RXV GASOLINE SERVICE PARTS MANUAL

Transcription

1 RXV GASOLINE SERVICE PARTS MANUAL ISSUED FEBRUARY 2009 REVISED OCTOBER 2013

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3 SERVICE PARTS MANUAL GASOLINE POWERED GOLF CARS & PERSONAL VEHICLES RXV GOLF CAR RXV FREEDOM RXV SHUTTLE STARTING MID-MODEL YEAR 2009 (MANUFACTURED BEGINNING MARCH 16, 2009) E-Z-GO Division of TEXTRON Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by the E-Z-GO Division, and therefore is subject to change without notice. The E-Z-GO Division DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and the E-Z-GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual. TO CONTACT US NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: , FAX: SERVICE PARTS PHONE: GET-EZGO ( ), FAX: INTERNATIONAL: PHONE: , FAX: E-Z-GO DIVISION OF TEXTRON INC., 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA USA Page i

4 GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA) as a World Vehicle. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C). Page ii

5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL vii ACCELERATOR PEDAL ASSEMBLY A-1 Pedal Cover Accelerator Pedal Accelerator Pedal Switch AIR FILTER B-1 Air Cleaner Element Air Filter Housing Air Cleaner Hose BODY - FRONT C-1 Front Bumper Front Splash Shield Cowl Nameplate Instrument Panel Instrument Panel Trim Cup Holder BODY - MID SECTION C-5 Pedal Cover Floorboard Floormat Rocker Panels BODY - REAR C-7 Rear Body Rear Splash Shields Seat Support Bagwell Liner Access Panel BODY - ACCESSORIES C-11 Sand Bottle Cooler Jug Scuff Guard Soft Swipe BODY - ACCESSORIES C-13 Divot Repair Kit Club & Ball Washer Four Bag Attachment BRAKES D-1 Brake Pedal Pad Brake Pedal Brake Cable Brake Drum Assembly CARBURETOR AND CHOKE E-1 Carburetor Main Jet Choke Cable CLUTCH F-1 Drive Clutch Page iii

6 TABLE OF CONTENTS SECTION Page No. Driven Clutch DIRECTION SELECTOR G-1 Push/Pull Shifter Cable Compression Spring Neutral Lock Bracket ELECTRICAL SYSTEM H-1 Main Harness Battery Hour Meter Ground Cable Turn Signal Headlight Key Switch Tail Lights ENGINE AND MUFFLER J-1 Engine Muffler Oil Dip Stick Oil Filter ENGINE MOUNTING K-5 Engine Pan Mount Front Engine Mount FRONT SUSPENSION AND STEERING L-1 Strut Spindle A-Arm Steering Box Steering Column Steering Wheel FUEL SYSTEM M-1 Fuel Tank Pulse Line REAR AXLE N-1 Axle Shaft Axle Tube Oil Check Plug REAR SUSPENSION P-1 Shocks Leaf Spring Shackles SEATING - GOLF CAR Q-1 Seat Bottom Seat Back Hip Restraints Seat Back Support SEATING - SHUTTLE Q-4 Seat Bottom, Rear Facing Seat Seat Back, Rear Facing Seat Page iv

7 TABLE OF CONTENTS SECTION Page No. Floorboard, Rear Facing Seat Arm Rest, Rear Facing Seat Seat Belt STARTER / GENERATOR R-1 Starter Starter Belt Starter Tensioner TOW BAR S-1 WEATHER PROTECTION - GOLF CAR T-1 Sun Top WEATHER PROTECTION - SHUTTLE T-3 Sun Top WEATHER PROTECTION - WINDHIELD T-5 WHEELS AND TIRES U-1 Tire & Wheel Assembly Lug Nuts Dust Cap FRAMES V-1 Frames Seat Frames Page v

8 TABLE OF CONTENTS Notes: Page vi

9 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle. USE OF THE MANUAL To use this manual, consult the TABLE OF CONTENTS (page iii) to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation. Locate the serial number. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle. One is placed on the steering column, the second is located on the frame member under the front splash shield on the driver side and the third is located on the passenger side frame rail at the rear of the vehicle. In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering service parts. Serial Number Serial Number Serial Number Page vii

10 HOW TO USE THE SERVICE PARTS MANUAL Title Title Front of Vehicle Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required. Turn to the TABLE OF CONTENTS and select the most appropriate component description. Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying description for specific information regarding the part that was not shown in the index. From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician s Repair and Service Manual is available from the Service Parts Department. Page viii

11 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page ix

12 ACCELERATOR 1 Accelerator Pedal Assembly includes items Page A-1

13 ACCELERATOR Differential Page A-2

14 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY ACCELERATOR PEDAL ASSEMBLY (includes items 2-3) ACCELERATOR PEDAL MOLEX SWITCH SOCKET HEAD SCREW, M5 X ACCELERATOR PEDAL COVER BOLT, ACCELERATOR CABLE, 23.8 LBS - IN ACCELERATOR PEDAL BOOT BOLT, M X BOSS BOLT, M ACCELERATOR CABLE, 16 LBS - IN JUMPER HARNESS, ACCELERATOR PEDAL SWITCH BOLT, M6-1 X BOLT, M6-1 X NUT, M GOVERNOR LEVER BUSHING GOVERNOR ROD GOVERNOR ROD GUARD BOLT, M6-1 X BOLT, M X UPPER GOVERNOR BRACKET LOWER GOVERNOR BRACKET GOVERNOR CABLE/DIRECTION SELECTOR BRACKET BOLT, M X Page A-3

15 ACCELERATOR Notes: Page A-4

16 E-Z-GO AIR FILTER CARB Page B-1

17 AIR FILTER CARB When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY AIR CLEANER (INCLUDES ITEMS 2-6) BODY & BRACKET ASSEMBLY G01 AIR CLEANER COVER G01 AIR CLEANER CLIP G01 AIR FILTER G01 VALVE DUST EJECTOR G7 HOSE CLAMP HOSE G7 HOSE CLAMP BOLT M8 X 1.25 X WASHER... 2 Page B-2

18 AIR FILTER 0Z 1 - Includes items Page B-3

19 AIR FILTER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY AIR CLEANER ASSEMBLY G01 AIR CLEANER ELEMENT AIR CLEANER BASE GROMMET AIR FILTER LATCH INTAKE TUBE GASKET AIR FILTER HOUSING AIR FILTER INTAKE TUBE AIR FILTER COVER AIR FILTER BASE G7 HOSE CLAMP AIR CLEANER HOSE... 1 Page B-4

