CONTROL UNIT FOR POWER SLIPS PN:
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1 CONTROL UNIT FOR POWER SLIPS PN:
2 Blohm + Voss Oiltools Herrmann-Blohm-Strasse Hamburg Germany Telephone ++49 (0)40/ /1162 Fax ++49 (0)40/ Revision 001, February 2012 All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oiltools. 2
3 Contents 1 GENERAL ARRANGEMENT CONTROL UNIT Electrical Control Unit Critical Item Hydraulic Plan of Control Unit - PN: TERMINATION DRAWING Wiring Plan of disribution box for PS Conrtol Unit PARTLIST AND DRAWINGS Partlist Control Unit PN: Assembly Top view Assembly Front view Assembly Side view Description of Connection EC- DECLARATION OF CONFORMITY TECHNICAL DATA Box with Base Plate Terminal Box Certificate of Terminal box /3 Way Solenoid Operated Spool Valve Certificate of 2/2 Way Magnetvalve Pressure Switch Pressure relief valves Mounting Plate Control block Hydraulic Plan of Control Block /2 Magnet Valve Cable Glands Directly controlled pressure limiting valves ADDRESS LIST...FEHLER! TEXTMARKE NICHT DEFINIERT. 3
4 1 General Arrangement TECHNICAL DOCUMENTATION Drillfloor PS 500 / PS 750 C G 3/8" BSP thread A B D Control Unit SIGNAL SLIP DOWN UP Hydr. supply Air supply D T P D B A C S3 S6 S4 S5 S7 GREASE PUMP (AIR) 4 Hydr. Hoses B+V supply (Length to be advised) Slip DOWN UP INPUT OUTPUT Control Unit for Air Operated Grease System 4
5 2 Control Unit TECHNICAL DOCUMENTATION For the PS-500 are different Control Units available Manual Control Unit, P/N Pneumatic Control Unit, P/N Electrical Control Unit, P/N These Control Units are delivered with separate technical documentations. 2.1 Electrical Control Unit Connection: Connection P (Pressure) and T (Tank) are connected with hydraulic power unit. Connection D is connected to air supply. Connection A, B, C and D are connected to the Powerslip. Connection S4 and S5 are electrical control lines (S4 = Slips up, S5 = Slips down). Connection S5 is connected also to the grease intervall counter. Connection S7 is connected to the grease interval counter. Functional Description The control unit controls the Powerslip with an electrical controlled 4/3 way valve (Pos. 5) Two safety valves (Pos.4) are installed to avoid damage on the Powerslip Between set-slip operation and raise-slip operation the 4/3 way valve has to stay in middle position by de-energizing the solenoids at least for a short moment. Otherwise the hydraulic pressure is not able to release. This causes problems with the feedback signal. A time limit relay has to be installed in both control lines, if there is no central position provided by the electric control for the 4/3 way valve (Pos.5). Ball valves on connections P and T allow depressurised connection and disconnection of hydraulic hoses (Pos. 6). The return line C is set under pressure from the Powerslip (Feedback signal), if the slip is set or raised completely. Only one line A or B in the control unit is under pressure, depending on slip is set or raised. With help of the 3/2 way valve between signals S6 and S3 the slip position is differentiated (S3 = Slips are set, S6 = Slips are raised). The optional available grease intervall counter counts the actuations of the slip. After a predefined number of actuations (adjustable) the grease intervall counter gives a signal to connection S7 of the control unit. The pneumatic pressure to the grease pump is activated through the 2/2 way valve. The Powerslip is greased. 5
6 2.2 Critical Item TECHNICAL DOCUMENTATION The pressure transducer (PN , see Hydraulic Plan Pos. 3) are important to the slips / elevator interlocking and normal operation. They are categorized as critical items. 2.3 Hydraulic Plan of Control Unit - PN:
