Blohm+Voss BVE/S-750 Elevator/Spider 4 ½ 14 Pipe Range Diameter

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1 Read before first use! Blohm+Voss BVE/S-750 Elevator/Spider 4 ½ 14 Pipe Range Diameter Part No Y-H hydraulic version

2 Blohm + Voss Oil Tools Hermann-Blohm-Straße Hamburg Germany Telephone ++49 (0)40/ /1162 Fax ++49 (0)40/ oiltools@blohmvoss.com Revision date All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools Dependent on ongoing technical improvements (ISO 9001) B+V Oil Tools reserves the right to be able to change the design and specifications without previous announcement. The values specified represent the nominal values of a unit produced in series production. Slight deviations in the case of the individual devices are possible. -2-

3 Content 1 Introduction Technical Data Load Capacity Pipe Range Diameter Elevator Links Recommended hydraulic supply Main Dimensions Assemblies of BVE 750 (Elevator) Assemblies of BVS 750 (Spider) Installation Checking Guide Plates Installing Elevator Installing Spider Terminal connecting Connectings for Operation without Control Unit Connectings for Operation with Control Unit Commissioning the BVE/S Operations Normal Operation Raise the Slips without Control Unit Lower the Slips without Control Unit Operation with Control Unit Emergency Operation Changing Slips Changing Inserts Service and Maintenance General Lubrication Hydraulic System Repair

4 9 Critical Areas Drawings and Spare Parts Address List...Fehler! Textmarke nicht definiert. Content of Figures Fig. 1: BVE 750 Elevator...5 Fig. 2: BVS 750 Spider... 5 Fig. 3: Main Dimensions...7 Fig. 4: Upper Guard Plate...8 Fig. 5: Bottom Guide Plate...8 Fig. 6: Elevator... 9 Fig. 7: Open the Link Block...9 Fig. 8: Spider Fig. 9: Hydraulic Connections Fig. 10: Schematic Hydraulic Connections Fig. 11: Block diagram, Connections with Control Unit Fig. 12: Hydraulic Control Lever Fig. 13: Schematic hydraulic Plan of Control Unit Fig. 14: Emergency Operation Fig. 15: open BVE/S Fig. 16: Changing Slips Fig. 17: Slip, changing inserts Fig. 18: Greasing Points Fig. 19: Critical Areas

5 1 Introduction The Blohm + Voss 750 Tons Elevator/Spider will be used for handling long, heavy strings of casings. These tools are convertible for use as casing spiders or casing elevators. When dressed as an elevator the tool includes a casing guide bell, which automatically centers the pipe for positive locking of the slips and a bottom guide plate. Auxiliary equipment needed to use the tool as a spider includes a spider adapter plate, which sits on the rotary table to provide a secure platform for the tool, and an upper guard plate, which functions as a pipe centering device. Fig. 1: BVE 750 Elevator Fig. 2: BVS 750 Spider -5-

6 2 Technical Data 2.1 Load Capacity Safe working Load 750 sh tons 2.2 Pipe Range Diameter 4.1/2 to Elevator Links The BVE/S fits for : 4 ¾ B+V Elevator Links 750 t 5 ½ B+V Elevator Links 1000 t 2.4 Recommended hydraulic supply Operating pressure : 210 bar (3450 psi) Minimum pressure : 180 bar (2600 psi) Maximum pressure : 250 bar (3600 psi) Volumetric Flow : 10 gpm (35 l/min) -6-

7 2.5 Main Dimensions Spider (BVS) 1530 Elevator (BVE) Fig. 3: Main Dimensions -7-

8 2.6 Assemblies of BVE 750 (Elevator) Part no. Quantity Description Y-H 1 BVE/S BC 1 Slip Assembly (shown at table page 30) Casing Guide Bell Assembly table page 25 1 Bottom Guide Plate Assembly 2.7 Assemblies of BVS 750 (Spider) Part no. Quantity Description Y-H 1 BVE/S BC 1 Slip Assembly (shown at table page 30) table page 25 1 Upper Guard Plate Assembly Spider Adapter Plate 3 Installation 3.1 Checking Guide Plates Prior to installation, inspect the Upper Guard Plate on the Spider and the Bottom Guide Plate and Casing Guide Bell on the elevator. Making sure they are tightly secured to tool bodies or covers and are of the right size for the casings to be handled. Also ensure that the inserts are properly installed and they are of the correct size for the slips (table on page 25). Part No. Part No. Pipe size Pipe size Fig. 4: Upper Guard Plate Fig. 5: Bottom Guide Plate -8-

