Scout t 37B. Model: Operator and Parts Manual Rev. 01 (01-01) NOBLES RANSOM STREET HOLLAND MI 49424

Transcription

1 Scout t 37B Model: Operator and Parts Manual NOBLES 875 RANSOM STREET HOLLAND MI 9 FAX: CUSTOMER SERVICE: Rev. 0 (0-0)

2 MAINTENANCE ELECTRICAL SCHEMATIC /V /V RED BLK BLK S.W. B B A A CONTROL PANEL VFC STOP N.O. DRIVE 8/RED CB - /BLK /BLK 6/BLK MTR 50A PM SEE BELOW CB - 7/BLU 8/ORA 7/RED 5A KEY S.W. M 6/BLK /BLK /BLU 3/YEL /BRN /RED 7/ORA HM 5/BLK BLACK WHITE GREEN 0/WHT 0A/WHT CB -3 DC 9/BLK CAPACITOR TRANSFORMER: 60 HZ - 0VAC 3/YEL /BRN 9/ORA VM 30/BLK /BLU FEMALE FEMALE 3 MALE 6 MALE 0A/WHT CAPACITOR CB - DC VOLTAGE CONNECTIONS AC VOLTAGE CONNECT TO 5 TO&3TO6 8 TO 0 3TO TRANSFORMER: 50 HZ 3/YEL /BRN /BLU WHITE CB -5 DC CYCLE PHASE 50 HZ WHITE TO BLUE 60 HZ WHITE TO YELLOW 0A/WHT 660VAC CAP. TRANSFORMER: 00VAC YELLOW WHITE BLUE FEMALE MALE FEMALE

3 HOW TO USE THIS MANUAL STANDARD MODEL PARTS This section on HOW TO USE THIS MANUAL will tell you how to: -- Find important machine information for ordering correct repair parts. -- Find part numbers. -- Order parts and supplies. IMPORTANT INFORMATION When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. FINDING A PART NUMBER The STANDARD PARTS section lists repair parts for standard machines. They are grouped in this general order: -- How to use this manual. -- General wear parts. -- Machine frame and related parts. -- Machine propelling system. -- Scrubbing components. -- Electrical parts. All sections in this manual consist of parts illustrations and corresponding parts lists. The serial number of your machine is printed on the machine data plate located as shown. The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists. 37

4 The parts lists include a number of columns of information: -- Ref -- column refers to the reference number on the parts illustration. -- indicates the part is an assembly. Y -- indicates the part is included in the assembly listed just before it. -- Part No. -- column lists the part number for the part. -- Description -- column is a brief description of the part. -- Qty. -- column lists the quantity of that part used in that area of the machine. NOTE: If a service kit is installed on your machine, be sure to keep the INSTRUCTION BULLETIN which came with the kit. It contains repair parts numbers needed for ordering future parts. NOTE: Fasteners used in this machine may be metric or non-metric. Take care when replacing hardware to replace with same thread size. PLACING AN ORDER Orders may be placed by phone, fax, or by mail. Phone orders may need written confirmation. Follow the steps below to insure prompt delivery:. Identify the model number of your machine.. Identify the serial number of your machine. 3. Find the part number of the part you need. Do not order by page number or reference number. If you are not able to find the part number, call your Castex/Nobles representative for help or send the old part as a sample.. Determine the quantity of the part you need. 5. Provide the following company information: -- Company name -- Customer ID Number -- Shipping address -- Billing address -- First and last name of person ordering parts -- Telephone number -- Purchase order number 6. Provide definitive shipping instructions. Any claim for loss or damage to a shipment in transit should be filed promptly with the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered. If parts received are suspected to be incorrect or defective, please contact the Castex/Nobles representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. 38

