*330410* (Battery) Rider Sweeper Parts Manual. North America / International Rev. 17 (3-2018)

Transcription

1 600 (Battery) Rider Sweeper Parts Manual TennantTrue R Parts VCS R Filter Shaker IRIS R a Tennant Technology North America / International For the latest Parts manuals and other language Operator manuals, visit: 00 Rev. 7 (-08) *00*

2 When ordering replacement parts, use the illustrated parts list section in this manual. Before ordering parts or supplies, be sure to have your machine model number and serial number available. Parts and supplies may be ordered online, by phone, or mail from any authorized parts and service center, distributor or from any of the manufacturer s subsidiaries. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: S The machine is operated with reasonable care. S The machine is maintained regularly - per the machine maintenance instructions provided. S The machine is maintained with manufacturer supplied or equivalent parts. MACHINE DATA Please fill out at time of installation for future reference. Model No. - Serial No. - Machine Options - Sales Rep. - Sales Rep. phone no. - Customer Number - Installation Date - Tennant Company PO Box 5 Minneapolis, MN 550 Phone: (800) Quick Mop, VCS, Instant Access filter, and Thermo Sentry are trademarks of Tennant Company. Hydrolink is a registered trademark of Trojan R Battery Company. Specifications and parts are subject to change without notice. Copyright E , , 00, 0, 0, 05, 08 TENNANT, Printed in U.S.A.

3 This section on HOW TO USE THIS MANUAL will tell you how to: HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL Find important machine information for ordering correct repair parts. Find TENNANT part numbers. Order TENNANT parts and supplies. IMPORTANT INFORMATION When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. The model number of your machine is on the side of the machine. The serial number of your machine is printed on the machine data plate located as shown. 600 Battery 00 (6 999) -

4 HOW TO USE THIS MANUAL FINDING A TENNANT PART NUMBER This manual contains the following sections: HOW TO USE THIS MANUAL STANDARD PARTS OPTIONS BREAKDOWNS CROSS REFERENCE The STANDARD PARTS section lists repair parts for standard machines. They are grouped in this general order: General wear parts. Machine frame and related parts. Machine propelling system. Sweeping components. Electrical parts. The OPTION section lists repair parts of options. The BREAKDOWN section lists available repair parts of major components. All sections in this manual consist of parts illustrations and corresponding parts lists. The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists. The parts lists include a number of columns of information: Ref column refers to the reference number on the parts illustration. indicates the part is an assembly. indicates the part is included in the assembly listed just before it. Part No. column lists the TENNANT part number for the part. Serial Number column indicates the set of machines the part number is applicable to. Serial numbers change when the machine design has been modified. The most current design of the machine is shown in the main illustration, older designs are boxed in a corner of the illustration. Description column is a brief description of the part. Qty. column lists the quantity of that part used in that area of the machine Battery 00 (6 007)

5 HOW TO USE THIS MANUAL NOTE: If a service kit is installed on your machine, be sure to keep the INSTRUCTION BULLETIN which came with the kit. It contains repair parts numbers needed for ordering future parts. NOTE: Fasteners used in this machine may be metric or non-metric. Take care when replacing hardware to replace with same thread size. PLACING AN ORDER Orders may be placed by phone, fax, or by mail. Phone orders may need written confirmation. Follow the steps below to insure prompt delivery:. Identify the model number of your machine.. Identify the serial number of your machine.. Find the part number of the part you need. Do not order by page number or reference number. If you are not able to find the part number, call your TENNANT representative for help or send the old part as a sample.. Determine the quantity of the part you need. 5. Provide the following company information: Company name Customer ID Number Shipping address Billing address First and last name of person ordering parts Telephone number Purchase order number 6. Provide definitive shipping instructions. 600 Battery 00 (6 999) -

6 HOW TO USE THIS MANUAL Any claim for loss or damage to a shipment in transit should be filed promptly with the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered. If parts received are suspected to be incorrect or defective, please contact the TENNANT representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required Battery 00 (6 999)

7 Contents Page STANDARD PARTS SECTION Fig. General Recommended Maintenance Items... - Fig. Replacement Brushes... - Fig. Main Frame Group Fig. Brush Door Group Fig. 5 Seat and Shroud Group Fig. 6 Steering Group... - Fig. 7 Instrument Panel Group... - Fig. 8 Electrical Panel Group Fig. 9 Front Wheel Pivot Group ( )... 8 Fig. 0 Front Drive Wheel Group ( )... 0 Fig. Front Drive Wheel Group (0068 )... Fig. Brake Group ( )... Fig. Directional Pedal Group ( )... 6 Fig. Directional and Brake Pedals Group (005 )... 8 Fig. 5 Rear Wheel Group... 0 Fig. 6 Main Brush Skirts Group... Fig. 7 Main Brush Front Flap Group... Fig. 8 Main Brush Idler Group... 6 Fig. 9 Main Brush Drive Group... 8 Fig. 0 Side Brush Lift Group... 0 Fig. Side Brush Motor Group... Fig. Vacuum Fan Group... Fig. Hopper and Filter Box Group... 6 Fig. Hopper Lift Arms Group... 8 Fig. 5 Hopper Dump Door Group Fig. 6 Hydraulic Hopper Lift Group... 5 Fig. 7 Battery Cable Group... 5 Fig. 8 Hydraulic Schematic Fig. 9 Electrical Schematic ( ) 58 Fig. 0 Electrical Schematic ( ) 60 Fig. Electrical Schematic (0068 ) 6 Fig. Electrical Wire Harnesses Group... 6 Fig. Label Group Battery 00 ( 008) -

8 STANDARD PARTS Fig. General Recommended Maintenance Items E Ref. Part No. Serial Number Description Qty. 87 ( ) Kit, Perf, Sweeper, [600 E] 889 ( ) Kit, Replmt, Knob Assy, [600] 808 ( ) Kit, Replmt, Bearing, Vacuum Fan, [600] 888 ( ) Housing, Brg, Vacfan 880 ( ) Bearing, Ball, 0.7b.6d 0.9w 090 ( ) Shaft, Drive, Vacfan 5 ( ) Ring, Retaining, Ext, 0.8d, [Selflock] 6075 ( ) Shoe Assy, Brake, 80 X 0mm 886 ( ) Belt, V, [l].9l 80 ( ) Belt, V, [l] 50.0l 070 ( ) Filter, Panl, Dust,. X 6.0 X ( ) Skirt, Side, Lh 087 ( ) Nut, Hex, Lock, M06 X.0, Nl, Ss ( ) Skirt, Side, Rh 85 ( ) Skirt, Recirculation, Rear 69 ( ) Screw, Hex, M06 X.0 X 6, Fmg 59 ( ) Screw, Hex, M06 X.0 X 5, Fmg 85 ( ) Skirt, Recirculation 608 ( ) Screw, Flt, M08 X.5 X 6, ( ) Skirt, Recirculation, Front 69 ( ) Screw, Hex, M06 X.0 X 6, Fmg ( ) Skirt, Front 087 ( ) Nut, Hex, Lock, M06 X.0, Nl, Ss ( ) Skirt, Side 69 ( ) Screw, Hex, M06 X.0 X 6, Fmg 00 ( ) Washer, Flat,. Fender 788 ( ) Screw, Btn, M8 X.5 X 5, Ss 087 ( ) Nut, Hex, Lock, M08 X.5,Nl, Ss 057 ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 08ft 057 ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 0ft 057 ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 0ft 98 ( ) Kit, Maint, 800hr [600 E] 889 ( ) Kit, Replmt, Knob Assy, [600] 80 ( ) Kit, Skirt, [600] 057 ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 08ft 057 ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 0ft 057 ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 0ft 85 ( ) Seal, Hppr, Lip 808 ( ) Kit, Replmt, Bearing, Vacuum Fan, [600] 6075 ( ) Shoe Assy, Brake, 80 X 0mm 80 ( ) Belt, V, [l] 50.0l 886 ( ) Belt, V, [l].9l 070 ( ) Filter, Panl, Dust,. X 6.0 X Battery 00 ( 05)

