Parts Book Boxer II. Page

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1 Parts Book BOXER II

2 INDEX Page REMARKS OUTER PANEL MOUNTING POWER UNIT POWER UNIT COMPLETE EXHAUST SYSTEM INLET EXHAUST SYSTEM OUTLET FUEL SYSTEM GAS CONNECTION PEDAL SET BRAKE PIPING DASHBOARD PARKING BRAKE MAST SIDE-SHIFT MOUNTING STEERING AXLE AND COUNTERWEIGHT STEERING AXLE WHEELS AND RIMS HYDRAULICS HYDRO PUMP LIFTING HYDRAULICS HYDRO PUMP KUBOTA HYDRAULICS LIFTING HYDRAULICS TILTING HYDRAULICS STEERING CYLINDER HYDRAULICS STEERING VALVE / VALVE BLOCK ACCUMULATOR (OPTION) ILLUMINATION (OPTION) & MAIN CABLING BRAKES

3 REMARKS If you want tot order some parts please use this parts book. You must always mention the serial number of the truck which you can find on the identification label on the dashboard. Please mention the right parts number and description. Some parts are only available in assembly and have no parts number. This parts book can be changed without any information. Prins Mechanisatie Tuindersweg BD Maasdijk Holland Edition May,

4 4 Parts Book Boxer II

5 1 - OUTER PANEL Pos.no. Quantity Description Parts number 1 1 Safety guard P Safety bracket P Chair GS12 HT P Safety belt P Rear bonnet P Bonnet hinge P Bonnet damper K3BA Bonnet P Bonnet grip PA Bonnet lock P Base plate P Gas pedal P Dashboard P Horn P

6 6 Parts Book Boxer II

7 2 - MOUNTING POWER UNIT Pos.no. Quantity Description Parts number 1 1 Cap battery clamp P Cap battery clamp P Battery clamp pos. P Battery clamp neg. P Battery P Battery carrier P Frame assembly Boxer II P a 1 Hydraulic tank Boxer II small wheels P b 1 Hydraulic tank Boxer II big wheels P a 1 Fuel tank Boxer II small wheels P b 1 Fuel tank Boxer II big wheels P Tank float VDO P Cap fuel tank B40 P Cap hydraulic tank P Gauge oil level Engine support outlet side P Engine support inlet side P Mounting rubber P

8 8 Parts Book Boxer II

9 3 - POWER UNIT COMPLETE Pos.no. Quantity Description Parts number 1 1 Radiator K Transmission cooler P Expansion tank K Pushing fan Upper water hose 1K V-belt a 1 Dynamo 40A with bracket K b 1 Dynamo 60A with bracket K Lower water hose 1K Oil filter Oil switch Copper washer 16x22x1,5 P Adapter Temperature sender P Temperature sender P Engine Kubota V1505 BBS-EC-1 M Flywheel house V1505 / TXL-15 PA Flange PA Nipple 1/2-15 P Hydraulic hose 1 Transmission cooler - Transaxle P Hydraulic hose 2 Transmission cooler - Transaxle P Nipple GE15PL M22x1.5 GE15PLM22x Transaxle TXL-15 PA Oil filter Transaxle G Hydro pump 14.4cc P

10 10 Parts Book Boxer II

11 4 - EXHAUST SYSTEM INLET Pos.no. Quantity Description Parts number 1 1 Pipe inlet manifold P Inlet pipe P Inlet pipe air cleaner P Air cleaner assembly K Cover V Hinge rear bonnet P Clasp rear bonnet P

12 12 Parts Book Boxer II

13 5 - EXHAUST SYSTEM OUTLET Pos.no. Quantity Description Parts number 1 1 Mounting rubber P Muffler P Clamp 38mm P Muffler P Mounting rubber P Support muffler P Gasket muffler Adapter muffler P

14 14 Parts Book Boxer II

15 6 - FUEL SYSTEM Pos.no. Quantity Description Parts number 1 1 Fuel filter assy Fuel pipe 8mm ins. l= 100mm P Fuel pipe 8mm ins. l= 55mm P Fuel pipe 8mm ins. l= 95mm P Support fuel filter P Fuel filter small FT-5167 P Fuel pipe l= 60mm Fuel pipe 8mm ins. l= 25mm P Copper washer 14x20x1,5 P Banjo eye 1/4" P Banjo bolt 1/4" P Glow plug

