Riding Mowers. Z44 and Z52 Accu-Z Razor (S/N and above) SM Service Manual Printed 9/24/09

Transcription

1 Riding Mowers Z44 and Z52 Accu-Z Razor (S/N and above) SM Service Manual 2006 Printed 9/24/09

2 Copyright 2006 All rights Reserved Land Pride provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. Land Pride is a registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

3 Land Pride Table of Contents SECTION 1: OPERATOR CONTROLS... 4 STEERING ARM REMOVAL STEERING ARM INSTALLATION PARK BRAKE REMOVAL PARK BRAKE INSTALLATION CONTROL ARM AND SHAFT REMOVAL CONTROL ARM AND SHAFT INSTALLATION.. 12 DECK LIFT REMOVAL DECK LIFT INSTALLATION CONTROL PANEL REMOVAL CONTROL PANEL INSTALLATION SECTION 2: SEAT AND FRAME SEAT REMOVAL SEAT INSTALLATION FLOOR PANEL REMOVAL FLOOR PANEL INSTALLATION BUMPER REMOVAL BUMPER INSTALLATION SECTION 3: MOWER DECK DECK REMOVAL DECK INSTALLATION PULLEY AND BLADE HUB REMOVAL PULLEY AND BLADE HUB INSTALLATION SECTION 4: ELECTRICAL SYSTEM BATTERY ASSEMBLY REMOVAL BATTERY ASSEMBLY INSTALLATION WIRING HARNESS REMOVAL WIRING HARNESS INSTALLATION WIRING SCHEMATIC SECTION 5: FUEL SYSTEM FUEL SYSTEM REMOVAL FUEL SYSTEM INSTALLATION SECTION 6: WHEELS FRONT CASTER WHEEL REMOVAL FRONT CASTER WHEEL INSTALLATION REAR DRIVE WHEEL REMOVAL REAR DRIVE WHEEL INSTALLATION SECTION 7: POWER TRAIN MUFFLER REMOVAL MUFFLER INSTALLATION ENGINE REMOVAL ENGINE INSTALLATION CLUTCH REMOVAL CLUTCH INSTALLATION TRANS-AXLE REMOVAL TRANS-AXLE INSTALLATION SECTION 8: ADJUSTMENTS TORQUE VALUES CHART TIRE INFLATION CHART TORQUE VALUES STEERING LINKAGE CONTROL LEVER NEURAL ADJUSTMENT STEERING DAMPER SEAT ADJUSTMENT UPPER CONTROL LEVER ADJUSTMENTS HEIGHT ADJUSTMENT REACH ADJUSTMENT FORWARD TRAVEL ADJUSTMENT HYDRO-DRIVE BELT BELT ADJUSTMENT DECK LEVELING ADJUSTMENTS ENGINE RPM SETTING DECK LEVELING & HEIGHT ADJUSTMENTS.. 67 DECK LEVEL ADJUSTMENTS DECK CUTTING HEIGHT ADJUSTMENT ANTI-SCALP ROLLERS PIVOT FRONT WHEELS /24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 3

4 SECTION 1: 1: OPERATOR CONTROLS CONTROLS Land Pride STEERING ARM REMOVAL 1. Loosen and remove two steering arm retaining bolts. 2. Slide steering arm up and off of the drive control stub. 3. Repeat steps 1 through 2 for other side. photo zsm176 STEERING ARM INSTALLATION 1. Slide steering arm to desired height and install pivot bolt and nut. NOTE: Do not tighten at this time. 2. Install bolt and nut in arm adjustment slot. 3. Adjust arms to desired angle. photo zsm Tighten all fasteners to standard torque. See chart on page Repeat steps 1 through 4 for other side. photo zsm175 4 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

5 Land Pride SECTION 1: OPERATOR CONTROLS PARK BRAKE REMOVAL 1. Disconnect battery to prevent accidental shock and chock wheels for safety. NOTE: For ease of access seat pan assembly may be removed. 2. Loosen and remove battery hold-down bracket. NOTE: For ease of access remove battery and battery tray. 3. Remove brake return spring from battery hold-down post and park return link. photo zsm Remove hair cotter pin from park linkage rod. 5. Remove park return link, and pull the park linkage rod from the control pivot shaft. photo zsm Remove hair cotter pin, and hardware, from park return link at rear of unit. 7. Remove park link rod from the park lever shaft weldment. photo zsm111 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 5

6 SECTION 1: OPERATOR CONTROLS Land Pride 8. Remove hair cotter pins and hardware from upper and lower sections of the spring link clip. 9. Remove spring link clips from the park lever shaft weldment and parking paw. 10. Repeat step 9 for spring link clip on other side. photo zsm Loosen and remove bolt from park shaft bushing plate. 12. Repeat step 11 for park shaft bushing plate on other side. 13. Remove park lever shaft weldment. photo zsm267 6 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

7 Land Pride SECTION 1: OPERATOR CONTROLS PARK BRAKE INSTALLATION 1. Install park shaft bushing plate on to one trans-axle. NOTE: Do not tighten at this time. 2. Place one matching end of park lever shaft weldment, with bushing, into shaft bushing plate installed in step 1. photo zsm Place park shaft bushing plate and bushing on other end of park lever shaft. 4. Align and install park lever shaft weldment and bushing plate on the opposite side installed in step 1 to trans-axle. 5. Tighten all fasteners to standard torque. See chart on page 63. photo zsm Assemble spring link clips and align and install on the park lever shaft weldment and parking paw. 7. Secure spring link clip assembly with hair cotter pins and hardware. 8. Repeat steps 6 through 7 for other side. photo zsm059 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 7

8 SECTION 1: OPERATOR CONTROLS Land Pride 9. Insert park linkage rod through frame and attach to the park lever shaft weldment. NOTE: Ensure that the park linkage rod is correctly aligned under the control pivot shaft. 10. Secure park linkage rod to park lever shaft weldment with cotter pin and hardware. photo zsm Align and install park linkage rod into the control pivot shaft. 12. Align and install park return link onto park linkage rod. NOTE: Ensure that the curve of the return park link is installed toward the control pivot shaft. 13. Secure return park link and park linkage rod with hair cotter pin. photo zsm Align and install brake return spring from battery hold-down post and park return link. 15. Align and install battery hold-down bracket. 16. Reconnect battery and remove chocks from wheels. photo zsm015 8 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

