Blohm+Voss Pipe Handling Equipment Safety Clamps Type C and T Technical Documentation Original Instructions

Transcription

1 Blohm+Voss Pipe Handling Equipment Safety Clamps Type C and T Technical Documentation Original Instructions Manual PN D Rev. 010, August 2013 Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH Blohm + Voss Oil Tools 1

2 GENERAL INFORMATION Warnings and Note WARNING: A warning indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures could result in serious or fatal injury to personnel, significant property loss, or significant equipment damage. NOTE: A note indicates that additional information is provided about the current topics. WARNING: This technical documentation contains instructions on safety, installation, operation and maintenance for the Blohm + Voss Oil Tools tool. It must be studied before working with the tool. Improper / Unsafe Use The tool must only be used for the designated purpose. When using the tool, the rated load must never be exceeded. Intended use of this manual This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Oil Tools, will not be held liable for errors in this material, or for consequences arising from misuse of this material. Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Oil Tools, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized. Intellectual property All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools. All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) Blohm + Voss Oil Tools reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible. NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below. CE Marking The tool complies with the Machinery Directive 98/37/EC and 2006/42/EC For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC Equipment and protective systems in potentially explosive atmospheres applies. The marking is as follows: CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools). Limited Warranty The warranty provided will be void if the tool is either: 1. Repaired or serviced by a service facility which was not authorised by Blohm + Voss Oil Tools. 2. Replacement parts not manufactured by Blohm+Voss Oil Tools are used. 3. Modifications were made to the tool which were not approved by Blohm+Voss Oil Tools. Manufacturer & Agents World wide Blohm + Voss Oil Tools Hermann-Blohm-Straße Hamburg Germany Phone: / /1162 Fax: / oiltools@blohmvoss.com Blohm + Voss Oil Tools, LLC 7670 Woodway, Suite 266 Houston, Texas United States of America Phone: Fax: bvot@blohmvoss.com Premier Sea & Land Pte. Ltd. 1, Scotts Road #19-12 Shaw Centre Singapore Republic of Singapore Phone: Fax: enquiries@mtqpremier.com.sg 2

3 General safety issues Safe handling WARNING: One should avoid creating ignition sources, like heat, as a result of the use of the tool with other tools or equipment. WARNING: Do not use the tool for any other purpose than given in this document within it`s specification. WARNING: Failure to conduct routine maintenance could result in equipment damage or injury to personnel. WARNING: It is not allowed to use any components which are of "non-b+v" origine, or use "non-oem" parts which are not approved by B+V. It will void any warranty and may effect the correct functioning of the tool and it's safety features. WARNING: The company operating the tool is responsible for evaluating safe and proper use of the tool in a hazard analysis. WARNING Handles/grip points are marked by green paint. During operations these grips are the only places the tool can be handled safely. In all NON-green marked places there is the risk for injury. Automatic/ remote operated tools may not have any green painted grip-points. In this case it is not allowed to touch the tool while operating. Warning sign PN General warning Warning sign PN Pay attention: Apply grease at least once a day. WARNING: Wear personal protection equipment while working with the equipment. WARNING: If any safety elements (like safety ropes, safety sheets, plates or washers) were disassembled due to maintenance work, do NOT re-use them. Always replace them with new safety elements. WARNING: All warning plates, signs and labels attached to the equipment must be observed. The warning plates, signs and labels must be present on the tool. Do not remove the labels. If they are missing, replacing is mandatory. WARNING: Any modification to the tool carried out without the approval of Blohm + Voss Oil Tools will void any warranty. WARNING: Using the tool with damaged or worn parts can create serious incidents. WARNING: The operating company is obligated to issue working instructions for safe use and supervise observance of these working instructions. WARNING: Every Employee, which operates, services, inspects or otherwise involved with the use of the tool in other areas has to ensure, that these actions are done by trained and by an Blohm + Voss Oil Tools authorized personnel, and should complete regular courses of training, to ensure proper use as well as safe operation, correct maintainance and inspection. WARNING: If necessary, a reasonable, additional supervisor should be appointed during operation. WARNING: Stay away from the tool during operation. In case it is remote operated it may make movements without warning. Safe gripping points Warning Signs WARNING: The warning plates, signs and labels must be present on the tool. Do not remove the labels. If they are missing, replacing is mandatory. Warning sign PN Danger: Do not touch. Warning sign PN Pay attention: Do not place your hands between moving parts. Warning sign PN Pay attention: Risk of crushing. 3