9 Fig. General Recommended Maintenance Items STANDARD PARTS Ref. Part No. Serial Number Description Qty ( ) Bag, Vacuum, Paper [pick=pkg of 0bag] 889 ( ) Hose, Flex 6 ( ) Paint, Airdry, Off White, oz 6 ( ) Paint, Airdry, Teal, oz, Solid 7750 ( ) Paint, Airdry, Blk, oz 7758 ( ) Paint, Airdry, Gray, oz [Enamel] 7757 ( ) Paint, Airdry, Iron Gray,oz[Pwdr Coat] ( ) Oil, Hyd [El, Iso, 0gal] ( ) Oil, Hyd [El, Iso, 05gal] 600 Battery 00 ( 05) -

10 STANDARD PARTS Fig. Replacement Brushes Battery 00 (6 007)

11 STANDARD PARTS Fig. Replacement Brushes 557 ALL, 600 Ref. Part No. Serial Number Description Qty. 875 ( ) Brush, Disk, Polypropylene 87 ( ) Brush, Disk, Polypropylene 8068 ( ) Brush, Disk, H. D. Polypropylene 887 ( ) Brush, Swp, Polypropylene 899 ( ) Brush, Swp, Natural Fiber 899 ( ) Brush, Swp, Wedge, Polypropylene 7009 ( ) Brush, Swp, Window, Polypropylene 600 Battery 00 (6 007) -5

12 STANDARD PARTS Fig. Main Frame Group Battery 00 ( 00)

13 STANDARD PARTS Fig. Main Frame Group 58 E, NA Ref. Part No. Serial Number Description Qty ( ) Frame Wldt, Main, ( ) Molding, Trim Ga ( ) Molding, Trim Ga ( ) Clamp, Cable 5 69 ( ) Screw, Hex 6X.0 6 Pltd ( ) Screw, Hex, M08.5 X 6, ( ) Washer, Flat,. Hard 8 96 ( ) Sleeve ( ) Screw, Hex, M06.0 X 0, ( ) Washer, Flat,.5 Hard 858 ( ) Pin, Clevis,. Dia X.75 Lg 890 ( ) Sleeve, P/M, 0.7d 0.8b.5l 0 Ss 858 ( ) Wheel, Bumper.0 Od 856 ( ) Shroud, Front ( ) Shroud, Rh, ( ) Shroud, Lh, ( ) Pad 8 66 ( ) Floor Tread, Anti Slip ( ) Clamp ( ) Tie, Cable.75D Max 7.50Lg 6970 ( ) Horn, 6Vdc 69 ( ) Screw, Hex, M08.5 X 0, ( ) Nut, Hex, Flange, M ( ) Plate, Poly, Slide 5 59 ( ) Screw, Hex, Fmg, M06.0 X ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 0ft ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 0ft ( ) Label, Headlight ( ) Wheel, Bumper, In Dia 0 0 ( ) Button, Plug Battery 00 ( 05) -7

14 STANDARD PARTS Fig. Brush Door Group Battery 00 ( 0)

15 STANDARD PARTS Fig. Brush Door Group 58 ALL Ref. Part No. Serial Number Description Qty. 889 (0070 ) Door Kit, Brush 88 ( ) Plate, Door, Brush, Lh 8 ( ) Latch, Push,.0 X ( ) Nut, Hex, Lock, M06.0, Nl,Ss 650 ( ) Screw, Pan, M06.0 X, Ss 5 87 ( ) Hinge ( ) Screw, Hex, M06.0 X, ( ) Plate, Door, Brush, Rh 8 8 ( ) Washer, Flat,.5 Sae ( ) Plate, Door, Brush, Lh ( ) Latch, Push,.5 X ( ) Screw, Pan, M06.0 X, Ss 087 ( ) Nut, Hex, Lock, M06.0, Nl,Ss 600 Battery 00 ( 0) -9

16 STANDARD PARTS Fig. 5 Seat and Shroud Group Battery 00 ( 0)

17 STANDARD PARTS Fig. 5 Seat and Shroud Group 586 E Ref. Part No. Serial Number Description Qty. 757 ( ) Hinge 5088 ( ) Screw, Hex, M08.5 X, ( ) Nut, Hex, Flange, M ( ) Rod, Sppt, Seat ( ) Screw, Hex, M06.0 X 0, ( ) Washer, Flat,.5 Hard ( ) Nut, Hex, Lock, M06.0, Nl ( ) Seat Kit, Std, Replmt (009 ) Seat, Std [Milsco] ( ) Screw, Hex,. 8 X 0.75, G (005 ) Screw, Hex,. 8 X.00, G5 0 9 ( ) Washer, Flat,. Hard ( ) Panel, Sppt, Seat, Front 69 ( ) Screw, Hex 6X.0 6 Pltd ( ) Panel, Sppt, Seat, Rh 069 ( ) Screw, Hex, M06.0 X 6, ( ) Washer, Flat,.5 Sae ( ) Tower Assy, Electric, W/Label, ( ) Screw, Hex, M08.5 X 0, ( ) Washer, Flat,. Sae ( ) Molding, Trim Ga ( ) Seal, Afmkt, Rbr, Clsd, Adh, 0ft 599 ( ) Cup Holder 00 ( ) Washer, Flat,. Fender 069 ( ) Screw, Hex, M06.0 X 5, ( ) Seat Assy, Electric, W/Label ( ) Molding, Trim Ga ( ) Bracket, Sppt, Seat, Lh ( ) Nut, Hex, Lock, M08.5,Nl ( ) Clamp, Cable ( ) Switch, Seat ( ) Screw, Hex, M08.5 X 0, ( ) Button, Plug ( ) Button, Plug 595 ( ) Screw, Hex,. 8 X ( ) Nut Low Crown, ( ) Washer, Lock, Int, ( ) Bracket, Mtg, Shroud 7 58 ( ) Screw, Hex, Fmg M06.0 X ( ) Button, Plug, 0.50H ( ) Button, Plug, 0.8H (005 ) Switch, Seat, No [Delta 60 0] 758 ( ) Button, Plug, 0.75H (00877 ) Plug, Hole, Rnd, 0.h 0.5l, Brb 600 Battery 00 (6 0) -

18 STANDARD PARTS Fig. 6 Steering Group Battery 00 (9 00)

19 STANDARD PARTS Fig. 6 Steering Group 588 NA, JP, IC, E Ref. Part No. Serial Number Description Qty. 80 ( ) Housing Assy, Steering, ( ) Bearing, Flange 8509 ( ) Shaft, Steering, Lower 070 ( ) Sprocket, Steering ( ) Key, Woodruff 6 98 ( ) Screw, Hex, M0.5 X 5, ( ) Washer, Belleville, ( ) Joint, U, 0.75id ( ) Screw, Set,. 8 X 0.8, Nl ( ) Key, Square 065 ( ) Bearing, Flange 0977 ( ) Screw, Pan, M08.5X 0, ( ) Nut, Hex, Lock, M08.5,Nl 99 ( ) Washer, Flat,. Sae 5 06 ( ) Shaft, Steering ( ) Wheel, Steering 7 9 ( ) Washer, Flat,.50 Hard ( ) Nut, Hex, Lock, M.75,Nl ( ) Chain, Roller #5,.75 Pitch ( ) Link, Chain 850 ( ) Channel, Foot Rest 69 ( ) Screw, Hex, M08.5 X 0, ( ) Mat, Floor 8505 ( ) Channel Wldt, Steering 5 09 ( ) Screw, Hex, M0.5 X 0, ( ) Washer, Flat,.8 Hard ( ) Seal, Panel 8 96 ( ) Screw, Set,.5 0 X 0.5, Al 600 Battery 00 ( 00) -

