1 - INCLUDES ITEMS 3-16 SERVICE PARTS MANUAL ELECTRIC POWERED UTILITY VEHICLE ISSUED OCTOBER 2010 REVISED JUNE 2011

Transcription

1 INCLUDES ITEMS SERVICE PARTS MANUAL ELECTRIC POWERED UTILITY VEHICLE ISSUED OCTOBER 2010 REVISED JUNE 2011

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3 SERVICE PARTS MANUAL ELECTRIC UTILITY VEHICLES E-Z-GO VEHICLES ST SPORT II 48V BAD BOY BUGGY VEHICLES LD STARTING MODEL YEAR 2011 DISCLAIMER: The E-Z-GO Division of Textron Inc. (E-Z-GO) reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically E-Z-GO, and therefore is subject to change without notice. E-Z-GO DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL, and E-Z-GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUEN- TIAL DAMAGES RESULTING FROM THE USE OF THE INFORMATION AND MATERIALS IN THIS MANUAL. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: , FAX: OUTSIDE USA PHONE: , FAX: Page i

4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals. Page ii

5 SECTION TABLE OF CONTENTS Page No. HOW TO USE THE SERVICE PARTS MANUAL v ACCELERATOR A-1 Pedal Cover Pedal Box Assembly Accelerator Pedal Assembly BATTERY CHARGER B-1 Charger Cover Kit BODY C-1 Front Bumper Front Splash Shield Cowl Nameplate Instrument Panel Rocker Panels Rear Body Seat Support BRAKES D-1 Brake Pedal Pad Brake Pedal Brake Cable Brake Drum Assembly MOTOR G-1 Armature Brush Replacement Kit Speed Sensor ELECTRICAL SYSTEM H-1 Battery Hold Down Charger Receptacle Main Wire Harness Fuse Block Key Switch Headlights Tail Lights Turn Signals Direction Selector ELECTRONIC SPEED CONTROL J-1 Controller Power Wire Harness Solenoid Assembly Cover Assembly FRONT SUSPENSION/STEERING K-1 Front Axle Spindles Front Hubs Front Shock Absorbers Front Leaf Springs Rack and Pinion Steering Unit Steering Column Kit Steering Wheel Tie Rod Assembly REAR AXLE L-1 Axle Shafts Fill / Check Plug Differential Guard Page iii

6 TABLE OF CONTENTS REAR SUSPENSION M-1 Shock Absorber Rear Leaf Spring Shackle Plate SEATING N-1 Seat Back Support Seat Back Assembly Seat Bottom Assembly TRUCK BED - PLASTIC P-1 Bed Mounting Frame WEATHER PROTECTION S-1 Sun Top Struts Windshield WHEELS AND TIRES T-1 Wheel Tires Lug Nuts SPECIALTY PRODUCTS APPENDIX A-1 OPTIONS/ACCESSORIES APPENDIX B-1 Page iv

7 NOTES Page v

8 NOTES Page vi

9 HOW TO USE THE SERVICE PARTS MANUAL HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN APPENDIX The first section, GENERAL INFORMATION, contains the following information: WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle. The third section, APPENDIX, contains a listing of specialty products and accessories. USE OF THE MANUAL To use this manual, consult the GENERAL INDEX to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. Page vii

10 ,87 67 Front of Vehicle 83,88 81,86 84, , *See Body Section for decal information 79 HOW TO USE THE SERVICE PARTS MANUAL Title Title 62 - Includes Items 63-66, Includes Items Includes Items Includes Items Includes Items 95, Includes Items Includes Items Includes Items Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the General Index and select the most appropriate title. Turn to the page number indicated and locate the desired part on the illustration. From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying description for specific information regarding the part. 2. IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page. NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page viii

11 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in lthe list below, replace the last ** or XX with the two digit color code. CODE # DESCRIPTION CODE # DESCRIPTION 01 NO PAINT 53 MOSSY OAK NEW BREAK UP - DIPPED 02 SPECIAL COLOR 54 MOSSY OAK OBSESSION - DIPPED 05 JACOBSEN ORANGE 55 REALTREE ADVANTAGE MAX 4 - DIPPED 06 LIGHT GOLD PEARL 56 REALTREE HARDWOOD BROWN - DIPPED 07 SILVER PEARL METALIC 57 REALTREE AP HOT PINK - DIPPED 11 BLACK 58 BLACK / SILVER MARBLE - DIPPED 12 EMERALD GREEN PEARL 59 RED / SILVER MARBLE - DIPPED 13 CLOUD GREY 60 HOT PINK / SILVER MARBLE - DIPPED 14 VIPER BLUE METALLIC 61 REALTREE AP 19 PATRIOT BLUE PEARL 62 REALTREE MAX 4 20 INFERNO RED METALLIC 63 MOSSY OAK BREAKUP 23 ADVANTAGE CLASSIC CAMO 64 MOSSY OAK TREESTAND 24 NATURAL 65 REALTREE APG 25 VIVID NEW HOLLAND BLUE 66 REALTREE MAX 1 26 STEEL BLLUE PEARL 67 REALTREE AP PINK 27 BRIGHT SILVER METALLIC 68 REALTREE AP - DIPPED 29 PRIMER ONLY 30 HD ADVANTAGE CAMO 31 METALLIC CHARCOAL 32 LIGHT ALMOND PEARL 33 TIMBERLINE GREEN 34 DEEP MOLTEN RED 35 SAFETY YELLOW 36 CHAMPAGNE BEIGE 37 HUNTER GREEN 38 BRIGHT WHITE 39 FLAME RED 40 BLACK 41 ELECTRIC BLUE 42 PLATINUM 43 BURGUNDY 44 ALMOND 45 BLACK 46 FLAME RED 47 BURLINGTON GREEN 48 BLACK 49 FLAME RED 50 RECON GREEN 51 SUNBURST ORANGE 52 BRITISH RACING GREEN Page ix

