Blohm + Voss Pipe Handling Equipment SDS Side Door Elevators 65, 100, 150, 250, 350 & 500 tons Technical Documentation Original Instructions

Transcription

1 Blohm + Voss Pipe Handling Equipment SDS Side Door Elevators 65, 100, 150, 250, 350 & 500 tons Technical Documentation Original Instructions Manual PN Y-BC-D Rev 013, Mai 2013 Blohm + Voss Oil Tools 1

2 GENERAL INFORMATION Warnings and Note WARNING: A warning indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures could result in serious or fatal injury to personnel, significant property loss, or significant equipment damage. NOTE: A note indicates that additional information is provided about the current topics. WARNING: This technical documentation contains instructions on safety, installation, operation and maintenance for the Blohm + Voss Oil Tools tool. It must be studied before working with the tool. Improper / Unsafe Use The tool must only be used for the designated purpose. When using the tool, the rated load must never be exceeded. Intended use of this manual This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Oil Tools, will not be held liable for errors in this material, or for consequences arising from misuse of this material. Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Oil Tools, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized. Intellectual property All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools. All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) Blohm + Voss Oil Tools reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible. NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below. CE Marking The tool complies with the Machinery Directive 98/37/EC and 2006/42/EC For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC Equipment and protective systems in potentially explosive atmospheres applies. The marking is as follows: CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools). Limited Warranty The warranty provided will be void if the tool is either: 1. Repaired or serviced by a service facility which was not authorised by Blohm + Voss Oil Tools. 2. Replacement parts not manufactured by Blohm+Voss Oil Tools are used. 3. Modifications were made to the tool which were not approved by Blohm+Voss Oil Tools. Manufacturer & Agents World wide Blohm + Voss Oil Tools Hermann-Blohm-Straße Hamburg Germany Phone: / /1162 Fax: / oiltools@blohmvoss.com Blohm + Voss Oil Tools, LLC 7670 Woodway, Suite 266 Houston, Texas United States of America Phone: Fax: bvot@blohmvoss.com Premier Sea & Land Pte. Ltd. 1, Scotts Road #19-12 Shaw Centre Singapore Republic of Singapore Phone: Fax: enquiries@mtqpremier.com.sg 2

3 General safety issues Safe handling WARNING: One should avoid creating ignition sources, like heat, as a result of the use of the tool with other tools or equipment. WARNING: Do not use the tool for any other purpose than given in this document within it`s specification. WARNING: Failure to conduct routine maintenance could result in equipment damage or injury to personnel. WARNING: It is not allowed to use any components which are of "non-b+v" origine, or use "non-oem" parts which are not approved by B+V. It will void any warranty and may effect the correct functioning of the tool and it's safety features. WARNING: The company operating the tool is responsible for evaluating safe and proper use of the tool in a hazard analysis. WARNING Handles/grip points are marked by green paint. During operations these grips are the only places the tool can be handled safely. In all NONgreen marked places there is a risk for injury. Automatic/ remote operated tools may not have any green painted grip-points. In this case it is not allowed to touch the tool while operating. Warning sign PN General warning Warning sign PN Pay attention: Apply grease at least once a day. WARNING: Wear personal protection equipment while working with the equipment. WARNING: If any safety elements (like safety ropes, safety sheets, plates or washers) were disassembled due to maintenance work, do NOT re-use them. Always replace them with new safety elements. WARNING: All warning plates, signs and labels attached to the equipment must be observed. The warning plates, signs and labels must be present on the tool. Do not remove the labels. If they are missing, replacing is mandatory. WARNING: Any modification to the tool carried out without the approval of Blohm + Voss Oil Tools will void any warranty. WARNING: Using the tool with damaged or worn parts can create serious incidents. WARNING: The operating company is obligated to issue working instructions for safe use and supervise observance of these working instructions. WARNING: Every Employee, which operates, services, inspects or otherwise involved with the use of the tool in other areas has to ensure, that these actions are done by trained and by an Blohm + Voss Oil Tools authorized personnel, and should complete regular courses of training, to ensure proper use as well as safe operation, correct maintainance and inspection. WARNING: If necessary, a reasonable, additional supervisor should be appointed during operation. WARNING: Stay away from the tool during operation. In case it is remote operated it may make movements without warning. Safe gripping points Safety issues elevator WARNING: Do never unlatch/ open the tool while a pipe is suspended in the tool; the pipe will be lost! WARNING: While using the elevator, always make sure the door is completely closed with the latch/latch lock fully engaged and if applicable the verification pin properly installed. WARNING: Pay special Attention to the verification pin (if applicable), latch and latch lock for any signs of wear, bending or damage at any time. in case parts are damaged or bent, replace immediatelly by new, original parts. Warning sign PN Danger: Do not touch. Warning sign PN Pay attention: Do not place your hands between moving parts. Warning sign PN Pay attention: Risk of crushing. 3

4 SDS elevators WARNING: Never use the elevator without verification pin. This can create serious incidents. WARNING: Do not close the door with the verification pin in place. The door will not close completely. Always close the door first and thereafter place the verification pin. WARNING: When picking up horizontal pipes, always use the elevator with doors pointing upwards. Using the elevator with the doors pointing downwards may cause dropping the pipe. However, it is permitted to pick up horizontal pipes pointing downwards when the load does not exceed 5% of max. permitted payload. (see technical data). WARNING: It is dangerous to pick up or set down pipes standing/laying horizontally or at an angle. This must be performed carefully and be supervised. 4