9 3.2 Installing Elevator To install elevator: 1. Make sure that the Bottom Guide Plate (a), Securing Handle (b) and the Casing Guide Bell (c) are installed and are of the correct size ( 2. Fig. 6). The Upper Guide Plate must not be installed. 3. Remove the link block pin (d) and safety spring (e) and allow the link block (f) to swing open. 4. Place the links in the now open assembly (Fig. 7) and secure by replacing the link block pin (d) and safety spring (e) removed in the previous step. Raise the elevator in the derrick to a height sufficient to allow installation of the spider. b c Fig. 6: Elevator a 5. The BVE/S-750 fits for 4 ¾ B+V 750t and 5 ½ B+V 1000t Elevator Links. A: B: e d f Fig. 7: Open the Link Block -9-

10 3.3 Installing Spider To install spider: 1. Place the spider adapter plate (Part No ) (g) on the rotary table h 2. Make sure that the Upper Guard Plate (h) is installed. The Bottom Guide Plate and the Casing Guide Bell must not be installed. g Fig. 8: Spider 3.4 Terminal connecting Connectings for Operation without Control Unit A Fig. 9: Hydraulic Connections B Fig. 10: Schematic Hydraulic Connections A: Power supply -10-

11 B: Return Pipe Connectings for Operation with Control Unit Fig. 11: Block diagram, Connections with Control Unit Attention! For Operation with Control Unit a special Lever-position is required: - Slip-lever SLIP DOWN - Lock-lever LOCK OFF -11-

12 3.5 Commissioning the BVE/S 750 Read manual before first use! OK Operating personel is aware of all danger that depends on handling the BVE/S 750 (see manual first)! Prior to use of the BVE/S 750, following checks must be carried out : (according to Technical Documentation, Installation and operation). Checklist: OK Cross check of all delivered parts Hydraulic Characteristics OK OK OK Operating pressure Volumetric flow Minimum required hydraulic oil clearness bar ( PSI) 37,85 l/min (10 GPM) NAS 7 Installation OK OK OK OK Check for correct seating of Hinge Pins and are secured Apply grease to all greasing points (see manual, greasing shedule) until grease is visibly coming out of the bores Make sure the required Sip Assembly is installed before first use (see manual, Slip Assembly) Cover is closed Hydraulic Connections (see manual) OK All Hydraulic Lines are connected according to manual -12-

13 Installation Spider OK OK Make sure the required Upper Guard Plates are installed before first use (see manual, Upper Guard Plates) The Upper Guard Plates are fixed with the screws (see manual). Installation Elevator OK OK Make sure the required Bottom Guide Plates and Casing Guide Bell witch Securing Handle are installed before first use (see manual, Bottom Guide Plates) The Bottom Guide Plates and Casing Guide Bell witch Securing Handle are fixed with the screws (see manual). Basically the elevator has to be installed as shown in the manual OK OK Installation of B+V Elevator to Elevator Links according to manual Link Blocks are closed Function test Function test (open /close) without Control Unit OK OK Slip Assy. opens, when Lock Lever stands in LOCK ON Position and Slip Lever in SLIP UP Position Slip Assy. closes, when Lock Lever stands in LOCK OFF Position and Slip Lever in SLIP DOWN Function test (open /close) with Control Unit For Operation of BVE/S-750 with Control Unit the Slip-control-lever must be in SLIP DOWN -Position and the Lock-control-lever must be in LOCK OFF -Position. OK OK Slip Assy. opens, when Pressure apply at Connection B feedback signal indicates: Elevator is open Slip Assy. closes, when Pressure apply at Connection A feedback signal indicates: Elevator is closed -13-