12 ACCELERATOR Pedal Box Assembly Includes Items 2-37 Accelerator Pedal Assembly Includes Items Accelerator Pedal Assembly Includes Items RED GRN BLK 9 10 WHT To Harness from Direction Selector Part of Frame Page A-1

13 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY PEDAL BOX ASSEMBLY G02 ACCELERATOR PEDAL BRACKET G01 SCREW, #8-10 X 1/2" LG G01 PEDAL BOX AND COVER G6 SCREW, #8-32 X 3/4" LG (STAINLESS STEEL) G02 MICRO SWITCH G01 SCREW, #4-20 X 5/8" LG G01 INDUCTIVE THROTTLE SENSOR G01 SELF THREADING NUT PLUNGER G1 SPRING RETAINER G1 BUSHING G01 COMPRESSION SPRING G2 SPRING RETAINER, 3/8" G01 ACCELERATOR ROD G4 NUT, 5/ G4 CLEVIS YOKE (ADJUSTABLE) G3 CLEVIS PIN, 5/16" X 13/16" LG G1 NYLON BUSHING G1 TEFLON WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 PEDAL PIVOT PIN G6 PUSH NUT, 5/16" PEDAL HARNESS 48V G1 LOOM FLEX, 3/8" X 6" LG (BULK) G1 WIRE TIE... 2 Page A-2

14 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 34-37) G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 35-36) G1 OVAL RIVET, 3/16" X 7/16" LG G01 ACCELERATOR PEDAL PAD * ACCELERATOR PEDAL G2 BOLT, 5/16-18 X 4/5" LG... 4 Page A-3

15 ACCELERATOR Notes: Page A-4

16 BATTERY CHARGER V Battery Charger with 3 meter Cord includes items 8, 11 & 12 48V Battery Charger with 5.5 meter Cord includes items 8, 11 & Page B-1

17 BATTERY CHARGER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY V BATTERY CHARGER, 3 meter CORD (includes items 8 & 11) V BATTERY CHARGER, 5.5 meter CORD (includes items 8 & 11) NYLON CLAMP 36" (NOT SHOWN IN ILLUSTRATION) AC CORD, DOMESTIC V CHARGER COVER KIT (includes item 12) CHARGER HANDLE Page B-2

18 BATTERY CHARGER 2 1 Page B-3

19 BATTERY CHARGER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY WORLD CHARGER, 48V, 3M CORD WORLD CHARGER, 48V, 5.5M CORD NYLON CLAMP 36" (NOT SHOWN IN ILLUSTRATION)... 2 Page B-4

20 BODY 8 Instrument Panel Assembly Includes Items Page C-1

21 Page C-2 BODY OR G

22 BODY Ash Tray Kit Includes Items FLOOR MOUNT GUN HOLDER 61 Front Basket Includes Items Page C-3

23 BODY HITCHES 135 HEAVY DUTY HITCH KIT INCLUDES ITEMS 141, ANGLE HITCH KIT INCLUDES ITEMS 142, 147, 148, 152, CLEVIS HITCH KIT INCLUDES ITEMS 143, 147, 148, 152, 153 DROP ANGLE HITCH KIT INCLUDES ITEMS 144, 147, 148 DROP BALL HITCH KIT INCLUDES ITEMS 145, DROP CLEVIS HITCH KIT INCLUDES ITEMS 146, 147, 148, 152, 153 Bumper Mounting Hole (4) Clevis Hitch Angle Hitch Heavy Duty Hitch Drop Angle Hitch Drop Ball Hitch Drop Clevis Hitch 153 Page C-4

24 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 UPPER FLOORPAN G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 LOWER FLOORPAN G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) G01 ACCESS COVER G01 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 9-12, 16) G01 DEFLECTOR (PASSENGER SIDE) G01 DEFLECTOR (DRIVER SIDE) G5 SCREW, #8-18 X 5/8" LG G01 INSTRUMENT PANEL INSERT (FOUR CUP) OPERATOR INSTRUCTIONS DECAL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 VINYL TRIM G01 RIVET, 3/16" X 1" LG (ALUMINUM) G0** COWL (see COLOR CODE in HOW TO USE section) G01 RIVET, 3/16" X 1" LG G01 RIVET, 3/16" X 1" LG G01 FENDER FLARE (DRIVER SIDE) G02 FENDER FLARE (PASSENGER SIDE) G04 FRONT SHIELD... 1 Page C-5