20 AIR FILTER Notes: Page B-5

21 AIR FILTER Notes: Page B-6

22 BODY Page C-1

23 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 1 6XXXXX*** FRONT COWL, WITHOUT HEADLIGHT OPENING (see colors below) IVORY FOREST GREEN PATRIOT BLUE BLACK BURGANDY BRIGHT WHITE FLAME RED STEEL BLUE PLATINUM ALMOND ELECTRIC BLUE INFERNO RED SUNBURST ORANGE BRITISH RACING GREEN BARLEY GOLD OASIS GREEN JAVA BROWN METALLIC CHARCOAL 2 6XXXXX*** FRONT COWL, WITH HEADLIGHT OPENING (see colors below) IVORY FOREST GREEN PATRIOT BLUE BLACK BURGANDY BRIGHT WHITE FLAME RED STEEL BLUE PLATINUM ALMOND ELECTRIC BLUE INFERNO RED SUNBURST ORANGE BRITISH RACING GREEN BARLEY GOLD OASIS GREEN JAVA BROWN METALLIC CHARCOAL Page C-2

24 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY INSTRUMENT PANEL TRIM, OPENING FOR KEY SWITCH ONLY INSTRUMENT PANEL TRIM, OPENING FOR KEY SWITCH & SOC INSTRUMENT PANEL TRIM, OPENING FOR KEY SW, SOC & LIGHT SW BALL HOLDER INSERT, DRIVER SIDE BALL HOLDER INSERT, PASSENGER SIDE ACCESS COVER ASSEMBLY (includes item 10) U-CLIP BOSS SCREW, M INSTRUMENT PANEL (includes item 14) SPRING CLIP FRONT BUMPER FLAT WASHER, M10 (O.D. 30, I.D. 10.5, THK. 1.75) FLANGED HEX NUT WITH PLASTIC INSERT, M FRONT SPLASH GUARD G2 CHRISTMAS TREE RIVET (.25" x.88") CUPHOLDER ASSEMBLY (includes item 27) WARNING AND INSTRUCTION DECAL G01 SELF THREADING NUT E - Z - GO NAMEPLATE YELLOW REFLECTOR, FRONT G01 12V OUTLET BUTTON HEAD TORX BOLT, M X Page C-3

25 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY WARNING AND INSTRUCTION DECAL (Freedom vehicles) WARNING AND INSTRUCTION DECAL, PICTOGRAMS (CE vehicles) GLOVE BOX, PASSENGER SIDE GLOVE BOX, DRIVER SIDE... 1 Page C-4

26 BODY Page C-5

27 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY UPPER ROCKER PANEL, DRIVER SIDE UPPER ROCKER PANEL, PASSENGER SIDE BUTTON HEAD TORX SCREW, THREAD FORMING, M LOWER ROCKER PANEL, DRIVER SIDE LOWER ROCKER PANEL, PASSENGER SIDE BUTTON HEAD TORX SCREW, THREAD FORMING, M FLOORMAT WITHOUT HOLE FOR HORN FLOORMAT WITH HOLE FOR HORN G2 CHRISTMAS TREE RIVET (.25" X.88") G1 CHRISTMAS TREE RIVET (.25" X.68") PEDAL COVER PLATE G2 CHRISTMAS TREE RIVET (.25" X.88") FLOOR BOARD FLAT WASHER, M10 (O.D. 30, I.D. 10.5, THK. 1.75) TORX SOCKET HEAD CAP SCREW, M X Page C-6

28 BODY Page C-7

29 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY. 1 6XXXXX REAR BODY ASSEMBLY WITHOUT LIGHT OPENINGS (includes items 5-6) (see colors below) IVORY FOREST GREEN PATRIOT BLUE BLACK BURGANDY BRIGHT WHITE FLAME RED STEEL BLUE PLATINUM ALMOND ELECTRIC BLUE INFERNO RED SUN BURST ORANGE BRITISH RACING GREEN BARLEY GOLD OASIS GREEN JAVA BROWN METALLIC CHARCOAL 2 6XXXXX REAR BODY ASSEMBLY WITH LIGHT OPENINGS (includes items 5-6) (see colors below) IVORY FOREST GREEN PATRIOT BLUE BLACK BURGANDY BRIGHT WHITE FLAME RED STEEL BLUE PLATINUM ALMOND ELECTRIC BLUE INFERNO RED SUN BURST ORANG BRITISH RACING GREEN BARLEY GOLD Page C-8

30 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY OASIS GREEN JAVA BROWN METALLIC CHARCOAL BAGWELL LINER INSERT G2 CHRISTMAS TREE RIVET (.25" X.88") REAR BODY ACCESS PANEL BARREL CLIP, M BUTTON HEAD TORX BOLT, M6-1 X PAN HEAD TORX BOLT, M X FLAT WASHER, M10 (O.D. 30, I.D. 10.5, THK. 1.75) SEAT HINGE PLATE PAN HEAD TORX BOLT, M X FRONT SEAT SUPPORT ASSEMBLY PAN HEAD TORX BOLT, M X REAR SPLASH GUARD, DRIVER SIDE G2 CHRISTMAS TREE RIVET (.25" X.88") REAR SPLASH GUARD, PASSENGER SIDE G2 CHRISTMAS TREE RIVET (.25" X.88") SCUFF GUARD, DRIVER SIDE... 1 Page C-9

31 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SCUFF GUARD, PASSENGER SIDE G2 CHRISTMAS TREE RIVET (.25" X.88") FLAT WASHER, (O.D. 30, I.D. 10.5, THK. 1.75) BUTTON HEAD TORX SCREW, THREAD FORMING, M REAR BUMPER FLAT WASHER, M10 (O.D. 30, I.D. 10.5, THK. 1.75) HEX HEAD FLANGED BOLT, M X BUTTON HEAD TORX BOLT, M X RXV DECAL E - Z - GO FREEDOM DECAL E - Z - GO SHUTTLE DECAL RED SIDE REFLECTOR, DRIVER SIDE RED SIDE REFLECTOR, PASSENGER SIDE RED REAR REFLECTOR, DRIVER SIDE RED REAR REFLECTOR, PASSENGER SIDE... 1 Page C-10

32 BODY Beverage Cooler Kit, Driver Side includes items 7-11 Beverage Cooler Kit, Passenger Side includes items Sand Bottle Kit includes items Sand Bottle Kit includes items Sand Bottle Kit includes items Sand Bottle Assembly includes items 23 & Page C-11