5 EC-DECLARATION OF CONFORMITY We, Blohm + Voss Oil Tools Hermann-Blohm-Strasse Hamburg Phone:+49(0) Fax:+49(0) declare that the products SDS 65, 100, 150, 250, 350 & 500 which are the subject of this declaration, are in conformity with the following standard(s) or normative documents 98/37/EC: Machinery Directive 2006/42/EC: Machinery Directive from 31 December DIN EN ISO : Safety of machinery, part 1 and 2 DIN EN ISO : Safety of machinery, Risk assessment Directive 94/9/EC: Devices and protection systems for intended use in explosive areas DIN EN : : Non-electrical equipment for use in potentially explosive atmospheres ISO 13535:2002/API 8C: Petroleum and natural gas industries-drilling and production equipment-hoisting equipment Marking: II 2G T6 5

6 MAINTENANCE TABLE OF CONTENTS DESCRIPTION COMMISSIONING INSTALLATION OPERATION BORE CODES & INSPECTION DRAWINGS TABLE OF CONTENTS GENERAL INFORMATION 2 Warnings and Note 2 Intended use of this manual 2 Intellectual property 2 Improper / Unsafe Use 2 Manufacturer & Agents World wide 2 CE Marking 2 Limited Warranty 2 General safety issues 3 Safe handling 3 Safety issues elevator 3 SDS elevators 4 EC-DECLARATION OF CONFORMITY 5 TABLE OF CONTENTS 6 1. DESCRIPTION 10 General 10 Intend of use 10 Design specification 10 Main assembly 10 Main assembly 11 Identification 11 Technical Data 12 Pipe Diameter and Size 12 Main Dimensions SDS Side Door elevator 13 Main components & functioning 14 Functioning 14 Description verification pin 14 Locking Device for B + V SDS-Elevators (two-handed operation) 15 Locking device for SDS 65 up to SDS Locking device for SDS COMMISSIONING 20 Commissioning SDS Elevator 20 Scope of supply 20 Check and Lubrication 20 Function Test INSTALLATION 22 Lifting and transport 22 Installation of Elevator 22 Installation Checklist SDS Elevator 22 Functional test 22 Check and Lubrication 22 Procedure setting of Latch Lock Assembly OPERATIONS 26 Operational Safety issues 26 Operation MU (make up) 26 Operation BO (break out) 26 General operation procedure 27 General operation procedure SDS 250/7 only 29 To open the door proceed as follows: 29 Operating Procedure and Latch mechanism of B+V SDS- Elevators 30 B+V SDS-Elevators for two-hand operation with Locking Device MAINTENANCE & INSPECTION 36 General 36 Daily lubrication 36 Daily Test 36 Locking of screws 36 Latch and latch lock 36 Grease quality 36 Inspection categories acc. to API RP 8B 37 Frequency 37 Periodic inspection 37 Non-periodic inspection 37 Inspection 37 Inspection of Hydraulic/Pneumatic System 37 Critical Load Inspection 38 Dismantling Inspection 38 Inspection check lists 39 Wear data criteria 40 Wear Limits for Square Shoulder Elevator Bores 43 Check Category I (Ongoing observation) 44 Check List Category II (Daily) 44 Check List Category III (every 6 months) 45 Check List Category IV (every year) 45 Measuring of wear 46 Remanufacturing 46 Square shoulder elevators 46 Inspection Square shoulder elevators 46 Minimum ear dimensions 47 Critical Areas 48 Handling, storage and transport 49 Storage 49 Short term storage after use and less then 3 months 49 Long term storage over 3 months 49 Preserve the tool: Grease all blank surfaces with grease: Cylinders 49 Handling 49 Transport BORE CODES 51 Plain drill collars with lift plug 52 Drill collars with ZIP groove 53 Tubing bore chart 53 Casing bore chart 54 6

7 7. DRAWINGS AND SPARE PARTS 55 SDS type 250/6, 350/2, 350/5, 350/6 One hand operation 56 Parts list for SDS type 250/6, 350/2, 350/5, 350/6 One hand operation 57 SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 Two hand operation 58 Parts list SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 Two hand operation part Parts list SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 Two hand operation part SDS-type 250/7 62 Parts list Y-BC 63 SDS-type 500 One hand operation 64 Parts list SDS-type 500 One hand operation 65 DRAWINGS TABLE OF CONTENTS DESCRIPTION COMMISSIONING BORE CODES MAINTENANCE & INSPECTION OPERATION INSTALLATION 7

8 MAINTENANCE TABLE OF CONTENTS DESCRIPTION COMMISSIONING INSTALLATION OPERATION BORE CODES & INSPECTION DRAWINGS 8

9 DESCRIPTION DESCRIPTION 9

10 1. DESCRIPTION General DESCRIPTION The Blohm + Voss SDS Side Door Elevator is designed to be installed into the links and pick up vertical pipes. The SDS Side Door elevator is rated for its designated tonnage. It is used for suspending tubular like casing, tubing and/or drill collars. Intend of use The intended use of Blohm+Voss side door elevators (B+V type SDS elevators) is described as follows: The picking up of horizontal pipes or pipes laying down at an angle with doors pointing downwards is only permitted/ possible when the load does not exceed 5% of the max. permitted payload (see technical data) Any other type of use or unauthorized change in the use specified by Blohm + Voss is not intended and can lead to dangerous accidents. Material and manufacturing standard in acc. to API 8C. Main assembly The Elevator consist of the following main parts: 1. Body 2. Door 3. Latch 4. Safety Latch Lock 5. Verification pin Body Verification Pin Door Safety Latch Lock Latch 10