4 EC-DECLARATION OF CONFORMITY We, Blohm + Voss Oil Tools Hermann-Blohm-Strasse Hamburg Phone:+49(0) Fax:+49(0) declare that the product B+V Safety Clamp Type C + T which is the subject of this declaration, is in conformity with the following standard(s) or normative documents 2006/42/EC: Machinery Directive from 31 December DIN EN ISO : Safety of machinery, part 1 and 2 DIN EN ISO : Safety of machinery, Risk assessment Directive 94/9/EC: Devices and protection systems for intended use in explosive areas DIN EN : : Non-electrical equipment for use in potentially explosive atmospheres ISO 14693/API 7K: Specification for Drilling and Well Servicing Equipment Marking: II 2G T6 4

5 Table of contents GENERAL INFORMATION 2 Warnings and Note 2 Intended use of this manual 2 Intellectual property 2 Improper / Unsafe Use 2 Manufacturer & Agents World wide 2 CE Marking 2 Limited Warranty 2 General safety issues 3 Safe handling 3 Warning Signs 3 EC-DECLARATION OF CONFORMITY 4 1. DESCRIPTION 8 Generell 8 Intend of use 8 Function 8 Main Assembly 8 Identification 9 2. COMMISSIONING 12 Commissioning Safety Clamp Type C and Type T 12 Scope of supply 12 Pneumatic Characteristics (if applicable) 12 Check and Lubrication 12 Function Test 12 Safety Clamp Type C 13 Safety Clamp Type T 13 Safety Clamp Type "C and T 13 Safety Clamp Type C with Pneumatic kit 14 Safety Clamp Pneumatic kit 14 Commissioning Safety Clamp Pneumatic Kit P/N from 3.3/4 to Safety Clamp Type C PN Pneumatic Kit 3.3/4 to Safety Clamp Type C PN Pneumatic Kit 3.3/4 to Commissioning Safety Clamp Pneumatic Kit P/N from 22 to Safety Clamp Type C P/N Pneumatic Kit INSTALLATION OPERATION 22 Standard clamp 22 Pneumatic clamp MAINTENANCE & INSPECTION 24 General 24 Grease daily 24 Grease quality 24 Inspection categories acc. to API RP 7L 25 Frequency 25 Periodic inspection 25 Non-periodic inspection 25 Inspection 25 Critical Load Inspection 26 Dismantling Inspection 26 Inspection check lists 27 Check Category I (Ongoing observation) 28 Check List Category II (Daily) 28 Check List Category III (every 6 months) 29 Check List Category IV (every year) 29 Critical Areas 30 Handling, storage and transport 31 Storage 31 Short term storage after use and less then 3 months 31 Long term storage over 3 months 31 Handling 31 Transport DRAWINGS 34 Standard Safety Clamp Type C 34 Parts list 34 Safety Clamp Type C Pneum. Kit P/N /4"-22" 35 Parts list 35 Safety Clamp Type C Pneum. Kit P/N "-36" 36 Parts list 37 Safety Clamp Type C Basic Version for Pneumatic Kit 38 Parts list 38 Standard Safety Clamp Type T 39 Parts list 39 TABLE OF CONTENTS DESCRIPTION INSTALLATION OPERATIONS MAINTENANCE & INSPECTION DARWINGS 5

