Virtual Pipeline FSM Parts Manual

Transcription

1 Virtual Pipeline FSM Parts Manual Printed February 9, 2018 Rev A

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3 Preface Proper installation, service, and repair are important to the safety of the service technician and the safe, reliable operation of all motor vehicles. If part replacement is necessary, the part must be replaced with one of the same part number or with an equivalent part. Do not use replacement parts of lesser quality. Accordingly, anyone who intends to use a replacement part which is not in this manual, must first determine neither his safety nor the safe operation of the vehicle will be jeopardized by the replacement part selected. If you need further information or have any questions, please contact: Quantum Fuel Systems LLC Arctic Ocean Drive Lake Forest, CA USA Tel: Fax: All information, illustrations, and specifications are based on the latest product information available at the time of printing. Quantum Fuel Systems LLC. reserves the right to make changes at any time without notice. This information is the intellectual property of Quantum Fuel Systems LLC. and may not be altered in any way. This information is protected by the copyright laws of the United States of America, and other countries, and may not be reproduced, stored in any retrieval system, or transmitted in any form or by any means (including but not limited to electronic, mechanical, photocopying, and recording) without the prior written permission of Quantum Fuel Systems LLC Quantum Fuel Systems LLC. ii

4 How to Use This Manual This parts manual contains information specific to the Quantum Virtual Pipeline (VP) trailers. It does not explain everything you need to know about servicing your equipment. Ordering Parts To purchase repair or replacement parts, use the online Parts Request Form. Retail parts pricing and the Parts Request Form are accessible at or send a request to QTParts@qtww.com. Technical Assistance For questions regarding the installation, maintenance, and service for the CNG Fuel Storage Module, contact Quantum Technical Assistance at iii

5 VP Trailer Identification All of the VP Trailers will have an identification label on the inside of the left rear door. Use the table below to determine the configuration and features of your particular model. Virtual Pipeline Trailer Model Numbers: VP System Part Number VP Model Number Number of Cylinders Working pressure PSI (bar ) Product description VP All Stainless steel cylinder bosses VP-Lite cylinders have aluminum bosses VP-Lite VP-Lite Onboard gas used for actuation supply VP-Lite VP-Lite All Aluminum cylinder bosses VP-Lite iv

6 Table of Contents Virtual Pipeline Trailer... 2 VP Trailer User Interface... 2 VP Trailer Covers... 6 Roof Covers... 6 Bottom Covers... 2 VP Trailer Actuation Control... 4 VP Pressure and Temperature Relief... 6 VP Container Labels Accessories and Maintenance Parts v

7 THIS PAGE INTENTIONALLY LEFT BLANK 1

8 Virtual Pipeline Trailer VP Trailer User Interface 2

9 VP Trailer User Interface Item Qty Quantum Part No. Description O-RING-ORFS-16, LOW TEMP O-RING-ORFS-4, LOW TEMP O-RING-SAE-16, LOW TEMP FITTING, UNION, ORFS S SCREW, HEX HEAD FLANGE M6 X PLATE- SUPPORT, 1/4" PIPE MOUNT INSULATOR- SUPPORT, 1/4" PIPE MOUNT S SCREW, HEX HEAD FLANGE M6 X1 60 LG PLATE- SUPPORT, 1" PIPE MOUNT INSULATOR- SUPPORT, 1" PIPE MOUNT WASHER- FLAT, USS, M N NUT, CRIMP LOCK, HEX FLANGE, M INSULATOR- SUPPORT, 1/2" PIPE MOUNT S SCREW, HEX HEAD FLANGE M6X1 50 LG PIPE ASM- PRV INLET, NPT PORT PIPE ASM- PRV INLET, SAE PORT BRACKET- SUPPORT, PRV FUEL LINE PLATE- SUPPORT, 1/2" PIPE MOUNT FITTING, UNION SAE TO ORFS VALVE- MANUAL SHUT OFF, 1", RH VALVE- MANUAL SHUT OFF, 1", LH FITTING ELBOW ST THEAD SWIVEL 3

10 VP Trailer User Interface (Cont) 4

11 VP Trailer User Interface (Cont) Item Qty Quantum Part No. Description O-RING-SAE-16, LOW TEMP COUPLING- QUICK DISCONNECT, VP MALE A/R COUPLING- QUICK DISCONNECT, VP FEMALE RETAINER- PANEL, PLASTIC, 20MM GAUGE- PRESSURE, 4", 5000 PSI GAUGE ASM - TEMPERATURE, 4" X 1700MM SCREW, FLAT HEAD SS PLUG- HEX HEAD, -16 SAE VALVE ASM- 1/4 TURN, -4 ORFS HANDLE- 1/4 TURN VALVE, BLK ROUND VALVE ASM- 3-WAY, BLK, ROUND KNOB, LOW PRESS GAUGE- PRESSURE, 1.5", 120 PSI 140 S BOLT - HEAVY HEX FLANGE, M10 X HANDLE- 1/4 TURN VALVE, BLK, PARKER 5

