Repair Parts Model 34/235 Crane Model 37/266 Crane

Transcription

1 34/235&37/266: : PARTS-1 Repair Parts Model 34/235 Crane Model 37/266 Crane IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA TECHNICAL SUPPORT FAX: MANUAL PART NUMBER: Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.

2 34/235&37/266: : PARTS-2 In addition to the information presented in this manual, read and understand the IMT Crane Operator's Safety Manual before operating or performing any maintenance on your crane. REVISIONS LIST DATE LOCATION DESCRIPTION OF CHANGE PG60 CORRECTED BOM-CHG DESC ITEM 22 & ADD ITEM PG62 CHG DWG-POSITION OF SET UP/STOW DECAL ITEM PG 51 CORRECTED TORQUE TO 19 FT-LB PG 50 UPDATED PARTS LIST FOR MOUNTING FITTINGS PG 50 ADDED HARDENED WASHERS TO MOUNTING FITTINGS PG 27 CORRECTED STAB CYL - C DRAWING & PARTS LIST PG. 62,63 ECN , DECAL DESIGN, PLACEMENT CHANGE PG ECN UPDATED STABILIZER WORDING

3 34/235&37/266: : REVISIONS LIST... 2 INTRODUCTION... 4 BASE... 5 ROTATION SYS MAST (COLUMN) W/ LINK ARM SYS... 7 MAIN (INNER) BOOM W/LINK ARM SYS... 8 OUTER (JIB) BOOM... 9 EXT BOOM-K EXT BOOM-K EXT BOOM-K EXT BOOM-K HOOK SUSPENSION HOOK SUSPENSION-K MANUAL EXTS-K MANUAL EXTS-K INNER BOOM CYL-C OUTER BOOM (JIB) CYL-C EXT CYL-C I EXT CYL-C II EXT CYL-C III EXT CYL-C IV EXT CYL-C V EXT CYL-VI EXT CYL-VII EXT CYL-C TYPE V,R ARM (BEAM) CYL-C TYPE S ARM (BEAM) CYL-C TYPE D STABILIZER BEAM-TYPE SV STABILIZER BEAM-TYPE SR STABILIZER BEAM-TYPE DV STABILIZER BEAM-TYPE DR STABILIZER LEG PARTS-TYPE SR, DR PARTS-3 TABLE OF CONTENTS VALVE BLOCK PVG 32-STD VALVE BRACKET & DUAL CTRL HYD SYS-PUMP & TANK HYD SYS-ROTATION W/LHV HYD SYS-INNER BOOM CYL HYD SYS-OUTER (JIB) CYL HYD SYS-JIB EXT HYD SYS-EXT CYL K HYD SYS-EXT CYL K HYD SYS-EXT CYL K HYD SYS-EXT CYL K HYD SYS-EXT CYL K HYD SYS-STABILIZER-TYPE SV/SR HYD SYS-STABILIZER-TYPE DV/DR HYD SYS-BEAM EXT-TYPE S&D MOUNTING FITTINGS VALVE GROUP-4 SECT DUAL CTRL-STABILIZER VALVES EXTRA VALVES-K EXTRA VALVES-K TOP SEAT MOUNTING-TS TYPE VII VALVE GROUP-TS HYD SYS-TS-PUMP & TANK HYD SYS-TS-INNER CYL HYD SYS-TS-OUTER CYL HYD SYS-TS-JIB EXT SYS HYD SYS-TS-ROTATION CYL DECAL KIT-34/235 ( ) DECAL KIT-37/266 ( )... 63

4 34/235&37/266: : GENERAL This manual contains the parts drawings with accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the Instruction Manual. WARNING DO NOT ATTEMPT TO REPAIR ANY COMPONENT WITHOUT READING THE INFORMATION CONTAINED IN THE INSTRUCTION MANUAL. PAY PARTICULAR ATTENTION TO THE WARNINGS, CAUTIONS AND NOTES CONTAINED IN THAT MANUAL. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT, AN INJURY OR EVEN DEATH. CRANE IDENTIFICATION Every crane has a serial number placard attached to the mast. When ordering parts, communicating warranty information or referring to the unit in correspondence, always include the assigned serial number and model number as shown on the serial number placard. PARTS-4 INTRODUCTION NOTE THE MODEL 34/235 AND 37/266 CONSIST OF IDENTICAL PARTS AS SHOWN IN THIS MANUAL. THE ONLY EXCEPTIONS ARE THE DECAL KITS WHICH ARE IDENTIFIED SEPARATELY. ORDERING REPAIR PARTS When ordering replacement parts: 1. Give the model number of the unit. 2. Give the serial number of the unit. 3. Specify the complete part number. When ordering complete cylinders or assemblies, identify the cylinder or assembly by name. 4. Give a complete description of the part. 5. Specify the quantity required. All inquiries should be addressed to: Iowa Mold Tooling Co., Inc. Box 189, Garner, IA Telephone: Technical Support Fax: SERIAL NUMBER PLACARD

5 34/235&37/266: : BASE BUSHING BUSHING ZERK 1/8" BASE (INCL:1&2) PLUG VS-R-3/8WD OIL-LEVEL GLASS 1/2" O-RING 180X COVER SPRING WASHER 8MM SET SCREW M8X SUSPENSION TRAVERSE CIRCLIP 150U PLUG VS-R-1/2WD SLEEVE AIR FILTER M22X SEAL WASHER Ø21.5X28.7X PLUG 1/2"RG SET SCREW M6X8 4 PARTS-5

6 34/235&37/266: : ROTATION SYS SEAL KIT (INCL:2,9,11,12) FLANGE O-RING 129.5X LOCK RING CYLINDER SCREW MC12X SWIVEL RACK O-RING 59.2X PISTON SEAL W/GUIDE RING 100X125X CIRCLIP 60U PLUG VS-R-1/8WD GUIDE BLOCK MARKED 1(OVERSIZED) GUIDE BLOCK MARKED 2 (OVERSIZED) PARTS-6