20 STANDARD PARTS Fig. 7 - Instrument Panel Group FRONT Battery 00 (- 08)

21 STANDARD PARTS Fig. 7 Instrument Panel Group 580 E, NA Ref. Part No. Serial Number Description Qty. 9 ( ) Washer, Flat,. Hard 0779 ( ) Nut, Hex, Flange, M ( ) Panel, Instrument 0977 ( ) Screw, Pan, M08.5X 0, ( ) Switch, Pushmom, Spst00A V ( ) Screw, Pan, M06.0 X 0, ( ) Washer, Flat,.5 Sae ( ) Nut, Hex, Lock, M06.0, Nl 9 77 ( ) Gauge Kit, Hourmeter, F/988 [0k] 9 77 (0080 ) Gauge, Hourmeter, 60vdc, Analog [0k] 0 68 ( ) Gasket 096 ( ) Screw, Pan, M0 0.5 X, ( ) Washer, Lock, Int, #0 075 ( ) Nut, Hex, Std, M ( ) Plug 5 88 ( ) Switch, Rocker, Mom, On Off, ( ) Gauge, Discharge, Battery, 6vdc, Led ( ) Keychain, Rectangle, Parts & Service ( ) Switch, Ignition 9 6 ( ) Key, Ignition 0 89 (0067 ) Panel, Instrument, Ele 9850 (0067 ) Switch, Rocker, Hole Plug 6 ( ) Switch, Rocker, Dpdt ( ) Plugbtn.5H. Max Blacknyl (0067 ) Switch, Rocker, 6vdc, 05a Dpdt Mo/Off/Mo (0067 ) Switch, Rocker, 6vdc, 05a Dpdt On/Off/Mo 600 Battery 00 ( 08) -5

22 STANDARD PARTS Fig. 8 Electrical Panel Group M5 6 M M M M M5 M M 9 M Battery 00 (6 0)

23 STANDARD PARTS Fig. 8 Electrical Panel Group 58 E, NA Ref. Part No. Serial Number Description Qty. 760 ( ) Controller, Motor, 6vdc 90a 0870 (0068 ) Controller, Motor, 6vdc 00a 096 ( ) Screw, Pan, M06.0 X 0,.8 8 ( ) Washer, Flat,.5 Sae ( ) Nut, Hex, Lock, M06.0, Nl ( ) Contactor, No 6Vdc ( ) Screw, Pan, M X 6, ( ) Washer, Flat,.5 Hard ( ) Nut, Hex, Lock, M05 0.8, Nl ( ) Button, Plug 0 87 ( ) Circuitbreaker, 5Amp 87 ( ) Circuitbreaker, 0Amp 878 ( ) Fuse 070 ( ) Nut, Hex, Jam, ( ) Washer, Lock, Int, ( ) Washer, Flat,. Sae ( ) Hinge, Electric ( ) Panel, Electric, W/Label, ( ) Circuitbreaker, 5Amp 9 87 ( ) Contactor, No, 6Vdc ( ) Screw, Pan, M06.0 X 6, ( ) Washer, Lock, Int, ( ) Nut, Hex, Std, ( ) Insulator, Panel & Switchboard 70 ( ) Rod, Threaded 5 9 ( ) Screw, Hex,.5 0 X 0.8, G ( ) Screw, Hex,.5 0 X 0.50, G ( ) Wire Assy, 9.0 Lg., Ga ( ) Timer, 6vdc, 5a [5hz Pwm, 70%duty] 9 9 ( ) Screw, Pan, M06.0 X 5, ( ) Clamp, Cable 69 ( ) Screw, Hex, M08.5 X 0, ( ) Washer, Flat,. Hard ( ) Nut, Hex, Flange, M (0068 ) Relay, 6vdc, 005a, Spdt No [Greenwich] (006 ) Contactor, 6vdc, 00a, Sp, No (006 ) Diode Assy, W/ Ring Terminals 7 07 (006 ) Nut, Hex, Std, (006 ) Washer, Flat, 0, Sae (006 ) Washer, Lock, Int, Battery 00 (6 0) -7

24 STANDARD PARTS 9 Fig. 9 Front Wheel Pivot Group ( ) Nm (50 ft lb) Battery 00 (6 0)

25 STANDARD PARTS Fig. 9 Front Wheel Pivot Group ( ) 58 ALL Ref. Part No. Serial Number Description Qty. 5 ( ) Caster Assy 58 ( ) Plate, Swivel 57 ( ) Plate, Swivel 799 ( ) Bearing Kit, Ci, Front Drive Wheel 989 ( ) Bearing, Cup,.d 0.7w 988 ( ) Bearing, Cone,.5b 0.6w 5 5 ( ) Bearing, Thrust,.75b.6d 0.w 6 6 ( ) Washer, Thrust,.75b.6d.0 Torring 7 60 ( ) Seal, Felt,.9,.d 0.0h 8 59 ( ) Nut, Hexslot ( ) Fitting, Grease ( ) Pin, Cotter 5 ( ) Washer,.7b.8d.08, Stl, Pl 97 ( ) Screw, Butn, M.75X 0, Nl 6 ( ) Screw, Hex ( ) Sprocket, #5, 9tooth,.65b 600 Battery 00 ( 008) -9

26 STANDARD PARTS Fig. 0 Front Drive Wheel Group ( ) Battery 00 ( 008)

27 STANDARD PARTS Fig. 0 Front Drive Wheel Group ( ) 586 E, NA, CE Ref. Part No. Serial Number Description Qty ( ) Wheel Assy, Front, ( ) Tire Assy, Solid,.0 X.0.d Hub 8 ( ) Isolator 6 9 ( ) Washer 6 ( ) Seal 5 68 ( ) Bearing, Cone 6 50 ( ) Housing, Drive Wheel ( ) Pin, Dowel 8 69 ( ) Bearing, Cup ( ) Bushing 0 67 ( ) Bearing, Cup 60 ( ) Pin, Dowel,.75X ( ) Sleeve Assy, Bearing 70 ( ) Bearing, Cone 578 ( ) Screw, Soc, M6 X.0 X 0,.9, Nl ( ) Screw, Hex ( ) Motor, Traction.5 Hp (See Breakdowns) 7 6 ( ) Screw, Hex 8 ( ) Screw, Hex, M08.5 X 5 Nylonloc 9 66 ( ) Cap, Wheel 0 08 ( ) Plate, Mtg 7 ( ) Gearbox 0076 ( ) Boot 5866 ( ) Clamp, Cable, Stl,.5d X.00w, h 55 ( ) Sleeve, Nylon 5 9 ( ) Washer, Flat,. Hard ( ) Harness, Motor 7 87 ( ) Wire Assy, Cable 8.0, 6Ga, Bl 8 87 ( ) Wire Assy, Cable 6.0, 6Ga, Bl ( ) Screw, Hex, M08.5 X 5, Ss 600 Battery 00 ( 00) -