6 TABLE OF CONTENTS DESCRIPTION INSTALLATION OPERATIONS MAINTENANCE & INSPECTION DRAWINGS 6

7 DESCRIPTION DESCRIPTION 7

8 1. DESCRIPTION Generell The Blohm + Voss Safety Clamp is available as Type "T" from 1.1/8" to 4.1/2" with a special design for small pipes and as Type "C" from 3.3/4" to 42" for larger pipe sizes. The Intermediate Links and Inserts (wedges) of the two types are not interchangable. The Type "C" Clamp is also available with a pneumatic kit to improve speed at tightening the Clamp. From 3.3/4" to 22" with pneumatic kit and from 22" to 42" with pneumatic kit Intend of use DESCRIPTION The Blohm + Voss Safety Clamp is desigend for being fastened on a flush joint tubular and allows lifting of a single joint whereby the Type T and C Blohm + Voss Safety Clamp has to be used together with a single joint elevator or together with Handslips. The safe working load of the safety Clamp Type "C" is 10 sh tons and must never be exceeded. Never use Blohm + Voss Safety Clamp as a hoist Tool. Function When the Blohm + Voss Safety Clamp is triggered, each individual insert instantly grips tightly on the surface of the pipe. If the pipe string weight takes effect, or should there be any increase in the load on the inserts, the conical mount causes the insert to be pressed more tightly against the surface of the pipe, i.e. the pipe is secured against any further movement by means of the Blohm + Voss Safety Clamp. The gripping pressure at all points around the pipe is always uniform minimizing risk of crushing thin-walled pipes or damaging the pipe surface. As each link, complete with conical insert, can be interchanged as an assembly with the other links, the Blohm + Voss safety clamp Type "T" can be used from 1.1/8" to 4.1/2" and Type "C" from 3.3/4"-42" in diametre and from -20 C (-4 F9) to +40 C (176 F) if not otherwise stated in the Databook. All parts are made by heat-treatment hardened steel and are suitable for maximum load and maximum gripping safety. WARNING: Welding on any part is not allowed. Main Assembly 1. Intermediate Link Pin 2. Insert Spring 3. Insert 4. Intermediate LInk 5. Handle 6. Nut 7. Screw Safety Clamp Typ C 5 7 Safety Clamp Typ T 8

9 Identification The identification area clearly identifies the Safety Clamp area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work. DESCRIPTION 9

10 DESCRIPTION 10

11 COMMISSIONING COMMISSIONING COMMISIONING 11

12 2. COMMISSIONING Commissioning Safety Clamp Type C and Type T Blohm + Voss strongly recommends to accomplish the Safety Clamp commissioning with the Blohm + Voss Commissioning. Read manual before first use! COMMISSIONING OK o Check crew is aware of all danger regarding handling the B + V tool. OK o Go through manual with crew. Prior to use of the Blohm + Voss Safety Clamp following checks must be carried out : Scope of supply OK o Cross check all delivered parts. Pneumatic Characteristics (if applicable) OK o Recommended air supply OK o Recommended flow rate OK o Lubricator, air regulator and filter installed. Check and Lubrication OK o Check Safety Clamp is in closed position. Apply grease to all greasing points until grease is visibly coming out of OK o the bores. OK o Check if Safety Clamp is installed as outlined in manual. Function Test OK o OK o OK o OK o OK o Check pneumatic impact wrench on its adjustment (Pos. 2 if adjustment of wrench is possible. Check Safety Clamp opens. Check all safety / lock wire is present. Check Safety Clamp closes. Check if all inserts are properly gripping on a pipe. 12

13 Safety Clamp Type C Safety Clamp Type "C and T P/N Min O.D Max O.D. Total # of links /4 4 5/ /2 5 5/ /2 6 5/ /2 7 5/ /2 8 5/ /2 9 5/ /2 10 5/ /2 11 5/ /2 12 5/ /2 13 5/ /2 14 5/ /2 15 5/ / / / / / / / / /2 30 1/ /2 36 1/ /2 42 1/2 39 Place the box near the place of use. 1. Check if all parts are present and in good working order. 2. If all parts are sufficiently lubricated. 3. If there is a need to assemble parts, use the part lists. 4. Now, the safety clamp has to be taken out of the box. 5. In case of a wide range clamp, the clamp may consist of two boxes and has to be assembled before use. 6. Once the clamp is assembled, remove the box from the floor and store it. COMMISSIONING C clamp size # of handles # of clamp screws 3 3/4" - 4 5/8" /2" upto 15 5/8" /2" upto 42" 4 2 Safety Clamp Type T P/N Min O.D Max O.D. Total # of links /8" 2" /8" 3 1/4" /4" 4 1/2" 6 T clamp size # of handles # of clamp screws 1 1/8" 4 1/2"

14 Safety Clamp Type C with Pneumatic kit The Safety Clamp Type C Pneumatic Kit can be added to any Safety Clamp Type C by removing both end links for P/N and for P/N Before using a Safety Clamp modified from manual operated to pneumatic operated, you have to check the number of intermediate links according to the manual. The pneumatic kit is now ready to be assembled to the safetty clamp. Make sure that all securing devices are properly attached to the Safety Clamp. COMMISSIONING The Pneumatic kit is used to tighten the Safety Clamp faster, reducing manual handling. Pneumatic Kit P/N from 3.3/4 to 22 Pneumatic Kit P/N from 22 to 42 Safety Clamp Pneumatic kit Place the box near the place of use. 1. Check if all parts are present and in good working order. 2. If all parts are sufficiently lubricated. 3. If there is a need to assemble parts, use the part lists. 4. Now, the safety clamp has to be taken out of the box. 5. Check pneumatic impact wrench of correct adjustment. Commissioning Safety Clamp Pneumatic Kit P/N from 3.3/4 to 22 Remove cotter pin from first Link behind the Pivot endlink and from the End link pin. 1. Remove Intermediate link pin and end link pin 2. Remove one intermediate link with the Pivot end link complete with nut and screw. 3. Insert pneumatic safety clamp Kit P/N Insert the intermediate link pin and the end link pin. check if the number of links is according to your required pipe size. 5. Secure the intermediate link pin and the end link pin with new cotter pins. 14