9 Land Pride SECTION 1: OPERATOR CONTROLS CONTROL ARM AND SHAFT REMOVAL 1. Disconnect battery to prevent accidental shock and chock wheels for safety. NOTE: For ease of access seat pan assembly may be removed. 2. Loosen and remove battery hold-down bracket. 3. Remove battery and battery tray. See battery assembly removal instructions on page XX. photo zsm Disconnect and remove park return link and linkage rod. See park brake removal instructions on page XX. 5. Remove steering arms. See steering arm removal instructions on page Loosen set screw on brake lever and remove handle. photo zsm Unlock and remove retaining cap on rod end of drive control damper. NOTE: Damage may occur to damper if cap is not unlocked before removal. 8. Remove drive control damper from ball stud on steer arm support. 9. Repeat steps 7 through 8 for other side. photo zsm079 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9

10 SECTION 1: OPERATOR CONTROLS Land Pride 10. Loosen set screw on steer arm support locking collar. 11. Repeat step 10 for other side. photo zsm Loosen set screw on the park brake interlock. NOTE: Set screw must be fully screwed out to clear alignment cut-out on the control pivot shaft. 13. Repeat step 12 for other side. photo zsm0705 L 14. Loosen and remove the nuts securing the pump adjuster rod on both ends. 15. Remove the pump adjuster rod. NOTE: For ease of removal, angle rod in steer arm support. 16. Repeat steps 14 through 15 for other side. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

11 Land Pride SECTION 1: OPERATOR CONTROLS 17. Slide the control pivot shaft to the right to allow removal of the left hand steer arm support and hardware. NOTE: Control pivot shaft will not slide to the left due to park linkage rod mount location. photo zsm Remove the left hand steer arm support, brake interlock, and locking collar from control pivot shaft. 19. Slide the control pivot shaft to the left and back through frame mount. 20. Remove the right hand steer arm support, brake interlock, and locking collar from the control pivot. photo zsm Remove the control pivot shaft from frame by sliding the right side up and through the steer arm support opening. 22. Once control pivot shaft has cleared the left side of frame, slide left and out of unit. photo zsm098 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 11

12 SECTION 1: OPERATOR CONTROLS Land Pride CONTROL ARM AND SHAFT INSTALLATION NOTE: Critical to correct installation that the control pivot shaft is installed into unit with park linkage rod mount to the left side. 1. Slide right side of control pivot shaft through the right hand steer arm support opening. 2. Continue to slide control pivot shaft to the right until left side clears the frame and can be aligned into the left hand control pivot shaft mounting hole. photo zsm Slide control pivot shaft to the left and install right hand lock collar, steer arm support and brake interlock. 4. Align right hand control assembly with control pivot shaft mounting hole and slide shaft to the right. photo zsm Slide control pivot shaft to the right and install left hand lock collar, steer arm support and brake interlock. 6. Align left hand control assembly with control pivot shaft mounting hole and slide the shaft left. 7. Align and install the pump adjuster rod onto the steer arm support and the bell crank lever. 8. Repeat steps 6 through 7 for other side. 9. Tighten all fasteners to standard torque. See chart on page 63. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

13 Land Pride SECTION 1: OPERATOR CONTROLS 10. Align and install brake handle into control pivot shaft. 11. Tighten set screw for brake handle. photo zsm Align park brake interlock with cut-out in the control pivot shaft and seat set screw down for alignment. NOTE: Do not tighten set screw on brake interlock at this time. 13. Align control assembly and secure with lock collar. 14. Repeat steps 12 through 13 for other side. photo zsm Place brake handle in the lock position. 16. Tighten set screw in the park brake interlock. NOTE: Ensure that the park brake interlock is in the locked position. photo zsm074 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 13

14 SECTION 1: OPERATOR CONTROLS Land Pride 17. Align and install the drive control damper on to the ball stud of steer arm support. 18. Secure drive control damper with retaining cap on rod end. photo zsm Align and install steering arms. See Steering arm installation on page Install battery tray. See battery assembly instillation on page XX. 21. Align and install park return link and linkage rod. See park brake instillation instructions on page 7. photo zsm Align and install battery hold-down bracket. 23. Reconnect battery and remove chocks from wheels. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

15 Land Pride SECTION 1: OPERATOR CONTROLS DECK LIFT REMOVAL 1. Block wheels for safety and place blocks under mower deck. 2. Remove deck height stop and lower deck onto blocks. NOTE: Ensure that deck chains have slack when the lift arm is fully lowered. photo zsm Loosen and remove bolt from deck chain on the deck lift pivot. 4. Repeat step 3 for the other three deck chain assemblies. NOTE: The front left deck chain is attached to the lift adjusting yoke. photo zsm Remove e-ring clip from deck height pawl pin and remove pin. 6. Remove deck height pawl. photo zsm208 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 15

16 SECTION 1: OPERATOR CONTROLS Land Pride 7. Remove e-ring clip from deck height gage trunion. 8. Remove deck height gage bar trunion from the lift pedal lever. photo zsm211 NOTE: Start deck lift rod removal at front to release spring tension. 9. Loosen lift rod trunion jam nuts. 10. Remove e-ring from lift rod trunion and pull trunion from the deck lift pivot. photo zsm Remove lift rod trunion and jam nuts. 12. Loosen and remove spring tensioner nut, compression washer, spring, and tension washer. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

17 Land Pride SECTION 1: OPERATOR CONTROLS 13. Loosen and remove rear lift rod trunion and jam nuts. photo zsm Remove e-ring clip from rear lift rod trunion and remove trunion from deck lift pivot. photo zsm Repeat steps 9 through 14 for other side. 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 17

18 SECTION 1: OPERATOR CONTROLS Land Pride DECK LIFT INSTALLATION 1. Align and install rear lift rod trunion in deck lift pivot. 2. Secure rear lift rod trunion with e-ring clip. photo zsm Install trunion jam nut on lift rod. Thread jam nut 3" onto lift rod. 4. Align and install lift rod into rear lift rod trunion through spring tension bracket. 5. Install the outer trunion jam nut and thread on 1" from end of rod to flange of jam nut. 6. Snug the inner trunion jam nut. This will be tightened during the adjustment of rods. photo zsm Align and install spring tension washer, spring, compression washer and tension nut on lift rod. 8. Compress spring with tension nut. Ensure to tighten the tension nut far enough on to install front trunion. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