28 STANDARD PARTS 7 Fig. Front Drive Wheel Group (0068 ) Nm (50 ft lb) Nm (59 ft lb) Red Loctite FRONT Battery 00 ( 05)

29 STANDARD PARTS Fig. Front Drive Wheel Group (0068 ) 579 E, NA, CE Ref. Part No. Serial Number Description Qty. 5 (0068 ) Caster Assy 58 (0068 ) Plate Wldt, Swivel 57 (0068 ) Housing, Brg, Wheel, Front, Swivel 799 (0068 ) Bearing Kit, Wheel, Front Drive, Ci 95 (0068 ) Bearing Assy,.d.5b Cup / Cone Kit 5 (0068 ) Bearing, Thrust,.75b.6d 0.w 5 6 (0068 ) Washer, Thrust,.75b.6d (0068 ) Seal, Felt, 0.9th,.d 0.0h (0068 ) Fitting, Grease, Str Pm0.7l 8 5 (0068 ) Washer, Flat,.7b.8d.08, Crs, Pl 9 59 (0068 ) Nut, Hex, Sltd, (0068 ) Pin, Cotter,.56 X (0068 ) Screw, Btn, M X.75 X 0, 0.9 Nl 5606 (0068 ) Pin, Dowel, 0.500d X.50l 006 (0068 ) Wheel Assy, Drive (See Breakdowns) 55 (0068 ) Sleeve, Nyl, #7 0.0l (0068 ) Clamp, Cable, Stl,.5d X.00w, hole (0068 ) Harness, Motor (0068 ) Harness, Brake, Ele [T5] (0068 ) Cable, 06ga 5.0l Blk.ring /.ring 9 87 (0068 ) Cable, 06ga 6.0l Blk.ring /.ring (0068 ) Screw, Hex, M8 X.5 X 5, Ss, Nl 9 (0068 ) Washer, Flat, 0., Std (0068 ) Sprocket, #5, 9tooth,.65b 600 Battery 00 ( 008) -

30 STANDARD PARTS Fig. Brake Group ( ) Battery 00 ( 008)

31 STANDARD PARTS Fig. Brake Group ( ) 588 E Ref. Part No. Serial Number Description Qty. 0 ( ) Pedal, Brake 509 ( ) Pad 5607 ( ) Spring, Torsion 065 ( ) Bearing, Flange 5 7 ( ) Pedal ( ) Bushing, Sleeve ( ) Spring, Torsion ( ) Spring, Parking Brake 9 98 ( ) Screw, Hex 0 0 ( ) Cable, Pull, 6.0l, Clevis / Clevis 605 ( ) Pin, Clevis ( ) Pin, Hair Cotter ( ) Pin, Clevis 87 ( ) Strap, Nylon 5 69 ( ) Screw, Hex 6X.0 6 Pltd 6 86 ( ) Cam, Brake ( ) Washer, Flat, M0, X7X ( ) Retainer, Ring ( ) Shoe, Brake ( ) Spring, Return, Brake 0 ( ) Lever, Brake, 0Mm Long 69 ( ) Screw, Hex, m08.5 X 0, ( ) Nut, Hex, Flange, M ( ) Screw, Hex, M08.5 X 5, ( ) Washer, Flat,. Hard ( ) Nut, Hex, Lock, M08.5,Nl ( ) Pin, Cotter 600 Battery 00 ( 008) -5

32 STANDARD PARTS Fig. Directional Pedal Group ( ) Battery 00 ( 008)

33 STANDARD PARTS Fig. Directional Pedal Group ( ) 5859, 580 E, NA, CE Ref. Part No. Serial Number Description Qty. 05 ( ) Pedal Kit, Propel, 6vdc 8576 ( ) Sensor, Pedal Position 8577 ( ) Circuitboard, Pedal 889 ( ) Tread, Non Skid,.w.5l ( ) Screw, Hex, M06.0 X, Fmg 6 09 ( ) Plate, Directional Control ( ) Screw, Hex, M06.0 X, Fmg 8 60 ( ) Retainer, Spring ( ) Strip, Control Spring ( ) Screw, Hex, M06.0 X 5, ( ) Nut, Hex, Lock, M06.0, Nl 0 ( ) Pedal, Accelerator 98 ( ) Screw, Hex, M0.5 X 5, ( ) Nut, Hex, Std, M ( ) Washer, Flat,.8 Sae ( ) Spacer ( ) Screw, Hex, M0.5 X 60, ( ) Pin, Cotter 9 0 ( ) Nut, Hex, Lock, M0.5, Nl ( ) Screw, Soc, M08.5 X 6, Al 5 ( ) Nut, Hex, Lock,.5 8, Nl 889 ( ) Tread, Non Skid,.w.5l 067A ( ) Pin, Clevis 86 ( ) Washer, Flat,.50 Sae 5 07 ( ) Nut, Hex, Std, ( ) Washer, Lock, Int, # ( ) Box, Accelerator ( ) Screw, Pan M X ( ) Lever, Accelerator ( ) Screw, Hex,.5 0 X.5, G5 90 ( ) Washer, Flat,.5 Hard 98 ( ) Nut, Hex, Lock,.5 0, Nl 60 ( ) Balljoint 090 ( ) Rod, Thread ( ) Nut, Hex, Lock, M08.5,Nl ( ) Washer, Flat, #0 Ss 600 Battery 00 ( 008) -7

34 STANDARD PARTS Fig. Directional and Brake Pedals Group (005 ) Battery 00 ( 00)

35 STANDARD PARTS Fig. Directional and Brake Pedals Group (005 ) 5795 E, NA, CE Ref. Part No. Serial Number Description Qty. 089 (005 ) Pedal Assy, Propel, 6vdc 8576 (005 ) Sensor, Position, Pedal 05 (005 ) Circuitboard, Pedal 05 (005 ) Tread, Non Skid 5 69 (0068 ) Screw, Hex, M6 X.0 X 6, Fmg (0068 ) Bracket, Mtg, Brake Pedal 7 0 (0068 ) Pedal Assy, Brake (0068 ) Switch, Snap,.0A Spdt, Rlr 9 06 (0068 ) Grommet, Rbr, 0.8Id, F/0.5H,. Matl (0068 ) Screw, Hex, M6 X.0 X, Fmg 600 Battery 00 ( 008) -9

36 STANDARD PARTS Fig. 5 Rear Wheel Group Battery 00 (6 999)

37 STANDARD PARTS Fig. 5 Rear Wheel Group 58 NA, CE Ref. Part No. Serial Number Description Qty ( ) Housing Assy, Wheel, Rear 699 ( ) Bearing, Ball 86 ( ) Washer 856 ( ) Nut, Hex, MX.75 Special ( ) Tire & Rim Assy 6 09 ( ) Nut, Wheel,. 0 X 60 Angle ( ) Axle, Wheel, Rear 600 Battery 00 (9 999) -

38 STANDARD PARTS 5 Fig. 6 Main Brush Skirts Group Battery 00 (9 999)

39 STANDARD PARTS Fig. 6 Main Brush Skirts Group 58 ALL Ref. Part No. Serial Number Description Qty. 877 ( ) Retainer, Recirc, Flap 69 ( ) Screw, Hex 6X.0 6 Pltd ( ) Retainer, Flap 608 ( ) Screw, Flat, M08.5X 6, ( ) Retainer, Recirculation Flap ( ) Retainer, Flap, Recirculation 7 59 ( ) Screw, Hex, Fmg, M06.0 X ( ) Chain, Link 9 90 ( ) Washer, Flat,.5 Hard ( ) Bracket, Support, Recirculatio 00 ( ) Washer, Flat,. Fender 858 ( ) Strip, Retainer 85 ( ) Support Wldt, Recirculation 80 ( ) Bearing, Snap In,.B,.Od ( ) Lever, Recirc Adj 6 88 ( ) Tube ( ) Screw, Btn, M8 X.5 X 5, Ss 8 98 ( ) Screw, Hex, M08.5 X 90, ( ) Washer, Flat,. Hard ( ) Nut, Hex, Lock, M08.5,Nl 087 ( ) Nut, Hex, Lock, M06.0, Nl,Ss 80 ( ) Kit, Skirt, ( ) Skirt, Recirculation 865 ( ) Skirt, Recirculation 878 ( ) Skirt, Recirculation ( ) Skirt, Recirc 6 85 ( ) Skirt, Recirculation ( ) Skirt, Deflector, Sidebrush 600 Battery 00 ( 00) -