11 Main assembly Body Verification Pin The SDS 250/7 Elevator consist of the following main parts: 1. Body 2. Door left 3. Door right 4. Latch 5. Saftey Latch Lock 6. Verification pin DESCRIPTION Door left Door right Latch Safety Latch Lock Picture 2: Identification area The identification area clearly identifies the Elevator area (manufacturer, type, material, part number, API-license number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work. 11

12 Technical Data DESCRIPTION Elevator Type SDS-65 SDS-100 SDS-150 SDS-250 SDS-350 SDS-500 Temperature working range ambient - 20 C to + 60 C * - 4 F to 140 F Load Capacity 65 sh tons 100 sh tons 150 sh tons 250 sh tons 350 sh tons 500 sh tons Maximum permitted horizontal load rating - 5% of load cap 5 sht 5% of load cap 7.5 sht 5% of load cap 12.5 sht 5% of load cap 17.5 sht 5% of load cap 25 sht API test load 97,5 sh tons 150 sh tons 225 sh tons 375 sh tons 525 sh tons 750 sh tons * Temperatures below - 20 C / -4 F on request Pipe Diameter and Size Elevator type P/N Rated capacity Tons Minimum size Maximum size B + V link size Min - Max Inches Max. Weight (Lbs/kg) SDS /8 1.3/4-2.1/4 100 / 45 SDS 100/ /8 4.1/8 1.3/4-2.1/4 130 / 59 SDS 100/ /4 1.3/4-2.3/4 250 / 113 SDS 100/ /4 9.5/8 1.3/4-2.3/4 275 / 124 SDS 150/ /4 1.3/4-3.1/2 230 / 104 SDS 150/ /4 9.5/8 1.3/4-3.1/2 285 / 130 SDS 150/ /8 12.3/4 1.3/4-3.1/2 350 / 160 SDS 150/ /4-3.1/2 610 / 276 SDS 150/ / /4-3.1/2 815 / 370 SDS 150/ /4-3.1/2 880 / 400 SDS 250/ /2 9.5/8 2.1/4-3.1/2 530 / 240 SDS 250/ /8 13.3/8 2.1/4-3.1/2 583 / 265 SDS 250/ /8 18.5/8 2.1/4-3.1/2 836 / 380 SDS 250/ / /4-3.1/2 880 / 400 SDS 250/ /4-3.1/ / 640 SDS 250/ /4-3.1/ / 777 SDS 250/ / /4-3.1/ / 815 SDS 350/ /4 9.3/4 2.3/4-3.1/2 940 / 426 SDS 350/ /4 16.3/4 2.3/4-3.1/ / 685 SDS 350/ /8 21.1/2 2.3/4-3.1/ / 632 SDS 350/ /4-3.1/ / 1077 SDS 350/ /4-3.1/ / 777 SDS / /2-4.3/4 2161/980 12

13 Main Dimensions SDS Side Door elevator B A DESCRIPTION C Elevator type A (mm) B (mm) C (mm) SDS SDS 100/ SDS 100/ SDS 100/ SDS 150/ SDS 150/ SDS 150/ SDS 150/ SDS 150/ SDS 150/ SDS 250/ SDS 250/ SDS 250/ SDS 250/ SDS 250/ SDS 250/ SDS 250/ SDS 350/ SDS 350/ SDS 350/ SDS 350/ SDS 350/ SDS

14 Main components & functioning DESCRIPTION Functioning A Side Door elevator is constructed in 2 main parts, a body and a door. When the elevator is closed, the latch grips around the lug which is part of the body. The latch lock assures the latch is properly locked. In order to validate the latch & latch lock are fully engaged, a verification pin must be fully installed. Only then load should be transfered to the side door elevator. Description verification pin 1. Verification pin 2. Distance plate 3+4. Steel wire + cable clamp 5. Clamp Picture 3: Verification pin Warning: Make sure before operation the latch is properly closed and the verification pin is in the correct position. WARNING: When picking up horizontal pipes, always use the elevator with doors pointing upwards. Using the elevator with the doors pointing downwards may cause dropping the pipe. However, it is permitted to pick up horizontal pipes pointing downwards when the load does not exceed 5% of max. permitted payload. (see technical data). Picture 4: Verification Pin (shown at SDS-type Two hand operation ). 14

15 Locking Device for B + V SDS-Elevators (two-handed operation) Effective: B + V Side Door Elevators, two handed operation which are modified in accordance with Safety Notice Elevator type PN w/o locking device PN incl. locking device PN of optional locking device SDS Y-BC Y-BC-WS SDS-100/ Y-BC Y-BC-WS SDS-100/ Y-BC Y-BC-WS SDS-100/ Y-BC Y-BC-WS SDS-150/ Y-BC Y-BC-WS SDS-150/ Y-BC Y-BC-WS SDS-150/ Y-BC Y-BC-WS SDS-150/ Y-BC Y-BC-WS SDS-150/ Y-BC Y-BC-WS SDS-150/ Y-BC Y-BC-WS SDS-250/ Y-BC Y-BC-WS SDS-250/ Y-BC Y-BC-WS SDS-250/ Y-BC Y-BC-WS SDS-250/ Y-BC Y-BC-WS SDS-250/ Y-BC Y-BC-WS SDS-350/ Y-BC Y-BC-WS SDS-350/ Y-BC Y-BC-WS DESCRIPTION The locking device is an optional feature for the SDS-elevators which are operated with two hands. The locking device prevents the incorrect setting of the verification pin when the elevator door is opened or not completely closed. Only when the elevator door is properly closed, the device mechanism can unlock the bore and the verification pin can be inserted. 15