14 4 Operations Warning: Keep hands and all other parts away from the internal components of the equipment. Keep all tools away from the slips or other internal components during operation. Do not operate without Upper Guard and Corner Covers in place. Do not stand under the elevator/spider during operation. Failure to comply with these warnings could result in serious injury or death to rig personal. 4.1 Normal Operation Raise the Slips without Control Unit 1. To raise the Slips, the Lock Control Lever is moved to the LOCK ON position. 2. The Slip Control lever is moved to the SLIP UP position. 3. Until the slips are raised the Slip Control lever must remain in the LOCK ON position. 4. The slips will automatically lock in the upper position, by an mechanical locking system. Fig. 12: Hydraulic Control Lever -14-

15 4.1.2 Lower the Slips without Control Unit 1. To lower the Slips, the Slip Control lever must move to the SLIP UP position. 2. When the Slip is raised, the Lock Control Lever must shift to the LOCK OFF position and hold there. 3. The Slip Control lever must push to the SLIP DOWN position. 5. The slips will automatically lock in the lower position, by an mechanical locking system Operation with Control Unit For the BVE/S-750 are different Control Units available Manual Control Unit, P/N Pneumatic Control Unit P/N Electrical Control Unit P/N These Control Units are delivered with separate documentations. Warning: For Operation of BVE/S-750 with Control Unit the Slip-control-lever must be in SLIP DOWN -Position and the Lock-control-lever must be in LOCK OFF -Position. Electrical Control Unit Connections: Connection P (Pressure) and T (Tank) are connected with hydraulic power unit. Connection A, B and C are connected to the BVE/S-750. Connection S4 and S5 are electrical control lines (S4 = Slips up, S5 = Slips down). Connection S6 and S3 are electrical signal lines (S3 = Slips are set, S6 = Slips are raised). Connection D and S7 are unused. Functional description The control unit controls the BVE/S-750 with an electrical controlled 4/3 way valve (Pos. 1, Fig. 13 page 16). Two safety valves are installed to avoid damage on the BVE/S Between set-slip operation and raise slip operation the 4/3 way valve has to stay in the middle position by de energizing the solenoids at least for a short moment. -15-

16 Otherwise the hydraulic pressure is not able to release. This causes problems with the feedback signal. A time limit relay has to be installed in both control lines, if there is no central position provided by the electric control for the 4/3 way valve (Pos. 1). Ball valves on connections P and T allow depressurized connection and disconnection of hydraulic hoses (Pos. 3). The return line C is set under pressure from the BVE/S-750 (Feedback signal) if the slip is set op raised completely. Only one line A or B in the control unit is under pressure, depending on slip is set or raised. With help of the 3/2 way valve between signals S6 and S3 the slip position is differentiated (S3 = Slips are set, S6 = Slips are raised) Fig. 13: Schematic hydraulic Plan of Control Unit -16-

17 4.2 Emergency Operation 1. In case of BVE/S-750-intern hydraulic failure, the slips can be raised manually. First it will be necessary to open the Cover (A) and attach four straps of a ½ Tons capacity or more to the hole(b) of each slip support plate directly behind the slip. Then push the two latches(c) out and raise the straps and slips until the requested high is reached. To lock the slips in upper Position support the Slip Support Plate with suitable objects. To lower the slips lift the slips only enough to remove the supporting objects. Then lower the slips. The slips will automatically lock in lower position. A B C A B C Fig. 14: Emergency Operation 2. In case of rig-hydraulic supply failure the slips only can raised on times with an hand operated pump. First open hydraulic connection A and shift the hydraulic control lever to SLIP DOWN and LOCK OFF. Then connect the Hand operated pump with Connection B and pump the slips up. -17-

18 Warning: In no case should the load on the center of the slip support plate exceed ½ Tons. Loads in excess of this may cause damage to the slip support plates, stanchions or other components. Such damage may cause damage to the pipe or associated equipment and could possible result in injury or death to rig personnel. 3. If it becomes necessary to remove the elevator/spider from the pipe from the side, raise the slips, remove the two Screws from the Cover (a), remove the two Screws and the Hinge Pin securing plate (b), remove the exposed hinge pin by pulling upwardly on the eyebolt (c), and spread the body halves apart until the elevator/spider can be withdrawn from the pipe. a b c Fig. 15: open BVE/S