7 34/235&37/266: : MAST (COLUMN) W/ LINK ARM SYS MAST-COMPLETE BUSHING PM10080DX ZERK 1/ BUSHING PM8080DX PIN BACK RING SS70X90X CIRCLIP 70U SET SCREW M8X SPRING WASHER 8MM LOCKING DEVICE O-RING 34.2X PIN LINK ARM-INNER DISTANCE RING CIRCLIP 80U BACK RING 80X100X3.5 1 PARTS PUSH ROD PIN BUSHING PM11060DX PIN LOCK PLATE SCREW MC14X SLIDE BEARING SET SCREW M8X HOSE BRACKET HOSE BRACKET BRACKET NUT M HOSE GUIDE SPRING WASHER 14MM SET SCREW M14X40 2

8 34/235&37/266: : MAIN (INNER) BOOM W/LINK ARM SYS PIN BACK RING 80X100X CIRCLIP 80U PIN BACK RING SS100X120X CIRCLIP 100U MAIN BOOM BUSHING PM8080DX ZERK 1/ PUSH ROD BUSHING PM11060DX PUSH ROD SCREW MC14X LOCK PLATE LINK ARM-OUTER PIN PIN RUBBER PROTECTOR 250MM PARTS-8

9 34/235&37/266: : OUTER (JIB) BOOM SET SCREW M8X SPRING WASHER 8MM LOCKING DEVICE C'SNK SCREW MK8X LOCK WASHER 8MM LOCK WASHER SPACER 6MM SPACER 8MM SCREW MC10X PLATE SLIDE BLOCK 8MM SLIDE BLOCK 9MM SLIDE BLOCK 10MM OUTER-COMPLETE ZERK 1/ BUSHING PM9080DX PARTS PIN LOCK PLATE SPRING WASHER 10MM SET SCREW M10X CIRCLIP 90U BACK RING SS90X110X PIN SLIDE BLOCK PLATE COUNTER NUT M POINTED SCREW MSP16X SPACER 7MM BRACKET F. SLIDE BLOCK R 60X BRACKET F. SLIDE BLOCK L 60X300 1

10 34/235&37/266: : EXT BOOM-K SLIDE BLOCK 8MM SLIDE BLOCK 9MM SLIDE BLOCK 10MM EXTENSION 400MM SCREW MC10X LOCK PLATE C'SNK SCREW MK8X LOCK WASHER 8MM LOCK WASHER SPACER 6MM SPACER 8MM PLATE PIN STOWING PIN SET SCREW M8X16 2 PARTS PIN CIRCLIP 36U JIB EXT 364MM PLATE 7MM PLATE 6MM SPACER 7MM MTG PLATE BRACKET F. SLIDE BLOCK R BRACKET F. SLIDE BLOCK L PLATE 5MM SLIDE BLOCK PLATE COUNTER NUT M POINTED SCREW MSP16X25 4

11 34/235&37/266: : EXT BOOM-K SLIDE BLOCK 8MM SLIDE BLOCK 9MM SLIDE BLOCK 10MM EXTENSION 400MM SCREW MC10X LOCK PLATE C'SNK SCREW MK8X LOCK WASHER 8MM LOCK WASHER SPACER 6MM SPACER 8MM PLATE PIN STOWING PIN SET SCREW M8X PLATE CIRCLIP 36U SLIDE BLOCK SLIDE BLOCK SLIDE BLOCK PARTS PIN EXTENSION 364MM PIN EXTENSION 328MM PLATE 5MM PLATE 6MM SPACER 7MM PLATE 7MM MTG PLATE BRACKET F. SLIDE BLOCK L BRACKET F. SLIDE BLOCK R BRACKET F SLIDE BLOCK L BRACKET F. SLIDE BLOCK R SLIDE BLOCK PLATE COUNTER NUT M POINTED SCREW MSP16X25 2

12 34/235&37/266: : EXT BOOM-K SLIDE BLOCK 8MM SLIDE BLOCK 9MM SLIDE BLOCK 10MM EXTENSION 400MM SCREW MC10X LOCK PLATE C'SNK SCREW MK8X LOCK WASHER 8MM LOCK WASHER SPACER 6MM SPACER 8MM PLATE PIN STOWING PIN SET SCREW M8X EXTENSTION 364MM CIRCLIP 36U PLATE PIN SLIDE BLOCK 8MM SLIDE BLOCK 9MM SLIDE BLOCK 10MM PIN EXTENSION 328MM PIN EXTENSION 292MM 1 PARTS PLATE 5MM PLATE 6MM WASHER 36MM SPACER 7MM PLATE 7MM MTG PLATE BRACKET F. SLIDE BLOCK L 60X BRACKET F. SLIDE BLOCK R 60X BRACKET F. SLIDE BLOCK L 50X BRACKET F. SLIDE BLOCK R 50X SLIDE BLOCK PLATE COUNTER NUT M POINTED SCREW MSP16X25 3

13 34/235&37/266: : EXT BOOM-K C'SUNK SCREW MK8X LOCK WASHER 8MM LOCK WASHER SPACER 6MM SPACER 8MM SCREW MC12X ATTACHMENT WASHER 12MM SET SCREW M12X SET SCREW M12X EYE PLATE-BRACKET EYE PLATE-END MTG PLATE SLIDE BLOCK SLIDE BLOCK SLIDE BLOCK PLATE 5MM PLATE 6MM PLATE 7MM SLIDE BLOCK 7MM SLIDE BLOCK 8MM SLIDE BLOCK 9MM BUSHING SLIDE BLOCK PLATE COUNTER NUT M16 2 PARTS POINTED SCREW MSP16X CIRCLIP 36U PIN EXTENSION 295MM SET SCREW M10X SPRING WASHER 10MM CYL PIN PLATE CYL PIN K EXTENSION 256MM BLOCK SPRING WASHER 12MM SET SCREW M12X CYL PIN K EXTENSION 220MM 1

14 34/235&37/266: : HOOK SUSPENSION COTTER PIN Ø6X SUSPENSION PIN NUT M LOCK RING SS DISTANCE RING SUSPENSION SET SCREW M12X SPRING WASHER 12MM LOCK PLATE PIN ZERK 1/ HOOK W/BRG SWL13.7T SAFETY LATCH 16T BUSHING PM4030DX 2 PARTS-14

