIVER SIDE) G01 AXLE SHAFT (PASSENGER SIDE) G01 RETAINING RING G01 BALL BEARING G01 FLANGED BOLT, M10 X 1.5 X 23 MM LG G01 SHIFTER CABLE BRACKET G01 AXLE BRACKET G01 SPACER, 1/2"... 1 Page N-4

101 SEATING TG Includes Items SHUTTLE 3 - Includes Items Floormat Ref Sea 8-1 Page Q-1

102 SEATING TG Includes Items SHUTTLE Includes Items See Body Section Ref Sea 8-2 Page Q-2

103 SEATING SHUTTLE Includes Items Includes Items Ref Sea 8-3 Page Q-3

104 SEATING 115 PASSENGER SIDE TG5 DRIVER SIDE 114 SHUTTLE Floormat Ref Sea 8-4 Page Q-4

105 SEATING Ref Sea 8-5 Page Q-5

106 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SEAT BACK ASSEMBLY G** SEAT BOTTOM (INCLUDES ITEMS 4-8) (SHUTTLE 4 & 6) G01 HIP RESTRAINT (PASSENGER SIDE) G01 HIP RESTRAINT (DRIVER SIDE) G01 WASHER, 1/4" (STAINLESS STEEL) G7 LOCKWASHER, 1/4" (STAINLESS STEEL) G2 BOLT, 1/4-20 X 1 1/4" LG G** SEAT BOTTOM (INCLUDES ITEMS 11-14) (TG5) G01 HIP RESTRAINT (PASSENGER SIDE) G02 HIP RESTRAINT (DRIVER SIDE) G01 WASHER, 1/4" (STAINLESS STEEL) G2 BOLT, 1/4-20 X 1 1/4" LG G01 REAR HAND HOLD BAR G02 BOLT, 1/4-20 X 2" LG G01 SEAT BACK BRACKET G6 TRIM, BLACK G0** SEAT POD G01 ASHTRAY G5 ACORN NUT, 3/ G4 SPACER, 5/16" G8 BOLT, 3/8-16 X 2" LG G8 BOLT, 5/16-18 X 2" LG G1 WASHER, 3/8" (STAINLESS STEEL) G01 RUBBER WASHER, 5/8" G9 SPACER, 3/4" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL)... 3 Page Q-6

107 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G06 SCREW, 5/16-18 X 3/4" LG (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G2 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 VENT PLUG G** SEAT BACK G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G01 SEAT BACK SUPPORT (TG5) G01 BOLT, 3/8-16 X 1 1/4" LG (TG5) G** SEAT BOTTOM (INCLUDES ITEMS 45-51) (SHUTTLE 4 & 6) G01 SEAT HINGE G08 SCREW, #12-14 X 1" LG (STAINLESS STEEL) G01 FRONT EDGE TRIM G01 BACK EDGE TRIM G01 HIP RESTRAINT (DRIVER SIDE) G01 HIP RESTRAINT (PASSENGER SIDE) G01 BOLT, 1/4-20 X 7/8" LG G** SEAT BOTTOM (TG5) G01 HAND HOLD KIT (INCLUDES ITEMS 55-58) G01 HIP RESTRAINT, REAR SEAT (DRIVER SIDE) G02 HIP RESTRAINT, REAR SEAT (PASSENGER SIDE) G01 WASHER, 1/4" (STAINLESS STEEL) G2 BOLT, 1/4-20 X 1 1/4" LG Page Q-7

108 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 LABEL (WARNING) (SHUTTLE 4) G** SEAT ASSEMBLY (INCLUDES ITEMS 64-76) (SHUTTLE 6) G01 SEAT SUPPORT BRACKET G** SEAT BACK G** SEAT BOTTOM (INCLUDES ITEMS 67-72) G01 HIP RESTRAINT (PASSENGER SIDE) G01 HIP RESTRAINT (DRIVER SIDE) G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G01 SEAT TRIM (REAR) G01 SEAT TRIM (FRONT) G8 BOLT, 1/4-20 X 1" LG (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G2 LOCK WASHER, 1/4" G1 NYLON BUSHING G4 BOLT, 5/16-18 X 2 1/2" LG G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G0** SEAT POD G01 PLUG, 1 1/8" G01 RIVET, 3/16" X 1" LG (ALUMINUM) G01 VENT PLUG G6 TRIM, BLACK G01 ASHTRAY Page Q-8