15 Picture 1: Remove the Cotter pin Picture 4: Insert Pneumatic kit P/N COMMISSIONING Picture 2:Pulling pins Picture 5: Insert lubricated pins Picture 3: Remove Safety Clamp lock Picture 6: Secure pins with new cotter pins 15

16 Safety Clamp Type C P/N Pneumatic Kit 3.3/4 to 22 Pos Part No. Description Safety Clamp Type C upgrade Kit Max 22" Pneumatic C Clamp Screw Driver Pneumatic hose with adapter COMMISSIONING P/N Min O.D Max O.D. # Links # Locks # Handle /4 4 5/ /2 5 5/ /2 6 5/ /2 7 5/ /2 8 5/ /2 9 5/ /2 10 5/ /2 11 5/ /2 12 5/ /2 13 5/ /2 14 5/ /2 15 5/ /2 16 5/ /2 17 5/ /2 18 5/ (1x pneumatic lock PN one conventional lock) / (1x pneumatic lock PN one conventional lock) /

17 Commissioning Safety Clamp Pneumatic Kit P/N from 22 to 42 Picture 1: Remove the Cotter pin Remove cotter pin from first Link behind the Pivot endlink and from the End link pin. 1. Remove Intermediate link pin and end link pin 2. Remove one intermediate link with the Pivot end link complete with nut and screw. 3. Insert pneumatic safety clamp Kit P/N Insert the intermediate link pin and the end link pin. check if the no. of links is according to your required pipe size. 5. Secure the intermediate link pin and the end link pin with new cotter pins. COMMISSIONING Picture 2:Pulling pins Picture 3: Remove Safety Clamp lock Picture 5: Insert lubricated pins Picture 4: Insert Pneumatic Clamp P/N Picture 6: Secure pins with new Cotter pins 17

18 Safety Clamp Type C P/N Pneumatic Kit Pos Part No. Description Safety Clamp Type "C" upgrade Kit 22"-42 1/2" Pneumatic C Clamp Screw Driver Pneumatic hose with adapter COMMISSIONING P/N Min O.D Max O.D. # Links # Locks # Handle / (1x pneumatic lock PN one conventional lock) / / /2 30 1/ /2 36 1/ /2 42 1/

19 INSTALLATION INSTALLATION 19

20 2. INSTALLATION The Safety Clamp Type "T" and Type "C" always has to be used with a Single Joint or Handslips. Put the Safety Clamp around the pipe and bring all Links into gripping position. The Safety Clamp lock or pneumatic lock now has to be fastened. While fastening you have to make sure that all Inserts are gripping properly. The Safety Clamp is sufficient gripping, when the torque of the nut or the pneumatic screw is above 135 Nm and below 400 Nm. Too much tightening can cause loss of safe working load up to destroying the Safety Clamp. The pneumatic impact wrench has to be set on position II or is already in this default. This adjustment guarantees a suitable torque. The Nut is fastened, when the impact wrench is starting to slip stick. INSTALLATION 20

21 OPERATIONS OPERATIONS 21

22 3. OPERATION After installation of the safety clamp, follow the following guidelines. WARNING: NeveR use the SAfety CLAMP ALONE AS A hoist tool Standard clamp The Safety Clamp, which is fastened on a flush joint tubular, allows lifting of a single joint whereby the Safety Clamp has always to be used together with a single joint elevator or handslips, to lift single joints from cantilever to the rig floor. The safe working load of 10 short tons must never be exceeded. Safety Clamp pneumatic kit P/N with Single Joint OPERATIONS Pneumatic clamp The clamp is handled as normal safety clamp around the pipe. The Pneumatic kit replaces manual tightening through a wrench and sledgehammer. The Pneumatic kit (P/N 99630) is used to turn the Left/Right hand threat bolt and the different threads will tighten the Clamp. The Pneumatic kit (P/N 99650) uses a mounted threat bolt for tightining the Safety Clamp. The Pneumatic kit uses a pneumatic Screwdriver to tighten the clamp. Safety Clamp standard with Handslips Safety Clamp with pneumatic kit P/N Safety Clamp with pneumatic kit P/N