16 16 Parts Book Boxer II

17 7 - GAS CONNECTION Pos.no. Quantity Description Parts number 1 1 Gas pedal P Yoke M6 short LA Adjust bolt P a 1 Outer cable P b 1 Inner cable P Floor plate P Cable socket P Spring P Gas siphon P Spring P Gas rod P

18 18 Parts Book Boxer II

19 8 - PEDAL SET Pos.no. Quantity Description Parts number 1 2 Cover pedals P Inching pedal assy P Brake pedal assy P Plain bearing P Shaft block duo P Brake pin P Yoke M8 short P Yoke clip M8 short P Support Brake cylinder P Yoke brake cylinder P Shaft connection P Spring P Cable socket P Yoke M10 long P Yoke clip M10 long P Cable P Mounting points downside floor plate 18 1 Adjust bolt P Yoke M6 long P Yoke clip M6 long P Master brake cylinder P Spacing bush brake cylinder P

20 20 Parts Book Boxer II

21 9 - BRAKE PIPING Pos.no. Quantity Description Parts number 1 1 Master brake cylinder P Nipple P Brake piping brake cylinder P Brake piping left P Brake piping right P T-connection 6mm P Bleeder screw M10x1 PA

22 22 Parts Book Boxer II

23 10 - DASHBOARD Pos.no. Quantity Description Parts number 1 1 Cover steering wheel P Steering knob P Steering wheel P Forward / Reverse switch P Steering shaft P Power steering valve P Knob Lift PA Knob Tilt PA Knob Side-shift PA Knob Auxiliary PA Handle Lift P Handle Tilt P Handle Side-shift P Handle Auxiliary P Handle rod P Valve block P Fuse box P Hour meter and dashes P Tank level and temperature gauge P Starter switch + key K Handle support P Dashboard P

24 24 Parts Book Boxer II

25 11 - PARKING BRAKE Pos.no. Quantity Description Parts number 1 1 Parking brake P Filler bush parking brake P Cable support P Parking brake cable P Cable support P Bracket P Yoke M8 short P Brake cable TXL-15 G

26 26 Parts Book Boxer II

27 12 - MAST Pos.no. Quantity Description Parts number 1 1 Fork carriage + Side-shifter P Back rest P Fork l=1000 mm V100x35x Fork l=1200 mm V100x35x Fork l=1300 mm V100x35x Lift cylinder 1780mm (M36-nut) P Lift cylinder 2800mm (M36-nut) P Mast bearing P Fill plate mast 8mm P Shim mast P Gliding block mast PA a 1 / 2 Locking pin P b 1 / 2 Hydraulic hoses sheave PA / 4 Washer M24 P / 2 Cir-clip 52x2 P03.08.J / 2 Mast bearing RS1 L RS 13 1 / 2 Chains sheave PA Gliding block fork carriage PA Plain bearing PA Pin mast / frame PA Bolt M14x1,5x55 P Grease nipple M6 P Locking pin tilt cylinder / mast P Stopper BL544 complete PA Lifting chain BL544 PA

28 28 Parts Book Boxer II

29 13 - SIDE-SHIFT Pos.no. Quantity Description Parts number 1 1 Mobile frame CBO 2 1 Fixed frame CBO 3 2 Upper pad CBO 4 2 Stake pad CBO 5 4 Greaser P Seal BO 7 2 Rod bushing BO 8 2 Scraper CBO 9 2 Cir clip BO 10 2 Rod BO 11 2 Boogie pin CBO 12 2 Greaser ZBO 13 2 Greaser BO 14 2 Upper boogie BO 15 2 Roller pin ZBO 16 4 Roller ZBO 17 4 Roller pin BO 18 2 Elastic pin ZBO 19 4 Upper hook BO 20 2 Screw CBO 21 4 Plate BL BO 22 2 Mobile frame PA Pos.no. Kit Parts number Side-shift complete P RH Boogie CBO LH Boogie CBO 29

30 30 Parts Book Boxer II

31 14 - MOUNTING STEERING AXLE AND COUNTERWEIGHT Pos.no. Quantity Description Parts number 1 1 Steering axle complete P Mounting block l= 45mm P OPTION 1: 3 1 Counterweight massive P Ballast plate rack P OPTION 2: 5 1 Dummy counterweight Boxer II 45 kg small wheels P Dummy counterweight Boxer II 45 kg big wheels P ~ Ballast plate 50 kg P Nut chain tensioner P Pin towing hook Counterweight P Chain tensioner Counterweight P Chain ballast plates P Towing hook PA Pin towing hook Dummy counterweight P Chain tensioner Dummy counterweight P