109 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 BOLT, 5/16-18 X 2" LG G1 WASHER, 3/8" (STAINLESS STEEL) G01 RUBBER WASHER, 5/8" G9 SPACER, 3/4" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G01 SEAT BACK SUPPORT G06 SCREW, 5/16-18 X 3/4" LG (STAINLESS STEEL) G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G8 BOLT, 3/8-16 X 2" LG G1 WASHER, 3/8" (STAINLESS STEEL) G4 SPACER, 5/16" G5 ACORN NUT, 3/ G** SEAT BACK G01 HAND GRIP G02 BOLT, 1/4-20 X 2" LG G01 CONSOLE COVER (WITHOUT DIRECTION SELECTOR) G02 CONSOLE COVER (WITH DIRECTION SELECTOR) G01 SEAL (DIRECTION SELECTOR) G01 SEAL (BRAKE LEVER) G** SEAT BOTTOM (SHUTTLE) G** SEAT BOTTOM (TG5) G01 T KNOB... 6 Page Q-9

110 SEATING Page Q-10

111 STARTER / GENERATOR Includes Items Includes Items Includes Items Includes Items Includes Items Includes Items Includes Items STARTER/GENERATOR MOUNTING Ref Stg 8 Page R-1

112 STARTER / GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 STARTER / GENERATOR (INCLUDES ITEMS 2-43) G01 ARMATURE (INCLUDES ITEMS 3-5) G01 REAR BALL BEARING G01 FRONT BALL BEARING G01 BEARING HOLDER G01 FIELD COIL G01 INSULATING BRUSH ASSEMBLY ( F ) (INCLUDES ITEMS 10-13) * NUT * LOCK WASHER * WASHER * INSULATOR G01 POLE CORE SETSCREW G01 FRONT COVER G01 REAR COVER G01 TERMINAL ASSEMBLY ( A ) (INCLUDES ITEMS 18-23) * TERMINAL * INSULATOR * INSULATOR * WASHER * LOCK WASHER * NUT G01 BRUSH HOLDER ASSEMBLY (INCLUDES ITEMS 26-28) G01 BRUSH G01 BRUSH SPRING G01 BRUSH CONNECTOR G01 KEY... 1 Page R-2

113 STARTER / GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 PULLEY G01 NUT AND SCREW ASSEMBLY (INCLUDES ITEMS 33-37) * NUT * LOCK WASHER * SCREW * SCREW * SCREW G01 BRUSH 1 COVER G01 BRUSH 2 COVER G01 BOLT AND WASHER ASSEMBLY (INCLUDES ITEMS 41-43) * BOLT * LOCK WASHER * WASHER G4 BOLT, 1/2-13 X 8" LG G3 WASHER, 1/2" G3 LOCK WASHER, 1/2" G1 NUT, 1/ G01 STARTER / GENERATOR ADJUSTER G5 JAM NUT, 3/ G5 NUT, 3/ G1 WASHER, 3/8" G4 PUSH NUT, 5/16" G01 STARTER / GENERATOR BELT... 1 Page R-3

114 STARTER / GENERATOR Page R-4

115 WEATHER PROTECTION 8 Strut 9 2 Front of Vehicle Strut FOLD DOWN WINDSHIELD 1 - Includes Items 2-9 Windshield Retainer Front of Vehicle Strut REAR WINDSHIELD 11 - Includes Items Front of Vehicle Strut FULL WINDSHIELD 19 - Includes Items Front of Vehicle Ref Wea 7-1 Page N-1

116 WEATHER PROTECTION D A 32 Rear of Vehicle Rear Strut , (Driver Side Shown) D E A C B C Sun Top Front of Vehicle Front Strut 38 SUN TOP (SHUTTLES) 27 - Includes Items B E Front of Vehicle 43 (Inside) (Front Passenger Side Shown) Ref Wea 7-2 Page N-2