12 VP Trailer Covers Roof Covers FRONT

13 VP Trailer Covers (Cont) Item Qty Quantum Part No. Description S SCREW, HEX HEAD, CONICAL WASH, M8 X EDGING- PANEL, 13.25" PANEL- INSPECTION ACCESS, VP PANEL- ROOF, ROW 1, W/ INSP ACCESS, SILVER PANEL- ROOF, ROW 1, W/O INSP ACCESS, BLACK PANEL- ROOF, ROWS 3-15 ODD, W/ INSP ACCESS, SILVER PANEL- ROOF, ROW 2-15, W/O INSP ACCESS, BLACK PANEL- ROOF, ROWS 2-14 EVEN, W/ INSP ACCESS, SILVER PANEL- ROOF, ROW 2-15, W/O INSP ACCESS, BLACK PANEL- ROOF, ROW 16, W/ INSP ACCESS, SILVER PANEL- ROOF, ROW 16, W/O INSP ACCESS, BLACK PANEL- ROOF, ROW 17, W/ INSP ACCESS, SILVER PANEL- ROOF, ROW 17, W/O INSP ACCESS, BLACK LABEL- LOAD ADJUST, FRONT LABEL- LOAD ADJUST, REAR 1

14 VP Trailer Covers (Cont) Bottom Covers FRONT

15 VP Trailer Covers (Cont) Bottom Covers Item Qty Quantum Part No. Description SHIELD- HEAT, OUTER, END PANEL- CLOSE OUT, END SHIELD- HEAT, OUTER, ROW SHIELD- HEAT, OUTER SHIELD- HEAT, CENTER SHIELD- HEAT, CENTER, ROW SHIELD- HEAT, CENTER, ROW BRACKET- CENTER HEAT SHIELD SUPPORT BRACKET- ROW 16, CENTER HEAT SHLD S SCREW, HEX HEAD, CONICAL WASH, M8 X N NUT, U-SHAPE, M8, LONG 3

16 VP Trailer Actuation Control 4

17 VP Trailer Actuation Control Item Qty Quantum Part No. Description O-RING-PNEU VLV, LOW TEMP O-RING-SAE-8, LOW TEMP O-RING-ORFS-8, LOW TEMP BOLT- SOCKET HEAD, M8 X WASHER- USS FLAT, M VALVE ASM- CHECK, OUTLET VALVE ASM- CYLINDER ISOLATION, PNEUMATIC FITTING- OUTLET, SAE TO ORFS, FITTING- TEE, NPT TO PTC MANIFOLD, CYLINDER ISOLATION VALVE SCREW- CYL ISOLATION VLV MANIFOLD INDICATOR - VALVE POISITION, VP 5

18 VP Pressure and Temperature Relief Virtual Pipeline Parts Manual 6

19 VP Pressure and Temperature Relief (Cont) Virtual Pipeline Parts Manual Item Qty Quantum Part No. Description O-RING-ORFS-8, LOW TEMP O-RING-SAE-8, LOW TEMP FITTING- UNION, SAE TO ORFS, CAP- VENT OPENING, 1/2" NUT AND FERRULE SET, 1/ PLATE- SUPPORT, PRV ASM MOUNT PLATE- SUPPORT, PRV ASM MOUNT, SPECIAL PRV ASM- FILL, NPT PRV ASM- FILL, SAE INSULATOR- SUPPORT, PRV ASM MOUNT S BOLT- HEX FLANGE, M6 X FITTING, PORT CONNECTOR 1/2" 7

20 VP Pressure and Temperature Relief (Cont) Virtual Pipeline Parts Manual Coming Soon 8

21 VP Pressure and Temperature Relief (Cont) Virtual Pipeline Parts Manual Item Qty Quantum Part No. Description 430 9

22 Fuel Storage Support Brackets Coming Soon 10

23 Fuel Storage Support Brackets (Cont) Virtual Pipeline Parts Manual Item Qty Quantum Description

24 VP Container Labels Coming Soon 12

25 VP Container Labels (Cont) Item Qty Quantum Part No. Description

26 Accessories and Maintenance Parts Virtual Pipeline Parts Manual Item Qty Quantum Part No. Description O-RING KIT, VP TRAILERS 14

27 Revision History Revision A 2/9/18 Initial Release. All information, illustrations, and specifications are based on the latest product information available at the time of printing. Quantum Fuel Systems LLC. reserves the right to make changes at any time without notice. This information is the intellectual property of Quantum Fuel Systems LLC. and may not be altered in any way. This information is protected by the copyright laws of the United States of America, and other countries, and may not be reproduced, stored in any retrieval system, or transmitted in any form or by any means (including but not limited to electronic, mechanical, photocopying, and recording) without the prior written permission of Quantum Fuel Systems LLC Quantum Fuel Systems LLC.

28 Quantum Fuel Systems LLC Arctic Ocean Drive Lake Forest, CA Tel: (949) Fax: (949)