23 MAINTENANCE & INSPECTION MAINTENANCE & INSPECTION 23

24 4. MAINTENANCE & INSPECTION General If cracks, excessive wear etc. is recognised, contact Blohm + Voss Oil Tools or an authorised service company. Greasing Warning: Welding on any B+V Safety Clamp part is not allowed Grease daily All greasing points, which are labelled Grease Daily, must be greased at least once a day. It can be necessary to carry this out more often depending on use. To be graesed daily are: Insert slots Intermediate Link Pins Safety Clamp Screw Safety pin Nut. Grease quality In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Oil Tools): Low-Viscosity grease Type AVIATICON Grease XRF NLGI 0 Greasing areas Greasing MAINTENANCE & INSPECTION Alternatively; use EP gear lubricating grease for greasing non-oil tight gear trains NESSOS SF0 NLGI 0 DIN GPOF-25 DIN GPOF-25 For higher ambient temperature up to 30 Celsius / 86 Fahrenheit we recommend to use NLGI 2. 24

25 Inspection categories acc. to API RP 7L Category I This category involves observing the equipment during operation for indications of inadequate performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in that equipment and its function. Category II This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Category III This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting). Category IV This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components. Equipment shall be: disassembled in a suitableequipped facility to the extent necessary to permit full inspection of all primary-loadcarrying components and other components that are critical to the equipment. inspected for excessive wear, cracks, flaws and deformation. Procedure: Corrections shall be made in accordance with the manufacturer s recommendations. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paintstripping, steam-cleaning, gritblasting) Frequency Periodic inspection The recommended schedule for inspection of Safety Clamps are Ongoing: Inspection category I Daily: Inspection category II Every 6 months: Inspection category IV The recommended frequencies apply for equipment in use during the specified period. The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors: environment load cycles regulatory requirements operating time testing repairs re manufacture Non-periodic inspection A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <-20 C (<-4 F). Inspection A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic/ pneumatic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Oil Tools or an authorized service company. MAINTENANCE & INSPECTION 25

26 Critical Load Inspection Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately. Dismantling Inspection Generally, when the equipment returns to base, warehouse, etc. Carry out the Tool inspection, immediately. Furthermore, control it prior to its being sent on the next job. The Tool should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations. Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Oil Tools. Weldings at the castings should be done only by Blohm + Voss Oil Tools or an authorized service company in according to Blohm + Voss welding procedure. When need is shown in a field inspection, dismantle the Tool and arrange an inspection in a suitably equipped facility. Springs should be carefully visually inspected for excessive wear and obvious weakness. MAINTENANCE & INSPECTION 26

27 Inspection check lists CHECK LIST FRONT PAGE TYPE OF EQUIPMENT SERIAL NUMBER PART NUMBER SUPERVISOR DATE OF INSPECTION INSPECTION CATEGORY PLACE OF INSPECTION MAINTENANCE & INSPECTION 27

28 Check Category I (Ongoing observation) Observe during operation for inadequate performance. Check List Category II (Daily) CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to): DESCRIPTION CHECKED SIGNATURE 1 Complete front page of check list for the records. OK 2 Check state of lubrication. OK 3 Check functioning of Safety Clamp as a whole. OK Remarks CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to): DESCRIPTION CHECKED SIGNATURE 1 Pins & bolts. OK 2 Screws, bolts, nuts, retainers, springs and lock wire. OK Remarks CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to): DESCRIPTION CHECKED SIGNATURE 1 Links. OK 2 Pins & bolts, nuts, Pivot blocks OK Remarks DESCRIPTION CHECKED SIGNATURE 1 Check Links OK 2 Check pins & bolts, nuts, Pivot blocks OK MAINTENANCE & INSPECTION Remarks SUPERVISOR DATE 28

29 Check List Category III (every 6 months) GENERAL DESCRIPTION CHECKED SIGNATURE 1 Carry out an Category II inspection. OK 2 NDT (MPI) critical areas. Some disassembly may be needed to do so. OK 3 Check parts for wear according to allowable tolerances. OK Remarks Check List Category IV (every year) GENERAL DESCRIPTION CHECKED SIGNATURE 1 Carry out an Category III inspection. OK 2 NDT (MPI) critical areas. Strip Safety Clamp to do so. OK Remarks MAINTENANCE & INSPECTION SUPERVISOR DATE 29