25 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 FRONT SHIELD BRACE G01 SCREW, 1/4-20 X 1/2" LG G1 WASHER, 1/4" G01 RIVET, KTR, 1/4" X 1" LG BUMPER G8 BOLT, 5/ G2 WASHER, 5/16" G04 SPACER, 1" G01 SPACER, 1/2" G8 LOCK WASHER, 5/16" G02 BOLT, 5/16-18 X 2 1/2" LG E-Z-GO OVAL NAMEPLATE BAD BOY BUGGIES OVAL NAMEPLATE G4 LOCK NUT, 1/ G6 BLACK ALUMINUM RIVET G1 SS PHILLIPS HEAD SCREW, 1/4-20X1.00 LG ROCKER PANEL, DRIVER SIDE ROCKER PANEL, PASSENGER SIDE G5 FLAT WASHER, # G2 PHILLIPS TRUSS HEAD SCREW, #10-24X1.25 LG G10 LOCK NUT, # G2 SPACER, G02 FRONT BASKET (INCLUDES 62-67) G01 FRONT BASKET... 1 Page C-6

26 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BASKET MOUNTING BRACKET (DRIVER SIDE) G02 BASKET MOUNTING BRACKET (PASSENGER SIDE) G1 CARRIAGE BOLT, 3/8-16 X 1" LG (STAINLESS STELL) G1 LOCK NUT, 3/ G01 LABEL, FRONT BASKET (WARNING) G01 GUN HOLDER, FLOOR MOUNT G01 E-SHIELD DECAL G6 RIVET, BLACK (ALUMINUM) G01 ROCKER PANEL (DRIVER SIDE) G01 ROCKER PANEL (PASSENGER SIDE) G6 LOCK NUT, 5/ G01 SEAT FRAME G8 WASHER, 5/16" G6 BOLT, 5/16-18 X 3/4" LG G01 SCREW, 3/8-16 X 1/4" LG G2 BOLT, 5/16-18 X 13/16" LG G02 BATTERY RACK G1 SCREW, 1/4-20 X 1" LG G4 SPACER G4 LOCK NUT, 1/ G01 SILL PLATE TREAD (PASSENGER SIDE) G02 SILL PLATE TREAD (DRIVER SIDE) G02 FLOORMAT WITH HORN HOLE G04 FLOORMAT G1** SEAT WRAP PANEL (see COLOR CODE in HOW TO USE section) G01 PEDAL PIVOT COVER Page C-7

27 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G10 RIVET, 5/32" X 9/16" LG G01 SEAT HINGE PLATE G11 RIVET, 3/16" X 3/4" LG G1** SIDE PANEL (DRIVER SIDE) (see COLOR CODE in HOW TO USE section) G2** SIDE PANEL (PASS SIDE) (see COLOR CODE in HOW TO USE section) G10 RIVET, 5/32" X 9/16" LG G12 RIVET, 1/4" X 1/2" LG BAD BOY BUGGY SIDE BODY DECAL G03 SPLASH PANEL G2 BOLT, 5/16-18 X 13/16" LG E-Z-GO SIDE BODY DECAL II SIDE BODY DECAL ST SPORT SIDE BODY DECAL G01 FENDER (DRIVER SIDE) G02 FENDER (PASSENGER SIDE) G03 FENDER WITH TAILLIGHT (DRIVER SIDE) G04 FENDER WITH TAILLIGHT (PASSENGER SIDE) G4 LOCK NUT, 1/ G7 WASHER, 1/4" G6 BOLT, 1/4-20 X 3/4" LG G01 REAR PANEL G2 RATCHET FASTENER, 1/4" X 3/4" LG G01 RIVET G01 SEAT FILLER PANEL (DRIVER SIDE) G02 SEAT FILLER PANEL (PASSENGER SIDE) G10 RIVET, 5/32" X 9/16" LG G01 BED LATCH WARNING DECAL Page C-8

28 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 HITCH RECEIVER G4 BOLT, 7/16-14 X 1 1/2" LG G3 WASHER, 7/16" G1 LOCK NUT, 7/ G8 SCREW, 5/16-18 X 1" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G02 HEAVY DUTY BALL HITCH KIT (INCLUDES ITEMS 141, ) G04 ANGLE HITCH KIT (INCLUDES ITEMS 142, 147, 148, 152, 153) G06 CLEVIS HITCH KIT (INCLUDES ITEMS 143, 147, 148, 152, 153) G08 DROP ANGLE HITCH KIT (INCLUDES ITEMS 144, 147, 148) G10 DROP BALL HITCH KIT (INCLUDES ITEMS 145, ) G12 DROP CLEVIS HITCH KIT ( INCLUDES ITEMS 146, 147, 148, 152, 153) G02 HEAVY DUTY HITCH G02 ANGLE HITCH G02 CLEVIS HITCH G02 DROP ANGLE HITCH G02 DROP BALL HITCH G02 DROP CLEVIS HITCH G01 CLEVIS PIN, 5/8" X 3" LG G1 COTTER PIN, 15/32" X 2 11/16" LG G1 HITCH BALL, 1 7/8" G6 LOCK WASHER, 3/4" G11 NUT, 3/ G7 CLEVIS PIN, 1/2" X 2 1/2" LG G1 COTTER PIN, 2 1/2" LG Page C-9

29 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 ASH TRAY KIT (INCLUDES ITEMS ) G01 ASH TRAY G01 GASKET G02 BRACKET G4 SCREW, #10-16 X 1/2" LG... 4 Page C-10