117 WEATHER PROTECTION (Driver Side Rear Shown) Front Of Vehicle 67 Front Of Vehicle 68 A B (Driver Side Shown) A C 66 B 64 D C Front Of Vehicle SUN TOP (TE5/TG5) 51 - Includes Items D 63 Ref Wea 7-3 Page N-3

118 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WINDSHIELD KIT, FOLD DOWN (INCLUDES ITEMS 2-9) E950WSB3 FOLD DOWN WINDSHIELD EGWHC24 SASH, 3/4" X 14" LG EGWHS12 SCREW, 1/4-20 X 1 3/4" LG (STAINLESS STEEL) EGWHW12 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN12 LOCK NUT, 1/4-20 (STAINLESS STEEL) TOP GRIP FASTENER G01 WINDSHIELD KIT, REAR (INCLUDES ITEMS 12-17) EIRWFB3 REAR WINDSHIELD EGWHC14 SASH, 1" X 15 9/16" LG EGWHS14 SCREW, 1/4-20 X 2" LG (STAINLESS STEEL) EGWHW13 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN13 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 WINDSHIELD KIT, FULL (INCLUDES ITEMS 20-25) EISWFB3 FULL, WINDSHIELD EGWHC13 SASH, 3/4" X 22 7/16" LG EGWHS13 SCREW, 1/4-20 X 1 3/4" LG (STAINLESS STEEL) EGWHW13 WASHER, 1/4" (STAINLESS STEEL) EGWHG13 RUBBER GROMMET EGWHN13 LOCK NUT, 1/4-20 (STAINLESS STEEL) G0* SUN TOP KIT (SHUTTLE) (INCLUDES ITEMS 28-49) G0* SUN TOP G03 FRONT STRUT G01 REAR STRUT (DRIVER SIDE)... 1 Page N-4

119 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 REAR STRUT (PASSENGER SIDE) G1 END CAP, 1" G5 BOLT, 3/8-16 X 1 3/4" LG (STAINLESS STEEL) G1 WASHER, 3/8" (STAINLESS STEEL) G5 NYLON WASHER, 3/8" G5 LOCK NUT, 3/ G4 BOLT, 5/16-18 X 2 1/2" LG G2 BOLT, 5/16-18 X 3 1/4" LG G1 WASHER, 3/8" G01 SPACER, 1/2" G8 LOCK WASHER, 5/16" G01 BOLT, 5/16-18 X 2 1/4" LG G01 HANDLE G2 SCREW, 1/4-20 X 1 1/4" LG G8 WASHER, 5/16" G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G2 SPACER, 1" G8 LOCK WASHER, 5/16" G01 TEE NUT, 1/ G01 SUN TOP KIT (TE5/TG5) (INCLUDES ITEMS 52-69) G02 REAR SUPPORT (DRIVER SIDE) G01 REAR SUPPORT (PASSENGER SIDE) G5 BOLT, 3/8-16 X 1 3/4" LG (STAINLESS STEEL) G1 WASHER, 3/8" (STAINLESS STEEL) G5 NYLON WASHER, 3/8" G5 LOCK NUT, 3/ G1 END CAP, 1" G01 FRONT SUPPORT G01 BOLT, 5/16-18 X 2 1/4" LG... 4 Page N-5

120 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G8 LOCK WASHER, 5/16" G01 SPACER, 1/2" G1 LOCK WASHER, 3/8" G01 SUN TOP G10 BOLT, 5/16-18 X 2 3/4" LG (STAINLESS STEEL) G2 WASHER, 5/16" (STAINLESS STEEL) G8 WASHER, 5/16" (STAINLESS STEEL) G01 LOCK NUT, 5/16-18 (STAINLESS STEEL) G11 BOLT, 5/16-18 X 3 1/4" LG (STAINLESS STEEL)... 4 Page N-6

121 WHEELS AND TIRES 1 - Includes Items Includes Items Includes Items Includes Items "CHROME HUBCAP 24 8"CHROME HUBCAP 25 GOLD / SILVER SPOKE HUBCAP 26, 27 Ref Whl 8 Page Q-1