ILLUSTRATED PARTS LIST

Transcription

1 LM300 WITH 265cc SUBARU ENGINE amsportworks.com NOTE: Some part numbers vary by serial number. The serial number is located on a brass tag beneath the dump bed on the driver side. 265cc 2 WHEEL DRIVE UTILITY VEHICLE ILLUSTRATED S LIST

2 illustrated parts list LM cc BODY a b

3 illustrated parts list LM cc FRAME

4 For complete transaxle breakdown refer to the DANA manuals in the SERVICE MANUALS / ENGINE MANUALS / USER GUIDES section of the online manuals at amsportworks.com illustrated parts list LM cc DRIVETRAIN 109b a

5 REFERENCE 1 - Frame, CW Rear frame stub, CW - black /16 x 2-1/4 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ Landmaster Front Bumper bolt, 5/16 x nut, 5/16 nylock bent washer 5/ Round Tubing Plug Brush Guard roof, CW265 black /16 x 2-1/4 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ brshgrd seat back, CW black /16 x 2 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ A-arm upper, 265 black (left or right) suspension bushings 4 ea bolt, 3/8 x ea bolt, 3/8 x 3.25 bolt 2 ea Spindle Mount Nylock Nut 3/ ea bolt, 3/8 x 8 2 ea Spacer, 3/8 ID ea A-arm Lower, 265 black (left or right) Suspension bushings 4 ea bolt, 3/8 x ea bolt, 3/8 x 3.25 bolt 2 ea DOM 3/8 ID x ea Nylock Nut 3/8-16 ea bolt, 3/8 x 8 2 ea Spacer 3/8 ID ea Spindle mount, CW black 2 9a Spindle, left black 1 9b Spindle, right black suspension bushings 2 ea DOM 3/8 ID x ea Hub, 4 bolt high speed 1 Complete with Bearings & Seals Wheel stud,1/2-20 X 1 5/ bearing, 1 tapered seal DESCRIPTION Metal Dust Cap (Front Only) Rubber Dust Cap (Rear Only) castle nut, cotter pin Lug nuts, ½ Shock, Heavy duty, Black/Yellow (Before Serial #52767) Shock, Heavy duty, Black (After Serial #52767) QUANTITY REQUIRED

6 REFERENCE DESCRIPTION Bolt, 10 mm x 40mm Nut, 10mm nylock 12 15L B Rim/Tire Assembly, Black UTV 22/9-10 Front Left 1 15R B Rim/Tire Assembly, Black UTV 22/9-10 Front Right 1 17L B Rim/Tire Assembly, Black UTV 22/11-10 Rear Left 1 17R B Rim/Tire Assembly, Black UTV 22/11-10 Rear Right Rack & pinion with rod ends Rack & Pinion Boots 2 - N/A Rack & Pinion Rod 265 (Not available sold as assembly only) QUANTITY REQUIRED Bolt, 5/16 x 3 ¾ USS Nut, 5/16 keps Nut, ½ SAE nylock Rod end (use before serial #27213) Rod end (use after serial #27214) Nut, ½ SAE jam Steering Shaft w/ U-joints Bolt, 10mm x 30mm Nut, 10mm Tri Lock Jam Bolt, 8mm x 30mm Lock washer, 8mm Steering Stub Shaft Double Splined Steering support, LM black suspension bushings 2 ea bolt, 5/16 x Nut, 5/16 keps Steering Wheel (used for serial number and above) Center cap (used for serial number and above) Center cap (used for serial number and below) Steering Wheel (used for serial number and below) Steering Washer Bolt, ¼ x ¾ SS Socket Head Nut, ¼ Nylock Tapered Bolt Pivot Pedal Asm, Black Pedal cover, rubber bolt, 5/16 x bolt, ¼ x 1 ¾ bolt, 5/16 x 1 ½ Nut, 5/16 keps Washer, 5/16 flat Brake Rod, with clevis bolt, 3/8 x 1 ¼ nut, 3/8 nylock cotter pin 1/8 x parking brake bar, CW black Clevis, 5/16 rod end Bolt, 5/16-24 X 4 SAE Nut, 5/16 Hex SAE bolt, ¼ x nut, ¼ nylock 1

7 REFERENCE DESCRIPTION Parking Brake Bolt, ¼ x 1 ¼ nut, ¼ nylock bolt, 5/16 x ¾ NC Nut, 5/16 keps Washer, 5/16 flat Brake equalizer, CW (2 ½ ) black bolt, 3/8 x 1 ¼ nut, 3/8 ny-lock Shifter control assembly, black (used on units built after ) Knob Shifter Imprinted Cable, shifter (built after ) Shifter Cable and Shifter Control (used on units built before ) nut, #10-24 Keps nut screw, #10-24 X ¾ Pan Head Phillips Washer, #10 flat Choke Cable Wire Harness Battery, U1L-HDJ7-UTV - 360CCA Battery Cable, Red Battery Cable, Black (27 ) Battery Terminal Cover bolt, ¼ x nut, ¼ keps Battery strap, CW (8 ¾ ) black bolt, ¼ x 7 ½ nut, ¼ wing Headlight Switch Key Switch (keys not included) USED ON VEHICLES MANUFACTURED BEFORE SERIAL Key Key Switch (keys included) USED ON VEHICLES MANUFACTURED AFTER SERIAL Key set (includes 2 keys) USED ON VEHICLES MANUFACTURED AFTER SERIAL Accessory Plug Accessory Plug cap Terminal Block Cover plastic screw, #10-24 X 1 Pan Head Phillips nut, #10-24 Keps nut 2 47 SEE LAST PAGE FOR HEADLIGHT INFORMATION QUANTITY REQUIRED Hood LM, Red Hood LM, Spencer Green Hood LM, Camo Hood LM, White 1 50a UTV Grille LM, Black 1 50b UTV Dash LM, Black Push Pin Black Plastic ¼ x 2 Phillip Head Machine Screw nut, ¼ nylock Clamp-Tube-vinyl coated 1-1/ Glove Box Screw, #10 x ¾ hex black 5