30 BODY Notes: Page C-11

31 BODY Notes: Page C-12

32 BRAKES 1 Brake Pedal Assembly (without lights) Includes Items Compensator Assembly Includes Items 19-21! If item 6 does not have hole indicated, order the following replacement parts: item 2: G1 item 3: G2 item 6: G ! 4 1! 2! 6! Part of Frame Accelerator Pedal Page D-1

33 BRAKES TOP PULL 53 Driver Side Brake Assembly Includes Items & Passenger Side Brake Assembly Includes Items & Brake Drum Assembly Includes Items 72 & ADJUSTER ASSEMBLY 79 Page D-2

34 BRAKES BOTTOM PULL Driver Side Brake Assembly Includes Items & 63 Passenger Side Brake Assembly Includes Items & 64 Brake Drum Assembly Includes Items 72 & TENSION PIN ADJUSTER ASSEMBLY Page D-3

35 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) (INCLUDES ITEMS 2-10) G01 TORSION SPRING G01 PIVOT PIN G01 PUSHNUT, 5/16" G02 BRAKE PEDAL G01 PARK BRAKE PEDAL G01 SERVICE BRAKE PAD G01 PARK BRAKE PEDAL PAD G1 OVAL RIVET, 3/16" X 7/16" LG G01 SHOULDER BOLT, 3/8-16 X 4" LG (STAINLESS STEEL) G01 FLANGED BUSHING G01 TORSION SPRING G1 WASHER, 3/8" G5 LOCK NUT, 3/ COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 21) G01 SPHERICAL NUT, 5/ G9 LOCK NUT, 5/ G01 EQULIZER BRACKET G01 BRAKE COMPENSATOR BUMPER * BRAKE CABLE (DRIVER SIDE) * BRAKE CABLE (PASSENGER SIDE) G01 RETAINING RING, 13/32" (STAINLESS STEEL) G3 CLEVIS PIN, 5/16" X 13/16" LG... 3 Page D-4

36 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF LINK G1 NYLON BUSHING G1 TEFLON WASHER, 3/8" G8 WASHER, 5/16" G3 COTTER PIN, 3/32" X 3/4" LG G01 KICK-OFF CAM PIVOT G6 FLANGED BEARING G01 KICK-OFF CAM G01 SETSCREW, 1/4-20 X 1/2" LG G4 SPACER G01 ADJUSTABLE BUMPER G1 LOCK NUT, 5/ G02 CATCH BRACKET G6 BOLT, 1/4-20 X 3/4" LG G4 LOCK NUT, 1/4-20 (STAINLESS STEEL) BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 55-60, 63) BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 55-60, 64) BRAKE SHOE, L BRAKE SHOE, T DUST COVER BRAKE SPRING BRAKE SPRING SHOE CLAMP Page D-5

37 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY GEAR ADJUSTER GEAR ADJUSTER G2 BOLT, 5/16-24 X 1" LG G1 LOCK NUT, 5/ G1 WASHER, 13/16" G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS 72-73) G2 BRAKE DRUM G1 LUG BOLT, 1/2-20 X 1 3/16" LG G1 WASHER, 1 3/8" O.D. X 21/32" CASTELLATED NUT, 5/ G1 COTTER PIN, 1/8" X 1 1/2" LG G01 SPINDLE CAP SPINDLE CAP ADAPTER BRAKE CABLE BRACKET (PASSENGER SIDE) BRAKE CABLE BRACKET (DRIVER SIDE)... 1 Page D-6

38 BRAKES Notes: Page D-7

39 BRAKES Notes: Page D-8

40 MOTOR 1 Motor Includes Items Page G-1

41 MOTOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY MOTOR 48V (INCLUDES ITEMS 2-15) AY5-002AB COMMUNTATOR END HEAD K ARMATURE DL FRAME AND FILED ASSEMBLY A D BRUSH BOX ASSEMBLY B00-016A BRUSH SPRING AC6-2034AS BRUSH AND TERMINAL SERVICE KIT H-004 RETAINING RING BR-205 BEARING EJ8-024 COVER H-156 RETAINING RING G01 SPEED SENSOR MAGNET G02 SCREW SPEED SENSOR HARNESS G1 BUMPER SPLINE... 1 Page G-2

42 ELECTRICAL SYSTEM AA 6 28 A A A Page H-1

43 ELECTRICAL SYSTEM OFF ON 50 KEY SWITCH AND KEY SET GRN Page H-2

44 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 1 ****** 8 VOLT BATTERY G01 HOLD DOWN BOLT (STAINLESS STEEL) BATTERY RETAINER G1 LOCK NUT, 5/16" AWG WIRE, BLUE 380mm (15") AWG WIRE, BLUE 150mm (5.90") G2 NUT, 5/16" G11 RIVET, 3/16" X 0.70" G02 LOCK WASHER, 1/4 " (SILICON BRONZE) G02 NUT, 1/4-20 (BRASS) CHARGER RECEPTACLE 48V * CHARGER HARNESS MAIN WIRE HARNESS, VPS 48V G01 RIVET, 3/16" X 1" LG (ALUMINUM) G1 WIRE TIE Page H-3

