ILLUSTRATED PARTS LIST
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1 BD300 WITH 277cc KOHLER ENGINE amsportworks.com NOTE: Some part numbers vary by serial number. The serial number is located on a brass tag beneath the dump bed on the driver side. 277cc 2 WHEEL DRIVE UTILITY VEHICLE ILLUSTRATED S LIST
2 65 illustrated parts list BD cc BODY b
3 40 illustrated parts list BD cc FRAME
4 109b illustrated parts list BD cc DRIVETRAIN For complete transaxle breakdown refer to the DANA manuals in the SERVICE MANUALS / ENGINE MANUALS / USER GUIDES section of the online manuals at amsportworks.com a
5 CVTECH DRIVER PULLEY I L L U S T R A T E D P A R T S L I S T This pulley is used on 277cc 2WD / 390cc 2WD / 479cc 4WD Ref# Part# Description Qty WASHER SPRING GUIDE SPRING SHIM EXTERNAL BUSHING INTERNAL SNAP RING CENTRIFUGAL MASS THIS IS ONLY AVAILABLE WITH THE ENTIRE ASSEMBLY ENTIRE ASSEMBLY ( )
6 CVTECH DRIVEN PULLEY I L L U S T R A T E D P A R T S L I S T This pulley is used on 277cc 2WD / 390cc 2WD Ref# Part# Description Qty WASHER CAM SHOE SPRING KEY EXTERNAL RETAINING RING DISASSEMBLY TOOL FLANGE SPREADER THIS IS ONLY AVAILABLE WITH THE ENTIRE ASSEMBLY ENTIRE ASSEMBLY ( )
7 REFERENCE 1 - Frame, CW Rear frame stub, CW - black /16 x 2-1/4 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ bumper, CW - black bolt, 5/16 x nut, 5/16 nylock bent washer 5/ Vinyl Caps 1 3/4 x 1 1/ Brush Guard roof, CW265 black /16 x 2 1/4 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ brshgrd seat back, CW black /16 x 2 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ A-arm upper, 265 black (left or right) suspension bushings 4 ea bolt, 3/ x.5 1 ea Bolt, 3/ x 3.25 bolt 2 ea Nylock Nut 3/ ea Bolt, 3/ x 2 ea DOM 3/ ID x Spacer, 3/ ID x ea A-arm Lower, 265 black (left or right) suspension bushings 4 ea bolt, 3/ x.5 1 ea Bolt, 3/ x 3.25 bolt 2 ea DOM 3/ ID x Nylock Nut 3/ 16 5 ea Bolt, 3/ x 2 ea Spacer, 3/ ID x ea spindle mount, CW black 2 9a Spindle, left black 1 9b Spindle, right black DOM 3/ ID x suspension bushings 2 ea Hub, 4 bolt high speed 1 Complete with Bearings & Seals Wheel stud,1/2-20 X 1 5/ bearing, 1 tapered seal DESCRIPTION Metal Dust Cap (Front Only) Rubber Dust Cap (Rear Only) castle nut, cotter pin Lug nuts, ½ QUANTITY REQUIRED Shock, Heavy duty, Black Bolt, 10 mm x 40mm 12
8 REFERENCE DESCRIPTION Nut, 10mm nylock Nut, 10mm nylock 12 15L B Rim/Tire Assembly, Black UTV 22/9-10 Front Left 1 15R B Rim/Tire Assembly, Black UTV 22/9-10 Front Right 1 17L B Rim/Tire Assembly, Black UTV 22/11-10 Rear Left 1 17R B Rim/Tire Assembly, Black UTV 22/11-10 Rear Right Rack & pinion with rod ends Rack & Pinion Boots 2 - N/A Rack & Pinion Rod Not available sold as assembly only QUANTITY REQUIRED Bolt, 5/16 x 3 ¾ USS Nut, 5/16 keps