16 Locking device for SDS 65 up to SDS 250 DESCRIPTION Pos. Qty. PN Description Casing Locking bolt Locking bolt Dowel pin Spring Grease fitting Washer Washer Screw Screw Welding attachment 16

17 Locking device for SDS 350 DESCRIPTION Pos. Qty. PN Description Casing Locking bolt Locking bolt Spring Dowel pin Grease fitting Dowel pin Welding attachment 17

18 DESCRIPTION 18

19 COMMISSIONING COMMISSIONING 19

20 2. COMMISSIONING Commissioning SDS Elevator Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the Blohm + Voss Commissioning Read manual before first use! COMMISSIONING OK Check crew is aware of all possible points of risk regarding handling the B+V tool. OK Go through manual with crew. Prior to use of the Blohm + Voss Elevator following checks must be carried out : Scope of supply OK Cross check all delivered parts. Check and Lubrication OK Check for any damage and repair if needed. OK Check that elevator can be closed properly. OK Check for correct seating of Hinge Pin and Latch Pin. OK Apply grease to all greasing points until grease is visibly coming out of the bores. OK Ensure the Verification pin is not bent or worn and functions properly. OK Check if elevator is installed as outlined in manual. OK Check of all bolts, nuts, washers and lock wire are in place. Function Test OK Check elevator opens and closes easily. OK Check if Verification pin can be placed and removed correctly. 20

21 INSTALLATION INSTALLATION 21

22 3. INSTALLATION Lifting and transport WARNING: Lift the SDS Elevator on the lifting ears only. WARNING: Wear your personal protection equipment at all times. Installation of Elevator Remove the link block bolts and allow the link block assembly to swing open. Place the links in the now opened elevator ears, and secure the link block by replacing the removed bolts and safety springs. WARNING: Keep distance from the elevator during operation and trials. Installation Checklist SDS Elevator INSTALLATION Functional test OK Close elevator. OK Open elevator. OK Fit verification pin. OK Remove verification pin. OK Check elevator opens and closes easily. OK Check if Verification pin can be placed and removed correctly. Check and Lubrication OK Check for any damage and repair if needed. OK Check elevator can be closed properly. OK Check for correct seating of Hinge Pin and Latch Pin. OK Apply grease to all greasing points until grease is visibly coming out of the bores. OK Ensure the Verification pin is not bent or worn and functions properly. OK Check of all bolts, nuts, washers and lock wire are in place. OK Check correct setting of latch lock assembly as per procedure. 22

23 Procedure setting of Latch Lock Assembly Screw Locking Washer Nut Latch Lock INSTALLATION gap between Screw and Latch Close door 1. Close the elevator door. Ensure that Latch and Latch Lock are closed properly. 2. Use the screw to close the gap between screw and latch. When the screw attach against the latch, turn the screw approx. 1,5 2 turns deeper. Tighten the nut to fix the position. Afterwards secure the nut with the locking washer. 23

24 INSTALLATION 24

25 OPERATIONS OPERATIONS 25

26 4. OPERATIONS Operational Safety issues WARNING: Never open the elevator when the pipe load is still suspended by the elevator. WARNING: All warning plates, signs and labels attached to the equipment must be observed. WARNING: Do never unlatch/open the elevator while a pipe is suspended in the elevator; the pipe will be lost! WARNING: While using the elevator, always make sure the door is completely closed with the latch/latch lock fully engaged and the verification pin properly installed. WARNING: Never use the elevator without verification pin. This can create serious incidents. WARNING: Do not close the door with the verification pin in place. This will damage the pin and the door will not close completely. Always close the door first and thereafter place the verification pin. WARNING: Pay special attention to the verification pin for any signs of wear, beding or damage at any time. In case the pin is damaged, replace immediatelly by a new, original one. OPERATIONS WARNING: Using the elevator with damaged or worn parts can create serious incidents. WARNING: When picking up horizontal pipes, always use the elevator with doors pointing upwards. Using the elevator with the doors pointing downwards may cause dropping the pipe.however, it is permitted to pick up horizontal pipes pointing downwards when the load does not exceed 5% of max. permitted payload. (see technical data). WARNING: Any modification to the elevator carried out without the approval of Blohm + Voss will void any warranty. Operation MU (make up) 1. Pick up a section of pipe. 2. Now make up the stand or joint. 3. When the pipe is made up, pick up the load and open the (spider) slips. 4. Now lower the string. 5. Pick up the weight of the pipe string with the (spider) slips, before opening the SDS Elevator. 6. Open the SDS Elevator and pick up a new section of pipe. Operation BO (break out) 1. Pick up the string with the elevator. The SDS Elevator is closed when the latch, the latch lock is closed and the verification pin is properly installed. 2. Raise the (spider) slips. 3. Pull out the string. 4. Set the (spider) slips. 5. Release the string weight from the SDS Elevator. 6. Now BO the stand or joint. 7. When the pipe is BO, pick up the stand and handle. 26

27 General operation procedure Position 1: Verification 1. The elevator is closed and the verification pin is in Position 1 Verification position Position 2: Storage position 2. Remove the verification pin from Position 1 and put it into Position 2 Storage position Position 1 Position 2 3. Open the elevator and remove the pipe. OPERATIONS 4. Put the pipe in and close the elevator. Open Close (shown without pipe) 27

28 5. Remove the verification pin from Position 2 and put it back in Position 1. If the latch is not properly locked, the verification pin can not be placed properly. Position 1 6. Check if verification pin is not bend. Wrong using of bent pin Head is not directly on top of door (wrong) OPERATIONS 7. Check if verification pin is resting in both holes and the head of the pin is resting on the top of the door. Warning: If the verification pin is bend, all work must be stopped and the pin must be replaced. Pin is not sitting in both holes (wrong) Head is directly on top of door (correct) 8. Check if the verification pin is loose in the holes by moving it up and down and by turning it. Pin is sitting in both holes (correct) 28