40 STANDARD PARTS Fig. 7 Main Brush Front Flap Group Battery 00 ( 000)

41 STANDARD PARTS Fig. 7 Main Brush Front Flap Group 586 ALL Ref. Part No. Serial Number Description Qty ( ) Spring, Tension 856 ( ) Bracket, Skirt, Front 8897 ( ) Retainer 0655 ( ) Screw, Flat, M0.5 X 5, ( ) Nut, Hex, Lock, M0.5, Nl ( ) Bracket Wldt, Flap, Front ( ) Retainer 8 69 ( ) Screw, Hex, M08.5 X 0, ( ) Nut, Hex, Lock, M08.5,Nl ( ) Skirt, Front 850 ( ) Retainer 087 ( ) Nut, Hex, Lock, M06.0, Nl,Ss ( ) Screw, Soc, M08.5 X 6, Al 8759 ( ) Plate, Link, Flap ( ) Sleeve ( ) Washer ( ) Screw, Hex, M08.5 X 5, ( ) Washer, Flat,. Hard 9 85 ( ) Pedal, Front, Skirt 0 97 ( ) Sleeve 978 ( ) Screw, Hex, M08.5 X 50, ( ) Seal, Rbr, Clsd, 0.5, 0.50w.l Adh 600 Battery 00 (6 005) -5

42 STANDARD PARTS Fig. 8 Main Brush Idler Group Battery 00 (6 999)

43 STANDARD PARTS Fig. 8 Main Brush Idler Group 588 ALL Ref. Part No. Serial Number Description Qty ( ) Screw, Hex, M0.5 X 60, ( ) Nut, Hex, Lock, M0.5, Nl 8897 ( ) Retainer 879 ( ) Spacer ( ) Bracket, Arm, Brush ( ) Plate, Arm, Idler 7 8 ( ) Screw, Hex, M.75 X0, ( ) Washer, Bellville ( ) Nut, Hex, Lock, M.75,Nl,Ss ( ) Plate, Arm Adj 70 ( ) Knob, M8X.5 Insert 889 ( ) Knob Assy 977 ( ) Screw, Hex, M08.5 X 5, ( ) Washer, Flat,. Hard ( ) Plug, Brush, Drive ( ) Plug ( ) Bearing, Ball, 0.79b.85d 0.55w ( ) Retainer 9 ( ) Screw, Hex, M X, ( ) Nut, Hex, Lock, M05 0.8, Nl 8775 ( ) Brush Door Wldt 9 ( ) Washer, Flat,.8 Hard 600 Battery 00 (6 007) -7

44 STANDARD PARTS Fig. 9 Main Brush Drive Group Battery 00 (9 999)

45 STANDARD PARTS Fig. 9 Main Brush Drive Group 5850 E Ref. Part No. Serial Number Description Qty. 850 ( ) Arm Wldt, Brush 8655 ( ) Plate, Door, Brush 069 ( ) Screw, Hex, M06.0 X 0, ( ) Washer, Flat,.5 Hard ( ) Link, Brush Arm 6 9 ( ) Washer, Flat,. Hard ( ) Screw, Hex, M08.5 X 5, ( ) Sheave ( ) Bolt, Carriage,.8 6 X ( ) Nut, Hex, Lock,.8 6, Nl, Ss 889 ( ) Plug, Brush Drive, Splined 886 ( ) Belt, V, L.90L 586 ( ) Nut, Hex, Std,.50, Lh 898 ( ) Spacer, Round, Brush, Main ( ) Pulley 6 87 ( ) Shaft, Brush Drive.88Dx5.L ( ) Bearing, Ball 8 08 ( ) Washer 9 85 ( ) Handle Wldt ( ) Pivot, Motor 8796 ( ) Knob, Round, Press On ( ) Screw, Hex, M0.5 X 0, ( ) Retainer 0 ( ) Nut, Hex, Lock, M0.5, Nl 5 87 ( ) Strip, Link, Brush Lift ( ) Screw, Set, M06.0 X 8, Nl ( ) Motor, Brush Drive (See Breakdowns) (Replaced by 767) ( ) Motor, Ele, 6vdc 0.90hp 800rpm (See Breakdowns) (Replaced by 05565) ( ) Key, Sq, 0.9 X 0.9,.00l (006 ) Motor, Ele, 6vdc 800rpm 0.90hp (006 ) Key, Sq, 0.9 X 0.9,.50l 9 69 ( ) Screw, Flat, M08.5X 5, Ss ( ) Ring, Retaining, Mm 866 ( ) Pulley 9 ( ) Washer, Flat,.8 Hard 008 ( ) Switch, Snap Actn, 50vdc 5a Spdt 069 ( ) Screw, Pan, M0 0.5 X 5, ( ) Washer, Lock, Int, # ( ) Nut, Hex, Std, M ( ) Spring, Tension ( ) Pin, Clevis ( ) Tie, Cable.75D Max 7.50Lg ( ) Mount, Cable Tie 600 Battery 00 ( 00) -9

46 STANDARD PARTS Fig. 0 Side Brush Lift Group Battery 00 ( 000)

47 STANDARD PARTS Fig. 0 Side Brush Lift Group 585 E, NA, CE Ref. Part No. Serial Number Description Qty. 85 ( ) Cable, Brush, Side, Rh 6978 ( ) Pulley, Cable,.5d, Nyl 60 ( ) Sleeve 8095 ( ) Sleeve ( ) Angle ( ) Screw, Hex, M08.5 X 0, ( ) Nut, Hex, Lock, M08.5,Nl ( ) Scr Hex MX ( ) Washer, Flat,.50 Hard ( ) Plate, Sidebrush Lift 855 ( ) Handle, Brush, Lift, Side ( ) Screw, Hex, M08.5 X 5, ( ) Screw, Hex, M08.5 X 60,8.8 9 ( ) Washer, Flat,. Hard 5 99 ( ) Washer, Flat,. Sae ( ) Knob, Round, Press On ( ) Screw, Hex, M06.0 X 5, ( ) Nut, Hex, Lock, M06.0, Nl ( ) Switch, Snap Actn, 50vdc 0a Dpdt ( ) Screw, Pan, M0 0.5 X 5, ( ) Washer, Lock, Int, #0 075 ( ) Nut, Hex, Std, M Battery 00 (9 00) -

48 STANDARD PARTS Fig. Side Brush Motor Group FRONT Battery 00 ( 05)

49 STANDARD PARTS Fig. Side Brush Motor Group 585 E Ref. Part No. Serial Number Description Qty ( ) Motor, Ele, 6vdc 0.08hp 0068rpm 0.5a 899 ( ) Brush&Spring Assy 807 ( ) Cap, Brush ( ) Brushholder ( ) Clip 5678 ( ) Screw, Hex, M06.0 X 6, Ss ( ) Washer, Flat,.5 Ss 906 ( ) Pin, Hair Cotter 5 85 ( ) Channel, Mtg, Sidebrush ( ) Bearing, Flange ( ) Screw, Hex, M.75 X 60, ( ) Screw, Hex, M.75 X 5, ( ) Nut, Hex, Lock, M.75,Nl ( ) Bracket Wldt, Side Brush 87 ( ) Spring,Die.50 Id.00 Od ( ) Cable, Brush, Side 507 ( ) Spring, Extension 909 ( ) Pin, Clevis ( ) Nut, Hex, Lock, M06.0, Nl, Ss ( ) Pin, Hair Cotter 7 56 ( ) Pin ( ) Pin, Clevis ( ) Guard, Brush, Side 600 Battery 00 ( 05) -