Nut, ½ SAE nylock Rod end Nut, ½ SAE jam Steering Shaft w/u-joints Bolt, 10mm x 30mm Nut, 10mm Tri Lock Jam Bolt, mm x 30mm Lock washer, mm Steering Stub Shaft Double Splined Steering support, CW black suspension bushings 2 ea bolt, 5/16 x Nut, 5/16 keps Steering Wheel (used for serial number 459 and above) Center cap (used for serial number 459 and above) Center cap (used for serial number 459 and below) Steering Wheel (used for serial number 459 and below) Steering Washer Bolt, 1/4 x 3/4 SS Socket Head Nut, 1/4 Nylock Bolt, Tapered Pivot Pedal Asm, Black Pedal cover, rubber bolt, 5/16 x bolt, ¼ x 1 ¾ bolt, 5/16 x 1 ½ Nut, 5/16 keps Washer, 5/16 flat Brake Rod, with clevis Bolt, 3/ x 1 ¼ Nut, 3/ nylock cotter pin 1/ x parking brake bar, CW black Clevis, 5/16 rod end Bolt, 5/16-24 X 4 SAE Nut, 5/16 Hex SAE bolt, ¼ x nut, ¼ nylock Parking Brake 1
9 REFERENCE DESCRIPTION Bolt, ¼ x 1 ¼ nut, ¼ nylock bolt, 5/16 x ¾ NC Nut, 5/16 keps Washer, 5/16 flat Brake equalizer, CW (2 ½ ) black bolt, 3/ x 1 ¼ nut, 3/ ny-lock Shifter assembly Knob, Shifter Imprinted Cable, shifter nut, #10-24 Keps screw, #10-24 X ¾ Pan Head Phillips Washer, #10 flat Choke Cable Wire Harness Battery, U1L-HDJ7-UTV - 360CCA Battery Cable, Red Battery Cable, Black (27 ) Battery Terminal Cover bolt, ¼ x nut, ¼ keps Battery strap, CW ( ¾ ) black bolt, ¼ x 7 ½ nut, ¼ wing Headlight Switch Key Switch (keys not included) USED ON VEHICLES MANUFACTURED BEFORE SERIAL Key USED ON VEHICLES MANUFACTURED BEFORE SERIAL Key Switch (keys included) USED ON VEHICLES MANUFACTURED AFTER SERIAL Key set (includes 2 keys) USED ON VEHICLES MANUFACTURED AFTER SERIAL Accessory Plug Accessory Plug Accessory Plug cap Terminal Block Cover plastic screw, #10-24 X 1 Pan Head Phillips nut, #10-24 Keps nut 2 47 SEE LAST PAGE FOR HEADLIGHT INFORMATION QUANTITY REQUIRED Hood TW, Red 1 50b 1597 UTV Dash LM Black Push Pin Black Plastic ¼ x 2 Phillip Head Machine Screw nut, ¼ nylock Clamp-Tube-vinyl coated 1-1/ Glove Box Screw, #10 x ¾ hex black Center Console Screw, #10 x ¾ hex black Access Cover, Center Console Screw, #10 x ¾ hex black Plastic, Seat Bottom wrap 1
10 REFERENCE DESCRIPTION QUANTITY REQUIRED Screw, #10 x ¾ hex black Backsplash Kit (includes: two Nylock Nuts (7/ 16-14) / two SAE Flat Washers 1/2 / Backsplash) Rear Fender Universal nut, ¼ nylock Bolt, ¼ -20 X ¾ Hex Head ¼ SAE Flat washer Seat back BLACK & GREY 43 ½ x 17 ½ Seat back BLACK 43 ½ x 17 ½ #14 X 1-3/4 Pan head-tapping screw Headrest BLACK & GREY 9 x 6 ½ Headrest BLACK 9 x 6 ½ bolt, ¼ x 1 ½ Seat bottom BLACK & GREY 43 ½ x 17 ½ Seat bottom BLACK 43 ½ x 17 ½ seat bar, CW (17 ½ ) black #14 x ¾ Pan Head Screw Seatbelt, retractable without sleeve Seatbelt plastic sleeve - 7 length /16 Nylock Dump Bed UTV Plastic / x 4 bolt