33 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SIDE BASKET, DRIVER SIDE (use existing hardware) SIDE BASKET, PASSENGER SIDE (use existing hardware) BEVERAGE COOLER KIT, DRIVER SIDE (includes items BEVERAGE COOLER KIT, PASSENGER SIDE (includes items 8-12) MOUNTING BRACKET, DRIVER SIDE FLANGED HEX HEAD BOLT, M X POLYPROPYLENE WASHER FLANGED HEX NUT, M BEVERAGE COOLER MOUNTING BRACKET, PASSENGER SIDE (not shown in illustration) SAND BOTTLE KIT (includes items 14-18) SAND BOTTLE ASSEMBLY G01 SAND BOTTLE ASSEMBLY HOLDER FLANGE HEAD BOLT, M X G2 RATCHET RIVET, 0.25" X 0.887" LOCK NUT, M G01 SAND BOTTLE SAND BOTTLE KIT (includes items ) SAND BOTTLE KIT (includes items 22-27) SAND BOTTLE ASSEMBLY (includes items 23 & 24) SAND BOTTLE SAND BOTTLE CAP FLANGE HEAD BOLT, M X SAND BOTTLE MOUNTING BRACKET LOCK NUT, M Page C-12

34 BODY Club & Ball Washer Kit, Driver Side includes items Club & Ball Washer Kit, Passenger Side includes items Divot Repair Kit, Driver Side includes items 3-10 Divot Repair Kit, Passenger Side includes items 4-11 Divot Repair Bucket Assembly includes items Page C-13

35 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY DIVOT REPAIR KIT, DRIVER SIDE (includes items 3-9) DIVOT REPAIR KIT, PASSENGER SIDE (includes items 4-10) MOUNTING BRACKET, DRIVER SIDE FLANGED HEX HEAD BOLT, M X POLYPROPYLENE WASHER FLANGED HEX NUT, M DIVOT REPAIR BUCKET ASSEMBLY (includes items 8-9) DIVOT REPAIR BUCKET, TOP DIVOT REPAIR BUCKET, BOTTOM G01 SCOOP MOUNTING BRACKET, PASSENGER SIDE CLUB & BALL WASHER KIT, DRIVER SIDE (includes items 16-20) CLUB & BALL WASHER KIT, PASSENGER SIDE (includes items 17-21) MOUNTING BRACKET, DRIVER SIDE FLANGED HEX HEAD BOLT, M X POLYPROPYLENE WASHER FLANGED HEX NUT, M CLUB & BALL WASHER MOUNTING BRACKET, PASSENGER SIDE... 1 Page C-14

36 BODY 1 A A E E B 13 C D C D B Page C-15

37 BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY TOP RACK ASSEMBLY BOTTOM RACK ASSEMBLY G2 CLEVIS PIN 5/16" X 1.250" G01 CAP NUT 5/16" PLASTIC G2 CLEVIS PIN 5/16" X 1.250" G3 CLEVIS PIN 5/16" X 0.625" G8 FLAT WASHER 5/16" G01 CAP NUT 5/16" BLACK G1 CLEVIS PIN 3/8" X 1.250" G1 FLAT WASHER G02 CAP NUT 3/8" BLACK G1 STRAP G01 KNOB 5/16" - 18 THRU HOLE SOFTSWIPE BUTTON HEAD TORX SCREW, THREAD FORMING, M PAN HEAD PHILLIPS SCREW, #10 X 2"... 1 Page C-16

38 BODY Notes: Page C-17

39 BODY Notes: Page C-18

40 BRAKES 1 Brake Pedal Assembly includes items 5-7, Brake Light Switch Assembly includes items 7, (item 12, switch mounting screws, not shown) Page D-1

41 BRAKES Brake Spring Kit includes items Brake Assembly (Driver side) includes items 31-38, Brake Assembly (Passenger side) includes items Page D-2

42 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY BRAKE PEDAL ASSEMBLY (INCLUDES ITEMS 5-7, 14-20) SOCKET HEAD SCREW, M X 90MM LG BRAKE PEDAL COVER TORX SCREW, M4 -.7 X 12MM LG BRAKE PEDAL RUBBER COVER PARK BRAKE PEDAL RUBBER COVER REBOUND BUMPER BRAKE LIGHT SWITCH ASSEMBLY (INCLUDES ITEMS 7, 10-13) BRAKE LIGHT SWITCH BRACKET SWITCH SOCKET HEAD CAP SCREW, M5 X 0.8 (NOT ILLUSTRATED) JUMPER HARNESS HEX HEAD BOLT, M X 20MM LG LOCK WASHER, M EQUALIZER BRAKE CABLE CLIP CLEVIS PIN, 8MM X 21.5MM E CLIP RING, 8 MM CLEVIS PIN, 8MM X 27.0MM BRAKE CABLE (PASSENGER SIDE) BRAKE CABLE (DRIVER SIDE) G3 CLEVIS PIN G3 COTTER PIN, 0.94" X 0.75" G01 BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 31-38) G02 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 31-38, 40) G01 BRAKE SHOE... 4 Page D-3

43 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY G01 BRAKE SPRING KIT (INCLUDES ITEMS 34-38) * UPPER SPRING * LOWER SPRING * PIN * CUP AND SPRING * ADJUSTER SPRING G01 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCLUDES ITEMS 41-42) G02 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 41-42) * ADJUSTER * TEFLON WASHER G2 HEX HEAD BOLT, 5/16" - 24 X 1" LG G1 LOCK NUT, 5/16" G1 INNER BRAKE DRUM WASHER, 1 5/16" O.D. X 1" I.D. X 1/32" G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS 48-49) * BRAKE DRUM G1 LUG BOLT, 1/2" - 20 X 1 3/16" LG G1 OUTER BRAKE DRUM WASHER G1 COTTER PIN, 1/8" X 1 1/2" LG G01 SPINDLE CAP BRAKE CABLE BRACKET (PASSENGER SIDE) BRAKE CABLE BRACKET (DRIVER SIDE)... 1 Page D-4

44 BRAKES TOP PULL Brake Assembly (Driver side) includes items Brake Assembly (Passenger side) includes items 60-65, Tension Pin Adjuster Assembly Page D-5

45 BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 60-66) BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 60-65, 67) BRAKE SHOE, L BRAKE SHOE, T DUST COVER BRAKE SPRING, BOTTOM BRAKE SPRING, TOP SHOE CLAMP GEAR ADJUSTER (DRIVER SIDE) GEAR ADJUSTER (PASSENGER SIDE) FLAT WASHER, BRAKE DRUM... 2 Page D-6