45 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G02 CABLE CLAMP SPEED SENSOR G01 RETAINING RING G01 LOCK WASHER, 5/16" (SILICON BRONZE) G01 NUT, 5/16" - 18" (BRASS) G6 SCREW, 5/16" G1 FENDER WASHER, 1/4" G1 FUSE BLOCK G01 RIVET, 1/8" X 13/16" LG G1 15 AMP FUSE... AR G** KEY SWITCH (WITH LIGHTS) G6 LOCK WASHER, 3/4" P1 FACE NUT, 3/ Page H-4

46 ELECTRICAL SYSTEM HEADLIGHT Turn Signal Light Includes Items 7-12 TAILLIGHT Rear Fender TURN SIGNAL Page H-5

47 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G1 HEADLIGHT (RECTANGULAR) (INCLUDES ITEM 2) G6 SCREW, #10-16 X 1" LG G01 JUMPER WIRE (HEADLIGHT) G3 TURN SIGNAL LIGHT (INCLUDES ITEMS 7-12) G3 TURN SIGNAL LIGHT G7 WASHER, 1/4" (STAINLESS STEEL) G1 WIRE G7 LOCK WASHER, 1/4" G1 NUT, 1/ G1 PUSH-ON MALE TERMINAL G4 LENS, AMBER G5 SCREW, #6-18 X 5/8" LG WIRE HARNESS (ACCESSORY), 48V DC,SWB JUMPER PLUG, TAIL LIGHT G2 TAIL LIGHT G1 TURN SIGNAL (WITH MOUNTING HARDWARE) G1 TURN SIGNAL FLASHER G1 FLEX LOOM, 3/8" X 8" LG G1 WIRE TIE G3 STEERING COLUMN COVER... 1 Page H-6

48 ELECTRICAL SYSTEM REVERSE BUZZER RED 19 GRN/ BLK 20 Control Harness Accessory Harness OFF ON DASH MOUNTED DIRECTION SELECTOR, STATE OF CHARGE METER, LABEL AND PLATE Page H-7

49 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G06 PLATE (KEY SWITCH, DIRECTION SELECTOR, CHARGE METER) G01 LABEL (KEY SWITCH WITH LIGHTS, DIRECTION SELECTOR, CHARGE METER) G02 DRIVE RIVET, 3/16" X 3/8" LG G01 DIRECTION SELECTOR SWITCH (DASH MOUNTED) G05 STATE OF CHARGE METER (VERTICAL) G74 18 GA WIRE (RED 6") BUZZER (CONTINUOUS TONE) G01 RIVET, 1/8" X 13/16" LG... 2 Page H-8

50 ELECTRONIC SPEED CONTROL 1 ELECTRONIC SPEED CONTROL ASSEMBLY INCLUDES ITEMS 2-12, SOLENOID ASSEMBLY INCLUDES ITEMS COVER ASSEMBLY INCLUDES ITEMS 36 & AWG WHITE MOTOR WIRE 13 10AWG BLACK MOTOR WIRE Page J-1

51 ELECTRONIC SPEED CONTROL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY ELECTRONIC SPEED CONTROL ASSEMBLY 48 V (INCLUDES ITEMS 2-12, 31) CONTROLLER, 48V G01 BOLT, 1/4-20 X 3/4" LG G01 HEATSINK G01 BOLT, 8MM G8 WASHER 5/ G8 WASHER FLAT G01 PAD, THERMAL MOUNTING G01 WIRE HARNESS ( POWER) AWG WIRE, BLUE 6.755MM AWG WIRE, GREEN 400MM MAIN WIRE HARNESS, 48V SOLENOID ASSEMBLY (INCLUDES ITEMS 18-30) G01 BRACKET G5 BOLT 1/ SOLENOID 48V WIRE ASSEMBLY, 4AWG, GREEN, 706MM RESISTER ASSEMBLY 500 OHM G4 LOCK NUT, 5/ G8 LOCK WASHER G01 FLAT WASHER G02 FLANGED NUT... 2 Page J-2

52 ELECTRONIC SPEED CONTROL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY COVER ASSEMBLY (INCLUDES ITEMS 32-40) G01 COVER (WITH GASKET) LABEL (TOW SWITCH) G01 TOGGLE SWITCH WITH SEAL (INCLUDES ITEMS 36-37) * SCREW, # * NUT, 15/ G01 SEALED NUT, 15/ G02 WIRE HARNESS (TOW SWITCH) G1 WIRE TIE G01 COVER G1 FLAT WASHER G6 SCREW... 1 Page J-3

53 ELECTRONIC SPEED CONTROL Notes: Page J-4

54 FRONT SUSPENSION & STEERING Front of Vehicle 25 Part of Frame Part of Frame LUG Passenger Side Spindle and Hub Assembly Includes Items 4-13 Wheel Hub Assembly Includes Item 10 Driver Side Spindle and Hub Assembly Includes Items 7-13, 17 *NOTE: Tie Rod Not Shown for Clarity Page K-1

55 FRONT SUSPENSION & STEERING Rack and Pinion Unit Includes Items Page K-2

56 FRONT SUSPENSION & STEERING 58 Ball Joint Includes Items Steering Column Kit Includes Items Ball Joint Includes Items Front of Vehicle Page K-3