5 Fig. - Recommended General Maintenance Items 09 o * 5955 Replmt.Parts Pkg Y 656 Filter Pkg, Dust, Panl, 9plts Y 386 Belt, V, [3vx] 8.0l Y 33 Belt, V, [3l] 36.0l Y 379 Belt, V Y 099 Skirt Y 563 Skirt,.06th, 0.00w 30.00l, 06/0.3h Y 396 Skirt Y 099 Skirt Y 63 Skirt Y 630 Skirt Y 087 Wheel,.6d 0.7w 0.b 678 Belt, V, [3l] 80.0l Y 7037 Adhesive, Contact, [ oz] Y 059 Seal, Rbr, Open, 0.9th, 0.6w 0.6l Y 838 Gasket, Duct, Output Y 837 Hinge, Pyp,.06.0 W 03.3l /0.3h Y 80 Gasket, Duct Y Seal, Rbr, Open, 0.9th, 0.6w o Kit, Maint, Skirt, Gas Y 63 Skirt Y 396 Skirt Y 6088 Washer, 0.9b.00d.06, Stl, Pl 0 Y 630 Skirt Y 099 Skirt Y 60 Nut, U, Y 099 Skirt Y 563 Skirt,.06th, 0.00w 30.00l, 06/0.3h 39

6 3 Fig. - Replacement Brushes 0

7 Fig. - Replacement Brushes Brush, Swp, 8l, 6 Dr, Pyp 3856 Brush, Swp, 8l, Sr, Umx Carpet o 673 Brush Assy, Disk, Swp, 3.0 D, Pyp Y 3 803B Adaptor, Brush, Side,.68b

8 Fig. 3 - Main Frame and Charger Group

9 Fig. 3 - Main Frame and Charger Group Frame Assy, F/[600b] 000 Frame Wldt, Main 6 Caster Rep.By Clamp, Cable, Stl, 0.38d X 0.38w, h 396 Skirt Washer, 0.9b.00d.06, Stl, Pl Skirt o 608 Bracket / Wheel Assy Y Wheel,.6d 0.7w 0.b Y Bracket, Mtg, Caster 9 9 Strip 0 63 Skirt 70 Panel, Brush 60 Nut, U, Skirt 670 Handle Cap, Plug Chain, Sash, #35, 05.3l 09 Link Cord, Ele, inch Tray 9 87 Cover, Frame, Rear Bumper, Rbr, 0.5d 0.t Adh 966 Tie, Cable, Nyl, 07.3l.9w.8 Max D 606 Bracket, Mounting (Replaced by none) Kit, Replmt, Chrgr, F/ o Kit, Replmt, Chrgr, F/ Y 39 Terminal, Qdc, [.5f, Ins,] Terminal, Qdc, [.5m, Insf,0] Wire Bracket, Mtg, Cntrl Panl Terminal, Qdc, [.5m, Inss, ] Controlbox, Charger Charger, vdc 05a 60hz 0vac Auto Charger, vdc 5a 50hz Bracket, Spacer, Battery Caster, Stem, Swivel,.0 D Sleeve 3

10 Fig. - Handle Group 063 * 39 Kit, Replmt, Frame, F/ Kit, Replmt, Frame, F/ Handle Assy, W/ Label 6379 Kit, Replmt, Cable Guide, Clutch Rivet, Blind,.88d X 0.58 X.38d, Stl 665 Nut, Speed, Retainer, Bushing, Flng, 0.8b 0.50d 0.50l, Pye Handle Assy, Tube,.00d.9w 7 83 Handle, Clutch 8 89 Cable,.3d, 8.5l,.5--0 /.38ball Bar, Flt, Stl, 0. X 0.9 X.0 L Catch 606 Rod Plug Button

11 Fig. 5 - Hopper Assembly o 870 Hopper Assy Y 099 Skirt Y 3 7 Retainer, Skirt, Hppr, Rear, Y 563 Skirt,.06th, 0.00w 30.00l, 06/0.3h Y Retainer, Seal, W/ Label, Rear Y Rivet, Blind,.96d X 0.6 X.38d, Alm 9 Y 7 53 Handle, Hppr Y 8 8 Shield, Hppr Y Seal, Rbr, Open, 0.9th, 0.6w 0.6l Y Molding, Trim, Rubber,.06.l 5