19 Land Pride SECTION 1: OPERATOR CONTROLS 9. Install inner jam nut on front of lift rod. 10. Install front trunion and align with deck lift pivot mount hole. 11. Install outer jam nut. 12. Snug the jam nuts to front trunion. This will be tightened during the adjustment of the rods. photo zsm Install front lift rod trunion into the deck lift pivot. 14. Secure front lift rod trunion with e-ring clip. 15. Repeat steps 1 through 14 for other side. photo zsm Align and install deck height gage bar trunion into the lift pedal lever. 17. Secure height gage bar trunion with e-ring clip. photo zsm211 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 19

20 SECTION 1: OPERATOR CONTROLS Land Pride 18. Align and install deck height gage bar in frame. 19. Align and install deck height pawl and pin. 20. Secure deck height pawl with e-ring clip. photo zsm Align and install deck lift chain in deck lift pivot. 22. Repeat step 21 for other three deck chain assemblies. NOTE: Front left deck lift chain is installed with the lift adjusting yoke. photo zsm Install deck height stop. 24. Adjust deck lift rods for correct operation. See deck adjustment on page Remove chock and deck blocks. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

21 Land Pride SECTION 1: OPERATOR CONTROLS CONTROL PANEL REMOVAL 1. Disconnect battery to prevent accidental shock and chock wheels for safety. 2. Loosen and remove the choke cable and the throttle cable from engine. See engine removal on page Remove securing ties on these cables to the control panel. photo zsm Loosen and remove cross head bolts on control panel. 5. Lift panel out and unplug all electrical connectors. NOTE: When disconnecting connectors, note location and orientation. photo zsm Feed the choke cable and throttle cable through opening in base of fuel tank. photo zsm033 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 21

22 SECTION 1: OPERATOR CONTROLS Land Pride CONTROL PANEL INSTALLATION 1. Feed the choke cable and throtle cable through opening in base of fuel tank. NOTE: Ensure correct routing of cables to engine to prevent binding or rubbing. photo zsm Connect electrical connectors to control panel. See wiring schematic on page 39 photo zsm Align and install the choke and throtle cables to engine. See engine installation on page Secure cables with new securing ties. 5. Align and install control panel. 6. Secure control panel with cross head bolt. 7. Tighten all fasteners to standard torque. See chart on page 63. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

23 Land Pride SECTION 2: 2: SEAT SEAT AND AND FRAME FRAME SEAT REMOVAL 1. Set park brake and chock wheels for safety. 2. Loosen and remove seat support hold down bolt. 3. Repeat step 2 for other side. 4. Raise and tilt seat assembly forward to access seat mounting blots. photo zsm Disconnect battery to prevent accidental shock. 6. Disconnect the operator presence switch by pulling apart the connectors. photo zsm146 NOTE: Removal of seat, seat support, or arm rests do not require step by step procedure. 7. Remove the four plastic thread protectors. 8. Loosen and remove seat retaining and alignment nuts. 9. Remove the seat from the seat support. 10. Install plastic thread protectors on seat. photo zsm140 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 23

24 SECTION 2: SEAT AND FRAME Land Pride 11. Loosen and remove the seat support pivot bolt. 12. Repeat step 10 for other side. photo zsm Loosen and remove arm rest hardware. 14. Repeat step 13 for other side. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

25 Land Pride SECTION 2: SEAT AND FRAME SEAT INSTALLATION NOTE: Installation of seat, seat support, or arm rests do not require step by step procedure. 1. Align and install arm rest hardware. 2. Tighten all fasteners to standard torque. See chart on page Repeat step 1 through 2 for other side. photo zsm Remove plastic thread protectors from seat mounting bolts. 5. Align and install the seat onto seat support. 6. Install seat retaining and alignment nuts, and the plastic thread protectors, adjusting the seat to desired position. 7. Tighten all fasteners to standard torque. See chart on page 63. photo zsm Align and install seat support pivot bolt into frame and seat support. 9. Repeat step 8 for other side. 10. Tighten seat support pivot hardware until snug against frame. NOTE: Over-tightening of pivot bolt will not allow the seat support to move correctly. photo zsm142 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 25

26 SECTION 2: SEAT AND FRAME Land Pride 11. Connect the operator presence switch to the wiring harness. photo zsm Reconnect battery and lower seat assembly. 13. Test for correct operation. 14. Align and install seat support hold down bolts. 15. Remove chock from wheels. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

27 Land Pride SECTION 2: SEAT AND FRAME FLOOR PANEL REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. 2. Loosen and remove floor panel retaining bolts. photo zsm Pull forward on the front section of the floor panel to disengage the slotted rear section of floor panel mounting area. photo zsm236 FLOOR PANEL INSTALLATION 1. Align and install the slotted rear section of the floor panel with the mower frame. 2. Align and install floor panel retaining bolts. 3. Tighten all fasteners to standard torque. See chart on page 63. photo zsm235 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 27

28 SECTION 2: SEAT AND FRAME Land Pride BUMPER REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. NOTE: Muffler area may be hot from running. Take care when working in this area. 2. Loosen and remove bolts from muffler heat shield connecting shield to bumper. photo zsm Loosen and remove the bolts securing side of bumper to the main frame. 4. Pull bumper straight back from unit to disengage from main frame. photo zsm Loosen and remove the two bolts securing front of muffler heat shield to the main frame. 6. Pull muffler heat shield straight down and from out behind muffler. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

29 Land Pride SECTION 2: SEAT AND FRAME BUMPER INSTALLATION NOTE: Muffler area may be hot from running. Take care when working in this area. 1. Align and install muffler heat shield between muffler and main frame with mounting hardware. Do not tighten at this time. photo zsm Align and install bumper to main frame with mounting hardware. Do not tighten at this time. photo zsm Secure muffler heat shield to bumper with mounting hardware. 4. Tighten all fasteners to standard torque. See chart on page 63. photo zsm258 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 29