15 34/235&37/266: : HOOK SUSPENSION-K COTTER PIN Ø6X SUSPENSION PIN NUT M LOCK RING SS DISTANCE RING SUSPENSION SET SCREW M12X SPRING WASHER 12MM LOCK PLATE PIN ZERK 1/ HOOK W/BRG SWL13.7T SAFETY LATCH 16T BUSHING PM4030DX 2 PARTS-15

16 34/235&37/266: : MANUAL EXTS-K MANUAL EXTENSIONS 292MM SLIDE BLOCK 8MM SLIDE BLOCK 9MM SLIDE BLOCK 10MM C'SNK SCREW MK8X LOCK WASHER 8MM LOCK WASHER SPACER 6MM SPACER 8MM LOCK PIN W/CHAIN 171MM SLIDE BLOCK 7MM SLIDE BLOCK 8MM SLIDE BLOCK 9MM BRACKET MANUAL EXTENSION 256MM SET SCREW M12X WASHER 24X13X SHACKLE W/NUT SWL4.75T HOOK 40KN SAFETY LATCH MANUAL EXTENSION 220MM MANUAL EXTENSION 188MM SPACER 5MM MANUAL EXTENSION 158MM SET SCREW M8X SPRING WASHER 8MM SPACER 5MM SPACER 6MM LOCK PIN W/CHAIN 82MM BUSHING LOCK PIN W/CHAIN 115MM LABEL-MAX 2200KGS LABEL-MAX 1750KGS LABEL-MAX 1400KGS LABEL-MAX 1050KGS LABEL-MAX 700KGS LOCK SPRING Ø HOOK W/SHACKLE 1 PARTS-16

17 34/235&37/266: : MANUAL EXTS-K MANUAL EXTENSIONS 292MM SPACER 6MM SPACER 8MM C'SNK SCREW MK8X LOCK WASHER 8MM LOCK WASHER SLIDE BLOCK 7MM SLIDE BLOCK 8MM SLIDE BLOCK 9MM BUSHING LOCK PIN W/CHAIN 171MM SHACKLE W/NUT SWL4.75T HOOK 40KN SAFETY LATCH PARTS MANUAL EXTENSION 220MM SET SCREW M12X WASHER 24X13X LOCK PIN W/CHAIN 115MM MANUAL EXTENSION 188MM MANUAL EXTENSION 158MM SET SCREW M8X SPRING WASHER 8MM SPACER 5MM SPACER 6MM SPACER 5MM LOCK PIN W/CHAIN 82MM LABEL-MAX 1700KGS LABEL-MAX 1400KGS LABEL-MAX 1050KGS LABEL-MAX 700KGS LOCK SPRING Ø4

18 34/235&37/266: : INNER BOOM CYL-C BOOM CYL C SEAL KIT(INCL:4,6,7-10) CYLINDER (INCL:2) BUSHING PM7040DX ZERK 1/ SCRAPER GA90X100X7/ GUIDE BACK RING 165X O-RING 164.3X BEARING 90/95X SEAL 90X105X DBL SLEEVE 170X140X PISTON ROD PISTON ROD HEAD BUSHING PM11060DX 1 PARTS-18

19 34/235&37/266: : OUTER BOOM (JIB) CYL-C CYLINDER-OUTER C SEAL KIT (INCL:4,7-10,12,13,16,17) BUSHING PM8080DX ZERK 1/ CYLINDER (INCL:1) V-RING VL COUPLING NUT POINTED SCREW MSP6X O-RING 209.3X BACK RING 209.3X SEAL 150X170X BUSHING 150X155X GUIDE SCRAPER GA150X165X9/ DBL SLEEVE 220X190X PISTON SCREW MSP6X O-RING 104.1X BACK RING 105X PISTON ROD BUSHING PM11060DX 2 PARTS-19

20 34/235&37/266: : EXT CYL-C I EXTENSION CYL C SEAL KIT (INCL:5-10,13,14) GUIDE BRACKET CYLINDER POINTED SCREW MSP6X O-RING 89.5X BACK RING 90X SEAL 60X75X BEARING 60/65X SCRAPER GA60X70X7/ SEAL 90X76X PISTON SCREW MSP6X BACK RING 22.2X O-RING 22.2X PISTON ROD 1 PARTS-20

21 34/235&37/266: : EXT CYL-C II EXT CYLINDER C SEAL KIT (INCL:3-6,8,9,12,13) CYLINDER POINTED SCREW MSP6X SEAL 60X75X BEARING 60/65X BACK RING 90X O-RING 89.5X GUIDE SCRAPER GA60X70X7/ SEAL 90X76X PISTON SCREW MSP6X BACK RING 22.2X O-RING 22.2X PISTON ROD 1 PARTS-21

22 34/235&37/266: : EXT CYL-C III EXT CYLINDER C SEAL KIT (INCL:3-6,8,9,12,14) CYLINDER POINTED SCREW MSP6X SEAL 50X60X BEARING 50X55X BACK RING 84.5X O-RING 84.5X GUIDE SCRAPER GA50X60X7/ DBL SLEEVE 85X65X PISTON SCREW MSP6X O-RING 15.3X PISTON ROD BACK RING 15.3X2.4 2 PARTS-22

23 34/235&37/266: : EXT CYL-C IV EXT CYLINDER C SEAL KIT (INCL:3-6,8,9) CYLINDER POINTED SCREW MSP6X SEAL 50X60X BEARING 50X55X BACK RING 84.5X O-RING 84.5X GUIDE SCRAPER GA50X60X7/ DBL SLEEVE 85X65X PISTON SCREW MSP6X PISTON ROD 1 PARTS-23

24 34/235&37/266: : EXT CYL-C V EXT CYLINDER C SEAL KIT (INCL:3-6,8,9) CYLINDER POINTED SCREW MSP6X SEAL 50X60X BEARING 50X55X BACK RING 84.5X O-RING 84.5X GUIDE SCRAPER GA50X60X7/ DBL SLEEVE 85X65X PISTON SCREW MSP6X PISTON ROD 1 PARTS-24