Zinc plate / nylock Bed Bumper 3/ Rubber Bed latch bolt, 3/ x 2 1/ nut, 3/ keps washer, 3/ flat Dump Bed Tailgate UTV Plastic Engine, Kohler /-16 x 1 3/4 Hex Hd Bolt / Flat washer, USS Dana Transaxle 265 models Swing arm, CW - Black Motor Plate, CW - Black TC, Driver CVTECH used after Serial Number # (parts list on page 5) TC, Driven CVTECH used after Serial Number # (parts list on page 6) Brake Shoes - Rear UTV Dana (kit includes 4 shoes to cover both rear wheels) 1 109b Brake Drum Replacement #012WA I.D. Spacer Washer /16 x 1/4 x 1-1/2 Keystock (for use with CV Tech driver pulley) /16 I.D. Fender Washer /16 Lock Washer /16 x 5 SAE Bolt Belt, CV Tech /2 x 2 SAE /2 Lock Washer /2 Uss Flat Washer /16 x 3/16 x 3-1/4 Keystock (for use with CV Tech driven pulley) Tension Mount Engine, Black /16x 3/4 Bolt Hex Hd NF /16 Lock Washer 2
11 REFERENCE DESCRIPTION /16 Flatwasher Rubber Feet (Isolators)* SEE NOTE AT BOTTOM OF PAGE 4 120a Rubber Feet (Isolator)* SEE NOTE AT BOTTOM OF PAGE / Nylock Nut / Flatwasher USS Rod End Sphcl-UTV (461-MPM-12) /4 Jam nut SAE Panhard bar, CW - black bolt, 3/ x / Nylock Nut / Flatwasher, USS /4 x 2.5 SAE bolt /4 SAE nylock Shifter cable mount QUANTITY REQUIRED shifter cable lever, /4-20 x 3/4 Hex Hd Bolt /4 Keps Nut /4 Flatwasher, USS Brake Cables /16-1 x 1 Hex Hd Bolt /16 Nylock Nut Throttle Cable, UTV #10 Shoulder Bolt Spring # Cable, shifter Belt Guard Plastic UTV - Front Belt Guard Plastic UTV - Rear Belt Guard Plastic UTV - Bottom #10 x 3/4 Blunt Point Black #10 Speed Nut - for Plastic #10 Flat washer 7 * On single cylinder models, quantity 5 of was replaced by quantity 4 of and 1 of on 6/1/2012. The 4 of the go under the engine and the 1 of the goes in the vertical mount. We do not recommend replacing only one bushing and that all four bushings should be replaced together.
12 HEADLIGHT REPLACEMENT BULBS AND ASSEMBLIES FOR ASW UTILITY VEHICLES Bulb: p/n Bulb: p/n Bulb: p/n Bulb: Sealed housing no bulb available Assembly: p/n (5 1/4 oval) Assembly: p/n (4 3/ rectangle) Assembly: p/n 1564 (3 1/4 Round) Assembly: p/n 1476 (4 round) Amber reflector: p/n 1474 (2 1/4 Round) Light assembly: p/n (5 round) Bulb: p/n Light assembly: p/n (driver side) Light assembly: p/n (passenger side) Bulb: p/n Bulb: p/n Plastic insert: p/n Driver Side (inner bezel) (outer bezel) Plastic insert: p/n Passenger Side (inner bezel) (outer bezel) Measurements are taken from left to right of the visible portion of the lens Depending on your year of manufacture, this housing either has a push-in or twist-in bulb Twist-in Bulb: Sylvania 191 or equivalent Push-in Bulb: Sylvania 225 or equivalent 7625 DiSalle Boulevard Fort Wayne IN Commercial Street Roseland, LA Toll Free Fax
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