30 SECTION 3: MOWER 3: MOWER DECK DECK Land Pride DECK REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. 2. For ease of access, belt safety covers and floor panel. See Floor panel removal on page Loosen deck belt tension by disengaging the overcenter latch system. photo zsm Remove the deck drive belt from the belt drive clutch and fold the belt onto deck. 5. Remove deck height stop and lower deck onto blocks. NOTE: Ensure that deck chains have slack when the lift arm is fully lowered. photo zsm Loosen and remove bolt from deck chain on the deck lift pivot. NOTE: The front left deck chain is attached to the lift adjusting yoke. 7. Repeat step 6 for the other three deck chain assemblies. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

31 Land Pride SECTION 3: MOWER DECK 8. Loosen and remove deck strut retaining bolt. Allow strut to fall down. 9. Repeat step 8 for other strut. photo zsm242 NOTE: Arrange caster wheels and struts for clearance during removal. 10. Pull the deck assembly from under the mower frame. photo zsm247 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 31

32 SECTION 3: MOWER DECK Land Pride DECK INSTALLATION 1. Pre install belt on the mower deck. Ensure correct belt routing. 2. Extend the spring tension eye bolt out for maximum adjustment. 3. Place the mower deck on blocks to assist in the installation to the mower frame. photo zsm Align and install the mower deck under the mower frame. NOTE: If installing new deck or deck struts, it may be necessary to adjust struts prior to installation. 5. Align and install deck struts with mounting hardware. Do not tighten until both struts are installed. 6. Tighten all fasteners to standard torque. See chart on page 63. photo zsm Align and install deck lift chain in deck lift pivot. 8. Repeat step 7 for other three deck chain assemblies. NOTE: Front left deck lift chain is installed with the lift adjusting yoke. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

33 Land Pride SECTION 3: MOWER DECK * 9. Lift the mower deck and lock into the transport 10. Install deck belt onto the deck drive clutch. 11. Adjust the spring tension and engage over-center latch. See belt tension adjustment on page 67. photo zsm Adjust the mower deck height. See deck height adjustment on page XX. 13. Align and install the belt safety covers, and floor panel. See floor panel installation on page Tighten all fasteners to standard torque. See chart on page 63. photo zsm239 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 33

34 SECTION 3: MOWER DECK Land Pride PULLEY AND BLADE HUB REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. 2. Loosen and remove belt safety covers, floor panel, or remove the mower deck as needed for access to blade hubs. 3. Loosen deck belt tension by disengaging the overcenter latch system. 4. Remove the belt from the spindle hub to be removed. photo zsm Loosen and remove the mower blade from the spindle hub to be removed. 6. Loosen and remove the spindle hub retaining hardware. 7. Lift the hub spindle assembly up and out of deck. photo zsm Secure the hub spindle assembly in vice. 9. Loosen and remove pulley spindle nut. 10. Remove the pulley from the hub spindle assembly. 11. With a rubber mallet, tap the spindle, blade hub, and lower bearing from housing, then pull upper bearing out of the hub. 12. Secure the spindle with blade hub mounted in vice and unscrew blade hub from spindle. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

35 Land Pride SECTION 3: MOWER DECK PULLEY AND BLADE HUB INSTALLATION 1. Pre grease or "pack" the bearings before assembly of the spindle hub assembly. 2. Align and install top bearing in spindle hub. 3. Align and install bearing and blade hub onto spindle shaft. photo zsm Align and install pulley and key onto spindle shaft. 5. Secure pulley and compress spindle hub assembly with top nut. 6. Tighten pulley top nut to standard torque. See chart on page Align and install spindle hub assembly into mower deck. photo zsm Secure spindle hub assembly with mounting hardware. 9. Tighten all fasteners to standard torque. See chart on page Align and install blade onto the spindle hub assembly. 11. Align and install belt, adjust the spring tension and engage over-center latch. See adjustment on page Align and install deck, floor panel, or belt safety cover as required. photo zsm260 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 35

36 SECTION 4: ELECTRICAL 4: ELECTRICAL SYSTEM SYSTEM Land Pride BATTERY ASSEMBLY REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. 2. Disconnect battery. NOTE: Disconnect the ground cable before removing the positive cable. photo zsm Loosen and remove battery hold-down bracket. 4. Remove battery from battery tray. Ensure that battery posts do not come in contact with the frame when removed. photo zsm Disconnect park brake sensor switch from wiring harness. 6. Remove brake return spring from battery hold-down post and park return link. 7. Loosen and remove battery tray hold down bolts. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

37 Land Pride SECTION 4: ELECTRICAL SYSTEM BATTERY ASSEMBLY INSTALLATION 1. Align and install battery tray. Ensure that the park brake sensor bracket is correctly installed for operation. 2. Tighten all battery tray bolts to standard torque. See chart on page 63. photo zsm Align and install brake return spring from battery holddown post and park return link. 4. Align and install battery into the battery tray. 5. Align and install battery hold-down strap, ensure that the positive cable is ran under strap. photo zsm Connect battery terminals. NOTE: Connect the ground cable after positive cable has been connected. 7. Test for correct operation. photo zsm161 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 37

38 SECTION 4: ELECTRICAL SYSTEM Land Pride WIRING HARNESS REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. 2. Disconnect battery to prevent accidental shock. 3. Disconnect the wiring harness from control panel. See control panel removal on page Disconnect the wiring harness from the engine wiring harness and engine regulator/rectifier. photo zsm Disconnect the starter power, and common ground. 6. Disconnect and remove engine oil pressure sensor. photo zsm Disconnect the park brake sensor cable and the operator presence switch. 8. Cut and remove all cable tie retainers to remove harness. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

39 Land Pride SECTION 4: ELECTRICAL SYSTEM WIRING HARNESS INSTALLATION 1. Align and install wiring harness by starting at front of unit. 2. Feed brake sensor cable behind battery tray and the operator presence switch wire through back of frame and out mounting hole. 3. Secure the front portion with cable tie. photo zsm Feed control panel harness through fuel tank and connect to the control panel. See control panel installation on page Connect wiring harness to the engine regulator/ rectifier. 6. Align and install wiring harness to engine wiring harness, starter power and common ground. photo zsm Align and install engine oil pressure sensor. 8. Secure wiring harness with cable ties. Ensure to capture all hanging hoses and cables. 9. Connect the battery and test for operation. photo zsm048 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 39