57 FRONT SUSPENSION & STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT AXLE G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) (INCLUDES ITEMS 4-13) G02 SPINDLE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 5-6) G01 BEARING G01 BEARING, DP G1 GREASE SEAL G1 ROLLER BEARING AND RACE ASSEMBLY G1 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 10) G1 LUG BOLT, 1/2-20 X 1 7/32" LG G1 SLOTTED NUT, G8 COTTER PIN, 5/32" X 1 3/4" LG G2 SPINDLE CAP G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE) (INCLUDES ITEMS 7-13 & 17) G02 SPINDLE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 5-6) G6 BOLT, 1/2-13 X 6" LG G3 WASHER, 1/2" G01 KING PIN TUBE G01 THRUST WASHER (STAINLESS STEEL) G6 LOCK NUT, 1/ G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING G6 NUT, 3/ Page K-4

58 FRONT SUSPENSION & STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 VINYL CAP G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) G03 SPRING PLATE G1 LOCK NUT, 7/ G11 BOLT, 7/16-14 X 1 3/4" LG G01 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 42-65) G01 STEERING RACK COVER & BEARING * STEERING BOX INSTALLATION TAG * JAM NUT, 1/ G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 PINION G01 RETAINING RING (INTERNAL) G01 SEAL PINION G01 RACK STEERING G01 SCREW, G01 RACK LOADER G01 SPRING COMPRESSION G01 GASKET RACK LOADER G01 COVER RACK LOADER G01 SCREW, 1/ G3 GREASE FITTING, STRAIGHT G01 RACK BALL JOINT (INCLUDES ITEMS 59-61) G1 RUBBER BOOT G2 SLOTTED NUT, 7/ G2 COTTER PIN, 3/32" X 1" LG... 1 Page K-5

59 FRONT SUSPENSION & STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 ROD END (INNER) G01 RACK BOOT G2 WIRE TIE G8 WIRE TIE G6 BOLT, 7/16-14 X 2 3/4" LG G01 BOLT, 7/16-14 X 3 1/2" LG G02 SPACER G03 SPACER (SHORT) G7 NUT, 7/ G2 FLAT WASHER, 7/16" G1 LOCK NUT, 7/ G05 STEERING COLUMN KIT (INCLUDES ITEMS ) G03 STEERING COLUMN G01 STEERING COLUMN BUSHING G01 SCREW, #6-20 X 5/16" LG G01 STEERING SHAFT Page K-6

60 FRONT SUSPENSION & STEERING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 INTERMEDIATE SHAFT G01 BOLT, M8 X 1 1/4" LG G8 LOCK WASHER, 5/16" G01 RETAINING RING (INTERNAL) G01 RETAINING RING (EXTERNAL) G1 BALL BEARING G01 WAVE WASHER STEERING WHEEL PREMIUM (OPTIONAL) G01 STEERING WHEEL COVER STEERING WHEEL G01 BOLT, 3/8-16 X 1 1/4" LG WITH PATCHLOCK G1 LOCK WASHER, 3/8" STEERING WHEEL DECAL E-Z-GO STEERING WHEEL DECAL BBB G2 LOCK NUT, 5/ G01 TIE ROD ASSEMBLY (INCLUDES ITEMS ) G01 THREADED ROD (24" LG) G01 TIE ROD END (LEFT HAND THREADS) G01 JAM NUT, M12 X (LEFT HAND THREADS) G02 TIE ROD END (RIGHT HAND THREADS) G02 JAM NUT, M12 X (RIGHT HAND THREADS) G1 LOCK NUT, 7/ Page K-7

61 FRONT SUSPENSION & STEERING Notes: Page K-8

62 REAR AXLE 1 Rear Axle Assembly Includes Items 2-7 NOTE: Apply a light coat of moly grease to male spline before assembly. Reference part number Page L-1

63 REAR AXLE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 REAR AXLE ASSEMBLY, 12.44:1 (INCLUDES ITEMS 2-7) G12 AXLE SHAFT (PASSENGER SIDE) G11 AXLE SHAFT (DRIVER SIDE) * DIFFERENTIAL COVER G01 FILL/CHECK PLUG G1 SCREW, 5/16-18 X 3/4" LG G01 VENT G02 DIFFERENTIAL GUARD G1 BUMPER SPLINE G2 BOLT, 1/4-20 X 1 1/4" LG G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G01 MOLY LUBE, 2 OZ.... AR G02 CLAMP TWISTED... 1 Page L-2

64 REAR SUSPENSION Page M-1

65 REAR SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 RUBBER SHOCK ABSORBER BUSHING G6 NUT, 3/ G01 CAP, VINYL G03 LEAF SPRING (HEAVY DUTY) G01 U BOLT, 3/8-16 X 2" X 2 1/2" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G02 SPACER G01 RUBBER BUSHING SHACKLE PLATE G9 BOLT, 3/8-16 X 3 1/2" LG (STAINLESS STEEL) G5 LOCK NUT, 3/ G1 SHOULDER BOLT, 3/8-16 X 3 1/4" LG G1 LOCK NUT, 3/ Page M-2