19 5 Changing Slips Procedure: 1. Remove the two screws (a) from the top of the Cover and open both Covers to expose the slip support plate. 2. Raise the slips and confirm that the slip locks are engaged. 3. Install a forged steel eyebolt (b) into the slip 4. Support the weight of the slip by attaching an overhead lifting device (1 ton minimum capacity)to the eyebolt. Raising the slip by using the forged steel eyebolt (b) until the Slip Link (c) is horizontal. 5. Remove the Safety spring (d) from the slip support pins and while supporting the Slip Links remove the Slip Support Pins (e) 6. Lift the slip clear of the elevator/spider and set it aside 7. Repeat for the remaining slips d b c e a Fig. 16: Changing Slips -19-

20 6 Changing Inserts 1. Unlock and remove the screws (a) then take off the Insert Retainer (b). 2. Remove the upper inserts (c). 3. Unscrew both screws (d) and pull out the load carrying ring (e). 4. Remove the remaining Inserts (f). Warning: During the proper heat-treatment of inserts, they become very hard and somewhat brittle. When assembling slips, always wear eye protection and never strike the inserts with a hammer or other hard object. Failure to observe these safety precautions could result in serious injury to personnel. 5. Grease the insert slots (g) with a lithium based grease. 6. Slide the new inserts (f) into the dovetail-shaped insert slots up to the load carrying ring, taking care to ensure that the inserts are oriented properly (That is, that the buttress-shaped tooth form is oriented upwardly). 7. Install the load carrying ring (e) and both screws (d) Tightening torque min. 100Nm. 8. Continue to fill the slip with inserts (c) until all slots are filled. Begin with a half insert (h) per Slot. If the inserts do not slide readily into the slots, it may be necessary to lightly tap them in using a brass or non-metallic rod. If more than a light force is required, do not use the insert. 9. Install the insert retainer (b) by using the screws (a). Secure bolts with wire. b a c h d e g f Fig. 17: Slip, changing inserts -20-

21 7 Service and Maintenance 7.1 General Lubrication When the tool is in use, the following lubrication procedure should be performed daily, or as inspection indicates: 1. Lubricate the back of the slips with heavy grease (a) 2. Apply an extreme-pressure lubricant through the grease fittings on the two Hinge Pins (b) (12 greasing points) 3. Grease the four slip stanchions (c) (8 greasing points) 4. Check and grease each hydraulic cylinder and cylinder bearing (d) regularly. (6 greasing points) 5. Inspect the inserts periodically and replace them if necessary. Always grease the insert slots when installing inserts. Failure to routinely grease inserts slots will cause the inserts to stick. a c d Fig. 18: Greasing Points d b d Contact B+V or one of our Agents to purchase special high pressure grease. -21-

22 7.2 Hydraulic System Check for leakage every day. Should internal or external leakage reach an unacceptable high level, contact Blohm + Voss Oil Tools or an authorized service company. 8 Repair All kinds of repairs not performed by Blohm+Voss Oil Tools, should nevertheless be done in according with their methods and procedures or with their agents. Minor cracks or defects, which may be removed without reducing safety or operation of the elevator, can be removed by grinding (see critical areas). Following the repair, the parts should again be inspected by an appropriate method to insure that the defect has been completely removed. If the elevator is defective beyond repair, destroy it directly. If it should turn out necessary to secure the open elevator for repair work, inspection, etc., fix the trigger with the securing pin after opening of the elevator. IMPORTANT: Remember to use only genuine B+V Replacement Parts and Accessories. Otherwise, Blohm+Voss will not responsible for the proper operation of B+V Elevator/Spider. 9 Critical Areas Critical Areas are striped Fig. 19: Critical Areas -22-

23 10 Drawings and Spare Parts Y-H B+V BVE/S-750 hydr. act. Elevator/Spider (4.1/2-14 ) Upper Guide Assembly 7.5/8 x 7 and 7.5/8 x 7.5/ Bottom Guide Assembly 7.5/8 x 7 and 7.5/8 x 7.5/ Upper Guide Assembly 9.5/8 x 9.5/ Bottom Guide Assembly 9.5/8 x 9.5/ Upper Guide Assembly 14 x 13.3/8 and 14 x Bottom Guide Assembly 14 x 13.3/8 and 14 x Slip Assembly 7.5/8, 9.5/8, 13.3/8, Latch Assembly, hydraulic Latch Assembly, hydraulic Lifting Assembly Covering Assembly hydraulic Casing Guide Bell Assembly Hydraulic Assembly Schematic Hydraulic Plan