12 Fig. 6 - Brush Drive Group

13 Fig. 6 - Brush Drive Group Kit, Replmt, Handle / Bracket 73 Bushing, Flng, 0.30b 0.5d. L, Nyl Handle, Lift, Brush Washer, Lock, Int--Ext, Screw, Hex, X.5, Bracket Wldt, Brush Lift 7 9 Washer, 0.8b 0.6d.06, Nyl Spring, Cmpr, 0.7od.55wir 3.0l Sheave, [3v], grv, 03.5pd 0.38b Arm, Brush, Main, Drive o 68 Shaft Y 360 Bearing, Ball, 0.59b.6d 0.35w Y 056 Ring, Retaining, Ext, 0.59d, Basic Y Shaft Y 36 Bushing Assy, Flng, Hole,.5b Cover, Flng, Drive, Gray Hinge, Pyp,.06.0 W 03.3l /0.3h 7 Strip, Stl, 0.07th X 00.90w, 03.30l Cup,Drive,Brush Tube--Grey o 58 Arm Assy, Brush, Main Y Bar, Hex, Stl, Mach, Sleeve, Idler Y 0 69 Cup & Bearing Assy --Brush Y 386 Guard, Cup, Gray Y 509 Arm, Brush, Main, Rh Y Washer 637 Seal, Foam, Rbr, w 03.0l Plate 6 86 Plate Rep.Bynone Pin, Clevis, 0.37 D X 0.75l Spring, Extn, 0.75od X 0.06wir, 5.3l 9 7 Bracket, Mtg, Spring Spring, Extn, 0.75od X 0.wir,.5l 3 88 Washer, 0.38b 0.56d.03, Stl Bolt, Shld,.38d X.00, Kit, Replmt, Idler Arm, F/ Sleeve Bearing, Ball, 0.39b.8d 0.35w Kit, Replmt, Idler, F/ [89&7] Belt, V, [3vx] 8.0l Idler Arm Washer, Flt,.3 Std Sheave, [3v], grv, 03.0pd 0.38brg 7 Washer, Flat 3906 Rod, Thrd, Full, l 7

14 Clutch Handle Clutch Cable Fig. 7 - Motor and Wheel Drive Group 8

15 Fig. 7 - Motor and Wheel Drive Group 005 o 5009 Kit, Replmt, Motor, F/ 6035 Y 3790 Brush, Motor, Set o Motor, Ele,.8hp Y 50 Brush, Motor, Set Y 505 Brush Holder, With Brushes Y 860 Bearing, Ball, 0.67b.57d 0.7w Y 6390 Bearing, Ball, 0.79b.85d 0.55w Y 009 Key, Sq, 0.9 X 0.9, 00.75l 3 8 Bracket, Mtg, Motor, [Prestolite] 8760 Sheave, [3l], grv, 0.8pd 0.6b 5 33 Belt, V, [3l] 36.0l Sheave, [3l], grv, 0.6pd 0.6b Sheave, [3l], grv, 06.pd 0.38b 8 87 Washer, Belleville, Flange, Brg,.5id h Bearing, W/ Collar, 0.63b.57d.w Key, Woodruff, , [Asa#030] o 059 Kit, Replmt, Shaft, F/3957 Y Screw, Hex, X.00, Lh 3563 Sheave, [3v], grv, 0.pd 0.38b Bracket Wldt, Clutch, Propel Pin, Clevis, 0.37 D X 0.6l Kit, Replmt, Arm, Clutch, F/ Bushing, Flng, 0.6b 0.68d 0.00l, Nyl 9 57 Shaft, Cntrl, Clutch Bracket Wldt, Motor, [Ohio] o 333 Arm Assy, Clutch, Propel Y 5 Arm, Idler, Clutch, Propel, Rh Y 099 Sheave, Flat,.8d.38w 0.67b Y 3 39 Washer, Flt,.3 Std 7 Y Bolt, Carriage, X Bearing, Ball, 0.6b.38d 0.3w Sleeve Kit, Replmt, Idler, F/330// Kit, Replmt, Bearing,F/ Ring, Retaining, Int,.38d, Basic Boot, 90deg.50d.57d X.8 o 87 Tire Assy, Solid, 08.0x.0, W/ Brg Y Sleeve Y Bearing, Ball, 0.6b.38d 0.3w Y Tire Assy, Solid, 08.0x.0.37b Y 3 50 Tube, Steel Y Screw, Hex, X 6.50,, Unpl Y Washer, Flt,.50 Sae Belt, V Arm, Clutch, Propel, Lh Bolt, Carriage, X.00 9