46 BRAKES Notes: Page D-7

47 BRAKES Notes: Page D-8

48 CARBURETOR AND CHOKE 1 Carburetor includes items Page E-1

49 CARBURETOR AND CHOKE Page E-2

50 CARBURETOR AND CHOKE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY CARBURETOR (INCLUDES ITEMS 3-23) PILOT JET (#44) PLUG STUD BOLT NEEDLE VALVE FLOAT FLOAT PIN FLOAT BOWL GASKET FLOAT CHAMBER CHAMBER PLUG BOWL GASKET CHOKE BRACKET BREATHER TUBE CLAMP, INTAKE TUBE CLAMP CYLINDER HEAD TUBE INTAKE TUBE CHOKE GASKET HEX NUT, M6 X THROTTLE ROD ATTACHMENT BUSHING CARBURETOR INSULATOR CARBURETOR MOUNT GASKET MAIN JET (#102) (FOR ELEVATIONS OF 3000 FT FT) MAIN JET (#100) (FOR ELEVATIONS OF 6000 FT FT) CHOKE/AIR INTAKE ADAPTER CHOKE CABLE (22 1/4" LG WITH NUTS) LABEL, HIGH ALTITUDE JET, 3000 FT FT (NOT ILLUSTRATED) LABEL, HIGH ALTITUDE JET, 6000 FT (NOT ILLUSTRATED)... 1 Page E-3

51 CARBURETOR AND CHOKE Notes: Page E-4

52 CLUTCH PRIMARY TEAM CLUTCH includes items SECONDARY TEAM CLUTCH includes items PRIMARY TEAM CLUTCH includes items 2-8, SECONDARY TEAM CLUTCH includes items 13-18, Page F-1

53 CLUTCH When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY PRIMARY TEAM CLUTCH (Includes items 2-9) PRIMARY STARTER PULLY, SVC STATIONARY ASSEMBLY PRIMARY DUST COVER ASSEMBLY MOVEABLE PRIMARY ASSEMBLY SHIM, 39.5 MM X MM PRIMARY SPIDER ASSEMBLY HEX TAP BOLT, 1/4" - 20 X 0.75" LG SHIFT ROLLER ASSEMBLY BELT DRIVE SECONDARY TEAM CLUTCH (Includes items 13-19) * SECONDARY STATIONARY, * MOVEABLE SECONDARY, INNER RETAINER SPRING THRUST WASHER, X X OUTER SPRING RETAINER RETAINER RING COMPRESSION SPRING, 2.70 O.D CONICAL WASHER, M G3 SPRING TYPE LOCK WASHER HEX HEAD BOLT, M X 160 MM LG HEX HEAD BOLT, M X 120 MM LG CLUTCH WASHER, MM DIA PRIMARY TEAM CLUTCH (Includes items 2-8, 27) SHIFT ROLLER ASSEMBLY SECONDARY TEAM CLUTCH (Includes items 13-18, 29) COMPRESSION SPRING, 2.70 O.D... 1 Page F-2

54 CLUTCH Notes: Page F-3

55 CLUTCH Notes: Page F-4

56 DIRECTION SELECTOR Page G-1

57 DIRECTION SELECTOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. 0 *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 2-28) DIRECTION SELECTOR BRACKET WITH BUSHING DIRECTION SELECTOR SHAFT DIRECTION SELECTOR CAM G1 LOCK NUT, 3/ G2 BUSHING G01 NEUTRAL LOCK PIN G01 COMPRESSION SPRING, 3/8" X 5/8" LG G01 NEUTRAL LOCK BRACKET G2 LOCK NUT, 1/ G01 EXTENSION SPRING G01 BALL STUD, 1/4" G5 LOCK NUT, # G01 MICRO SWITCH G01 SCREW, #4-40 X 1" LG G1 WASHER, # G1 LOCK WASHER, # G2 NUT, # PUSH / PULL SHIFTER CABLE G01 CUP WASHER, 1/4" G01 COMPRESSION SPRING, 19/32" X 1" LG FNR PIVOT BRACKET G5 LOCK NUT, # G4 FLIP-LOK BUSHING,.25 DIA BOLT, M X Page G-2

58 DIRECTION SELECTOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** 0 Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY NUT, M G01 LOCK NUT, M8 X 1.25 MM G01 DIRECTION SELECTOR HANDLE G4 SCREW, #10-32 X 1/2" LG (STAINLESS STEEL) BOLT, M X NUT, M G01 CABLE CLIP... 2 Page G-3

59 DIRECTION SELECTOR Notes: Page G-4

60 ELECTRICAL SYSTEM BATTERY - HEAVY DUTY Page H-1

61 ELECTRICAL SYSTEM SOLENOID KIT - includes items Page H-2

62 ELECTRICAL SYSTEM GAS HARNESS REPLACEMENT KIT - includes items 76 & STATE OF CHARGE METER KIT - includes item Page H-3

63 ELECTRICAL SYSTEM TURN SIGNAL SWITCH KIT - includes items Connect To Accessory Harness 39 HORN ASSEMBLY - includes items Page H-4

64 ELECTRICAL SYSTEM HEAD LIGHT KIT - includes items 51, 52 HEAD LIGHT ASSEMBLY, DRIVER SIDE - includes items 53-59, 61, 63 HEAD LIGHT ASSEMBLY, PASSENGER SIDE - includes items 53-60, TAIL LIGHT KIT - includes items TAIL LIGHT HARDWARE KIT - includes items 67 & TAIL LIGHT ASSEMBLY, DRIVER SIDE - includes items 71 & TAIL LIGHT ASSEMBLY, PASSENGER SIDE - includes items 71 & Page H-5

65 ELECTRICAL SYSTEM 74 Page H-6

66 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY MAIN HARNESS G1 BATTERY, 12V BATTERY TIE DOWN BOSS SCREW, M POSITIVE BATTERY CABLE (SOL - BATT+) GA. WIRE, (SOL - F2) REVERSE WARNING BUZZER KIT RELAY, 12V G01 VOLTAGE REGULATOR G1 RACHET FASTENER BUTTON HEAD TORX SCREW, M6-1.0 X 25 LG LOCK NUT, M LOCK NUT, M BUTTON HEAD TORX SCREW, M4-0.7 X 12 LG BUTTON HEAD TORX SCREW, M6-1.0 X 40 LG COVER BATTERY, 12V HEAVY DUTY BOLT EXTENDER, BATTERY GROUND CABLE CLAMP HEX FLANGE HEAD BOLT, M6-1.0 X 20 LG PAN HEAD BOLT, M X 25 LG HEX FLANGE HEAD BOLT, M6-1 X 12 LG HOUR METER HOUR METER BRACKET STATE OF CHARGE METER KIT (includes item 31) FUEL GAUGE... 1 Page H-7