29 I II General operation procedure SDS 250/7 only To open the door proceed as follows: III IV 1. The elevator is closed an the verification pin is in Verification position 2. Remove the verrification pin (1) from the Verification position 3. Pull the handle outside against the spring force (2). This open the latch mechanis. 4. Pull open the right door (4). 5. Pull open the left door (5). V VI VII To close the dor proceed as follows: 6. Close the left door first (6). 7. Slam the right door (7). 8. Check that the lock has snapped into place. 9. Secure the handle with the verfication pin (8) assenbly OPERATIONS VIII 29

30 Operating Procedure and Latch mechanism of B+V SDS-Elevators 1. B+V SDS-Elevators for two-hand operation with Locking Device 1.1 The SDS-Elevator door is closed. The Latch is attached on the elevator body and catches the nose of the elevator door. The Latch Lock grips around a rivet pin to hold the Latch in Position. The bore for the verification pin is unblocked by thelocking Device. The verification pin is inserted in Position 1 and verifies that the door is properly closed and locked by the Latch and Latch Lock. Position 1 Position 2 Pushed in by the elevator body Locking Device Bore for verification pin is unblocked OPERATIONS Note: The verification pin has no locking function. The pin only verifies that the door is properly closed and locked by the Latch and Latch Lock Rivet Pin Verification Pin Latch Lock Latch Body Door Nose of elevator door 1.2 Remove the verification pin from Position 1 and put it into Position 2. Pull the latch lock outside against the spring force with the left hand [1]. This opens the latch mechanism. Pull with the other hand the door handle to open the door [2]

31 Pulling the latch lock against the Opening of the latch mechanism spring force 1.3 The SDS-Elevator door is opened and the mechanism of the Locking Device blocks the bore for the verification pin. This avoids the setting of the verification pin into Position 1 when the door is opened or not completely closed. Locking Device OPERATIONS Pushed out by spring force Bore for verification pin is blocked 1.4 Close the elevator door by slam the door against the elevator body. Check that latch and latch lock snapped into place and put the verification pin back into Position. 1. Note: The verification pin can not be set into Position 1 when the door is opened or not completely closed Slam door to close the elevator - Check that latch and latch lock has snapped into place - Put verification pin back into Position 1 31

32 2. B+V SDS-Elevators for one-hand operation 2.1 The SDS-Elevator door is closed. The Latch is attached on the elevator door and catches the nose of the elevator body. The Latch Lock grips around a rivet pin to hold the Latch in Position. The bore for the verification pin is unblocked by the Locking Plate. The verification pin is inserted in Position 1 and verifies that the door is properly closed and locked by the Latch and Latch Lock. Pushed by the elevator body Locking Plate Bore for verification pin is unblocked OPERATIONS Note: The verification pin has no locking function. The pin only verifies that the door is properly closed and locked by the Latch and Latch Lock Latch Rivet Pin Latch Lock Verification Pin Body Nose of elevator body Door 2.2 Remove the verification pin from Position 1 and put it into Position 2. Pull the latch lock inside against the spring force with the left hand [1]. This opens the latch mechanism. Pull with the other hand the door handle to open the door [2]

33 Pulling the latch lock against the spring force Opening of the latch mechanism 2.3 The SDS-Elevator door is opened and the Locking Plate blocks the bore for the verification pin. This avoids the setting of the verification pin into Position 1 when the door is opened or not completely closed. Pushed back by spring force Locking Plate OPERATIONS Bore for verification pin is blocked 2.4 Close the elevator door by slam the door against the elevator body. Check that latch and latch lock snapped into place and put the verification pin back into Position 1. Note: The verification pin can not be set into Position 1 when the door is opened or not completely closed - Slam door to close the elevator - Check that latch and latch lock has snapped into place - Put verification pin back into Position 1 33

34 OPERATIONS 34

35 MAINTENANCE & INSPECTION MAINTENANCE & INSPECTION 35

36 5. MAINTENANCE & INSPECTION General If cracks, excessive wear etc. is recognised, contact Blohm + Voss Oil Tools or an authorised service company. Weldings of the castings should be done only by Blohm + Voss Oil Tools or an authorised service company in according to Blohm + Voss welding procedure. A regular preventative maintenance program should be established for all elevators. These written maintenance procedures should be given to the crew or maintenance personnel. Daily lubrication Grease quality Grease point 1: Hinge Pin Grease point 2: Latch Pin Grease point 3: Springs Grease point 4: Latch handle (only SDS 250/7) Daily Inspection Inspect visually: Latch Opening Arrangement. Presence of all bolts, nuts, safety elements, lock wire. Check for wear and bending of verification pin Daily Test In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Oil Tools): Low-Viscosity grease Type AVIATICON Grease XRF. Alternatively; use EP gear lubricating grease for greasing non-oil tight gear trains Temperature range: EP1 when temperature < 0 C/32 F EP2 when temperature > 0 C/32 F MAINTENANCE & INSPECTION Function the elevator daily. If any damage or malfunction were found, take the elevator out of service for repair. Locking of screws All Screws are normally secured by a mechanical bolt lock or with a safety wire. All other screws are secured by metal adhesive (Locktite). Ensure the correct retention method is applied. WARNING: Ensure to wear personal safety protection like gloves and safety glasses when handling hydraulic oil and/or grease. Oil and grease may be potentially harmfull for skin and eyes. Picture 5: Grease Gun Latch and latch lock Ensure that the latch and latch lock mechanism are functioning properly. Hinge pins, latch lug surface and link contact surface should be lubricated. 36