16 6 7 8SEAL Fig. 8 - Filter Group 50

17 Fig. 8 - Filter Group 88 Clip, Latch 0558 Cover, Filterbox, Rear 3 8A Retainer 59 Bracket, Pivot, Fltr Cover Screen, Filter Filter, Pkg, Dust, Panl, 9plts Filter, Pkg, Dust, Panl, Fine Seal (Not Shown) Duct, Outlet, l Pye 0 57 Duct, Input 858 Seal, Foam, Rbr, w 9.0l 3 85 Nut, Isolator,.5--0 #/--S Retainer 0 Cover, Filterbox, Front Bracket, Retainer, Fltr, Rh Bracket, Retainer, Fltr, Lh 7 6 Retainer Rep.By Strainrelief Gasket, Duct 0 80 Gasket, Duct 838 Gasket, Duct, Output 5

18 Fig. 9 - Battery Group 5

19 Fig. 9 - Battery Group 0638 o 0 Shroud Y Fastener, Velcro.0w Hook Y Fastener, Velcro,.5x White B Circuitbreaker, 5.0a, Resetable Boot, Circuitbreaker Cable, Battery, Blk ga 3.5l Pos/Neg Kit, Replmt, Battery,Wet F/ Kit, Replmt, Battery, Dry, F/08 o 8 88 Cable Assy, Battery, 6ga 8l [Anderson] Y 9 87 Connector o Cable Assy, Battery, 6ga l, [Anderson] Y 88 Connector Panel, Fan, Spprt, Rework, [6095] Button, Plug,.09h [Black Stl] 60 Switch Rep.By70089 o Switch Y 30 Key, Ignition, [Set Of ], F/ Knob Rep.Bynone Gauge, Hourmeter, Electronic 8 0 Contactor, vdc Parts Unique, Hd Bmpr, Lpg, Ml--D Circuitbreaker, 50.0 Amp, Resetable 078 Switch 56 Bracket, Mtg, Switch 3 55 Angle, Sppt, Switch Bracket 58 Kit, Replmt, Bracket Gauge, Ammeter, Chrgr, vdc Support Wldt, Fan Wire, 06ga 3.5l Blk.38ring /.3ring Battery, vdc, Wet Battery, vdc, Mdry Wire, 06ga 8.5l Red.38ring /Anderson Wire, 06ga.5l Blk.3ring /Anderson Cover, Terminal, Battery, Pye Boot, 90deg.6d.d Red Boot, 90deg.6d.d Black Kit, Replmt, Battery Harness 53

20 TO BATTERY NEGATIVE Fig. 0 - Wire Harnesses Group Harness, Main 5

21 Fig. - Vacuum Fan Group 008 * 35 Housing, Vacfan, Rear, 9.0d, Impeller 083 Impeller, 9.00d X 0.376b Spacer 58 Panel Wldt, Backing, Vacfan Shaft Key, Sq, 0. X 0., 00.50l Key, Woodruff, , [Asa#00] 55

22 Fig. - Label Kit 0655 o 0575 Kit, Replmt, Label, Complt Y 57 Label, Opertnl, Instmt Panel 56

23 Rear Filter Box Cover 3 Fig. 3 - Cord Kit o 50 Kit, Cord, Chrgr, 0ft Y Cord, Ele, inch Y 783 Bracket, Cord Y Rivet, Blind,.96d X 0.6 X.38d, Alm Y 6088 Washer, 0.9b.00d.06, Stl, Pl 57

24 5 6 5 Main Frame Fig. - Side Brush Group 58

25 Fig. - Side Brush Group 003 * 85 Shaft, Drive, Brush, Side 83 Plate, Mtg, Bracket Flange, Brg,.5id h 8635 Bearing, W/ Collar, 0.63b.57d.w Arm, Brush, Side Nut, Hex, Jam,.38--6, Lh Belt, V, [3l] 80.0l 8 85 Sheave, [3l], grv, 0.pd Cover Wldt, Brush Arm Retainer 0787 Sheave, [3l], grv, 0.9pd Gearbox, 90, :ratio, Brush, Side Arm, Brush, Side Molding, Trim, Bumper, Side Brush Molding, Trim, Screw, Btn,.5--0 X 0.6, Nl Wheel Assy,.0d 0.8w Pin, Clevis, 0.5 D X.5l Pin, Hair Cotter, 0.3 D.058 Wir 59