Operating Manual TWN 0121/1. Lifting point, screw-type TWN 0122 TWN 0123 TWN 0127 TWN 1120 TWN 1830 TWN 1890

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1 TWN 0121/1 Operating Manual Lifting point, screw-type TWN 0122 TWN 0123 TWN 0127 TWN 1120 TWN 1830 TWN 1890 THIELE GmbH & Co. KG Werkstraße 3 Tel: +49 (0)2371 / Iserlohn B07905-D EN

2 Contents 1 Introduction... Fehler! Textmarke nicht definiert. 2 Intended Use Safety Notes Personnel Product Safety Use Product Description Characteristics Mounting Preparations Mounting the Lifting Point Application Use under Normal Conditions Influence of Temperature Environmental Influence Maintenance Inspections Repairs Storage Introduction THIELE screw-type lifting points serve to secure components/loads by means of hoisting means, for instance chain suspensions, to enable handling activities to be performed safely. The present operating manual includes information on how lifting points of the following types are safely used (TWN = THIELEcompany standard): TWN 0121/1 Lifting point, rotatable, with slide bearing TWN 0122 Lifting point TWN 0123 Lifting point TWN 0127 Lifting point MDB TWN 1120 TITAN Lifting point, rotatable, with slide bearing TWN 1830 X-TREME Lifting point, rotatable, with ball bearing TWN 1890 Lifting point XS-Point, rotatable This is a translation of the German original Operating Manual. B07905-D Page 2 EN

3 2 Intended Use The lifting points are intended for attachment to steel, aluminum or non-ferrous metal structures and components. They serve to connect the structures and components to hoisting means used for handling. The lifting points must exclusively be used as prescribed by their permissible load carrying capacity, within the temperature limits prescribed, with appropriate screws/bolts (refer to Chapter 5) firmly attached to the components to be lifted. Turning and rotating loads: TWN 0121/1 Turning allowed, rotating not allowed. TWN 0122 Turning allowed, rotating not allowed. TWN 0123 No turning and/or rotating allowed. TWN 0127 Turning allowed, rotating not allowed. TWN 1120 Turning allowed, rotating not allowed. TWN 1830 Turning and rotating allowed. TWN 1890 Turning allowed, rotating not allowed. This classification relates to occasionally turning or rotating loads. Continuous or long term turning or rotating is not allowed. B07905-D EN

4 3 Safety Notes 3.1 Personnel Operators must familiarize themselves with this operating manual as well as regulation BGR 500, Chapter 2.8 Betreiben von Lastaufnahmeeinrichtungen im Hebezeugbetrieb (Use of load suspension devices for hoisting purposes) as issued by German Accident Prevention & Insurance Association). Mounting and removal must exclusively be carried out by authorized persons. Outside the Federal Republic of Germany the specific provisions issued locally in the country where the items are used must also be observed. 3.2 Product Safety Risk of Injury Make sure to use lifting points free from defects. Never use worn-out, bent or damaged lifting points. Never make structural changes to lifting points (e.g. by welding, bending). 3.3 Use Risk of Injury Never stay under lifted loads. Only lift loads the weight of which is less than or equal to the carrying capacity of the suspension gear. Never subject lifting points to loads higher than their specified carrying capacity. Do not use force when mounting/positioning the lifting points. Do not start lifting before you have made sure that the load has been correctly attached. Make sure nobody stands or walks under or near suspended loads. B07905-D Page 4 EN

5 Never move a suspended load over persons. When lifting loads make sure your hands or other body parts do not come into contact with the suspension gear. Never cause a suspended load to swing. Make sure lifting points are mounted above the load s center of gravity. The mounting location of the points on the component must be suited for the forces admitted via the lifting point to be safely absorbed without the component suffering deformation. 4 Product Description THIELE lifting points are marked with nominal carrying capacity (WLL) in tons or nominal size of the chain. This indication only applies to the lifting point itself and not to the overall load or suspension gear used. The lifting points are in conformity with Machinery Directive 2006/42/EG and marked with the CE symbol. The lifting points have been type tested by Berufsgenossenschaft Holz und Metall and marked with the H-stamp. THIELE-lifting points have a safety factor of min. 4 relating to their capacity. B07905-D EN