66 SEATING Seat Back Assembly Includes Items 16 & 17 Seat Bottom Assembly Includes Items Front of Vehicle Page N-1

67 SEATING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G04 SEAT BACK SUPPORT G2 BOLT, 5/16-18 X 13/16" LG G8 BOLT, 5/16-18 X 3/4" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G01 ACCESS COVER G1 DRIVE RIVET G02 SEAT BACK SUPPORT BRACKET G2 BOLT, 3/8-16 X 1 1/4" LG G1 WASHER, 3/8" G5 LOCK NUT, 3/ G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 16, 17) G** VINYL SEAT BACK COVER G01 PLASTIC SEAT BACK COVER (BLACK) SCREW HEX HEAD, 1/4-20 X 1" W/PTCHLOC G7 LOCK WASHER, 1/4" (STAINLESS STEEL) G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 24-30) G** VINYL SEAT BOTTOM COVER G01 VINYL TRIM (SEAT BOTTOM) G01 HIP RESTRAINT (DRIVER SIDE) G01 SEAT HINGE G08 SCREW, #12-14 X 1" LG G01 BOLT, 1/4-20 X 7/8 LG G01 HIP RESTRAINT (PASSENGER SIDE)... 1 Page N-2

68 TRUCK BED - MANUAL LIFT 1 Plastic Bed Assembly Includes Items A A B B Page P-1

69 TRUCK BED - MANUAL LIFT Page P-2

70 TRUCK BED - MANUAL LIFT Page P-3

71 TRUCK BED - MANUAL LIFT AS VIEWED FROM THE BOTTOM 44 Page P-4

72 TRUCK BED - MANUAL LIFT When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 ASSEMBLY PLASTIC BED ( INCLUDES ITEMS 2-11 ) G01 PLASTIC BED 36" G01 TAILGATE 36", PLASTIC G01 ANGLE, BOWED G01 SHAFT, PIVOT G02 CABLE ASSEMBLY, TAILGATE G2 SCREW, 1/4-20 X 1 1/4" LG G01 BOLT, SHOULDER G01 CHANNEL, EXTRUSION G2 SCREW, 1/4-2 X 5/8" LG G5 RACHET FASTNER G01 CLEVIS PIN G5 WASHER, 1/2" G1 COTTER PIN G01 FLANGED BUSHING G01 BED FRAME G2 SCREW, 5/16-18 X 1 1/4" LG G8 WASHER, 5/16" G6 LOCK NUT, 5/ G6 SCREW, 4/4-20 X 1 3/4" LG G2 LOCK NUT, 1/ Page P-5

73 TRUCK BED - MANUAL LIFT When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 WELDMENT LATCH BED G02 BRACKET G02 LATCH PLATE G01 TORSION SPRING G01 SCREW, 1/4-2 X 5/8" LG G01 HANDLE GRIP G01 BUMPER G1 LOCK NUT, 5/ G01 BRACKET BUMPER LATCH PLATE (LEFT SIDE) LATCH PLATE (RIGHT SIDE) G03 BOLT, 1/ G7 WASHER, 1/4" G4 LOCK NUT, 1/ Page P-6

74 WEATHER PROTECTION Front of Vehicle Sun Top Kit Includes Items Front of Vehicle 2 Front of Vehicle (FRONT) (REAR) 9 Page S-1

75 WEATHER PROTECTION Strut Front of Vehicle Windshield Kit Includes Items Windshield Kit Includes Items 48 & 49 Windshield Retainer Rubber Latch 49 Strut 37 Front of Vehicle Page S-2

76 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G** SUN TOP KIT (INCLUDES ITEMS 2-19) G** SUN TOP G05 FRONT STRUT G2 BOLT, 5/16-18 X 2 1/4" LG G8 LOCK WASHER, 5/16" G01 SPACER, 1/2" G2 WASHER, 5/16" G04 REAR STRUT (PASSENGER SIDE) G03 REAR STRUT (DRIVER SIDE) G7 BOLT, 5/16-18 X 1 3/4" LG G03 WASHER, 5/16" G6 LOCK NUT, 5/ G5 SCREW, 1/4-20 X 2" LG (STAINLESS STEEL) G6 SCREW, 1/4-20 X 2 1/4" LG (STAINLESS STEEL) G01 WASHER, 1/4" (STAINLESS STEEL) G01 SPACER G2 LOCK NUT, 1/ G1 END CAP, 1" G03 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 33-38)... 1 Page S-3

77 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SASH, 26" LG G03 BOLT, 1/4-20 X 1 3/4" LG. (STAINLESS STEEL) G04 WASHER, 1/4" (STAINLESS STEEL) G06 RUBBER GROMMET G05 LOCK NUT, 1/4-20 (STAINLESS STEEL) G01 SAFETY LABEL G01 WINDSHIELD (FULL) G04 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 48 & 34-38) SASH, 12" LG G01 WINDSHIELD (SPLIT)... 1 Page S-4

78 WHEELS AND TIRES Driver Side Wheel & Trail Wolf Tire Assembly Includes Items 3-5 Passenger Side Wheel & Trail Wolf Tire Assembly Includes Items 3-5 Driver Side Speedracer Tire & Wheel Assembly Includes Items 9-11 Passenger Speedracer Tire & Wheel Assembly Includes Items (Style of tire may differ from tire shown) Page T-1