25 34/235&37/266: : EXT CYL-VI EXT CYLINDER SEAL KIT (INCL:6-11,15,16) CYLINDER BUSHING GUIDE FLANGE SCREW MC16X O-RING 79.5X BACK RING 80X SEAL 45X55X BEARING 45X50X SCRAPER GA45X55X7/ SEAL 80X66X PISTON POINTED SCREW PISTON ROD BACK RING 15.3X O-RING 15.3X PLUG VS-R-1/4WD 4 PARTS-25

26 34/235&37/266: : EXT CYL-VII EXT CYLINDER SEAL KIT (INCL:6-11,18,19) CYLINDER BUSHING GUIDE FLANGE SCREW MC16X O-RING 79.5X BACK RING 80X SEAL 45X55X BEARING 45X50X SCRAPER GA45X55X7/ SEAL 80X66X PISTON POINTED SCREW PISTON ROD PLUG VS-R-1/4WD BACK RING 15.3X O-RING 15.3X2.4 1 PARTS-26

27 34/235&37/266: : STAB CYL-C TYPE V,R CYLINDER TUBE O-RING OR 104,1 X 5, GUIDE SEAL NI X 100 X BEARING HH X 90 X SCRAPER AUAS 85 X 95 X 7/ CONNECTION GES 12 LR-WD ELBOW CONNECTION CONNECTION 12 LR 1/4-WD PILOTED CHECK-VALVE CONNECTION GEV 12 L/R 1/4-WD PIPE BANJO CONNECTION DOUBLE SLEEVE PISTON O-RING OR 44,2 X BACK RING 44,2 X PISTON ROD SEAL KIT (INCL. 2, 4, 5, 6, 14, 16, 17) PARTS

28 34/235&37/266: : ARM (BEAM) CYL-C TYPE S ARM (BEAM) CYLINDER SEAL KIT (INCL:5-7,9,10) CONNECTION P-GEV8L/R3/ CONNECTION JIC F40XS8-3/ PIPE CYLINDER O-RING 34.2X BACK RING 34.2X SEAL 25X33X GUIDE SCRAPER GA25X35X7/ DBL SLEEVE 40X30X PISTON ROD 1 PARTS-28

29 34/235&37/266: : ARM (BEAM) CYL-C TYPE D ARM (BEAM) CYL SEAL KIT (INCL:5-7,9,10) CONNECTION P-GEV8L/R3/ CONNECTION JIC F40XS8-3/ PIPE CYLINDER W/STOP O-RING 34.2X BACK RING 34.2X SEAL 25X33X GUIDE SCRAPER GA25X35X7/ DBL SLEEVE 40X30X PISTON ROD 1 PARTS-29

30 34/235&37/266: : STABILIZER BEAM-TYPE SV SET SCREW M8X SPRING WASHER 8MM CLOSING PLATE SLIDE BLOCK SLIDE BLOCK LOCK NUT M SPACER SPACER WASHER 21X10.5X STEEL BOLT M10X BEAM-SGL EXT 364MM BRACKET CIRCLIP 12U PIN SPACER SET SCREW M8X BUSHING SHIM 4 PARTS-30

31 34/235&37/266: : STABILIZER BEAM-TYPE SR STABILIZER BEAM-RH STABILIZER BEAM-LH BRACKET-RH BRACKET-LH SCREW MC24X SPLIT RING Ø PIN SLIDE BLOCK LOCK NUT M PIN SPRING WASHER 8MM SET SCREW M8X BUSHING MB3030DU 2 PARTS PIN CIRCLIP 12U SET SCREW M8X BRACKET ZERK 1/ STEEL BOLT M10X WASHER 21X10.5X SPACER SPACER LOCK NUT M SPACER SLIDE BLOCK SLIDE BLOCK CLOSING PLATE 1

32 34/235&37/266: : STABILIZER BEAM-TYPE DV SET SCREW M8X SPRING WASHER 8MM CLOSING PLATE SLIDE BLOCK SLIDE BLOCK SPACER SET SCREW M8X STABILIZER BEAM 364MM LOCK NUT M SPACER 2 PARTS SPACER WASHER 21X10.5X STEEL BOLT M10X SPRING WASHER 10MM STEEL BOLT M10X BRACKET CIRCLIP 12U PIN STABILIZER BEAM 322MM CLICK BUSHING SHIM 4

33 34/235&37/266: : STABILIZER BEAM-TYPE DR STABILIZER BEAM-RH STABILIZER BEAM-LH STABILIZER BEAM 364MM BRACKET-RH BRACKET-LH SCREW MC24X SPLIT RING Ø PIN SLIDE BLOCK LOCK NUT M PIN SPRING WASHER 8MM SET SCREW M8X BUSHING MB3030DU 2 PARTS PIN CIRCLIP 12U SET SCREW M8X BRACKET ZERK 1/ STEEL BOLT M10X WASHER 21X10.5X CLICK SPACER SPRING WASHER 10MM STEEL BOLT M10X SPACER LOCK NUT M SPACER SLIDE BLOCK SLIDE BLOCK CLOSING PLATE 1

34 34/235&37/266: : STABILIZER LEG PARTS-TYPE SR, DR ADJUSTING NUT COUNTER NUT M30X RACK CIRCLIP 45U GUIDE GUIDE GUIDE STEEL BOLT M10X GUIDE W/HANDLE LOCK NUT M GUIDE LOCK PIN W/CHAIN 58MM LOCK SPRING Ø4 PARTS-34

35 34/235&37/266: : VALVE BLOCK PVG 32-STD VALVE BLOCK SPOOL SPOOL SPOOL PORT RELIEF VALVE 190BAR PORT RELIEF VALVE 150BAR PORT RELIEF VALVE 300BAR PORT RELIEF VALVE 230BAR PORT RELIEF VALVE BASIC MODULE BASIC MODULE COVER PORT RELIEF VALVE 210BAR SPOOL SENSOR INLET SECTION END PLATE LEVER MODULE 4 PARTS SCREW MC6X SEAL KIT SEAL KIT FOOT-LEVER LEVER O-RING 16X SEAL KIT SEAL KIT STAY BOLT 4-SECT WASHER Ø8.1X15.2X NUT M SEAL KIT 157B POINTED SCREW MSP8X GUIDE-DUAL CTRL, LG SPRING WASHER 8MM STEEL BOLT M8X SOLENOID 12V