6 5 Characteristics TWN WLL [t] Usable thread Screw datas Torque [Nm] Intermediate link Article-no. complete lifting point Article-no. screw TWN 0121/1 1,12 M16 x 25 M16 x 40 DIN 7984 ST F35000 Z ,0 M20 x 30 M20 x 50 DIN 7984 ST F35010 Z ,15 M24 x 36 M24 x 60 DIN 7984 ST F35020 Z ,3 M30 x 50 M30 x 80 DIN 6912 ST F35030 Z ,15 M16 x 25 M16 x 45 DIN 7984 ST ) 170 F35070 Z ,3 M20 x 36 M20 x 60 DIN 7984 ST ) 350 F35075 Z00552 TWN ,0 M30 x 50 M30 x 80 DIN 6912 ST ) 950 F35080 Z ,0 M36 x 53 M36 x 90 DIN 6912 ST ) 1900 F35095 Z ,2 M42 x 67 M42 x 100 alike DIN 7984 ST 10.9 special 3) 2100 F35098 Z ,0 M45 x 67 M45 x 110 alike DIN 7984 ST 10.9 special 3) 2400 F35101 Z ,5 M56 x 88 M56 x 135 alike DIN 7984 ST 10.9 special 3) 3200 F35102 Z ,0 M56 x 88 M56 x 135 alike DIN 7984 ST 10.9 special 3) 3200 F35285 Z00556 B07905-D Page 6 EN

7 TWN WLL [t] Usable thread Screw datas Torque [Nm] Intermediate link Article-no. complete lifting point Article-no. screw 1,12 M16 x 30 B16x70x34 F34110 TWN ,12 M16 x 30 B16x110x60 F ,0 M20 x 38 B16x70x34 F34120 hand-screwd 2,0 M20 x 38 B16x70x34 F ,15 M24 x 35 B18x85x40 F ,15 M24 x 45 B18x110x60 F34131 TWN ,15 M20 x 38 M20 x 50 ISO ) 350 F35157 Z ,3 M24 x 35 M24 x 50 ISO ) 600 F35158 Z ,30 M8 x 18 M8 x F34405 TWN ,45 M10 x 18 M10 x F ,60 M12 x 23 M12 x F ,4 2,5 M16 x 28 M20 x 32 M16 x M20 x hand-screwd by openended spanner F34400 F ,5 M24 x 40 M24 x F ,7 M30 x 52 M30 x F ,0 M36 x 66 M36 x F34440 not changeable B07905-D EN

8 TWN WLL [t] Usable thread Screw datas Torque [Nm] Intermediate link Article-no. complete lifting point Article-no. screw 0,45 M10 x 15 F ,60 M12 x 18 F ,4 M16 x 20 F34300 TWN ,5 M20 x 25 F ,5 5,3 M24 x 30 M30 x 40 hand-screwd by openended spanner F34320 F ,0 M36 x 50 F ,0 M42 x 60 F ,5 M48 x 68 F ,0 M56 x 78 F34360 TWN ,7 2,5 M16 x 30 M20 x 38 M16 x 70 ISO M20 x 80 ISO F35245 F35246 Z09544 Z ) not replaceable 2) for tapped holes in steel 3) Additional technical THIELE specifications must be observed. B07905-D Page 8 EN

9 6 Mounting 6.1 Preparations Make sure the attachment faces are flat and dry and the tapped hole is made perpendicular to the attachment face. 6.2 Mounting the Lifting Point Mount the lifting point so that no areas of danger are created, structural parts cannot cause the suspension gear to be deflected when the load is lifted, the suspension gear cannot be damaged, e.g. by sharp edges. The useful depth of the thread must enable the lifting points to be safely screwed in. Make sure the tapped hole is arranged at right angle to the attachment face on the component. The depth of thread L in the component must at least be as follows: L = 1 x d in steel L = 1.25 x d in castings L = 2 x d in aluminum L = 2.5 x d in aluminum-magnesium alloys (where L = depth of thread; d = thread diameter) Make sure the threads of the lifting point and in the component are clean and dry. TWN 0123, TWN 1120 and TWN 1830: Use a suitable openended spanner to fix the lifting points so as to be finger-tight. TWN 0121/1, TWN 0122 and TWN 0127: Tighten the screws at the tightening torques specified in Chapter 5. TWN 1830: Tighten of the screws M10 and M12 may not exceed a torque of 40 Nm. If the lifting points are to remain on the component make sure to use liquid agents to secure and safeguard the screws. In case of through-boltings secure the nuts by suitable locking means. B07905-D Page 9 EN