40 SECTION 4: ELECTRICAL SYSTEM Land Pride WIRING SCHEMATIC 40 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

41 Land Pride SECTION 5: 5: FUEL FUEL SYSTEM SYSTEM FUEL SYSTEM REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. 2. Disconnect battery to prevent accedental shock or spark. 3. Drain fuel tanks before removal of any fuel system componet. 4. Loosen and remove fuel line clamp on the fuel tank inlet line and remove fuel line from fuel tank fitting. NOTE: The control panel wiring harness must be removed in order to remove the right hand fuel tank. See control panel removal on page 20. photo zsm Cut and remove cable ties that support the fuel lines. 6. Loosen and remove fuel line clamps on fuel selector valve. 7. Loosen and remove fuel selector valve jam nut and pull the valve out of the mower frame. photo zsm Loosen and remove the three fuel tank bolts on the tank support bracket. 9. Loosen and remove the two fuel tank bolts on the mower main frame. 10. Remove fuel tank by pulling slightly out and up away from mower main frame. photo zsm031 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 41

42 SECTION 5: FUEL SYSTEM Land Pride FUEL SYSTEM INSTALLATION 1. Align and install the fuel selector valve into the mower main frame. 2. Secure the fuel selector valve with jam nut, ensuring proper orintation. 3. Align and install fuel lines onto the fuel selector valve. 4. Secure the fuel lines with the fuel line clamps. photo zsm Align and install fuel tank, ensuring that fuel tank fitting is correctly aligned in the mower main frame and on the fuel tank support arm. 5. Secure fuel tank to the mower main frame with mounting hardware. NOTE: Hand tighten all fuel tank mounting bolts to prevent damage to fuel tank threads. photo zsm Align and install fuel line onto the fuel tank. 7. Secure the fuel line with the fuel line clamp. 8. Partialy fill the fuel tank and test for leaks. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

43 Land Pride SECTION 6: 6: WHEELS FRONT CASTER WHEEL REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. 2. Chock wheels and install both pins on the front pivot axle to prevent movement. photo zsm Loosen and remove the caster spindle hub cap bolt. NOTE: It may be necessary to prevent caster wheel from pivoting while the bolt is being removed. photo zsm Raise front of the mower main frame until the caster wheel pivot shaft is clear of the bearing housing. NOTE: A punch may be used if the caster wheel pivot shaft is tight. photo zsm183 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 43

44 SECTION 6: WHEELS Land Pride 5. Remove the lower caster bearing by sliding the pivot spacer aside and driving bearing out the bottom of housing. 6. Remove the caster pivot spacer with the bottom caster bearing. photo zsm Remove the upper caster bearing by driving the bearing out the top of housing. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

45 Land Pride SECTION 6: WHEELS FRONT CASTER WHEEL INSTALLATION 1. Align and install the lower caster bearing into the bottom bearing housing. NOTE: Ensure bearing collar is installed face down. 2. Seat the lower caster bearing against the lower bearing race. photo zsm Align and install the caster bearing pivot spacer. photo zsm Align and install the upper caster bearing into the top of bearing housing. NOTE: Ensure bearing collar is installed face down. 5. Seat the upper caster bearing down against the caster bearing pivot spacer. photo zsm193 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 45

46 SECTION 6: WHEELS Land Pride 6. Align the caster bearing pivot spacer with both upper and lower bearings. photo zsm Align and install the caster wheel pivot shaft into the bearing housing. 8. Lower the mower main frame until the caster wheel is firmly on the ground. photo zsm Align and install the caster wheel pivot spacer and the pivot cap. 10. Secure the caster pivot cap with bolt. 11. Tighten all fasteners to standard torque. See chart on page 63. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

47 Land Pride SECTION 6: WHEELS REAR DRIVE WHEEL REMOVAL 1. Chock wheels for safety. 2. Loosen the rear drive wheel lug nuts. Do not remove at this time. photo zsm Raise the rear of mower main frame. 4. Remove the rear drive wheel lug nuts. 5. Remove the rear drive wheel. photo zsm116 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 47

48 SECTION 6: WHEELS Land Pride REAR DRIVE WHEEL INSTALLATION 1. Align and install the rear drive wheel. 2. Install the rear drive wheel lug nuts and hand tighten. 3. Lower the rear of mower main frame. 4. Tighten all the rear drive wheel lug nuts to standard torque. See chart on page 63. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

49 Land Pride SECTION 7: 7: POWER TRAIN TRAIN MUFFLER REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. NOTE: Muffler area may be hot from running. Take care when working in this area. 2. Loosen and remove the bumper and the muffler heat shield. See bumper removal on page 28. photo zsm Loosen and remove the four exhaust manifold nuts on the engine muffler. 4. Remove the engine muffler and exhaust gaskets from engine. photo zsm049 MUFFLER INSTALLATION 1. Align and install the exhaust gaskets on engine exhaust mounting studs. 2. Align and install the engine muffler onto engine exhaust mounting studs. 3. Tighten the exhaust manifold nuts to standard torque. See chart on page Align and install the muffler heat shield and the bumper. See bumper installation on page 28. photo zsm149 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 49

50 SECTION 7: POWER TRAIN Land Pride ENGINE REMOVAL 1. Disconnect battery to prevent accidental shock and chock wheels for safety. 2. For ease of access, remove the muffler. See muffler removal on page Disconnect the fuel line to the engine at the fuel filter and cap off. 4. Disconnect the main wiring harness from the engine, the starter power cable and the common ground. photo zsm126 NOTE: There are differences in mountings for both the Honda and the Briggs & Stratton engines. References here are for general removal and may very based on engine type. 5. Disconnect the engine oil pressure switch from the engine. photo zsm Loosen and disconnect the throttle cable and the choke cable from the engine. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

51 SECTION 7: POWER TRAIN Land Pride 7. Loosen the deck belt tension by disengaging the overcenter latch system. 8. Remove the deck drive belt from the belt drive clutch. See clutch removal on page Loosen the pump drive belt by disconnecting the belt tension spring. See trans-axle removal on page XX. photo zsm Disconnect the wiring pig-tail from the belt drive clutch. NOTE: Remove the spark plug coil wires from both spark plugs to prevent accidental turn over of engine. 11. Loosen and remove the belt drive clutch. See clutch removal on page 54. photo zsm Remove the pump drive belt from the pump drive pulley. 13. Remove the pump drive pulley and engine key shaft. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