36 34/235&37/266: : VALVE BRACKET & DUAL CTRL BALL W/BUSHING # CTL LEVER-LG SPLIT RING Ø1.5X COTTER PIN ØX CIRCLIP 19U LEVER-PIN BUSHING BRACKET-DUAL CTRL LOCK NUT M WASHER 10MM SET SCREW M10X CONNECTING ROD SERVICE PLATFORM SPRING WASHER 8MM SET SCREW M8X BRACKET NUT M SPRING WASHER 10MM WASHER 21X10.5X SET SCREW M8X25 4 PARTS VALVE BRACKET SET SCREW M10X WASHER 16X8.4X SAFETY GUARD BRACKET SET SCREW M8X BRACKET NUT M REINFORCEMENT PLATE SET SCREW M10X SET SCREW M8X REINFORCEMENT PLATE COTTER PIN Ø6X VALVE BRACKET C'SNK SCREW MK8X NUT M VALVE BRACKET 7-8SECT SAFETY GUARD RCL PROTECTIVE PLATE FITTINGS BRACKET-ECT C'SNK SCREW MK8X PROTECTIVE PLATE 1

37 34/235&37/266: : PARTS-37 HYD SYS-PUMP & TANK CONN JIC F40XS8-1/ HOSE JIC 1/4X900 V/O CONN JIC F40XS12-1/ HOSE JIC 3/8X850 V/O HOSE JIC 3/8X1100 V/O HI PRESSURE FILTER INDICATOR SEAL KIT SEAL KIT FILTER CARTRIDGE SPRING WASHER 10MM SET SCREW M10X PLUG FNTXS18/ SCR-IN CONN JIC 18/20-3/ CONN JIC C6XS SCREW CAP JIC FNTXS SCR-IN CONN JIC F40XS25-3/ RETURN BLOCK CONN JIC R6XS CONN EGESD22LR-WD CONN P-GEV22LR CONN 12MM HOSE JIC 5/8X1000 O/V REDUCING CONN 8/ CONN 12-3/ VALVE HOUSING CONN JIC F40XS12-3/ SEAL KIT MAGNETIC CARTRIDGE SOLENOID 12V 1

38 34/235&37/266: : HYD SYS-ROTATION W/LHV DBL CLAMP 2x12MM CONN P-GEV12LR 1/2-WD PIPE PIPE PIPE PIPE CONN P-TV12L PIPE PIPE CONN P-GEV12LR-WD LOAD HOLDING VALVE CONN JIC F40XS12-3/ HOSE JIC 3/8X550 V/O CONN JIC F40XS12-1/ STEEL BOLT M6X BRACKET WASHER 21X10.5X SET SCREW M10X SCREW MCL10X16 1 PARTS-38

39 34/235&37/266: : HYD SYS-INNER BOOM CYL BOOM CYLINDER-LHV CONN JIC F40XS14/16-1/ CONN P-TV16S HOSE JIC 1/2X1175 V/V HOSE JIC 1/2X600 O/O COUPLING NUT BO-M16S CONN C6BX-S PIPE PIPE BRACKET CONN P-GEV16SR-WD WASHER 16X8.4X SET SCREW M8X PIPE CONN ELSD16S WASHER 21X10.5X NUT M COVER LOAD HOLDING VALVE STEEL BOLT M10X SEAL WASHER Ø27X34.93X CONN GES16S/R 3/4WD HOSE JIC 1/2X3000 O/O PRESSURE TRANSDUCER CONN JIC F40XS12-1/ ELBOW CONN 12MM REDUCER 14/ NUT M FLOW CTRL VALVE 60L 1 PARTS REDUCING CONN R1/2/R3/ SWVL COUPLING 1/2X7/ POINTED SCREW MSP9X GUIDE PROTECT. CVR 150X2200MM HOSE GUIDE SPRING WASHER 8MM SET SCREW M8X FITTINGS CONN R6BX-S CONN 14/16-3/ CONN EWSD16S TEST FITTING 14/16-1/ CONN R6X TEST FITTING 12-1/ SOCKET NV QUICK RELEASE COUPLING M RELIEF VALVE STEEL BOLT M10X WASHER 10MM LOCK NUT M THRUST RING BO-DR16S VALVE HOUSING HOSE JIC 3/8X2900 O/O HOSE JIC 3/8X600 O/O HOSE JIC 1/2X2600 O/O HOSE JIC 3/8X2550 O/O HOSE JIC 3/8X3150 O/O PROTECT. CVR 150X2700MM HOSE FAILURE VALVE 80L RING HOLDER ATTACHMENT 1

40 34/235&37/266: : HYD SYS-OUTER (JIB) CYL BANJO CONN P-RSWV16SR PIPE CONN GES16S/R 3/4WD SEAL WASHER Ø27X34.93X LOAD HOLDING VALVE CONN EGESD16SR-WD CONN 14/16-3/ FLOW CTRL VALVE 60L REDUCING CONN R1/2/R3/ HOSE JIC 1/2X3150 O/O HOSE JIC 1/2X1550 O/O HOSE JIC 1/2X2600 O/O COVER CONN JIC F40XS14/16-1/ SWIVEL COUPLING 1/2X7/ PARTS-40

41 34/235&37/266: : PARTS-41 HYD SYS-JIB EXT PIPE PIPE SET SCREW M8X SPRING WASHER 8MM HOSE BRACKET BULKHD CONN JIC WTX-WLNS14/ HOSE CLAMP 215MM SPRING WASHER 10MM SET SCREW M10X HOSE CLAMP HOSE JIC 1/2X4250 O/O SWVL COUPLING 1/2X7/ CONN JIC F40XS14/16-1/ HOSE JIC 1/2X2600 O/O HOSE JIC 1/2X3150 O/O CONN 14/16-3/4 2

42 34/235&37/266: : HYD SYS-EXT CYL K PLUG VS-R-1/2WD CONN P-GEV16SR-WD PIPE PIPE STEEL BOLT M10X GUIDE SPRING WASHER 12MM SET SCREW M12X LOAD HOLDING VALVE BACK RING O-RING 17.86X PARTS-42