50 STANDARD PARTS Fig. Vacuum Fan Group Battery 00 ( 05)

51 STANDARD PARTS Fig. Vacuum Fan Group 5856 E Ref. Part No. Serial Number Description Qty. 80 ( ) Housing, Fan 96 ( ) Sleeve 0697 ( ) Screw, Hex, M06.0 X 0, ( ) Screw, Hex, M06.0 X 6, ( ) Washer, Flat,.5 Hard ( ) Screw, Hex, Fmg, M06.0 X ( ) Insulation, Acoustic ( ) Insulation, Acoustic ( ) Screw, Hex, M06.0 X 0, ( ) Bearing Kit, Vac Fan Replmt 888 ( ) Housing, Bearing 880 ( ) Bearing, Ball 090 (0070 ) Shaft, Drive, Vacfan,.66d 0.l 5 (0070 ) Ring, Retaining, Ext, 0.8d, [Selflock] ( ) Screw, Set, M06.0 X 8, Nl ( ) Impeller, 9.06 D X 0.75 B ( ) Key, Square ( ) Nut, Hex, Flexlock, ( ) Plate Wldt, Inlet, Fan ( ) Screw, Hex, Fmg, M X ( ) Thermostat, Spdt Switch 9 ( ) Washer, Flat,. Hard 9 65 ( ) Screw, Hex, M06.0 X, Ss 80 ( ) Seal, Inlet, Fan ( ) Guard, Fan Sheave ( ) Screw, Hex, M06.0 X, ( ) Motor,.75Hp, 6V, 500Rpm (See Breakdowns) (Replaced by 70) 7 70 ( ) Motor, Ele, 6vdc 0.75hp 500rpm. (See Breakdowns) (Replaced by 058) ( ) Key, Sq, 0.9 X 0.9,.00l (0007 ) Motor, Ele, 6vdc 500rpm 0.75hp (0007 ) Key, Sq, 0.9 X 0.9,.00l 0987 (0007 ) Brush Kit, Motor, Ele 9 69 ( ) Screw, Hex, M8 X.5 X 0, ( ) Sheave, L,G,.750Pd,0.65Id 0750 ( ) Screw, Set, M06.0 X 6, 5H 8 ( ) Bracket, Motor, Fan 80 ( ) Belt, V, L 50.0L 885 ( ) Sheave, L,G,.0Pd,0.75Id (0070 ) Screw, Set, M06.0 X 8, Nl 6 96 ( ) Tie, Cable.00 Max.50Lg ( ) Screw, Pan, # X ( ) Clamp, Wormdrive 9 87 ( ) Gasket 0 80 ( ) Duct, Inlet, Fan 85 ( ) Washer, Belleville, ( ) Shaft, Fan 600 Battery 00 ( 05) -5

52 STANDARD PARTS Fig. Hopper and Filter Box Group Battery 00 ( 000)

53 STANDARD PARTS Fig. Hopper and Filter Box Group 5858 E, NA Ref. Part No. Serial Number Description Qty ( ) Hopper Wldt, ( ) Bracket, Latch ( ) Screw, Hex, M X, ( ) Washer, Flat, #0 Sae ( ) Catch, Draw Pull ( ) Nut, Hex, Lock, M05 0.8, Nl ( ) Hinge Wldt, Cover 8 69 ( ) Screw, Hex, M08.5 X 0, ( ) Washer, Flat,. Hard ( ) Plate, Baffel, Filter 070 ( ) Filter, Panl, Dust,. X 6.0 X.0 86 ( ) Angle, Mtg, Shaker, Filter 056 ( ) Spring, Extn, 0.od 0.05wir 0.l 9697 ( ) Screw, Pan, M0 0.7 X 0, Ss ( ) Washer, Flat, # ( ) Washer, Lock, Int, # ( ) Solenoid, Filter Shaker ( ) Harness, Solenoid, Shaker ( ) Clamp, Cable 0 69 ( ) Screw, Hex 6X.0 6 Pltd 860 ( ) Bumper, Rear 800 ( ) Cover, Filter 558 ( ) Mount, Cable Tie 966 ( ) Tie, Cable.75D Max 7.50Lg 5 55 ( ) Grommet, Rubber 6 88 ( ) Grommet, Rubber ( ) Screw, Hex, M08.5 X 6, ( xxxxxx ) Button, Plug ( ) Label, Tailight ( ) Tie, Cable.75D Max 7.50Lg 88 (000 ) Harness, Solenoid, Shaker 695 (000 ) Clamp, Cable 600 Battery 00 ( 008) -7

54 STANDARD PARTS Fig. Hopper Lift Arms Group Nm (50 ft lb) Nm ( 87 ft lb) Nm ( 87 ft lb) Nm (50 ft lb) Nm (50 ft lb) Battery 00 ( 00)

55 STANDARD PARTS Fig. Hopper Lift Arms Group 5860 E, NA Ref. Part No. Serial Number Description Qty. 875 ( ) Spacer, Pivot, Arm, Lift ( ) Arm, W/Label, ( ) Arm, Hopper Lift 7067 ( ) Bearing ( ) Screw, Hex, M0.5 X 80, ( ) Washer,.8B 95Od., Stl ( ) Washer,.875B.5Od,.W Rewo ( ) Tube, Stl,.875B.5D.Ol ( ) Nut, Hex, Std, M ( ) Grommet, Rubber 67 ( ) Bushing, Sleeve, 0.50b 0.59d 0.8l, Stl 876 ( ) Arm, Safety, Hppr 890 ( ) Follower, Cyl, Plastic 6097 ( ) Screw, Pan, # X ( ) Pin, Clevis 6 86 ( ) Washer, Flat,.50 Sae ( ) Pin, Cotter ( ) Clamp, Cable, Stl, 0.88d X 0.6w, hole ( ) Clamp, Cable, Stl, 0.56d X 0.8w, hole 0 69 ( ) Screw, Hex 6X.0 6 Pltd 8070 ( ) Angle, Cover, Harness 069 ( ) Screw, Hex, M06.0 X 0, ( ) Washer, Flat,.5 Sae 09 ( ) Screw, Hex, M X 6, ( ) Nut, Hex, Lock, M05 0.8, Nl ( ) Washer, Flat, # ( ) Switch Assy, Roller, No ( ) Screw, Hex, Fmg,. 8 X ( ) Molding, Trim /6 5/ ( ) Washer,.50B.00D.0Nylon 806 ( ) Spacer,.00D.5Id.Nyl 600 Battery 00 ( 00) -9

56 STANDARD PARTS Fig. 5 Hopper Dump Door Group Battery 00 ( 999)

57 STANDARD PARTS Fig. 5 Hopper Dump Door Group 586 E, NA, CE Ref. Part No. Serial Number Description Qty ( ) Cable, Door,.Dia,.50L 676 ( ) Pin, Clevis 0870 ( ) Pin, Cotter 8598 ( ) Pivot, Cable, Dump Door 5 50 ( ) Nut, Hex, Jam, ( ) Shaft Wldt, Actuator, Door ( ) Bearing, Block, Nylon 8 98 ( ) Screw, Hex, M08.5 X 90, ( ) Washer, Flat,. Hard ( ) Nut, Hex, Lock, M08.5, Nl 6 8 ( ) Door Wldt, Dump 80 ( ) Hinge, Door, Dump ( ) Screw, Hex, M08.5 X 60, ( ) Seal, Hopper, Lip ( ) Plate, Hopper, Lip 6 69 ( ) Screw, Hex, M08.5 X 0, ( ) Seal, Afmkt, Bulb, Str, 0.76, 0.9w 08ft 8 7 ( ) Pin, Clevis ( ) Pin, Hair Cotter ( ) Pin, Clevis 889 ( ) Actuator Kit, 6vdc, F/8680, Replmt 600 Battery 00 ( 00) -5