30 Critical Areas The whole clamp is considered critical and must be checked accordingly, see previous pages. MAINTENANCE & INSPECTION 30

31 Handling, storage and transport Storage Storage of the tool requires the following measures to be taken: Ensure the tool is protected from water ingress Ensure the tool is stored in such a way, that personnel cannot be wounded by moving parts or sharp edges. If needed, secure the tool with ropes or otherwise in order to protect it from sliding due to ship movements. Short term storage after use and less then 3 months Preserve the tool: Grease all blank surfaces with grease: Cylinders Preserve all other blank surfaces with Amber/Tectyl 846 Spray or equivalent Storage: Store in a dry environment with humidity max 80%. Commissioning: Not needed Long term storage over 3 months Preserve the tool: Grease all blank surfaces with grease: Cylinders Preserve all other blank surfaces with Amber/Tectyl 846 Spray or equivalent Storage: Store in a dry environment with humidity max 80% Commissioning: As per procedure in the User Manual Handling Lift the tool by the green marked area of the handles. Transport When the tool is in it s original crate, use a fork lift for lifting the crate only. The weight of the tool is indicated on the identification area of the tool, and also on its original transporting crate. MAINTENANCE & INSPECTION 31

32 MAINTENANCE & INSPECTION 32

33 DRAWINGS DRAWINGS 33

34 5. DRAWINGS Standard Safety Clamp Type C Pos. 12 and 13 not shown Parts list Item Qty. Part No. Description Recommended Qty End Link, Pivot Block (type C) Link Intermediate End link Handle for Safety Clamp (type C) Safety Clamp Screw Pivot Block (type C) Safety Clamp Nut Intermediate Link Pin = # of links / 3 DRAWINGS Insert (without Cotter Pin) = # of links Insert Spring for Safety Clamp Type C = # of links End link pin with chain Slugging wrenches, open end S Box for safety clamp (small) Pivot block pin (type C) Cotter pin = # of links x Cotter pin = # of links x3 34

35 Safety Clamp Type C Pneum. Kit P/N /4"-22" Pos. 11 mit Loctite sichern Parts list Item Qty. Part No. Description End Link, Pivot Block L End Link, Pivot Block R Left/Right hand thread bolt End Link Pin with chain Pivot Block L Pivot Block R Insert Insert Spring Shackle Pivot Block Pin (Type C) Eye Screw Clamping Pin Cotter Pin DRAWINGS 35

36 Safety Clamp Type C Pneum. Kit P/N "-42 1/2" Pos.7 (66612-S) is not shown DRAWINGS 18 P 7 (99612 S) i t h

37 Parts list Item Qty. Part No. Description End Link, Pivot Block L (Type "C") Pivot Block R Rotation Bolt Insert (without Cotter Pin) End Link Pin with Chain(pneumatic) Pivot Block Pin (Type "C") S Box for Safety Clamp (small) Insert Spring for Safety Clamp, (Type "C) Grease Nipple Cotter Pin Cotter Pin Eye Screw Shackle Coupling Hose nipple Pneumatic Hose DN 6 26 ft;with adapter 3/8" NPT to DN pneumatic impact wrench;with 1/2" square end Straight-Connection I Straight-Connection II DRAWINGS 37

38 Safety Clamp Type C Basic Version for Pneumatic Kit Parts list Pos. Partno. Description Recommended Qty Link Intermediate Inserts without Cotter Pin = # of links Insert Spring = # of links Cotter Pin = # of links x Intermediate Link Pin = # of links / Handle Box for Safety Clamp DRAWINGS Above the 15 5/8 range the basic version will consists of 2 standard link sections and 1 left/ right hand threaded bolt section. 38

39 Standard Safety Clamp Type T Pos. 14 and 15s not shown Parts list Item Partno. Description Recommended Qty End Link, Pivot Block End Link (Screw) Safety Clamp Screw Safety Clamp Nut Pivot Block Pivot Block Pin End Link Pin with Chain Link Intermediate # Inserts without Cotter Pin = # of links Insert Spring = # of links Handle Cotter Pin = # of links Intermediate Link Pin Safety Clamp Nut Wrench S Box for Safety Clamp Clamping Pin = # of Handle x 2 DRAWINGS 39