43 34/235&37/266: : HYD SYS-EXT CYL K CONN P-GEV16SR-WD LOCK NUT M SET SCREW M12X FITTINGS CYL BRACKET PIPE PIPE REDUC'G CONN 3/4"/M24X SEAL WASHER Ø27X34.93X C'BAL VALVE 30BAR HEX NIPPLE 3/4RGX1/2RG SEAL WASHER Ø21.5X28.7X CYL BRACKET PIPE PIPE STEEL BOLT M10X GUIDE SPRING WASHER 12MM SET SCREW M12X LOAD HOLDING VALVE BACK RING O-RING 17.86X SHIM SET SCREW M12X25 2 PARTS-43

44 34/235&37/266: : HYD SYS-EXT CYL K CONN P-GEV16SR-WD SET SCREW M12X FITTINGS LOCK NUT M CYL BRACKET PIPE PIPE PIPE PIPE RED. CONN 3/4RG/M24X SEAL WASHER Ø27X34.93X C'BAL VALVE 30BAR HEX NIPPLE 3/4X1/ CYL BRACKET PIPE PIPE STEEL BOLT M10X GUIDE SPRING WASHER 12MM SET SCREW M12X LOAD HOLDING VALVE SEAL WASHER Ø21.5X28.7X BACK RING O-RING 17.86X SHIM SET SCREW M12X25 2 PARTS-44

45 34/235&37/266: : HYD SYS-EXT CYL K PIPE-EXT K5-EXTEND CONN P-GEV12LR 1/2WD CONN P-GEV16SR-WD C'BAL VALVE CONN EGESD16SR-WD PIPE-EXT K5-RETRACT CONN EWSD16S BANJO CONN P-RSWV16SR 1 PARTS-45

46 34/235&37/266: : HYD SYS-EXT CYL K PIPE-EXT K5-EXTEND CONN P-GEV12LR 1/2WD PIPE-EXT K5-RETRACT CONN P-GEV16SR-WD C'BAL VALVE CONN EGESD16SR-WD CONN P-GEV12LR-WD CONN EWSD12L PIPE-EXT K5-RETRACT CONN P-GEV16SR-WD3/ CONN EWSD16S PIPE-EXT K6-EXTEND BANJO CONN P-RSWV16SR 2 PARTS-46

47 34/235&37/266: : HYD SYS-STABILIZER-TYPE SV/SR STABILIZER CYL-TYPE R,V HYD SYS-STABILIZER, SR-SV CONN JIC F40XS12-1/ HOSE JIC 3/8X2500 V/O HOSE JIC 3/8X4400 V/O SET SCREW M8X WASHER 8MM NUT M DBL CLAMP 2X18MM SET SCREW M8X45 2 PARTS SCREW MC24X CONN P-GEV12LR-WD CONN EWSD12L CONN EGESD12LR1/4-WD PILOTED CHECK VALVE CONN P-GEV12L/R1/4-WD PIPE BANJO CONN P-RSWV12LR HOSE GUIDE REDUCING CONN SCREW CAP 12MM PLUG 12MM 4

48 34/235&37/266: : HYD SYS-STABILIZER-TYPE DV/DR STABILIZER CYL-TYPE R,V HYD SYS-STABILIZER, DR-DV CONN JIC F40XS12-1/ HOSE JIC 3/8X3000 V/O HOSE JIC 3/8X5050 V/O SET SCREW M8X WASHER 8MM NUT M DBL CLAMP 2X18MM SET SCREW M8X45 2 PARTS SCREW MC24X CONN P-GEV12LR-WD CONN EWSD12L CONN EGESD12LR1/4-WD PILOTED CHECK VALVE CONN P-GEV12L/R1/4-WD PIPE BANJO CONN P-RSWV12LR HOSE GUIDE REDUCING CONN SCREW CAP 12MM PLUG 12MM 4

49 34/235&37/266: : HYD SYS-BEAM EXT-TYPE S&D HYD SYS-EXTS CONN JIC C6XS DBL CLAMP 2X12MM STEEL BOLT M6X HOSE JIC 1/4X2650 V/O CONN RED-R1/2/R1/ SEAL WASHER Ø27X34.93X HOSE JIC 1/4X1330 O/V CONN JIC F40XS8-1/ ELBOW CONNECTION 2 PARTS-49

50 34/235&37/266: : MOUNTING FITTINGS NUT M30X WASHER MOUNTING BOLT 850MM MOUNTING BOLT 1050MM SPACER CLAMP MOUNTING BOLT 950MM WASHER, FLAT M30 HARD 16 (PARTS LIST - PRODUCTS WITH SERIAL NUMBERS AND LOWER) NUT M30X WASHER MOUNTING BOLT 850MM MOUNTING BOLT 1050MM SPACER CLAMP 4 PARTS-50 UNITS WITH SERIAL NUMBERS AND ABOVE 9 9

51 34/235&37/266: : PARTS-51 VALVE GROUP-4 SECT SPRING KIT VALVE BLOCK-4 SECT INLET SECTION CTRL VALVE W/O LEVER 1K CTRL VALVE W/O LEVER 1K OUTLET SECTION CTRL LEVER STAY BOLT KIT-4 SECT MAIN RELIEF VALVE BAR PLUG VS-R-1/4WD PLUG 1/2BSP SEAL KIT O-RING 13.3X SCREW MC5X COVER CHECK VALVE SEAL KIT SEAL KIT LEVER BRACKET PORT RELIEF VALVE 70BAR PORT RELIEF VALVE 175BAR O-RING 17.3X PIN LOCK PIN LOCK NUT M PISTON PLUG CTRL LEVER-SHORT BALL PORT RELIEF VALVE 125BAR 19 FT-LB 2.75 KG-M

52 34/235&37/266: : DUAL CTRL-STABILIZER VALVES LEVER SPLIT PIN Ø1.5X COTTER PIN Ø6X LOCK NUT M BUSHING PIN-4 LEVER CTRL CIRCLIP 19U STEEL BOLT M6X DBL GUIDE SPRING WASHER 6MM CABLE 2M CLAMP ZERK M6X SET SCREW M6X SCREW MC5X COVER-LMB 9L PIN PIN LOCK SPRING KIT PARTS-52