58 STANDARD PARTS Fig. 6 Hydraulic Hopper Lift Group Battery 00 (9 00)

59 STANDARD PARTS Fig. 6 Hydraulic Hopper Lift Group 586 E Ref. Part No. Serial Number Description Qty. 886 ( ) Pump Assy, Hyd, 6V (See Breakdowns) 89 ( ) Sleeve,.8Id X.00Od X ( ) Screw, Soc, M0 X.5 X 0,.9 9 ( ) Washer, Flat,.8 Hard 5 80 ( ) Cylinder, Hyd,.0B 5.8S ( ) Kit, Seal, Cylinder ( ) Cylinder Kit, Hyd, Replmt [600] (0050 ) Cylinder, Hyd,.0b.l 5.75strk ( ) Fitting, Hyd, Str ( ) Hose, Hyd ( ) Hose, Hyd ( ) Fitting, Hyd, Elbow ( ) Bushing, Sleeve 0679 ( ) Pin, Clevis, 0.50d X.50l 088 ( ) Pin, Cotter 655 ( ) Fitting, Hyd, Rst Jm0/ (00 ) Screw, Hex, M06 X.0 X 5, (00 ) Washer, Flat, 0.8b.8d., Hrs Pl (00 ) Isolator, Vib, Ring,.d 0.7l 0.8b 7 9 (00 ) Plate, Mtg, Hyd Pump (00 ) Tube, 00.8d 00.6b 00.6l Stl Plt 9 67 (00 ) Isolator, Vib, Bshg,.d 0.7l.b 0.68h (00 ) Nut, Hex, Lock, M06 X.0, Nl 769 (00 ) Insulation, Acstc, Front 769 (00 ) Insulation, Acstc, Side 600 Battery 00 ( 00) -5

60 STANDARD PARTS Fig. 7 Battery Cable Group Battery 00 ( 0)

61 STANDARD PARTS Fig. 7 Battery Cable Group 5866 E Ref. Part No. Serial Number Description Qty. 005 ( ) Grommet, Rubber 6 ( ) Harness, Wire 89 ( ) Connector, Gray 55 ( ) Wire 5 56 ( ) Wire ( ) Boot ( ) Nut, Hex, Flexlock, ( ) Screw, Hex, M06.0 X 5, ( ) Tray, Battery ( ) Brace, Battery, Rear 8768 ( ) Brace, Battery 69 ( ) Screw, Hex 6X.0 6 Pltd 8 ( ) Washer, Flat,.5 Sae 069 ( ) Screw, Hex, M06.0 X 6, ( ) Nut, Hex, Lock, M06.0, Nl 6 89 ( ) Brace, Battery, Side ( ) Clamp, Cable 8 6 ( ) Harness, Wire 9 89 ( ) Connector, Gray 600 Battery 00 ( 0) -55

62 STANDARD PARTS Fig. 8 Hydraulic Schematic E 600 Battery 00 (9 00)

63 STANDARD PARTS 600 Battery 00 (9 00) -57

64 STANDARD PARTS Fig. 9 Electrical Schematic ( ) 5868 E Battery 00 (9 00)

65 STANDARD PARTS Fig. 9 Electrical Schematic ( ) 5868 E 600 Battery 00 (9 00) -59

66 STANDARD PARTS Fig. 0 Electrical Schematic ( ) 5868 E Battery 00 ( 008)

67 STANDARD PARTS Fig. 0 Electrical Schematic ( ) 5868 E 600 Battery 00 ( 008) -6

68 STANDARD PARTS Fig. Electrical Schematic (0068 ) , 086 E Battery 00 ( 08)

69 STANDARD PARTS Fig. Electrical Schematic (0068 ) , 086 E 600 Battery 00 (6 0) -6

70 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 (9 00)

71 STANDARD PARTS Fig. Electrical Wire Harnesses Group 600 Battery 00 (9 00) -65

72 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 (9 00)

73 STANDARD PARTS Fig. Electrical Wire Harnesses Group 600 Battery 00 (9 00) -67

74 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 (9 00)

75 STANDARD PARTS Fig. Electrical Wire Harnesses Group 600 Battery 00 (9 00) -69

76 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 (9 00)

77 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 ( 008) -7

78 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 (9 00)

79 STANDARD PARTS Fig. Electrical Wire Harnesses Group 600 Battery 00 (9 00) -7

80 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 (9 00)

81 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 ( 008) -75

82 STANDARD PARTS Fig. Electrical Wire Harnesses Group r Battery 00 ( 05)

83 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 ( 008) -77

84 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 ( 008)

85 STANDARD PARTS Fig. Electrical Wire Harnesses Group Battery 00 ( 008) -79

86 STANDARD PARTS Fig. Electrical Wire Harnesses Group E Ref. Part No. Serial Number Description Qty ( ) Kit, Harness, Repl F/ ( ) Harness, Main, Ele, ( ) Harness, Hopper, Ele, ( ) Diode, Electric Plug 80 ( ) Harness, Main, Ele, ( ) Diode, Electric Plug (0068 ) Harness, Main, [600 Ele] 7 90 (0068 ) Diode, Electric Plug Battery 00 ( 008)

87 STANDARD PARTS Fig. Label Group 596 E, NA Ref. Part No. Serial Number Description Qty ( ) Label Set, Info/Hzrd, ( ) Label Set, Opertnl, Ele, (0067 ) Label Set, Opertnl, Ele, ( ) Instr, Use And Care, Battery 00 (9 00) -8

88 STANDARD PARTS Battery 00 ( 008)

89 Contents Page OPTIONS SECTION Fig. Quick Mop Kit... Fig. Vacuum Wand Group... Fig. Vacuum Wand Box Group... 6 Fig. Vacuum Wand Fan Group... 8 Fig. 5 Vacuum Wand Harness Group... 0 Fig. 6 Side Brush Lift Group, Left Hand... Fig. 7 Side Brush Motor Group, Left Hand.. Fig. 8 Rollout Battery Case Kit... 6 Fig. 9 Rollout Battery Pack Kit... 8 Fig. 0 Rollout Battery Cart Kit... 0 Fig. Revolving Light Kit... Fig. Flashing Light Kit... Fig. Revolving Light Kit, Overhead Guard 6 Fig. Flashing Light Kit, Overhead Guard. 8 Fig. 5 Overhead Guard Kit... 0 Fig. 6 Light Kit... Fig. 7 Backup Alarm Kit... Fig. 8 Battery Kit, Wet, 0AH... 6 Fig. 9 Battery Kit, Wet, 5AH... 8 Fig. 0 Battery Kit, Wet, 60AH... 0 Fig. Battery Charger Group... Fig. Battery Charger and Harness Group, International Only... Fig. Fire Extinguisher Kit... Fig. Seat Slide Kit... 5 Fig. 5 Suspension Seat Kit... 6 Fig. 6 Seat Belt Kit... 7 Fig. 7 Solid Non Marking Tire Assembly, Front... 8 Fig. 8 Solid Non Marking Tire Assembly, Rear... 9 Fig. 9 Telemetry Group (00 ) Fig. 0 Power Kill Switch Kit... 5 Fig. Hydrolink Battery Watering System Kit... 5 Fig. Documentation Group Battery 00 ( 0) -