52 SECTION 7: POWER TRAIN Land Pride 14. Remove oil pressure sensor wire from engine support bracket. 15. Loosen and remove the engine support bracket bolts from the engine. photo zsm Loosen and remove the four engine mount bolts. NOTE: The engine mount bolt above the pump idler pulley will not be able to be removed without removing the pump sub assembly. photo zsm Use a lifting device to pull the engine up and out of the mower main frame. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

53 Land Pride SECTION 7: POWER TRAIN ENGINE INSTALLATION 1. Ensure that the engine mount area is clear of all wires, hoses, etc. 2. Use a lifting device to align the engine with the engine mount bolt located above the pump idler pulley. 3. Align and install the engine mount bolts and nuts. Do not tighten at this time. photo zsm Align and install the engine support bolts. 5. Tighten all the engine mounting bolts to standard torque. See chart on page 63. photo zsm Align and install pump drive pulley and engine key shaft. NOTE: Critical for installation that the pump drive pulley is installed with the 1 1/2" center is up against the engine, and that the 2 3/4" center is down against the drive belt clutch. 7. Install the pump drive belt over the pump drive pulley. 8. Install the pump drive idler spring to tension belt. photo zsm107 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 53

54 SECTION 7: POWER TRAIN Land Pride 9. Align and install the belt drive clutch. See trans-axle installation on page Install deck belt onto the deck drive clutch. See clutch installation on page Adjust the spring tension and engage over-center latch. See belt adjustment on page Connect wiring harness pig-tail to the belt drive clutch. photo zsm Route and connect the throttle cable and the choke cable to the engine. 14. See the adjustment section for correct settings of cables. 15. Route and connect the oil pressure sensor wire. photo zsm Connect the main wiring harness to the engine, the starter power cable and the common ground. 17. Connect the engine fuel line to the fuel filter. 18. Secure fuel line, wiring harness, etc. with cable ties. 19. Connect the battery and test the mower for correct operation. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

55 Land Pride SECTION 7: POWER TRAIN CLUTCH REMOVAL 1. Ensure that control levers are set in the neutral position and park brake is set for safety. NOTE: Remove the spark plug coil wires from both spark plugs to prevent accidental turn over of engine. 2. Loosen the deck belt tension by disengaging the overcenter latch system. photo zsm Disconnect the wiring pig-tail from the belt drive clutch. 4. Loosen and remove the engine clutch arbor bolt. NOTE: To prevent the clutch from turning while removing the engine arbor bolt, use a backing wrench on the clutch shoulder bushing. photo zsm Remove the deck belt drive clutch from the engine output shaft. NOTE: Engine output shaft and belt drive clutch are keyed and may require a gear puller to remove. photo zsm106 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 55

56 SECTION 7: POWER TRAIN Land Pride CLUTCH INSTALLATION 1. Align and install the belt drive clutch onto the keyed output shaft of the engine. 2. Align the cut out of the stop rotation bracket on the belt drive clutch to the stop rotation bracket mounted on mower frame. 3. Secure the deck belt drive clutch with arbor bolt, lock washer, and washer. 4. Tighten the engine arbor bolt to 50 ft/lbs. photo zsm Connect wiring harness pig-tail to the belt drive clutch. photo zsm Install deck belt onto the deck drive clutch. 7. Adjust the spring tension and engage over-center latch. See adjustment on page Connect the spark plug coil wires to the spark plugs and test for correct operation. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

57 Land Pride SECTION 7: POWER TRAIN TRANS-AXLE REMOVAL 1. Disconnect battery to prevent accidental shock and chock wheels for safety. 2. Loosen and remove rear drive wheels. See rear drive wheel removal on page Loosen and remove deck drive belt for ease of removal of pump drive belt. See clutch removal on page XX. 4. Loosen and remove the pump drive belt by disconnecting the belt tension spring. photo zsm Disconnect the drive control dampers from the pump idler bracket. 6. Loose and remove the park linkage rod and the park lever shaft. See park brake removal on page Loosen and remove the trans-axle fill/breather tube, and plug trans-axle. photo zsm Remove IZT bypass rod retaining cotter pin. 9. Lift IZT bypass rod off of the trans-axle bypass lever. 10. Remove IZT bypass rod from main frame. 11. Repeat steps 8 through 9 for other side. photo zsm021 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 57

58 SECTION 7: POWER TRAIN Land Pride 12. Loosen and remove battery tray. See battery assembly removal on page Loosen and the pump adjuster rod from the bell crank lever. photo zsm While the main frame is supported, place a block across both trans-axles with a lift device to ease removal of trans-axle sub assembly. photo zsm Loosen and remove the three trans-axle retaining bolts. Allow trans-axle to rest on block. 16. Repeat step 15 for other side. 17. Lower lift to remove the trans-axle sub assembly from lift block and slide it out from under main unit. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

59 Land Pride SECTION 7: POWER TRAIN 18. Loosen and remove the three IZT retaining bolts from the pump idler bracket. photo zsm Loosen and remove the two IZT retaining bolts on the IZT support bracket. photo zsm Loosen and remove the retaining bolt on the IZT stabilizer rod. 21. Remove the IZT pump from the trans-axle sub assembly components. 22. Repeat steps 18 through 21 for other side. photo 061 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 59

60 SECTION 7: POWER TRAIN Land Pride TRANS-AXLE INSTALLATION 1. Assemble the trans-axle sub assembly by mounting the IZT pumps to the pump idler bracket with the IZT supports and stabilizer bar. 2. Tighten all fasteners to standard torque. See chart on page 63. photo zsm Slide the trans-axle sub assembly under the main frame, and use block and lift to raise the sub assembly in place. 4. Align and install the trans-axle sub assembly using the trans-axle sub assembly mounting bolts. photo zsm Repeat step 4 for other side, and remove block and lift from the trans-axle assembly. 6. Tighten all the sub assembly retaining bolts to standard torque. See chart on page 63. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

61 Land Pride SECTION 7: POWER TRAIN 7. Align and install the battery tray assembly. See battery assembly installation on page Align and install the pump adjuster rod to the bell crank lever. 9. Tighten all fasteners to standard torque. See chart on page 63. photo zsm Align and install the drive control dampers onto the pump idler bracket. photo zsm Align and install the park linkage rod and the park lever shaft. See park brake installation on page 7. photo zsm111 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 61