67 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY HEADLIGHT SWITCH KEY SWITCH KEY SWITCH TURN SIGNAL SWITCH KIT (includes items 36-38) TURN SIGNAL ASSEMBLY G3 COVER RUBBER TAPE/INSULATION HORN ASSEMBLY KIT (includes items 40-42) G1 MOMENTARY SWITCH G01 BOOT HORN SWITCH HORN BUTTON HARNESS G01 CLIP LOCK NUT, M BUTTON HEAD TORX BOLT, M6-1 X 20 LG HORN ASSEMBLY HORN PLATE KEY KEY HEADLIGHT KIT (includes items 51, 52) HEADLIGHT ASSEMBLY, DRIVER SIDE (includes items 53-59, 61, 63) HEADLIGHT ASSEMBLY, PASSENGER SIDE (includes items 53-60, 62) HEADLAMP COLLAR G01 HEADLIGHT BULB TURN SIGNAL BULB BULB RETAINER BUTTON HEAD TORX SCREW, PLASTITE, M3-1.3 X 14 LG TURN SIGNAL WIRE HARNESS HEADLIGHT RETAINING CLIP GASKET, PASSENGER SIDE GASKET, DRIVER SIDE... 1 Page H-8

68 ELECTRICAL SYSTEM When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY HEAD LAMP, PASSENGER SIDE HEAD LAMP, DRIVER SIDE TAIL LIGHT KIT (includes items 66-72) TAIL LIGHT HARDWARE KIT (includes items 67 & 68) BUTTON HEAD TORX BOLT, M6-1 X 20 LG BARRELL CLIP, M TAIL LIGHT ASSEMBLY, DRIVER SIDE (includes items 71 & TAIL LIGHT ASSEMBLY, PASSENGER SIDE (includes items 71 & 72) TAIL LIGHT BULB TAIL LIGHT LENS ACCESSORY HARNESS SOLENOID KIT, 14 V (includes items 76-81) SOLENOID BASE BRACKET BUTTON HEAD TORX BOLT, M6-1.0 X 20 LG LOCK NUT, M G2 TERMINAL RING PAN HEAD BOLT, M6-1.5 X 25 LG G1 NYLON CLAMP (Not Shown) GAS HARNESS REPLACEMENT KIT (includes items 76, 85) THROTTLE SWITCH JUMPER... 1 Page H-9

69 ELECTRICAL SYSTEM Notes: Page H-10

70 ENGINE AND MUFFLER ENGINE, GAS, 13HP, NON-GOLF includes items 3-7 Page J-1

71 ENGINE AND MUFFLER Page J-2

72 ENGINE AND MUFFLER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY ENGINE, GAS, 13HP, NON-GOLF (INCLUDES ITEMS 3-7) DIP STICK OIL FILTER SPARK PLUG (BPR2ES) OIL DRAIN PLUG O RING, 16MM MUFFLER EXHAUST PIPE SPLIT WASHER, 8MM JAM NUT, M8 X FLANGE NUT, M HEX HEAD FLANGE BOLT, M X 25MM LG HEX HEAD FLANGE BOLT, M X 30MM LG EXHAUST GASKET G12 FUEL TUBE HEX HEAD FLANGE BOLT, M6-1 X 20MM LG CLAMP HEX HEAD FLANGE BOLT, M6-1 X 12MM LG... 1 Page J-3

73 ENGINE AND MUFFLER Notes: Page J-4

74 ENGINE MOUNTING Front Of Vehicle Front Of Vehicle Page K-1

75 ENGINE MOUNTING When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FRONT ENGINE MOUNT ENGINE PAN MOUNT HEX HEAD BOLT, M X 25MM LG HEX FLANGE NUT, M NUT PLATE CLAMP HEX HEAD BOLT, M6-1.0 X 20MM LG HEX HEAD BOLT, M X 45MM LG FLAT WASHER, M10 X MM HEX FLANGE NUT, M HEX FLANGE HEAD BOLT, M X 34MM LG FLAT HEAD SCREW, T DIFFERENTIAL PLATE HEX FLANGE HEAD BOLT, M X 25MM LG HEX FLANGE HEAD BOLT, M X 25MM LG HEX FLANGE HEAD BOLT, M6-1 X 12MM LG G2 FLAT WASHER, 3/8" G01 ADJUSTABLE RUBBER BUMPER G6 PLASTIC LOCK NUT, 5/16" LOCK NUT, M10 X HEX HEAD BOLT, M X 25MM LG FRONT MOUNT BRACKET RUBBER BUMPER G01 HEX NUT, M SPLIT LOCK WASHER, 10MM... 2 Page K-2

76 ENGINE MOUNTING Notes: Page K-3

77 ENGINE MOUNTING Notes: Page K-4

78 FRONT SUSPENSION Front Suspension Assembly Passenger Side includes items Hub Assembly includes item Front Suspension Assembly Passenger Side includes items 18, 22-29, Front Suspension Assembly Driver Side includes items Hub Assembly includes item Front Suspension Assembly Driver Side includes items 2, 6-13, 43 Page L-1

79 FRONT SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SHOCK ABSORBER ASSEMBLY, DRIVER SIDE (includes items 2-13) SPINDLE ASSEMBLY, DRIVER SIDE FLANGE BUSHING, 25MM, DP BUSHING, 25MM, DP STRUT ASSEMBLY, DRIVER SIDE KINGPIN TUBE THRUST WASHER(SS), 2.5MM KINGPIN, HEX HEAD FLANGE BOLT, M X 145MM LG HEX FLANGED NUT, M HUB ASSEMBLY (includes item 11) G1 WHEEL STUD LOCK NUT, M G2 SPINDLE CAP SHOCK ABSORBER ASSEMBLY, PASSENGER SIDE (includes items 18-29) SPINDLE ASSEMBLY, PASSENGER SIDE FLANGED BUSHING, 25MM, DP BUSHING, 25MM, DP STRUT ASSEMBLY, PASSENGER SIDE KINGPIN TUBE THRUST WASHER (SS), 2.5MM KINGPIN, HEX HEAD FLANGE BOLT, M X 145MM LG HEX FLANGE NUT, M HUB ASSEMBLY (includes item 27) G1 WHEEL STUD LOCK NUT, M G2 SPINDLE CAP Page L-2

80 FRONT SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY HEX HEAD FLANGE BOLT, M X HEX FLANGE LOCK NUT, M A-ARM ASSEMBLY A-ARM BUSHING A-ARM CARRIER TUBE HEX HEAD FLANGE BOLT, M X HEX FLANGE LOCK NUT, M HEX HEAD FLANGE BOLT, M X SHOCK ABSORBER ASSEMBLY, DRIVER SIDE (includes items 2, 6-13, 43) (FOR MODELS MANUFACTURED AFTER SEPT 20, 2010) (OPTIONAL) STRUT ASSEMBLY, DRIVER SIDE SHOCK ABSORBER ASSEMBLY, PASSENGER SIDE (includes items 18, 22-29, 45) (FOR MODELS MANUFACTURED AFTER SEPT 20, 2010) (OPTIONAL) STRUT ASSEMBLY, PASSENGER SIDE... 1 Page L-3