53 34/235&37/266: : EXTRA VALVES-K SET SCREW M8X SPRING WASHER 8MM HOSE JIC 3/8X1900 O/O PROT. COVER 120X1500MM CLAMP PIPE LOCK NUT M HOSE JIC 3/8X1550 S/S NYLON DRAG CHAIN QUICK RELEASE COUPL 3/8 F DUST CAP 3/8 M SEAL KIT 3/ QUICK RELEASE COUPL M3/ CONN P-GEV12LR-WD 4 PARTS PLATE SET SCREW M6X BRACKET PIPE HOSE GUIDE STEEL BOLT M10X SET SCREW M8X DBL CONN P-GV12L NUT M SPACER BRACKET HOSE JIC 3/8X2700 V/O HOSE JIC 3/8X4250 O/O BULKHD CONN JIC WTX-WLNS CONN JIC F40XS12-1/ SWVL COUPLING 1/2X7/ DUST CAP 3/8 F GROOVE PIN Ø6X REDUCER 14/ PROT COVER 145X1530MM PROT COVER 95X1800MM PROT COVER 95X2200MM 1

54 34/235&37/266: : EXTRA VALVES-K SET SCREW M8X SPRING WASHER 8MM SET SCREW M8X BRACKET CLAMP PIPE LOCK NUT M HOSE JIC 3/8X1550 S/S NYLON DRAG CABLE QUICK RELEASE COUPL 3/8 F DUST CAP 3/8 M SEAL KIT 3/ QUICK RELEASE COUPL 3/8M 4\ CONN P-GEV12LR-WD 4 PARTS PLATE SET SCREW M6X BRACKET PIPE HOSE GUIDE STEEL BOLT M10X SET SCREW M8X DBL CONN P-GV12L NUT M SPACER BRACKET HOSE JIC 3/8X2700 V/O HOSE JIC 3/8X4250 O/O BULKHD CONN JIC WTX-WLNS CONN JIC F40XS12-1/ SWVL COUPLING 1/2X7/ DUST CAP 3/8 F HOSE JIC 3/8X1900 O/O PROT COVER 120X1500MM GROOVE PIN Ø6X REDUCER 14/ PROT COVER 145X1530MM PROT COVER 95X1800MM PROT COVER 95X2200MM 1

55 34/235&37/266: : TOP SEAT MOUNTING-TS TYPE VII TOP SEAT VII ARMREAST SET SCREW M8X SPRING WASHER 8MM ARMREST SEAT SET SCREW M8X WASHER 16X8.4X SLIDE BAR SEAT BRACKET ZERK 1/4UNF PIN CLAMP WASHER 21X10.5X SET SCREW M10X SCREW M8X NUT M LOCK NUT M GAS SPRING SET SCREW 1 PARTS SEAT BRACKET SET SCREW M6X WASHER 6MM PROTECTIVE PLATE PROTECTIVE PLATE DIAPHRAGM LOCK NUT M LOCK NUT M RETAINING PIN Ø4X LOCK NUT M FRAME WASHER 28X15X SPRING WASHER 10MM SET SCREW M10X SET SCREW M10X STEP 150X400X45MM BRACKET PLATE LADDER SET SCREW M8X SET SCREW M14X SET SCREW M8X COVER PLATE-1 CIRC LINEAR COVER PLATE-1 CIRC LINEAR RCL 5200 FTGS-TS DANFOSS 1

56 34/235&37/266: : VALVE GROUP-TS SPOOL SPOOL SPOOL SPOOL SPOOL 157B PORT RELIEF VALVE 230BAR PORT RELIEF VALVE 190BAR PORT RELIEF VALVE 210BAR PORT RELIEF VALVE 300BAR PORT RELIEF VALVE VALVE BLOCK BASIC MODULE BASIC MODULE BASIC MODULE INLET SECTION END PLATE LEVER MODULE O-RING 16.0X1.5 PARTS LEVER SEAL KIT SEAL KIT LEVER FOOT SCREW NUT SCREW MC6X SEAL KIT NUT M WASHER Ø8.1X15.2X STAY BOLT 6SECT SOLENOID 12V MAGNETIC CARTRIDGE SEAL KIT SPOOL SENSOR SEAL KIT COVER O-RING 41.0X O-RING 5.0X2.0

57 34/235&37/266: : HYD SYS-TS-PUMP & TANK CONN JIC F40XS8-1/ HOSE JIC 3/4X1200 O/O CONN JIC F40XS12-1/ HOSE JIC 3/8X850 V/O HOSE 1/4X4500 V/O HI PRESSURE FILTER INDICATOR SEAL KIT SEAL KIT FILTER CARTRIDGE SPRING WASHER 10MM SET SCREW M10X PLUG FNTXS18/ SCR-IN CONN JIC 18/20-3/ CONN JIC C6XS SCREW CAP JIC FNTXS SCR-IN CONN JIC F40XS25-3/ RETURN BLOCK CONN JIC R6XS CONN EGESD22LR-WD CONN P-GEV22LR PLUG VS-R-1/2WD HOSE JIC 1/2X2700 O/V REDUCING CONN 8/ CONN 12-3/ VALVE HOUSING CONN JIC F40XS12-3/ SEAL KIT MAGNETIC CARTRIDGE SOLENOID 12V PLUG VS-R-3/8WD CONN JIC C40XS12-3/ CONN JIC F40XS14/16-1/ SWVL COUPLING 1/2X7/ PARTS SWVL COUPLING HOSE JIC 1/2X1550 O/O HOSE JIC 1X2900 O/O PLUG 1/2-M SEAL WASHER Ø21.5X28.7X SPRING WASHER 8MM SET SCREW M8X PROT COVER 120X1200MM PROT COVER 120X2700MM 1