62 SECTION 7: POWER TRAIN Land Pride 12. Align and install the pump drive belt and the deck drive belt. NOTE: Pump drive belt must be installed onto the drive pulley before installing the deck drive belt. 13. Tighten belt tension as per adjustments on page Align and install the IZT bypass rod through mounting hole in the main frame. photo zsm Align and install the trans-axle fill/breather tube in IZT pump. 16. Align and install the IZT bypass rod onto the IZT bypass lever. 17. Secure the IZT bypass rod with cotter pin. 18. Repeat steps 14 through 17 for other side. photo zsm Align and install the rear drive wheels. See rear drive wheel installation on page Lower unit down un-chock and connect battery. Test unit for correct operation. photo zsm Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

63 Land Pride SECTION 8: 8: ADJUSTMENTS Bolt Head Identification TORQUE VALUES CHART Bolt Head Identification Bolt Size (Inches) Grade 2 Grade 5 Grade 8 in-tpi 1 N m ft-lb 3 N m ft-lb N m ft-lb mm x pitch N m ft-lb N m ft-lb N m ft-lb 1/4" M 5 X /4" M 6 X /16" M 8 X /16" M 8 X /8" M10 X /8" M10 X /16" M12 X /16" M12 X /2" M12 X /2" M14 X /16" M14 X l /16" M16 X /8" M16 X /8" M18 X /4" M18 X /4" M20 X /8" M20 X /8" M24 X " M24 X " M30 X /8" M30 X /8" M36 X /4" M36 X /4" in-tpi = nominal thread diameter in inches-threads per in. 1 3/8" N m = newton-meters 1 3/8" ft-lb= foot pounds 1 1/2" mm x pitch = nominal thread diameter in millimeters x 1 1/2" thread pitch Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above. ADDITIONAL TORQUE VALUES Drive Wheel Lug Nuts (1/2"-20 UNF) Blade Spindle bolts (1/2"-20 UNF x 2" GR8) Pulley bolts before Installing pulleys (5/8"-11 UNC x 3 1/2" GR5 Electric Clutch Bolt (7/16"- 20 UNF x 3" GR5) Bolt Size (Metric) Class 5.8 Class 8.8 Class ft-lbs. 135 ft-lbs. 130 ft-lbs 50 ft-lbs TIRE INFLATION CHART Tire Inflation PSI Drive Wheels 8 to 12 Gauge Wheels 8 to 12 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 63

64 SECTION 8: ADJUSTMENTS Land Pride! WARNING Unless specifically required, DO NOT have engine running when servicing or making adjustments to the mower. Place control levers in the park position, set the park lever to (ON) and remove ignition switch key. Repairs or maintenance requiring engine power should be performed by trained personnel only. To prevent carbon monoxide poisoning, be sure proper ventilation is available when engine must be operated in an enclosed area. Read and observe safety warnings in front of manual. Your Razor was adjusted before it left the factory and was checked during pre-delivery set-up. However, after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change. Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abnormal wear or damage. A good time to detect potential problems is while performing scheduled maintenance service. Correcting the problem as quickly as possible is the best insurance.! WARNING Keep your machine clean. Remove heavy trash deposits and clippings from the machine. Keep all moving parts, hydraulic system, engine cooling system and exhaust system clean of trash and clippings. Accumulation of trash and/or clippings can cause fires, hydraulic overheating and excessive belt wear. Clear away heavy build-up of grease, oil and dirt, especially in the area of oil, fuel and engine combustion air; minute dust particles are abrasive to close-tolerance engine and hydraulic assemblies. Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Land Pride service center when assistance is needed. TORQUE VALUES! WARNING Particular attention must be given to tightening the drive wheel lug nuts and blade spindle bolts. Failure to correctly torque these items may result in the loss of a wheel or blade, which can cause serious damage or personal injury. It is recommended that the following be checked after the first 2 hours of initial operation, and every 50 hours following removal for repair or replacement: Wheel lug nuts Wheel motor nuts Blade bolts For engine torque values, see engine owner s manual. STEERING LINKAGE Refer to Figure 3-1: The steering has been factory adjusted to eliminate creeping when control levers are in neutral position. However, should the mower begin to creep, adjustments can be made as outlined on the following page. Control Lever Neutral and Parking Slot Torque Values FT - lbs. N-m Wheel lug nuts Blade bolts Control Lever In Neutral Position Figure Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

65 Land Pride SECTION 8: ADJUSTMENTS CONTROL LEVER NEURAL ADJUSTMENT Before considering any adjustment, check tire air pressure and make certain hydraulic oil is at operating temperature. Unequal tire pressure will cause mower to drift to one side. Refer to Tire Inflation Chart on page 63 and page 63. Adjustments for neutral position is made to the pump linkage rods located between the control lever and pump arms. The pump linkage rods are properly adjusted when control levers are in neutral position and drive wheels are not turning. Refer to Figure 3-2: If the mower creeps in neutral position, adjust pump linkage rods, located under the seat, as follows: 1. Raise and block mower up to support drive wheels off the floor.! WARNING Make certain mower is secure when it is raised and placed on the jack stands. The jack stands should not allow the mower to move when the engine is running and the drive wheels are rotating. Use only certified jack stands. 2. Position control levers in neutral position and disengage blades. 3. Start engine and observe which way the wheels are rotating. Jam Nut Pump Linkage Rod 5. If wheel is rotating in reverse: a. Loosen jam nuts on pump linkage rod. b. Rotate rod to shorten steering control linkage until the wheel comes to a stop. c. Repeat for the opposite side if necessary. d. When both wheels remain in neutral, tighten jam nuts to lock the pump linkage rod(s) in place. 6. Test again by moving control levers forward and backward before returning them to neutral position. The unit is ready for operation if the tires do not rotate with the control levers in neutral. 7. Turn ignition switch off, place control levers in park and set park lever to (ON). Remove support blocking and safely lower mower wheels to the floor. STEERING DAMPER Refer to VFigure 3-3: The steering dampeners, located under the seat, are incorporated into the unit to provide some resistance when control levers are moving forward or rearward. Make sure steering dampeners are adjusted properly by moving control levers to the reverse position and releasing them. If control levers return to neutral position, they are working correctly. Adjust control levers if they do not return to neutral. Adjusted as follows: 1. Place control lever in neutral position. 2. Adjust left dampener rod: a. Loosen nut on the left front ball stud. b. Pull dampener spring housing, to the rear, past the point that the internal spring is engaged. c. Release dampener spring housing and allow the internal spring to bring the housing back to neutral position. d. Retighten left front ball stud nut. Ball Stud Jam Nut Steering Control Linkage Figure If wheel is rotating forward: a. Loosen jam nuts on the pump linkage rod. b. Rotate rod to lengthen the steering control linkage until the wheel comes to a stop. c. Repeat for the opposite side if necessary. d. When both wheels remain in neutral, tighten jam nuts to lock pump linkage rod(s) in place Dampener Spring Housing Steering Dampener Figure 3-3 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 65