81 BEFORE OPERATING SAFE OPERATION Always bring the vehicle to a complete stop BEFORE shifting the direction selector. Operate from the driver s seat ONLY. PARKING MAINTENANCE O OFF R ON N O OFF F I ON O OFF R ON N F O OFF I ON O OFF R O N N O OFF F P I ON FRONT SUSPENSION OPERATING INSTRUCTIONS READ all warning labels and the owner s manual. Contact an authorized E-Z-GO dealer or visit for a replacement manual. 25 This vehicle is equipped for personal use in most communities. However, state law or local rules may require additional equipment in your community. Turn key to ON - select forward or reverse - release the parking brake (Gas vehicle only) - then slowly depress accelerator pedal. ALWAYS fully engage the parking brake and remove the key BEFORE leaving the vehicle. In an electric vehicle set the direction selector to neutral and in a gasoline vehicle set the selector to forward. This vehicle requires regularly scheduled maintenance (see owner s manual). ONLY qualified personnel should service this vehicle. 29 R F R F R F Steering Column Assembly inculdes items Yoke Sub-Assembly Kit inculdes items Rack Cover Bellows Kit includes items Steering Rack Assembly includes items Page L-4

82 FRONT SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY STEERING RACK ASSEMBLY (includes items 2-11) STEERING ROD ROD END RACK COVER BELLOWS KIT (includes items 5-7) BELLOWS BELLOWS CLAMP (small end) BELLOWS CLIP (large end) TORX SOCKET HEAD CAP SCREW, M X 80MM LG CASTLE HEX NUT, M G2 COTTER PIN STEERING COLUMN ASSEMBLY (includes items 15-20) STEERING COLUMN SUB ASSEMBLY YOKE SUB ASSEMBLY KIT (includes items 17-20) STEERING YOKE SOCKET HEAD BOLT, M10 X 1.5 X 35MM LG LOCK WASHER, M HEX NUT, M PAN HEAD TORX SCREW, TAPTITE M X 25MM LG STEERING WHEEL, PREMIUM (Optional) STEERING WHEEL, FLEET LOCK NUT, M SCORECARD HOLDER ASSEMBLY STEERING WHEEL WARNING LABEL STEERING WHEEL WARNING LABEL, CE... 1 Page L-5

83 FRONT SUSPENSION Notes: Page L-6

84 FUEL SYSTEM CARB Front of Vehicle FUEL TANK ASSEMBLY, FLEET CARB (Includes items 3-27) 2 FUEL TANK ASSEMBLY W/ SENDING UNIT (Includes items 3-25, 29-33) 26 FLUORINATED FLEET FUEL TANK (Includes item 27) 29 FLUORINATED FREEDOM FUEL TANK (Includes item 30) Page M-1

85 FUEL SYSTEM CARB When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FUEL TANK ASSEMBLY, FLEET CARB (Includes items 3-26) FUEL TANK ASSEMBLY W/ SENDING UNIT (Includes items 3-25, 29-33) FUEL TANK CAP RATCHET SIPHON TUBE, SHORT G01 SIPHON TUBE GROMMET FUEL HOSE, 254 mm G01 FUEL LINE FILTER G1 TUBING CLAMP FUEL PUMP FUEL HOSE, 26.00" ROLLOVER VALVE ROLLOVER VALVE GROMMET SHUT-OFF VALVE FUEL HOSE, 2.00" FUEL HOSE, 156 mm HOSE, 3/16" I.D x 39.00" HOSE REDUCER I.D 1/4 X 3/ HOSE, 1/4" I.D X 10" HOSE TUBING CLAMP, 3/16" I.D FUEL TANK LABEL, EPA FLUORINATED FLEET FUEL TANK (Includes item 27) RXV FUEL TANK, (WITHOUT SENDING UNIT) FLUORINATED FREEDOM FUEL TANK (Includes item 30) RXV FUEL TANK, (WITH SENDING UNIT)... 1 Page M-2

86 FUEL SYSTEM CARB When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY FUEL LEVEL SENDER G01 FLAT HEAD SCREW G01 FUEL LEVEL SENDER ADAPTER SCREW M8 BOSS FLAT WASHER, M10, 10.5 X HEXAGONAL HEAD BOLT, M X BARREL CLIP NUT, M G1 TUBING CLAMP G4 HOSE CLAMP, Page M-3

87 FUEL SYSTEM CARB Notes: Page M-4

88 REAR AXLE REAR AXLE includes items Page N-1

89 REAR AXLE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY REAR AXLE (INCLUDES ITEMS 4-18) SLOTTED NUT, M22 X G01 OIL DRAIN PLUG G01 GASKET, 14 MM G01 OIL SEAL 28 X 47 X 9 MM AXLE TUBE (DRIVER SIDE) AXLE TUBE (PASSENGER SIDE) AXLE SHAFT (DRIVER SIDE) AXLE SHAFT (PASSENGER SIDE) G01 RETAINING RING, 52 MM G01 BALL BEARING G01 FLANGED HEX HEAD BOLT, M10 X 1.5 X 23 MM LG Page N-2

90 REAR SUSPENSION For models manufactured before 5th March 2013 Front of Vehicle Page P-1

91 REAR SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY TAPERED LEAF SPRING, MD HEAVY DUTY TAPERED LEAF SPRING U-BOLT, M X 115.6MM LG LEAF SPRING PLATE LOCK NUT, M FRONT SPRING BUSHING FLANGED HEX HEAD BOLT, M X 100MM LG LOCK NUT, M FLANGED BUSHING (small) SPLIT STEEL SPACER SHACKLE PLATE FLANGED HEX HEAD BOLT, M X 100MM LG LOCK NUT, M SHOCK ABSORBER FLANGED HEX HEAD BOLT, M X 65MM LG FLAT WASHER, M Page P-2

92 REAR SUSPENSION For models manufactured after 5th March Front of Vehicle Page P-3

93 REAR SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY MID DUTY TAPERED LEAF SPRING LOCK NUT, M SHACKLE PLATE FLANGED BUSHING (small) FRONT SPRING BUSHING FLANGED HEX HEAD BOLT, M X 100MM LG SPLIT STEEL SPACER,.394" I. D. X.51" O. D. X 2.65" LG SHOCK MOUNT PLATE (PASENGER SIDE) SHOCK MOUNT PLATE (DRIVER SIDE) AXLE SUPPORT BRACKET G01 SHOCK ABSORBER G1 SHOCK ABSORBER WASHER G1 SHOCK RUBBER BUSHING G6 HEX NUT U-BOLT, 68MM DIA X 45MM X 110MM LG PLASTIC LOCK NUT, M Page P-4