79 WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G03 WHEEL & TRAIL WOLF TIRE ASSEMBLY DRIVER SIDE (INCLUDES ITEM 3, 4, 5) G04 WHEEL & TRAIL WOLF TIRE ASSEMBLY PASSENGER SIDE (INCLUDES ITEM 3, 4, 5) G05 TIRE, 20 X TRAIL WOLF * VALVE STEM * WHEEL G2 SPINDLE CAP G1 LUG NUT, 1/ SPEEDRACER TIRE AND WHEEL, 10X7, DRIVER SIDE (INCLUDES 9-11) (MUST USE ITEM 16 LUG NUTS, ORDER SEPARATELY) SPEED RACER, 10X7 DRIVER SIDE WHEEL, 10" DIAMOND FINISHED WHEEL VALVE STEM, CHROME SPEEDRACER TIRE AND WHEEL, 10X7, PASSENGER SIDE (INCLUDES 13-15) (MUST USE ITEM 16 LUG NUTS, ORDER SEPARATELY) SPEED RACER, 10X7 DRIVER SIDE WHEEL, 10 " DIAMOND FINISHED WHEEL VALVE STEM, CHROME DIAMOND LUG NUTS DIAMOND WHEEL CAP... 1 Page T-2

80 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Appendix A-1

81 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO. BATTERY MAINTENANCE KIT G01 SEAL INSTALLATION TOOL (REAR AXLE SHAFT SEAL) G1 BATTERY SET DISCHARGER, 36 VOLT, 75 AMP G01 CURRENT INDICATOR G2 DIGITAL MULTI-METER G01 CRIMPING TOOL G01 SLIDE HAMMER (AXLE/HUB REMOVAL) G1 SLIDE HAMMER (AXLE REMOVAL ONLY) G1 TOUCH UP PAINT PART NO. PEN 3 OUNCE (89 ML) - HUNTER GREEN G02 PEN 3 OUNCE (89 ML) - CHAMPAGNE BEIGE G01 PEN 3 OUNCE (89 ML) - WHITE G05 PEN 3 OUNCE (89 ML) - INDUSTRIAL YELLOW G03 PEN 3 OUNCE (89 ML) - ORANGE G04 PEN 3 OUNCE (89 ML) - STEEL BLUE PEARL G** PEN 3 OUNCE (89 ML) - CAMOUFLAGE PAINT (THREE PENS) G01 AEROSOL 12 OUNCE (360 ML) - HUNTER GREEN G09 AEROSOL 12 OUNCE (360 ML) - CHAMPAGNE BEIGE G15 AEROSOL 12 OUNCE (360 ML) - WHITE G03 AEROSOL 12 OUNCE (360 ML) - INDUSTRIAL YELLOW G14 AEROSOL 12 OUNCE (360 ML) - ORANGE G13 AEROSOL 12 OUNCE (360 ML) - STEEL BLUE PEARL G** MAINTENANCE PRODUCTS PART NO. FORMULA 40 VINYL-COAT - WHITE G01 PLEXUS CLEANER, 7 OUNCE (210 ML) (FOR WINDSHIELDS) G01 PLEXUS CLEANER, 13 OUNCE (380 ML) (FOR WINDSHIELDS) G02 BATTERY PROTECTOR, 14 OUNCE (410 ML) SPRAY G01 WHITE LITHIUM GREASE, 14 OUNCE (410 ML) SPRAY G01 PENETRANT/LUBRICANT, 15 OUNCE (440 ML) SPRAY G01 MULTI-PURPOSE CLEANER & DEGREASER, 14 OUNCE (410 ML) SPRAY G01 MULTI-PURPOSE HAND CLEANER, 32 OUNCE (950 ML) LIQUID G01 BATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER G01 BIO-DEGRADEABLE CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER G01 MULTI-PURPOSE VALUE PACK G01 BATTERY PROTECTOR, 4 OUNCE (120 ML) SPRAY PENETRANT/LUBRICANT, 4 OUNCE (120 ML) SPRAY WHITE LITHIUM GREASE, 4 OUNCE (120 ML) SPRAY CARBURETOR & CHOKE CLEANER, 4 OUNCE (120 ML) SPRAY Appendix A-2

82 OPTIONS / ACCESSORIES OPTIONS / ACCESSORIES Appendix B-1

83 OPTIONS / ACCESSORIES ACCESSORIES LISTING KIT NO. ASHTRAY KIT G04 See BODY BALL HITCH KIT G02 See BODY BUMPER KIT G06 See BODY CLEVIS HITCH KIT G05 See BODY DIFFERENTIAL GUARD G02 See REAR AXLE ELECTRIC DUMP KIT G01 See TRUCKBED GLOVE BOX DOOR G0* See BODY INSTRUMENT/SWITCH PANEL G01 See BODY SUN TOP KIT G0* See WEATHER PROTECTION TURN SIGNAL KIT See ELECTRICAL SYSTEM DIAMOND WHEEL COVERS See WHEELS AND TIRES WINDSHIELDS G0* See WEATHER PROTECTION DC/DC CONVERTER, TXT-FACTORY DC/DC CONVERTER, TXT-FIELD Appendix B-2

84

85

86 E-Z-GO Division Of Textron, Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA TO CONTACT US North America: Technical Assistance & Warranty Phone: , FAX: Service Parts Phone: GET-EZGO ( ), FAX: International: Phone: , FAX: Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc. Technical Communications Department