Uletan. 505 North Hutcheson, Houston, Texas noo3-1399, Phone: , Fax:
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1 Uletan Page Nrth Hutchesn, Hustn, Texas noo3-1399, Phne: , Fax: INSTALLATION INSTRUCTIONS FOR QUIETAIRE STAINLESS STEEL COOLING SYSTEM COMPONENTS 1. Cling pads- pads cme 4" thick and 12" wide X 24",36",48",60", and 72" high. Pads may be stacked fr higher system. 2. Trugh, pump, piping and tp cver are furnished with kit. 3. Custmers must furnish framing material. LOCATION OF THE FAN AND PAD SYSTEM The cling pads shuld be placed in the ppsite wall frm the fans and shuld be n mre than 250 feet apart t avid excessive temperature rise and air velcity. The tp f the pads shuld be lcated near the tp f the items t be cled. TYPICAL LAYOUT WHEN PAD TO FAN DISTANCE IS 250' OR LESS ----~== --') ~ :I FX,S d-"f.'] ~5 "':'l PADS d d d q ~----~ TYPICAL LAYOUTS WHEN PAD TO FAN DISTANCE EXCESS 250' Ii I ~ ~.--. ~ ~ =.. il / A quality prduct that lives up t its name
2 FRAME OPENING Page 2 A= Height f the pad minus 2.5" B= Length f the system c C= Pad height plus 7" < 1 '" Ig~B====.11 0= Clearance fr pump suctin l-- DO NOT REMOVE THE SIDE WALL STRUCTURAL SUPPORT STRINGERS MEMBERS The supprt stringers can be metal r wd and shuld prvide a flat surface fr munting supprt brackets. The lwer stringer shuld be strng enugh t supprt 2 Y. punds per square ft f pad if the trugh is t be hung n a stringer with brackets. The trugh can als be set n blcks. The rugh must be installed level. When pads ver 48" tall r tw pieces are used an intermediate installed t prevent pads frm blwing ut. See drawing belw stringer Y." thick must be Existing huse side wall membe? t e??'l e??'l [J HEIGaT OF PADS MINUS 2.5" ~ INTER!-tEO!ATE: STR!NG2R IF REQUIRED II 3. 1/2- ror 60..7r 50 l/2" (OR.'", 96- I [
3 Page 3 SUMP TANK There is n need fr a water cllecting sump r reservir as the trugh ahs sufficient capacity t act as such. INSTALLING THE SYSTEM After all the framing has been installed and dimensin shave been checked the system cmpnents can be installed. Lcate all f the packages f the system and srt ut the basic package that cntains the fittings, end caps, the trugh with pump suctin hle etc. start with this package. INSTALLING THE TROUGH SUPPORT Set supprt blcks n a level line and place trugh n the blcks T tp f blcks f bracket See typical drawing page 7
4 Page 4 INSTALLING THE TROUGH Install the end caps in the tw sectins f trugh yu have selected fr the end sectins with the mastic strips as shwn. Install the end cap that will have the flat valve munted in it where yu wish t bring in the water supply. Install the tank adaptr as shwn. The tank adaptr may be installed at the end f shrt runs (up t 40') but shuld be in the center f lnger runs. INSTALL STRAPS IN TROUGH TANK ADAPTOR FLO.AT VALVE \ Nte: N tank adaptr required when a sump pump is installed in trugh. Place the mastic strips inside f the u cnnectr and blt tgether with the trugh. NOTE: The trugh, trugh ends and u cnnectrs must be cleaned f the il film r the mastic strips will nt stick and seal. Acetne wrks best and leaves n ily residue.