94 SEATING & BASKET 1 Seat Bottom Assembly includes items Seat Back Assembly includes items Sweater Basket Assembly includes items Page Q-1

95 SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART O. N DESCRIPTION TY. Q 1 6XXXXX SEAT BOTTOM ASSEMBLY (select color below), (includes items 2-7) STONE BEIGE SEAT BOTTOM OYSTER SEAT BOTTOM 2 6XXXXX SEAT BOTTOM VINYL COVER (select color below) STONE BEIGE SEAT BOTTOM VINYL COVER OYSTER SEAT BOTTOM VINYL COVER SEAT BOTTOM FOAM SEAT BOTTOM WOODEN BASE ASSEMBLY SEAT BOTTOM COVER PLATE G2 CHRISTMAS TREE RIVET G01 SEAT HINGE G08 FLAT HEAD PHILLIPS TAPPING SCREW, #12-14 X HIP RESTRAINT, DRIVER SIDE HIP RESTRAINT, PASSENGER SIDE BUTTON HEAD TORX BOLT, M X SEAT BACK SUPPORT STRUT FLANGED HEX HEAD BOLT, M X LOCK NUT, M SEAT BACK SUPPORT STRUT COVER XXXXX SEAT BACK ASSEMBLY (select color below), (includes items ) STONE BEIGE SEAT BACK ASSEMBLY OYSTER SEAT BACK ASSEMBLY 22 6XXXXX SEAT BACK VINYL COVER (select color below) STONE BEIGE SEAT BACK VINYL COVER OYSTER SEAT BACK VINYL COVER G01 SEAT BACK FOAM SEAT BACK WOODEN BASE ASSEMBLY... 1 Page Q-2

96 SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART O. N DESCRIPTION QTY SEAT BACK BLACK PLASTIC COVER BUTTON HEAD TORX SCREW, PLASTITE THREAD FORMING, M BUTTON HEAD TORX BOLT, M X SWEATER BASKET ASSEMBLY (includes items 33-36) SWEATER BASKET BAG STRAP CLAMP G1 CHRISTMAS TREE RIVET BAG STRAP BUTTON HEAD TORX BOLT, M X BUTTON HEAD TORX BOLT, M X LOCK NUT, M Page Q-3

97 AVOID FALLS from the vehicle and other SERIOUS INJURIES: : Never attempt to enter or exit a moving vehicle. AVOID standing in front of, or behind vehicle. ONLY 2 occupants per seat. Always remain PROPERLY SEATED and HOLDING ON. KEEP feet, legs, hands, and arms inside the vehicle at all times SEATING & BASKET 1 23 Seat Bottom Assembly includes items Seat Back Assembly includes items FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY NEVER leave children unattended. Children may need assistance to remain properly seated and holding on Floor Board Assembly includes items Page Q-4

98 SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART O. N DESCRIPTION QTY SEAT BACK SUPPORT, SEAT HEX HEAD FLANGED BOLT, M X LOCK NUT, M REAR SEAT BACK MOUNTING BRACKET ARM REST, DRIVER SIDE ARM REST, PASSENGER SIDE BUTTON HEAD TORX BOLT, M X LOCK NUT, M REAR FACING SEAT FLOORBOARD ASSEMBLY (includes items 7-10) FOOTREST WELDMENT G01 WARNING DECAL G1 END CAP RUBBER FLOORMAT HEX HEAD FLANGED BOLT, M X WARNING DECAL, CE HEX HEAD FLANGED BOLT, M X LOCK NUT, M XXXXX SEAT BOTTOM ASSEMBLY (select color below) (includes items 24-26) STONE BEIGE SEAT BOTTOM ASSEMBLY OYSTER SEAT BOTTOM ASSEMBLY 24 6XXXXX SEAT BOTTOM VINYL COVER (select color below) STONE BEIGE SEAT BOTTOM VINYL COVER OYSTER SEAT BOTTOM VINYL COVER SEAT BOTTOM FOAM SEAT BOTTOM WOODEN BASE ASSEMBLY HEX HEAD FLANGED BOLT, M X Page Q-5

99 SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART O. N DESCRIPTION TY. Q XXXXX SEAT BACK ASSEMBLY (select color below) STONE BEIGE SEAT BACK ASSEMBLY OYSTER SEAT BACK ASSEMBLY 31 6XXXXX SEAT BACK VINYL COVER (select color below) STONE BEIGE SEAT BACK VINYL COVER OYSTER SEAT BACK VINYL COVER G01 SEAT BACK FOAM SEAT BACK WOODEN BASE ASSEMBLY SEAT BACK BLACK PLASTIC COVER BUTTON HEAD TORX SCREW, PLASTITE THREAD FORMING, M BUTTON HEAD TORX BOLT, M X BUTTON HEAD TORX BOLT, M X BARREL CLIP, M Page Q-6

100 Always remain PROPERLY SEATED with SEAT BELT FASTENED and HOLDING ON. ONLY 2 occupants on bench seat. Children may need assistance to remain properly seated with seat belt fastened and holding on. NEVER leave children unattended. KEEP feet, legs, hands, and arms inside the vehicle at all times. NEVER attempt to enter or exit a moving vehicle. AVOID standing in front of, or behind vehicle SEATING & BASKET 1 Seat belt assembly kit includes items Seat belt assembly kit includes items FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY AVOID FALLS from the vehicle and other SERIOUS INJURIES: : Failure to follow these instructions can result in DEATH or SERIOUS INJURY Except where PERMITTED BY LAW: NEVER drive on public roads. Drivers must possess a valid drivers license in accordance with local state law AVOID FALLS from the vehicle: DO NOT start moving until all occupants are PROPERLY SEATED with SEAT BELT FASTENED and HOLDING ON. KEEP entire body INSIDE VEHICLE while moving. Reduce the RISK OF ACCIDENTS: Always DRIVE SLOWLY in congested areas, on wet or loose terrain, and when backing up. DRIVE SLOWLY when turning and AVOID sudden stops. ALWAYS drive straight up and down slopes not exceeding 14 (25%) grade. Do not coast, use BRAKE when going down a slope. NEVER drive this vehicle under the influence of drugs or alcohol. This vehicle is NOT A TOY: Drive responsibly. NEVER leave children unattended or allow children to play on the vehicle. NEVER leave the key in vehicle when parked. DO NOT OVERLOAD this vehicle: NEVER carry more than 2 occupants on each bench seat. Do not exceed vehicle WEIGHT CAPACITY (see Owner s Manual). DO NOT MODIFY this vehicle: NEVER alter this vehicle to increase travel speeds above factory specifications. Alterations NOT approved or tested by E-Z-GO can create unsafe conditions and increase your chance of having an accident. Only authorized E-Z-GO dealers should alter vehicle using approved parts Front of Vehicle Sash Guide Sash Guide Page Q-7