37 Inspection categories acc. to API RP 8B Category I This category involves observing the equipment during operation for indications of inadequate performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in that equipment and its function. Category II This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Category III This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting). Category IV This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components. Equipment shall be: disassembled in a suitableequipped facility to the extent necessary to permit full inspection of all primary-loadcarrying components and other components that are critical to the equipment. inspected for excessive wear, cracks, flaws and deformation. Procedure: Corrections shall be made in accordance with the manufacturer s recommendations. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paintstripping, steam-cleaning, gritblasting) Frequency Periodic inspection The recommended schedule for inspection: Ongoing: I Daily: II 6 Monthly: III 1 Year: IV The recommended frequencies apply for equipment in use during the specified period. The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors: environment load cycles regulatory requirements operating time testing repairs re manufacture Non-periodic inspection A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <-20 C (<-4 F). Inspection A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect any hydraulic/pneumatic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Oil Tools or an authorized service company. Inspection of Hydraulic/ Pneumatic System Check for leakage every day. Should internal or external leakage reach an unacceptable high level, contact Blohm + Voss Oil Tools or an authorized service company. MAINTENANCE & INSPECTION 37

38 Critical Load Inspection Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately. Dismantling Inspection Generally, when the equipment returns to base, warehouse, etc. Carry out the Tool inspection, immediately. Furthermore, control it prior to its being sent on the next job. The Tool should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations. Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Oil Tools. Weldings at the castings should be done only by Blohm + Voss Oil Tools or an authorized service company in according to Blohm + Voss welding procedure. When need is shown in a field inspection, dismantle the Tool and arrange an inspection in a suitably equipped facility. Springs should be carefully visually inspected for excessive wear and obvious weakness. MAINTENANCE & INSPECTION 38

39 Inspection check lists CHECK LIST FRONT PAGE TYPE OF EQUIPMENT SERIAL NUMBER PART NUMBER SUPERVISOR DATE OF INSPECTION INSPECTION CATEGORY PLACE OF INSPECTION MAINTENANCE & INSPECTION 39

40 Wear data criteria MAINTENANCE & INSPECTION Standard Pins 1/16'' Oversize Elevator Type: SDS-65 SDS-100/1 SDS-100/2 SDS-100/3 SDS-150/1 SDS-150/2 SDS-150/3 SDS-150/4 SDS-150/5 SDS-150/7 Elevator PN: Hinge Pin PN: Hinge Pin Dia. New 15,85 15,85 21,85 21,85 24,85 24,84 27,85 34,85 49,85 44,85 Bore Dia. New Max. 16,04 16,04 22,05 22,05 25,05 25,05 28,05 35,06 50,06 45,062 Bore Dia. Worn Max. 16,30 16,30 22,43 22,43 25,51 25,51 28,51 35,52 50,52 45,642 Latch Pin PN: Latch Pin Dia. New 15,85 15,85 19,85 19,85 19,85 19,85 19,85 19,85 19,85 19,85 Bore Dia. New Max. 16,04 16,04 20,05 20,05 20,05 20,05 20,05 20,05 20,05 20,05 Bore Dia. Worn Max. 16,32 16,32 20,41 20,41 20,51 20,51 20,51 20,51 20,51 20,51 Hinge Pin PN: / / / / / / / / / /16 Hinge Pin Dia. New 17,45 17,45 23,45 23,45 26,45 26,44 29,45 36,45 51,45 46,45 Bore Dia. New Max. 17,64 17,64 23,65 23,65 26,65 26,65 29,65 36,66 51,66 46,66 Bore Dia. Worn Max. 17,90 17,90 24,03 24,03 27,11 27,11 30,11 37,12 52,12 47,24 Latch Pin PN: / / / / / / / / / /16 Latch Pin Dia. New 17,45 17,45 21,45 21,45 21,45 21,45 21,45 21,45 21,45 21,45 Bore Dia. New Max. 17,64 17,64 21,65 21,65 21,65 21,65 21,65 21,65 21,65 21,65 Bore Dia. Worn Max. 17,92 17,92 22,01 22,01 22,11 22,11 22,11 22,11 22,11 22,11 40

41 Standard Pins 1/16'' Oversize Elevator Type: SDS-250/0 SDS-250/1 SDS-250/2 SDS-250/3 SDS-250/5 SDS-250/6 SDS-250/7 Elevator PN: Hinge Pin PN: Hinge Pin Dia. New 49,85 49,85 49,85 49,85 69, ,85 Bore Dia. New Max. 50,062 50,062 50,062 50,062 70,074 70,076 70,076 Bore Dia. Worn Max. 50,642 50,642 50,642 50,642 70,654 70,656 70,634 Latch Pin PN: Latch Pin Dia. New 19,85 19,85 19,85 19,85 19,85 37,85 29,85 Bore Dia. New Max. 20,05 20,05 20,05 20,33 20,33 38,06 30,062 Bore Dia. Worn Max. 20,51 20,51 20,51 20,79 20,79 38,52 30,642 Hinge Pin PN: / / / / / / /16 Hinge Pin Dia. New 51,45 51,45 51,45 51,45 71,45 71,60 71,37 Bore Dia. New Max. 51,66 51,66 51,66 51,66 71,67 71,68 71,60 Bore Dia. Worn Max. 52,24 52,24 52,24 52,24 72,25 72,26 72,16 Latch Pin PN: / / / / / / /16 Latch Pin Dia. New 21,45 21,45 21,45 21,45 21,45 39,45 31,37 Bore Dia. New Max. 21,65 21,65 21,65 21,93 21,93 39,66 31,59 Bore Dia. Worn Max. 22,11 22,11 22,11 22,39 22,39 40,12 62,17 MAINTENANCE & INSPECTION 41