5 Page 5 INSTALLING THE TOP OF THE SYSTEM Place a pad (2 if duble stacked) at each end and in the idle f the trugh. Next using a tp cver back and pipe supprt mark the lcatin f the munting hle at each end and the middle f the system and run a chalk line thrugh these marks. Use this line t line up the tp cver back and pipe supprts and install with 'l:ix 1 'l:iscrews. Caulk the tp cver back jints as shwn. CAULK JOINTS I I I r 2"--j - I j";""1 INSTALLING THE DISTRIBUTION PIPE HOLES UP f
6 Page 6 INSTALLING THE DISTRIBUTION PIPE Cn't Install the end cap ver the distributin pipe and secure with 2-1/4 X I V. screws as shwn. Next cement an elbw, 2' piece f pipe and the treaded adapter t the distributin pipe as shwn. Screw the bleed ff fitting int the threaded adapter and attach the bleed ff tubing as shw, the bleed ff tubing shuld run t the ut side f the hused r t a drain. 1/4" X 1 1/4" SCREWS H /J INSTALLING THE PADS Place the pads in the trugh s that they sit n the supprt lip. If 5' r taller ne piece r tw piece pads are used pad retainers are required. Install the retainers as shwn n the drawing. T install r remve the pads, simply rtate the retainers 90 degrees. PAD
7 Page 7 2 PIECE DISTRlaITICN PIP:: COVl:R 4. / =-INJ p,'.cs PAD I-E r GTIi P-!.S 7" P.1"P L-NG-W t. I j I OF SYSTEt1 NOTE, TROUGH J"1UST BE LFVEL TYP I C,AL NO, 1 10' TO 40' SYSTeMS WITH SUMP PUMP IN TROUG~ We pads and trugh system weight per ft in punds Height 4" pads 6" pads 3' ' ' ' 30 40
8 Page 8 INSTALLING THE FRONT OF THE TOP COVER Install the first tp cver sectin, the insert a tp cnnectr leaving half f it sticking ut. The half sticking ut will be cvered with the nest tp cver. Cntinue this prcess until all f the tp cver is installed. PLUMBING INSTALLATION All items installing the plumbing are included with the system. Refer t the drawing fr assembly. l I e F... EiG,\-j PLUS 7. NOTE TROUGH MUC:T I '--' u_ qf LFVFI ~ EN] SIS 99 V,E;'; SUFOQR, 8~ACKET5 IBY OT~~qSIC~~ ALSO 2;;:: US;;:::l I NSTVO r 8LOC'<S M~~ESURE S~POKT is AC~SUA7~Y REINFORC~Q AND ~O?CRTED R~r~~ TO ~E(G'-t7 (MART FOR FO«he:;Chi""?~~FOOT r O?ERATiNG SYST~~ fypical NO.2 80 TO 100 SYSTEMS WITH EXTERNAL MOUNTED PUMP
9 Page 9 / /! / I / :~.".n~::c, ~E;~~~~ 0,::> r.nj s:o! i ui'1 "!/ 1 i?'_' --L- Wi (,!!Xi~:.r--d!:2 c:.- tslr--;l :...;.J 4 w;' I Lr/'i 2. )< ~. S:::...CER?G:'-lP 0 t SC~APGE SHOllLD CC~jNcCI in CEN7i:R OF 5YSTc.:'1 A CUTCUT W[L~ NE~Q TO BE MADE IN ThE OISTRI3u7[ON PiPE COV~R I""':"\U r.-eigih F:...L:S 7- "--_._ , i, " i":" ::..:: i SU?Oe;:;T GR'CKETS I BY OT"ERS J C.~N ALSO 2E usc.q instead OF BLOCKS M~KE SURE SUPPO~T IS ADEQUATELY RE!NFORCED AND SUPPORTED REFeR TO WE!GhT CHART FOR FOR WEiGHT PER FOOT OF OPERA T I NG SYSTEI1 WITH TYi' I C,AL 40'TO 80 EXT~Ri\j!'\L NO MOUNT~O
10 Page 10 OPTIONAL MOUNTING BRACKETS mal" I NG MEMBER TOP AND BOTTOM 2- X 4- SPACER,-FCR4- PADS 9- FOR 6- PADS 8- strlx:tuiw.. CCLLUI',S NOTE.,~-'KE slre COLLUMS WILL SLPPGRT SYSTEl'1 WEIGHT. 2- X S- TRS"TED /TV wec OR STEa /' 'ItS I t-<g eel TED TO ~ l~ ~~~t ~. COLLUMS. BRACKETS Sl--lJL.LD BE NO MORE ~:p:-g~~ T1-'AN 5 ' APART. CCLLl.!,~S SHOL1..D BE 9 FOR NO ~,ORE THf.N 5' 6 - PADS APART END VIEW 1, SUGGESTED MOUNTING WHEN USING OPTIONAL MOUNTING BRACKETS NOT INCLUDED WITH TROUGH SYSTEMS ORDER PART NO_ TRMBl-4" OR TRMBl-6"
11 STARTING UP THE SYSTEM Page Tum n the water supply and let the trugh fill up thrugh the flat valve. Set the flat valve s the water level is I" t 2' belw the pad supprt lip in the trugh. Refer t the instructins packed with the flat valve. 2. Prime the pump. 3. Run the system with the end plugs f the distributin pipe remved t flush ut the system. Tum ff the pump and replace the plugs. 4. Tum the pump back n and make sure all the distributin hles are pen. Tum the pump ff and install the distributin pipe frnt cver. 5. Tum the pump back n and adjust the flw valve s all the pads are wet. 6. If the flw valve is pen t much water will leak ut at the pint where the tp cver cntact the pads. MAINTENANCE 1. Drain the trugh and system as required t remve sediment. 2. Make sure all parts f the system are wrking prperly. Flw valve, pump, flat valve, etc. 3. Check pads fr algae grwth. T prevent algae grwths fllw these suggestins. A. Use chlrinated make up water r well water. D nt use water frm stck pnds. B. Run fans until pads are dry after turning ff system. C. Keep the pads shaded t prevent sunlight frm prmtin algae grwth. D. An algaecide may be added if necessary. 4. Maintain PH f the water between 6 and 9 t prevent damage t the pads. 5. Keep the sdium chlride cncentrate (salt) belw 40,000 ppm t prevent build up n the pads. 6. if pads are within reach f livestck r pultry a guard shuld be installed.
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