8 REFERENCE DESCRIPTION Center Console Screw, #10 x ¾ hex black Access Cover, Center Console Screw, #10 x ¾ hex black Plastic, Seat Bottom wrap Screw, #10 x ¾ hex black Backsplash Kit (includes: two Nylock Nuts (7/ 16-14) / two SAE Flat Washers 1/2 / Backsplash) Rear Fender Universal nut, ¼ nylock ¼ -20 X ¾ Hex Head ¼ SAE Flat washer Reflectors Seat back BLACK & GREY 43 ½ x 17 ½ Seat back BLACK 43 ½ x 17 ½ #14 X 1-3/4 Pan head-tapping screw Headrest BLACK & GREY 9 x 6 ½ Headrest BLACK 9 x 6 ½ bolt, ¼ x 1 ½ Seat bottom BLACK & GREY 43 ½ x 17 ½ Seat bottom BLACK 43 ½ x 17 ½ seat bar, CW (17 ½ ) black #14 x ¾ Pan Head Screw Seatbelt, retractable without sleeve Seatbelt plastic sleeve - 7 length /16 Nylock Dump Bed UTV Plastic /8 x 4 bolt Zinc plate /8 nylock Bed Bumper 3/8 Rubber Bed latch bolt, 3/8 x 2 1/ nut, 3/8 keps washer, 3/8 flat Dump Bed Tailgate UTV Plastic Engine, Subaru 265cc /8-16 x 1 3/4 Hex Hd Bolt /8 Flat washer, USS Dana Transaxle 265 models Neutral Safety Switch Shims Neutral Safety Switch Swing arm, CW - Black Motor Plate, CW - Black TC,Driver Comet TC, Driver CVTECH used after Serial # TC, Driven Comet QUANTITY REQUIRED TC, Driven CVTECH used after Serial # Brake Shoes - Rear UTV Dana (kit includes 4 shoes to cover both rear wheels) 1 109b Brake Drum Replacement #012WA Crankshaft Spacer /16 x 1/4 x 1-1/2 Keystock (for use with CV Tech driver pulley) /16 I.D. Fender Washer 1

9 REFERENCE DESCRIPTION /16 Lock Washer /16 x 5 SAE Bolt > Belt, CV Tech SERIAL# AND PRIOR use / SERIAL# AND AFTER use /2 x 2 SAE /2 Lock Washer /2 Uss Flat Washer /16 x 3/16 x 3-1/4 Keystock (for use with CV Tech driven pulley) Tension Mount Engine, Black /16x 3/4 Bolt Hex Hd NF /16 Lock Washer /16 Flatwasher Rubber Feet (Isolators)* SEE NOTE AT BOTTOM OF PAGE 4 120a Rubber Feet (Isolator)* SEE NOTE AT BOTTOM OF PAGE /8 Nylock Nut /8 Flatwasher USS Rod End Sphericle-UTV (4681-MPM-12) /4 Jam nut SAE Panhard bar, CW - black bolt, 3/8 x /8 Nylock Nut /8 Flatwasher, USS /4 x 2.5 SAE bolt /4 SAE nylock Shifter cable mount QUANTITY REQUIRED shifter cable lever, /4-20 x 3/4 Hex Hd Bolt /4 Keps Nut /4 Flatwasher, USS Brake Cables /16-18 x 1 Hex Hd Bolt /16 Nylock Nut Throttle Cable, Cable, shifter Belt Guard Plastic UTV - Front Belt Guard Plastic UTV - Rear Belt Guard Plastic UTV - Bottom #10 x 3/4 Blunt Point Black #10 Speed Nut - for Plastic #10 Flat washer 7 ADDITIONAL S FOR S MODELS WITH STEEL BED / REAR FLIPSEAT Steel Bed Black Steel Tailgate Black Rubber, Bumper Dome - Large Flip Seat Kit-UTV 1 * On single cylinder models, quantity 5 of was replaced by quantity 4 of and 1 of on 6/1/2012. The 4 of the go under the engine and the 1 of the goes in the vertical mount. We do not recommend replacing only one bushing and that all four bushings should be replaced together.

10 HEADLIGHT REPLACEMENT BULBS AND ASSEMBLIES FOR ASW UTILITY VEHICLES Bulb: p/n Bulb: p/n Bulb: p/n Bulb: Sealed housing no bulb available Assembly: p/n (5 1/4 oval) Assembly: p/n (4 3/8 rectangle) Assembly: p/n (3 1/4 Round) Assembly: p/n (4 round) Amber reflector: p/n (2 1/4 Round) Light assembly: p/n (5 round) Bulb: p/n Light assembly: p/n (driver side) Light assembly: p/n (passenger side) Bulb: p/n Bulb: p/n Plastic insert: p/n Driver Side (inner bezel) (outer bezel) Plastic insert: p/n Passenger Side (inner bezel) (outer bezel) Measurements are taken from left to right of the visible portion of the lens Depending on your year of manufacture, this housing either has a push-in or twist-in bulb Twist-in Bulb: Sylvania 1891 or equivalent Push-in Bulb: Sylvania 2825 or equivalent 7625 DiSalle Boulevard Fort Wayne IN Commercial Street Roseland, LA Toll Free Fax