42 MAINTENANCE & INSPECTION Standard Pins 1/16'' Oversize Elevator Type: SDS-350/1 SDS-350/2 SDS-350/4 SDS-350/5 SDS-350/6 SDS-500 Elevator PN: Hinge Pin PN: Hinge Pin Dia. New Bore Dia. New Max. Bore Dia. Worn Max. Latch Pin PN: Latch Pin Dia. New Bore Dia. New Max. Bore Dia. Worn Max. Hinge Pin PN: Hinge Pin Dia. New Bore Dia. New Max. Bore Dia. Worn Max. Latch Pin PN: Latch Pin Dia. New Bore Dia. New Max. Bore Dia. Worn Max ,85 70,22 69,85 70,22 70,22 69,8 70,03 70,074 70,074 70,074 70,074 70,076 70,49 70,534 70,534 70,534 70,534 70, ,85 25,15 24,85 25,15 25,15 37,85 25,05 25,05 25,05 25,05 25,05 38,06 25,51 25,51 25,51 25,51 25,51 38, / / / / / /16 71,45 71,82 71,45 71,82 71,82 71,40 71,63 71,67 71,67 71,67 71,67 71,68 72,09 72,13 72,13 72,13 72,13 72, / / / / / /16 26,45 26,75 26,45 26,75 26,75 39,45 26,65 26,65 26,65 26,65 26,65 39,66 27,11 27,11 27,11 27,11 27,11 40,16 42

43 Wear Limits for Square Shoulder Elevator Bores Nominal Size [in] Elevator Bore acc. to API 8C [in] Casing and Tubing Elevator Bore acc. to API 8C [mm] max. Worn Bore [in] 1,050 1,125 28,58 1,186 30,126 1,315 1,390 35,31 1,451 36,863 1,660 1,736 44,09 1,797 45,635 1,900 1,976 50,19 2,037 51, /8 2,451 62,26 2,512 63, /8 2,952 74,98 3,013 76, /2 3,578 90,87 3,639 92, , ,58 4, , /2 4, ,95 4, , /4 4, ,38 4, , , ,81 5, , /2 5, ,67 5, , /4 5, ,09 5, , , ,52 6, , /8 6, ,60 6, , , ,24 7, , /8 7, ,32 7, , /4 7, ,53 7, , , ,96 8, , /2 8, ,82 8, , /4 8, ,25 8, , /8 8, ,03 8, , , ,68 9, , /7 9, ,88 9, , /7 9, ,13 9, , /5 9, ,96 9, , /8 9, ,42 9, , /8 10, ,85 10, , /4 10, ,35 11, , , ,78 11, , /4 11, ,07 12, , /4 12, ,79 13, , /8 13, ,53 13, , /8 13, ,96 13, , , ,60 14, , , ,04 16, , , ,47 18, , /8 18, ,55 19, , , ,91 20, , /2 21, ,47 21, , , ,29 22, , , ,60 24, , /2 24, ,43 24, , , ,91 26, , , ,56 27, , , ,22 28, , , ,53 30, , , ,83 32, , , ,45 36, ,792 max. Worn Bore [mm] MAINTENANCE & INSPECTION 43

44 Check Category I (Ongoing observation) Observe during operation for inadequate performance. Check List Category II (Daily) CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to): DESCRIPTION CHECKED SIGNATURE 1 Complete front page of check list for the records OK 2 Check for correct size of elevator OK 3 Check state of lubrication OK 4 Check functioning of elevator as a whole OK Remarks CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to): DESCRIPTION CHECKED SIGNATURE 1 Hinge pins, bolts and retainers OK 2 Screws, bolts, nuts, washers, retainers, springs and lock wire OK 3 Link blocks OK 4 Check completeness and condition of warning plates and labels OK 5 Check for presence of verification pin and wire and check if properly secured to elevator OK Remarks MAINTENANCE & INSPECTION CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to): DESCRIPTION CHECKED SIGNATURE 1 Elevator Body and Door OK 2 Hinge pins, bolts, nuts OK 3 Latch and lug OK 4 Closing arrangement OK 5 Verification pin OK 5 Check if verification pin is bent, worn and/or damaged OK Remarks SUPERVISOR DATE 44

45 Check List Category III (every 6 months) GENERAL DESCRIPTION CHECKED SIGNATURE 1 Carry out an Category II inspection OK 2 NDT (MPI) critical areas. Some disassembly may be needed to do so OK 3 Check parts for wear according to allowable tolerances. OK Remarks Check List Category IV (every year) GENERAL DESCRIPTION CHECKED SIGNATURE 1 Carry out an Category III inspection OK 2 NDT (MPI) critical areas and load bearing components. Strip elevator to do so OK Remarks MAINTENANCE & INSPECTION SUPERVISOR DATE 45