58 34/235&37/266: : HYD SYS-TS-INNER CYL CONN JIC F40XS14/16-1/ CONN P-TV16S HOSE JIC 1/2X1175 V/V HOSE JIC 1/2X600 O/O COUPLING NUT BO-M16S CONN C6BX-S PIPE PIPE BRACKET CONN P-GEV16SR-WD WASHER 16X8.4X PIPE CONN ELSD16S WASHER 21X10.5X NUT M COVER LOAD HOLDING VALVE STEEL BOLT M10X SEAL WASHER Ø27X34.93X CONN GES16S/R 3/4WD HOSE JIC 1/2X3000 O/O PRESSURE TRANSDUCER CONN JIC F40XS12-1/ REDUCER 14/ PARTS FLOW CTRL VALVE 60L REDUCING CONN R1/2/R3/ CONN R6BX-S CONN 14/16-3/ CONN EWSD16S TEST FTG 14/16-1/ CONN R6X TEST FTG 12-1/ SOCKET NV QUICK RELEASE COUPL M RELIEF VALVE STEEL BOLT M10X WASHER 10MM LOCK NUT M THRUST RING BO-DR16S VALVE HOUSING HOSE JIC 3/8X2900 O/O HOSE JIC 3/8X600 O/O HOSE JIC 1/2X1550 O/O HOSE JIC 3/8X1700 V/O SEAL WASHER Ø14X18.7X HOSE FAILURE VALVE 80L PROT COVER 120X1500MM PROT COVER 145X1530MM PROT COVER 95X1800MM 2

59 34/235&37/266: : HYD SYS-TS-OUTER CYL BANJO CONN P-RSWV16SR PIPE CONN GES16S/R 3/4WD SEAL WASHER Ø27X34.93X LOAD HOLDING VALVE CONN EGESD16SR-WD 1 PARTS CONN 14/16-3/ FLOW CTRL VALVE 60L REDUCING CONN R1/2/R3/ HOSE JIC 1/2X1550 O/O COVER CONN JIC F40XS14/16-1/ PROT COVER 120X1500MM 1

60 34/235&37/266: : PARTS-60 HYD SYS-TS-JIB EXT SYS PIPE PIPE SET SCREW M8X SPRING WASHER 8MM HOSE BRACKET BULKHD CONN JIC WTX-WLNS14/ HOSE CLAMP 215MM SPRING WASHER 10MM SET SCREW M10X HOSE CLAMP HOSE JIC 1/2X4250 O/O CONN JIC F40XS14/16-1/ HOSE JIC 1/2X1550 O/O PROT COVER 120X1500MM PROT COVER 145X1530MM 1

61 34/235&37/266: : HYD SYS-TS-ROTATION CYL DBL CLAMP 2X12MM CONN P-GEV12LR 1/2WD PIPE PIPE PIPE PIPE CONN P-TV12L PIPE PIPE CONN P-GEV12LR-WD LOAD HOLDING VALVE CONN JIC F40XS12-3/ HOSE JIC 3/8X2600 V/O CONN JIC F40XS12-1/ STEEL BOLT M6X35 2 PARTS BRACKET WASHER 21X10.5X SET SCREW M10X SCREW MCL10X REDUCER 14/ SWVL COUPLING 1/2X7/ HOSE JIC 3/8X1600 O/O PROT COVER 120X1500MM PROT COVER 150X2700MM 1

62 34/235&37/266: : REV. C Decal Placement (if not shown on crane) ITEM # LOCATION 5,6 One on all four sides of carrier vehicle. 8 At or near driveline. 7 Place on curbside control handles. 9 Place on reservoir. Note: Item #13 is dependent on crane configuration. If the crane is equipped with top seat, another capacity placard will be added to the crane. If the crane is equipped with top seat, item #15 is required on the top seat controls. 11, TOP VIEW 14 (BOTH SIDES) PARTS-62 DECAL KIT (KIT /DWG ) DECAL KIT - COMMON DECAL-GREASE, TM DECAL-DANGER LARGE ARTICULATING (PART OF #1) DECAL-WARNING STAB STAND CLEAR (PART OF #1) DECAL-DANGER ELEC HAZARD LG (PART OF #1) DECAL-WARNING CR LOADLINE (PART OF #1) DECAL-CONTROL CIRCLES DECAL-DANGER DRIVELINE (PART OF #1) DECAL-MOBILOIL RESERVOIR (PART OF #1) DECAL-SET UP/STOW INSTR. (PART OF #1) PLACARD-SERIAL NO DECAL-CONTROL STABILIZER DECAL-CP 34/235 2H 2REF DECAL-CP 34/235 3H 2REF DECAL-CP 34/235 K3/J9K3 2REF DECAL-CP 34/235 4H 2REF DECAL-CP 34/235 6H 2REF DECAL-ID 34/235 SERIES DECAL-CONTROL CHAIR MT 1REF DECAL-GROUND CONTROL DECAL-MADE IN DENMARK (PART OF #1) (BOTH SIDES) (PLACE ON TOP OF BOOM) 4 (BOTH STABILIZERS) TOP SEAT CONTROL LEVERS (REF) TOP SEAT VERSION DECAL KIT-34/235 ( ) (THRU 4-07) DRAWING-DECAL KIT REF IMT DIAMOND DANGER-ELECTROCUTION DANGER-OPER TRAINING DANGER-OPERATION GREASE WEEKLY-LH GREASE WEEKLY-RH DANGER-HOISTING PERS DANGER-STAB STD CLR DANGER-ELEC HAZARD-LG DANGER-OPER COND DANGER-CRANE LOADLINE DANGER-OPER RESTRICT DECAL-CTRL CIRCLES DANGER-STOW/UNFOLD DANGER-DRIVELINE OIL RECOMMENDATIONS IMT MATL HNDLNG SYS DECAL-SET UP/STOW INSTR PLACARD-SERIAL NUMBER DECAL-CTRL STAB DECAL-CP 34/235K2 2REF DECAL-CP 34/235K3 2REF DECAL-CP 34/235K3-J9K3 2REF DECAL-CP 34/235K4 2REF DECAL-CP 34/235K4-J9K4 2REF DECAL-CP 34/235K6 2REF DECAL-ID 34/235 SERIES DECAL-SUCTION LINE DECAL-RETURN LINE DECAL-CTRL-CHAIR MNT 1,1REF