10 TWN 1830: There has to be made a chamfer on the hole for the thread: Thread M10 and M12: Chamfer 2,0 +0,5 x 45 Thread M16 and M20: Chamfer 2,5 +0,5 x 45 Thread M24 and M30: Chamfer 3,5 +0,5 x 45 Thread M36 and M42: Chamfer 4,0 +0,5 x 45 Thread M48 and M56: Chamfer 4,5 +0,5 x 45 7 Application 7.1 Use under Normal Conditions The top part of the lifting point including attachment link must always be freely movable. It must not rest on or be supported by other structural parts. When attaching the components make sure the position of the lifting point always enables forces to be exerted in longitudinal direction. Make sure only the top part of the lifting points turns into loading direction and not the firmly secured stationary portion. Check the correct positioning of the lifting points each time the load is turned and/or rotated, especially when the load is applied parallel to the screw-on surface. TWN 1830: The lifting point must not be used for a permanent or prolonged turning of the load. B07905-D Page 10 EN

11 TWN 1890: 7.2 Influence of Temperature The permissible carrying capacity of the lifting points reduces at elevated temperatures. The reduced carrying capacity figures shown in the following table shall only apply for short-term use at the temperatures indicated. TWN 0121/1, TWN 0122, TWN 0127, TWN 1120, TWN 1890: Temperature range Remaining carrying capacity -20 C to 100 C 100 % 100 C to 200 C 85 % 200 C to 250 C 80 % 250 C to 300 C 75 % TWN 0123, TWN 1830: Temperature range Remaining carrying capacity -30 C to 200 C 100 % 200 C to 300 C 90 % 300 C to 400 C 75 % When the lifting points are to be used within other temperature ranges please get in touch with the manufacturer. 7.3 Environmental Influence In case the points shall be used under the influence of chemicals please consult with the manufacturer. B07905-D Page 11 EN

12 8 Maintenance 8.1 Inspections Check the lifting points visually at regular intervals. The results of the inspection shall be entered into a register to be prepared when the lifting point is first used. This register includes characteristics of the lifting point as well as identification particulars (Statement of compliance/inspection certificate). An inspection must be carried out at least once a year or more frequent if the lifting points are in heavy-duty service. After three years at the latest the lifting points shall be examined for cracks. The condition of lifting point and its components must be documented during these inspections. When making repairs to lifting points note down the cause of the defect and the remedial action that has been taken. Immediately stop using lifting points that show the following defects: Deformation, Cuts, notches, cracks, incipient cracks, Lifting points cannot freely rotate or turn, Lifting oints have been heated beyond permissible limits, Severe corrosion, Wear exceeding 10%, e.g. in the suspension link diameter area, Identification marks are unreadable, Defect screws/bolts, TWN 1830: Size of gap s exceeds figures in table below. Max. gap size s for TWN 1830: Thread s [mm] M10 M20 1,5 M24 2,0 M30 2,5 M36 3,0 M42 M56 3,5 B07905-D Page 12 EN

13 8.2 Repairs Only use THIELE spare parts. Exclusively use original THIELE screws and bolts because these are made to meet special requirements. If defects are detected make sure to repair the lifting point before it is used again. 9 Storage Store the lifting points in dry space at temperatures between 0 C and +40 C. Secure lifting points by applying suitable screw locking means to prevent screws from working loose. All informations of this documentation were checked and verified carefully. The THIELE GmbH & Co. KG assumes no liability for failures or damage may caused by the usage of this informations. Subject to modifications. THIELE reserves the right to modify products without any announcing. The intellectual property rights of this documentation remain at THIELE GmbH & Co. KG. Every usage (i.e. duplicating) of this documentation without agreement of THIELE is not allowed and makes liable to pay damages. B07905-D Page 13 EN

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