7 3 Termination Drawing TECHNICAL DOCUMENTATION S3 S6 S4 S5 S7 F1 F2 F3 F4 F5 2 green 4 white 2 green 4white 1brown 3.2 1brown SOLENOID VALVE AIR SOLENOID VALVE B SOLENOID VALVE A PRESSURE SWITCH UP PRESSURE SWITCH DOWN PE3 5 F5 SOLENOID VALVE AIR DISTRIBUTION BOX PE2 4 F4 PE1 3 F3 2 F2 P P SOLENOID VALVE B SOLENOID VALVE A PRESSURE SWITCH UP 1 F1 P P PRESSURE SWITCH DOWN 7
8 3.1 Wiring Plan of disribution box for PS Conrtol Unit 8
9 4 Partlist and Drawings TECHNICAL DOCUMENTATION 4.1 Partlist Control Unit PN: Pos. Qty Part-No. Description Type Box AE Base plate AE Terminal box 8146/ /3 Way solenoid opertd. spool valve AEX4D62S1788G24T Pressure switch EX 84/ Pressure relief valve Mounting plate 91-S Control block MS-2997-ZB /2 Way solenoid valve NBR/24VDCEExM E Adjust stud branch tee EL15L E Straight connection GE15SREDMS E Ball valve RKH-G1/ E Screwed joint EW12LA3C E Straight connection GE15LRED E Bulkhead fitting SV15L71x E Straight connection EGESD12LR1/ E Bulkhead fitting SV12LMSx Cable glands Distance plate NG E Conus Screwed joint conical nipple RED15/12L M Quick connect coupling 1/4 male ISOB14M F Quick connect coupling 1/4 femal e ISOB14F Straight Connection EGE08LREDA3C Straight Connection GZ08LA3C Direct Pipe Fitting GE10L3/8NPTA3L E Straight Connection AOVR NW 13L3/ F Quick connect coupling 3/8 femal e ISOB38-F M Quick connect coupling 3/8 male ISOB38M Straight Male Coupling VR NW10 HL ED Swivel Reducer DMO NW 10 L Direct Pipe Fitting NPT 3/8"M 18x Straight Male Coupling NW10 HL1/2ED Coupling /N, G1/2" Pipe-Socket R 1/2" Straight connection W2, 158 D Clutch Hose Coupling Scheffler PG Connection 91-11PG9DIN degree Street Elbow EVW15-L Adjustable Stud Branch Tee RV 10-3/8" 9
10 4.2 Assembly Top view TECHNICAL DOCUMENTATION Without Cover Provide separately
11 4.3 Assembly Front view
12 4.4 Assembly Side view TECHNICAL DOCUMENTATION
13 4.5 Description of Connection S 3 S4 S5 S6 S7 C B P Air In T A S7 Air Out S 5 S6 S3 S4 13
14 5 EC- Declaration Of Conformity 14
15 6 Technical Data TECHNICAL DOCUMENTATION 6.1 Box with Base Plate PN: / Type AE / Pos. No. 1 PN: / Type AE / Pos. No. 2 Article No.: AE Description: Compact Switch cabinet Stainless Steel with Mounting Plate Option: Stainless Steel Mounting Plate Wide: Height: Depth: 800mm 1000mm 300mm Installation area: 0,74m² Weight: 50.30kg Article Quality: Protection category on: 529/10.91 NEMA 4x to be fulfilled Surface: Body and Door: bar grind Mounting plate: Zinc Plated Material: Stainless Steel Body and Door: Stainless Steel Mounting Plate: Sheet Steel Sash fastener: Zinc-Pressure casting, Nickel plated Scope of supply: Body, Door with foamed in cellular specialstrip 15
16 6.2 Terminal Box PN: / Pos. No.3 / Type 8146/
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 6.3 Certificate of Terminal box 25
26 26
27 27
28 6.4 4/3 Way Solenoid Operated Spool Valve PN: / Pos. No. 4 / Type AEX4D62-S1788G24T4 28
29 29
30 30
31 31
32 32
33 6.5 Certificate of 2/2 Way Magnetvalve 33
34 34
35 35
36 6.6 Pressure Switch PN: / Pos. No. 5 / Type PTB-No. Ex84/
37 37
38 6.7 Pressure relief valves PN: / Pos. No. 6 / Type
39 39
40 40
41 41
42 42
43 43
44 6.8 Mounting Plate PN: / Pos. No. 7 / Type 91-S
45 6.9 Control block PN: / Pos. No. 8 / Type MS-2997-ZB 45
46 46
47 6.10 Hydraulic Plan of Control Block 47
48 6.11 2/2 Magnet Valve PN: / Pos. Nr. 9 / Type NBR/24VDCEExMIIT4 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 6.12 Cable Glands PN: / Pos. No. 20 / Type
57 57
58 58
59 59
60 60
61 61
62 6.13 Directly controlled pressure limiting valves PN: / Pos. Nr. 39 / Type MV 6 3 CR 62
63 63
64 64
65 7 Address List Blohm+Voss Oiltools Hermann-Blohm-Straße 2 D Hamburg Germany Phone: /1162 Fax: oiltools@blohmvoss.com Internet: Blohm + Voss Oil Tools, LLC 7670 Woodway, Suite 266 Houston, Texas United States of America Phone: Fax: bvot@blohmvoss.com Internet: Premier Sea & Land Pte Ltd 1, Scotts Road #19-12 Shaw Centre Singapore Republic of Singapore Phone: Fax: enquiries@mtgpremier.com 65
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