66 SECTION 8: ADJUSTMENTS Land Pride 3. Repeat step 2 to adjust the right dampener rod. 4. Check steering dampeners: a. Move the control levers to reverse position and release. The control levers should return to neutral position. b. Repeat steps 1 through 4 if control levers do not return to neutral position. NOTE: The dampener must not bottom out when the pump lever is fully stroked in either direction. SEAT ADJUSTMENT IMPORTANT: The arm rests on the Deluxe Seat must be pivoted up before hinging the seat platform forward. Leaving the arm rests down while hinging the seat platform forward can cut the arm rest covers and void their warranty. The seat platform is slotted so the seat can be adjusted to the operator. Loosen the seat mounting hardware located under the seat and adjust the seat forward or rearwards to a length that is comfortable for the operator to raise and lower the mower deck with his right foot. Tighten the seat mounting hardware once the seat is adjusted. UPPER CONTROL LEVER ADJUSTMENTS IMPORTANT: Do not make adjustment to the lower control levers since they are already adjusted for neutral creep. The control levers may be adjusted while in the neutral position for height, reach and forward travel to fit the operator s steering comfort zone. HEIGHT ADJUSTMENT Refer to Figure 3-4: 1. Adjust control levers vertically by removing the bolts, flat washers, and locknuts that attach the upper control levers to the lower control levers. 2. Reposition upper control levers to a height that fits the operator s personal preference. 3. Reassemble bolts, flat washers, and locknuts in the same order they were removed without tightening them. REACH ADJUSTMENT Refer to Figure Pivot the upper control levers forward or backward to fit the operator s personal reach preference. If reach comfort zone can not be achieved, then try exchanging sides the levers are located: a. Remove the bolts, flat washers, and locknuts that attach the upper control levers to the lower control levers. b. Switch right control lever with left control lever and reassemble the bolts, flat washers, and locknuts in the same order they were removed without tightening them. c. Pivot the upper control levers forward or backward to fit operator s personal reach preference. 2. Verify that the control levers align with each other when in the neutral position and tighten the locknuts to the correct torque. Upper Control Lever Bolts with Flat Washers, and Locknuts Lower Control Lever Control Lever Adjustment Figure FORWARD TRAVEL ADJUSTMENT Refer to Figure 3-4: "REACH ADJUSTMENT" instructions are for adjusting the control levers to be equally aligned while in neutral. However, with this adjustment, the mower may want to steer slightly to the right or left when pushing the levers equally forward. Make the following adjustments if you prefer to have the levers equally aligned while in forward travel position instead of while in neutral position: 1. While driving forward, make the necessary steering correction required to make the unit go straight and take careful notice of how the upper control levers are positioned. (The distance one lever is ahead of the other to make the mower travel straight.) 2. Stop the mower on a level surface, place the control levers in neutral, shut the power off and remove the switch key. 3. Either adjust the upper trailing lever forward by the distance it was trailing or adjust the upper leading lever back by the distance it was leading. Tighten the locknuts to correct torque. Example: If the right control lever is one inch ahead of the left control lever, stop the unit and either adjust the right upper control lever back one inch or adjust the left upper control lever forward one inch. 66 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 9/24/09

67 Land Pride SECTION 8: ADJUSTMENTS HYDRO-DRIVE BELT BELT ADJUSTMENT The pump drive belt tension remains constant by means of a tension idler and spring. There is no tension adjustment of this belt. DECK LEVELING ADJUSTMENTS The spindle belt remains in constant tension by means of a spring tensioned idler. The spring tension should be adjusted so that the belt does not slip under normal operating load conditions and may require readjusting as the belt stretches and wears. The belt should be replaced if it is excessively worn or damaged. Refer to Figure 3-5 and Figure 3-6: Check spring length to verify if belt is tensioned correctly. Installed spring length should be 4 3/4" +or- 1/8". Vary the spring length by adjusting the length of the eye bolt. Eye Bolt (Adjust Length To Vary Spring Tension) Anchor Bracket Spring Tension Idler ENGINE RPM SETTING The Razor is designed so that the engine will run at 3600 rpm static pump load only. At this speed the hydraulic pumps are running at their maximum rated speed. DECK LEVELING & HEIGHT ADJUSTMENTS The mower deck has three areas that may need to be checked and adjusted periodically. Before considering any mower deck leveling adjustments, check that the tire air pressure is within the specified range.! WARNING Stop engine. Make sure blade engagement switch is in the down (OFF) position. Place control levers in park position and set park lever to (ON) before leaving machine. DECK LEVEL ADJUSTMENTS Leveling the deck must be done in the following order: 1. Check tire pressures to make certain they are properly inflated before leveling deck. TIRE INFLATION CHART Tire Inflation PSI Drive Wheels 8-12 Gauge Wheels Over-Center-Release Bolt (Turn Counterclockwise to Release Belt Tension) Drive Belt Adjustment Figure 3-5 Excessive belt tension may lead to premature damage of belt and drive components and is also a safety hazard to the operator and bystanders. Not enough belt tension may also lead to premature belt damage due to excessive belt slippage. IMPORTANT: Do not over tension the spring to compensate for a badly worn belt or pulley. 2. Park the unit on a flat surface. Refer to Figure 3-7: 3. Raise deck fully up. 4. Position the blade cutting height at 3 1/4 by placing 3" high deck support blocks under the deck edge in three locations: a. Place two of the 3" support blocks under the deck front edge in-line with the far left and far right blade spindles. b. Center the third 3" support block under the deck back edge. Blocks Deck Drive Belt Adjustment Figure Blocking up Deck Figure 3-7 9/24/09 Z44 and Z52 Accu-Z Razor (S/N and above) Riding Mowers SM 67