46 MAINTENANCE & INSPECTION Measuring of wear To measure link ears it is necessary to use calipers and a ruler. Significant wear is restricted to the top link ear, it is here that the measurement is taken. Hinge Pins, Latch Pins and socket holes are not normally measured for wear in the field. When it becomes apparent that the Hinge or Latch Pins show significant wear, the elevator should be dismantled for general maintenance check up. Remanufacturing Remanufacturing and repair of critical areas or load bearing parts must be done only by B + V or a B + V authorized service company. Also minor cracks or defects, which may be removed by grinding without reducing safety or operation of the elevator, must be done only by B+V or a B + V authorized service company. Following the repair, the parts should again be inspected by an appropriate method to insure that the defect has been completely removed. If the elevator is defective beyond repair, destroy it directly. Square shoulder elevators Square shoulder elevators in heavy use will wear under the repeated loads of the tool joints or collars. During drilling operation, the square shoulders gradually become rounded and offer less supporting area. This has to be checked regularly, in order to prevent the bore to reduce by the gradual flow of metal. This will result in the elevator not closing and locking around the pipe. At the same time the worn surface of both tool joint and elevator may contact on a slight taper, which could cause extreme opening forces within the elevator. This can result in an extremely dangerous situation. Worn or damaged square shoulder surfaces of the elevator are easily corrected by properly machining these surfaces by an B + V authorized service company. Inspection Square shoulder elevators Inspect the collars for squareness, uniformity and depth of wear. Uneven wear or worn recesses of 1/16 inch or more requires refacing the surface. Carefully inspect hinge pins and springs visually for excessive wear and obvious weakness. To do so, use a rule marked in sixteenth of an inch. The straight edge of the rule is used to check the squareness of the top bore and the rule is inserted into the worn pockets and ridges. 46

47 Minimum ear dimensions Elevator type Partnumber Minimum dimension A (mm) SDS SDS-100/ SDS-100/ SDS-100/ SDS-150/ SDS-150/ SDS-150/ SDS-150/ SDS-150/ SDS-150/ SDS-250/ SDS-250/ SDS-250/ SDS-250/ SDS-250/ SDS-250/ SDS 250/ SDS-350/ SDS-350/ SDS-350/ SDS-350/ SDS-350/ SDS ,8 MAINTENANCE & INSPECTION WARNING: Minimum ear dimensions are only valid when the elevator is in otherwise good condition, does not have excessive wear, cracks or other defects, or previous weld repair and has not been misused. This inspection criteria can not on their own determine the overall condition of the elevator and its suitability for continued use. 47

48 Critical Areas SDS MAINTENANCE & INSPECTION SDS 250/7 48

49 Handling, storage and transport Storage Storage of the tool requires the following measures to be taken: Ensure the tool is protected from water ingress Ensure the tool is stored in such a way, that personnel cannot be wounded by moving parts or sharp edges. If needed, secure the tool with ropes or otherwise in order to protect it from sliding due to ship movements. Short term storage after use and less then 3 months Preserve the tool: Grease all blank surfaces with grease: Cylinders Preserve all other blank surfaces with Tectyl Type 864 or equivalent Storage: Store in a dry environment with humidity max 80%. Commissioning: Not needed Long term storage over 3 months Preserve the tool: Grease all blank surfaces with grease: Cylinders Preserve all other blank surfaces with Tectyl Type 864 or equivalent Storage: Store in a dry environment with humidity max 80% Commissioning: As per procedure in the User Manual Handling Lift the tool by its lifting ears only. Transport When the tool is in it s original crate, use a fork lift for lifting the crate only. The weight of the tool is indicated on the identification area of the tool, and also on its original transporting crate. MAINTENANCE & INSPECTION 49

50 MAINTENANCE & INSPECTION 50

51 BORE CODES BORE CODES 51

52 6. BORE CODES Plain drill collars with lift plug Drill collar OD Inch Bore Code Top bore A Inches Bottom Bore B Inches 3.1/ / /32 3.1/ / / /32 4.5/32 4.1/ /32 4.9/32 4.1/ / /32 4.3/ /16 4.5/ /16 5.3/16 5.1/ /16 5.7/16 5.1/ / /16 5.3/ / / /32 6.7/32 6.1/ / /32 6.3/ / /32 6.1/ / /32 6.3/ /4 7.1/4 7.1/ /2 7.1/2 7.1/ /4 7.3/ /4 8.1/4 8.1/ /2 8.1/2 8.1/ / / /32 9.9/32 9.1/ / / / / / /32 BORE CODES 52

53 Drill collars with ZIP groove Drill collar OD Inch ZIP OD Bore Code Top bore A Inches 4.1/8 3.11/ /16 4.1/4 4.3/4 4.1/ /8 4.7/8 5.1/4 4.3/ /8 5.3/8 5.1/ /8 5.5/8 5.3/4 5.1/ /4 5.7/ / /2 6.1/8 6.1/4 5.5/ /4 6.3/8 6.1/2 5.7/ /8 6.3/ /16 6.7/ / /16 7.1/8 7.1/4 6.1/ /16 7.3/8 7.1/2 6.3/ /16 7.5/8 7.3/ /16 7.7/ / /16 8.1/8 8.1/4 7.1/ /16 8.3/8 8.1/2 7.3/ /16 8.5/ / /8 9.1/8 9.1/2 8.5/ /8 9.5/8 9.3/4 8.7/ /8 9.5/ / /8 10.1/8 Bottom Bore B Inches Tubing bore chart Tubing size Inch Style Bore Code Top bore A Inches Bottom Bore B Inches Plain /32 1.5/32 Upset / / Plain / /32 Upset / / Plain /4 1.3/4 Upset / / Plain Upset /16 2.3/16 2.3/8 Plain / /32 Upset / /32 2.7/8 Plain / /32 Upset /32 3.7/32 3.1/2 Plain / /32 Upset / /32 4 Plain /32 4.3/32 Upset / /32 4.1/2 Plain / /32 Upset / /32 BORE CODES 53