24 Y-H B+V BVE/S-750 hydr. act. Elevator/Spider (4.1/2-14 ) Ansicht ohne Covering Assy

25 Y-H B+V BVE/S-750 hydr. act. Elevator/Spider (4.1/2-14 ) Partlist Pos. Quantity Part no. Description Body Hinge Pin Link Block Slip Assembly Latch Assembly, hydraulic Lifting Assembly, hydraulic Covering Assembly, hydraulic Hydraulic Assembly Lifting Screw Grease Fitting Protection Cap Link Block Pin Safety Spring Screw Nut Split Pin Latch Assembly Plate Screw Safety sheet for use as Elevator Casing Guide Bell Assembly 18 1 table Bottom Guide Plate Assembly Security Handle Screw Nut Cotter Pin for use as Spider 19 1 table Upper Guard Plate Assembly Spider Adapter Plate Screw Lock Washer Pipe size Bottom Guide Assembly P/N Upper Guard Assembly P/N 7.5/8 x 7 7.5/8 x 7.5/ /8 x 9.5/ x 13.3/8 14 x

26 Upper Guide Assembly 7.5/8 x 7 and 7.5/8 x 7.5/ Upper Guide Assembly 7.5/8 x 7 and 7.5/8 x 7.5/8 Parts List Pos. Quantity Part no. Description Upper Guide Plate Bottom Guide Assembly 7.5/8 x 7 and 7.5/8 x 7.5/ Bottom Guide Assembly 7.5/8 x 7 and 7.5/8 x 7.5/8 Parts List Pos. Quantity Part no. Description Bottom Guide Plate -26-

27 Upper Guide Assembly 9.5/8 x 9.5/ Upper Guide Assembly 9.5/8 x 9.5/8 Parts List Pos. Quantity Part no. Description Upper Guide Plate Bottom Guide Assembly 9.5/8 x 9.5/ Bottom Guide Assembly 9.5/8 x 9.5/8 Parts List Pos. Quantity Part no. Description Bottom Guide Plate -27-

28 Upper Guide Assembly 14 x 13.3/8 and 14 x Upper Guide Assembly 14 x 13.3/8 and 14 x 14 Parts List Pos. Quantity Part no. Description Upper Guide Plate Bottom Guide Assembly 14 x 13.3/8 and 14 x Bottem Assembly 14 x 13.3/8 and 14 x 14 Parts List Pos. Quantity Part no. Description Bottom Guide Plate -28-

29 Slip Assembly 7.5/8, 9.5/8, 13.3/8,

30 Slip Assembly 7.5/8, 9.5/8, 13.3/8, 14 Partlist Pos. Quantity Part no. Description 1 4 s. table Slip 2 4 s. table Insert Retainer 3 s. table s. table Insert Screw Lifting Eye Split Washer Screw Slip Link Shoulder Screw Spring straight pin 11 4 s. table Load carrying ring 12 4 s. table End stop Screw Slip Assembly Slip Insert Insert Retainer Load carrying ring End stop Size Part No. Part No. Part No. pcs. Part No. Part No. Part No. 7.5/8 x half 60 full without 7.5/8 x 7.5/ half 60 full without 9.5/8 x 9.5/ half 80 full x 13.3/ half 140 full x half 140 full

31 Latch Assembly, hydraulic -31-

32 Latch Assembly, hydraulic Partlist Pos. Quantity Part no. Description Plate Lock Mounting Latch Pin Plunger Latch Cam Knuckle Latch Spring Pin Shoulder Screw Cotter Pin Link Bolt Retaining Ring Nut Screw Split Washer Valve Mounting Washer Retaining Ring Castle Nut Cotter Pin Screw Washer Screw Washer -32-