90 OPTIONS Fig. Quick Mop Kit Battery 00 (6 005)

91 OPTIONS Fig. Quick Mop Kit 5876 NA, CE Ref. Part No. Serial Number Description Qty ( ) Kit, Mop, V, ( ) Bumper Wldt, V Mop 98 ( ) Screw, Hex, M0.5 X 5, ( ) Washer, Flat,.8 Hard 8 87 ( ) Housing Wldt, V Mop 5 88 ( ) Latch, Door 6 89 ( ) Bracket, Keeper ( ) Screw, Pan, M0 0.7 X 0, Ss ( ) Pin, Hair Cotter 9 88 ( ) Plate, Latch ( ) Bearing, Thrust ( ) Nut, Hex, Lock, M08.5,Nl 507 ( ) Spring, Extension 8 ( ) Channel Wldt, Lift Lh 85 ( ) Channel Wldt, Lift Rh ( ) Bearing, Flange 6 55 ( ) Pin, Clevis 7 87 ( ) Mop, V Dust ( ) Bearing, Fiberglide ( ) Washer ( ) Screw, Hex, M0.5 X 90, Fl 9 ( ) Nut, Hex, Std, M ( ) Arm Wldt, Lift, Mop, V 8 ( ) Arm Wldt, Lift, Rh 0 ( ) Nut, Hex, Lock, M0.5, Nl ( ) Pin, Clevis ( ) Scr Hex M 8X.5 60 Full Th 7 9 ( ) Nut, Hex, Std, M ( ) Frame Wldt, V Mop 9 8 ( ) Spacer, Spring ( ) Spring, Torsion 808 ( ) Spring, Torsion 8786 ( ) Spring, Extension 0850 ( ) Nut, Hex, Lock, M ( ) Spacer 5 88 ( ) Mop, V Dust 600 Battery 00 ( 006) -

92 OPTIONS Fig. Vacuum Wand Group Battery 00 (9 999)

93 OPTIONS Fig. Vacuum Wand Group NOTE: Vacuum Wand Kit, Part Number 8887, includes Fig., Fig., Fig., and Fig E Ref. Part No. Serial Number Description Qty. 885 ( ) Cuff, Hose 889 ( ) Hose, Flex 886 ( ) Nozzle, Vac Wand 887 ( ) Coupling, Vac Wand ( ) Tube, Vac Wand ( ) Coupling, Vac Wand ( ) Bracket, Wand 8 98 ( ) Screw, Hex, M0.5 X 5, ( ) Washer, Flat,.8 Hard ( ) Nut, Hex, Flange, M ( ) Switch Assy, Roller, No 98 ( ) Screw, Hex 889 ( ) Bracket Wldt, Mtg, Switch ( ) Cam, Squeegee ( ) Rod Wldt, Handle ( ) Bearing, Flange ( ) Sleeve ( ) Washer, Thrust ( ) Screw, Hex, M0.5 X 5, ( ) Nut, Hex, Lock, M0.5, Nl 577 ( ) Spring, Tension 809 ( ) Rod Wldt, Vac Wand 069 ( ) Screw, Hex, M06.0 X 0, ( ) Washer, Flat,.5 Hard ( ) Nut, Hex, Lock, M06.0, Nl 6 68 ( ) Washer, Neoprene ( ) Screw, Hex, M08.5 X 50, ( ) Washer 9 9 ( ) Washer, Flat,. Hard ( ) Nut, Hex, Lock, M08.5,Nl 69 ( ) Screw, Hex, M08.5 X 0, ( ) Nut, Hex, Flange, M Battery 00 (9 999) -5

94 OPTIONS Fig. - Vacuum Wand Box Group FRONT Battery 00 (- 08)

95 OPTIONS Fig. Vacuum Wand Box Group NOTE: Vacuum Wand Kit, Part Number 8887, includes Fig., Fig., Fig., and Fig E Ref. Part No. Serial Number Description Qty ( ) Box Wldt, Wand, Vacuum 8870 ( ) Channel, Screen, Horiz 0698 ( ) Screw, Hex, M06.0 X 5, ( ) Washer, Flat,.5 Hard ( ) Nut, Hex, Lock, M06.0, Nl ( ) Hinge ( ) Screw, Hex, M06.0 X 6, ( ) Washer, Flat,.5 Sae ( ) Cover Wldt, Wand, Vacuum ( ) Gasket, Cover 8 ( ) Bar, Safety, Cover 69 ( ) Screw, Hex, M08.5 X 0, ( ) Washer, Flat,. Hard 0675 ( ) Bag, Vacuum, Paper [pick=pkg of 0bag] ( ) Seal, Inlet, Wand, Vacuum 6 5 ( ) Clamp, Wormdrive ( ) Bracket, Screen, Horiz ( ) Catch, Draw Pull 9 65 ( ) Spacer ( ) Screw, Hex, M X 0, ( ) Nut, Hex, Lock, M05 0.8, Nl 9066 ( ) Washer, Flat, # ( ) Screw, Hex, M0.5 X 0, ( ) Washer, Flat,.8 Sae ( ) Nut, Hex, Lock, M08.5, Nl 6 08 ( ) Screw, Shoulder,.D X 0.6L ( ) Nut, Hex, Lock,.5 0 Nl 8 96 ( ) Sleeve,.8B.96D.99Ss 600 Battery 00 ( 08) -7

96 OPTIONS Fig. Vacuum Wand Fan Group M FRONT M Battery 00 ( 08)

97 OPTIONS Fig. Vacuum Wand Fan Group NOTE: Vacuum Wand Kit, Part Number 8887, includes Fig., Fig., Fig., and Fig E Ref. Part No. Serial Number Description Qty. 76 ( xxxxxx ) Fan, Vacuum (See Breadowns) 6 ( xxxxxx ) Seal, Vac Fan 8885 ( ) Bracket Wldt, Mtg, Wand, Vacuu 88 ( ) Tube, Steel.6X.50X.6L 0580 ( ) Tube, 0.5id 0.5od 0.l, Stl 076 (0050 ) Tube, 0.5id 0.5od 0.l, Stl ( ) Screw, Hex, M06.0 X00, Ss ( ) Screw, Hex, M6 X.00 X 0mm, Ss (0050 ) Screw, Hex, M06.0 X00, Ss ( ) Nut, Hex, Lock, M06.0, Nl,Ss 7 87 ( ) Contactor, No, 6Vdc 8 06 ( ) Grommet, Rubber 9 98 ( ) Washer, Lock, Int, ( ) Nut, Hex, Jam,. 99 ( ) Washer, Flat,. Sae 069 ( ) Screw, Hex, M06.0 X 6, ( ) Washer, Flat,.5 Sae ( ) Nut, Hex, Lock, M06.0, Nl 5 69 ( ) Screw, Hex, M08.5 X 0, ( ) Washer, Flat,. Hard 7 87 ( ) Circuitbreaker, 0Amp 7 87 (0076 ) Circuitbreaker, 5.0a, Resetable ( xxxxxx 0075 ) Fan Assy, Vacuum (See Breadowns) (Replaced by 90005) 9 6 ( xxxxxx 0075 ) Seal, Vac Fan ( ) Fan, Vacuum, 5.7d, 06vdc, Stage (Replaced by 0576) 077 ( ) Brush Kit, Motor [pick=kit] 0766 ( ) Cover, Cooling Fan ( ) Fan, Vacuum, 5.7d, 06vdc, Stage (0050 ) Fan, Vacuum, 5.7d, 06vdc, Stage 09 (0076 ) Seal, Rbr, Clsd, 0.75, 5.0d.5h 8680 (006 ) Contactor, 6vdc, 00a, Sp, No 6060 (006 ) Diode Assy, W/ Ring Terminals 9 (006 ) Washer, Flat, 0, Sae (006 ) Washer, Lock, Int, (006 ) Nut, Hex, Std, Battery 00 ( 08) -9