101 SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART O. N DESCRIPTION TY. Q SEAT BELT ASSEMBLY KIT (includes items 2-16) SEAT BELT CROSS BAR SEAT BELT BUCKLE, 9" SEAT BELT BUCKLE, 6" SEAT BELT RETRACTOR ASSENBLY FLANGED HEX HEAD BOLT, M X 80 MM FLANGED LOCK NUT, M FLAT WASHER, M G2 FLAT WASHER, 7/ HEX HEAD SHOULDER BOLT, 7/16-20 X HEX HEAD BOLT 7/16-20 X HEX HEAD CAP SCREW, 7/16-20 X G3 LOCK NUT, 7/ VINYL CAP CUP HOLDER DECAL REAR FACING SEAT DECAL SEAT BELT ASSEMBLY KIT (includes items 18-21) SEAT BELT BUCKLE, 6" HEX HEAD CAP SCREW, 7/16-20 X G3 LOCK NUT, 7/ FLANGED LOCK NUT, M Page Q-8

102 STARTER / GENERATOR 1 STARTER / GENERATOR includes items Page R-1

103 STARTER / GENERATOR Page R-2

104 STARTER / GENERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY STARTER / GENERATOR (INCLUDES ITEMS 2-18) HEX NUT LOCK WASHER PULLEY, 2.5 O.D FRONT COVER BEARING RETAINING RING KEY ARMATURE ASSEMBLY FRAME & FIELD ASSEMBLY BRUSH LEAD & TERMINAL PKG BRUSH SPRING BRUSH BOX ASSEMBLY BRUSH 1 COVER BRUSH 2 COVER WAVY WASHER BEARING REAR COVER HEX FLANGE HEAD SHOULDER BOLT, M X 20MM LG HEX NUT, M HEX HEAD BOLT, M X 20MM LG STARTER / GENERATOR BRACKET TENSIONER BRACKET HEX HEAD BOLT, M X 20MM LG HEX HEAD BOLT, M X 25MM LG HEX JAM NUT, M HEX FLANGE NUT, M Page R-3

105 STARTER / GENERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY STARTER / GENERATOR BELT G6 PUSH NUT, 5/16" TENSIONER BOLT, M10 X 1.25 X 85MM LG CABLE GUIDE BRACKET G01 TERMINAL BOOT GA WIRE ASSEMBLY... 1A Page R-4

106 TOW BAR 4 PERMANENT REAR TOW BAR includes items Front Of Vehicle Front Of Vehicle Page S-1

107 TOW BAR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SOCKET HEAD CAP SCREW, M X 100MM LG FLAT WASHER, M12, 13.5 X 32 X WAVY WASHER, 32MM PERMANENT TOW BAR (towing vehicle) (includes items 5-20) TOW BAR WELDMENT TIE ROD ASSEMBLY G5 FLAT WASHER, 1/2" TOW BAR PULL HANDLE FLANGED LOCK NUT, M G01 COMPRESSION SPRING FRONT PIN GUIDE G01 PIVOT PIN SPIROL PIN, 3MM X 22MM G01 DELRIN WASHER, M10-22MM TOW BAR SWIVEL PHILLIPS HEAD SCREW, #8-32 X 1/2"LG TOW BAR WARNING DECAL TIE ROD HOLDER FLANGED HEX HEAD BOLT, M6-1 X12MM LG RETAINER RELEASE PIN FLANGED LOCK NUT, M FLAT WASHER, M12, 13.5 X 32 X HEX FLANGED NUT, M HEX HEAD FLANGED BOLT, M X 65MM LG END MOUNT ASSEMBLY TOW BAR PIVOT HEX LOCK NUT, M TIE ROD SPACER, M TOW BAR MOUNT SPACER, 51MM TOW BALL ASSEMBLY HITCH BALL SPACER, 34.9MM... 1 Page S-2

108 WEATHER PROTECTION Stone Beige Sun Top Kit includes items 2 & 7 3 Oyster Sun Top Kit includes items 4 & 7 5 Black Sun Top Kit includes items 6 & 7 7 Strut Kit includes items Sun Top Hardware Kit includes items Page T-1

109 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SUN TOP KIT, STONE BEIGE (includes items 2 & 7) SUN TOP, STONE BEIGE SUN TOP KIT, OYSTER (includes items 4 & 7) SUN TOP, OYSTER SUN TOP KIT, BLACK (includes item 6 & 7) SUN TOP, BLACK SUN TOP STRUT KIT (includes items 8-11) FRONT STRUT REAR STRUT, PASSENGER SIDE REAR STRUT, DRIVER SIDE SUN TOP HARDWARE KIT (includes items 12-16) HEX HEAD FLANGED BOLT, M X FLANGED LOCK NUT, M HEX HEAD FLANGED BOLT, M X GROMMET, DRIVER SIDE GROMMET, PASSENGER SIDE... 1 Page T-2

110 WEATHER PROTECTION Stone Beige Sun Top Kit includes items Oyster Sun Top Kit includes items 4-14 & Sun Top Hardware Kit includes items Sun Top Hardware Kit includes items Page T-3

111 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY SUN TOP KIT, STONE BEIGE (includes items 3-14) SUN TOP KIT, OYSTER (includes items 4-14 & 21) SUN TOP, STONE BEIGE FRONT STRUT REAR STRUT, DRIVER SIDE REAR STRUT, PASSENGER SIDE HEX HEAD FLANGED BOLT, M X SUN TOP HARDWARE KIT (includes items 9-13) HEX HEAD FLANGED BOLT, M X HEX HEAD FLANGED BOLT, M X FLANGED LOCK NUT, M STRUT GROMMET, DRIVER SIDE STRUT GROMMET, PASSENGER SIDE SUN TOP HARDWARE KIT (includes items 15-20) BRACKET, DRIVER SIDE (NOT SHOWN) BRACKET, PASSENGER SIDE HEX HEAD FLANGED BOLT, M X SOCKET HEAD SCREW, M X FLANGED LOCK NUT, M G1 FLAT WASHER SUN TOP, OYSTER... 1 Page T-4

112 WEATHER PROTECTION 1 2 Page T-5

113 WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO DESCRIPTION QTY BAG COVER KIT,STONE BEIGE BAG COVER KIT, OYSTER... 1 Page T-6

114 WEATHER PROTECTION 5 1 Split Windshield Kit includes items Split Windshield Assembly includes items Split Windshield Hardware Kit includes items 10 & Page T-7