33 Latch Assembly, hydraulic

34 Latch Assembly, hydraulic Partlist Pos. Quantity Part no. Description Plate Lock Mounting Latch Pin Plunger Latch Cam Knuckle Latch Spring Pin Shoulder Screw Cotter Pin Link Bolt Retaining Ring Nut Screw Split Washer Washer Retaining Ring Castle Nut Cotter Pin -34-

35 Lifting Assembly Slip Assembly P/N Lifting Assembly Partlist Pos. Quantity Part no. Description Slip Support Plate Slip Stanchion Slip Support Pin Slip Support Pin Screw Safety Spring Split Washer Screw Screw Indexing Bolt -35-

36 Covering Assembly hydraulic Covering Assembly hydraulic Partlist Pos. Quantity Part no. Description Corner Cover Corner Cover Corner Cover Cover Hinge Pin Hinge Sleeve Screw Cotter Pin Screw Washer -36-

37 Casing Guide Bell Assembly Casing Guide Bell Assembly Partlist Pos. Quantity Part no. Description Casing Guide Bell Screw Nut Splint Pin -37-

38 Hydraulic Assembly A Y B X Detail X M1: View A Detail Y View B

39 Hydraulic Assembly Partlist Pos. Quantity Part no. Description Cylinder Cylinder Beating Block f. Cylinder Valve Block Hydraulic Plate Hydraulic Plate Mounting Plate for Cylinder Mounting Plate for Cylinder Link Bolt Link Bolt Mounting Plate for Cylinder Angle Plate Plate Angle Screw Screw Screw Retaining Ring U-Seal Screw Nut Screw Screw Washer Split Washer Split Washer Sequence Valve Directional Poppet Valve Shuttle Valve Elbow Bulkhead Coupling Adjustable Stud Elbow Straight Bulkhead Coupling Equal Elbow Swivel Reducer Fitting 90 degree Tapered Nipple 45 degree Banjo Coupling Standpipe Reducer -39-

40 Pos. Quantity Part no. Description Equal Tee Tapered Nipple 90 degree Straight Male Stud Coupling Valve Straight Male Stud Coupling Straight Connection 8L-8L Hose Connection, straight 8L Hose Fitting Hose Connection 45 degree Fitting 90 degree Swaged Fitting Tapered Nipple Pressure Gauge Connecting Part Air bleeder Straight Connection 8L-1/ Hose Connection 90 degree 8L Straight bulkhead Coupling L-Adapter Adjustable Adapter Equal Elbow Straight Connection Direct Pipe Fitting Direct Pipe Fitting Coupling G3/8, SKS Coupling G3/8, SKM Coupling G1/4, SKS Hydraulic Pipe 12L Hydraulic Pipe 08L Hydraulic Hose 12L (300 mm lg.) 70 5 Hydraulic Hose 12L (500 mm lg.) 71 2 Hydraulic Hose 12L (430 mm lg.) 72 1 Hydraulic Hose 12L (620 mm lg.) 73 3 Hydraulic Hose 12L (390 mm lg.) 74 1 Hydraulic Hose 12L (350 mm lg.) 75 1 Hydraulic Hose 12L (270 mm lg.) 76 1 Hydraulic Hose 12L (250 mm lg.) 77 1 Hydraulic Hose 12L (410 mm lg.) 78 1 Hydraulic Hose 12L (640 mm lg.) Hydraulic Hose 08L (500 mm lg.) 80 1 Hydraulic Hose 08L (300 mm lg.) 81 1 Hydraulic Hose 08L (320 mm lg.) 82 1 Hydraulic Hose 08L (390 mm lg.) -40-

41 Schematic Hydraulic Plan Slip Slip up blocking element up down unlock Latch latch off down latch on R P R P up down Slip up down Slip Latch blocking element unlock latch off latch on -41-

42 11 ADDRESS LIST Blohm + Voss Oil Tools Hermann-Blohm-Straße Hamburg Germany Phone: / /1162 Fax: / oiltools@blohmvoss.com Blohm + Voss Oil Tools, LLC 7670 Woodway, Suite 266 Houston, Texas United States of America Phone: Fax: bvot@blohmvoss.com Premier Sea & Land Pte. Ltd. 1, Scotts Road #19-12 Shaw Centre Singapore Republic of Singapore Phone: Fax: enquiries@mtqpremier.com.sg -42-

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