32 32 Parts Book Boxer II

33 15 - STEERING AXLE Pos.no. Quantity Description Parts number 1 2 Cap P Cotter pin P Nut M24x2 P Washer P Bearing P Hub P Bearing P Throw ring P Dust cap P Bearing P Stub axle left P Screw M5x16 P Washer P Grease nipple M6 P Cap P Gasket P Swivel pin left P Pin P Bearing P Seal ring P Frame steering axle P Screw P Shaft P Nut M6 P Support washer P Swivel pin right P Bolt M12x35 P Washer M12 P Bolt M12x50 P Nut M12 P Screw M6x14 P Washer P Keeper plate swivel P Pin steering cylinder P Steering cylinder P Connection rod swivel P Swivel right P Bolt M10x25 P Washer P Keeper plate rubber P Damper steering axle P Support damper P Keeper plate cylinder P Plug P Cap greaser P Pos.no. Kit Parts number 1-44 Steering axle complete P Tilt axle kit steering axle P ; 35; 44 Cylinder kit steering axle P ; 9-11; Swivel left complete P ; 9-10; 14; 18; Swivel right complete P ; 26; 37 1; 5-8 P P ; 31-34; 36; 43 Connecting rod kit P

34 34 Parts Book Boxer II

35 16 - WHEELS AND RIMS Pos.no. Quantity Description Parts number 1 1 Front screen Double-tyre left P Front screen Double-tyre right P Wheel bolt P OPTION 1 SMALL WHEELS: 4/5/6 2 Rear wheel 20/10-10 assy P Rear rim 20/10-10 P Rear tube 20/10-10 P Rear tire 20/10-10 P / 4 Front rim 26/12-12 P / 4 Front tube 23/12,5-12 P / 4 Front tire 23/12,5-12 P OPTION 2 BIG WHEELS: 4/5/6 2 Rear wheel 24x13,00-12 assy PE Rear rim PE Rear tube 23/12,5-12 P Rear tire 24x13,00-12 P /8/9 2/4 Front rim 295/50/15 assy PA / 4 Inner Front rim PA / 4 Front tire 23/12,5-12 P OPTION DOUBLE-TYRE: 10 2 Semi-Neutral axle for Double-tyre (option) P Outer Front rim PA

36 36 Parts Book Boxer II

37 17 - HYDRAULICS HYDRO PUMP LIFTING Pos.no. Quantity Description Parts number 1 1 Elbow 1" inside-inside P Nipple P Hose 31mm ins. l= 85mm P Brass hose pillar Filter element MPS100SP25KA 6 1 Hose 31mm ins. l= 90mm P T-connection P Hose 31mm ins. l= 60mm P Pump manifold P Nipple 1/2-22 GE22PLR1/ Copper washer 22x28 P Flange Hydro pump 2DF08 PA Hydro pump 14.4CC (other volumes on demand) P Flange Hydro pump 1DF38 PA Copper washer 16x22 P Nipple 3/8-15 P Hydraulic hose Hydro pump Valve block P Nipple 1/ º P Valve block P

38 38 Parts Book Boxer II

39 18 - HYDRAULICS HYDRO PUMP KUBOTA Pos.no. Quantity Description Parts number 1 1 Hose 31mm ins. l= 550mm P Adapter steering pump P Nipple 1/ WE18PLR1/2 4 1 Flange Hydro pump Hydro pump Kubota K Nipple 3/ P Hydraulic hose Hydro pump Kubota Steering valve P Nipple 3/8-1/2 P Copper washer 21x26x1,5 P Steering valve P

40 40 Parts Book Boxer II

41 19 - HYDRAULICS LIFTING Pos.no. Quantity Description Parts number 1 1 Valve block P Nipple 1/2"-15 P Nipple 1/4-1/2 P Nipple 1/4" P Pipe tank return P Fuel pipe 10mm ins. l= 900mm P T-connection P Fuel pipe 10mm ins. l= 1550mm P Fuel pipe 10mm ins. l= 1750mm P Hose bracket complete Ø12 double P Hydraulic hose 1 Valve block Side-shift P Hydraulic hose 2 Valve block Side-shift P Hydraulic hose 3 Valve block Side-shift P Hydraulic hose 4 Valve block Side-shift P Banjo FL 16 1 Hydraulic hose Banjo T-connection Lift cylinders P T-connection15mm P Hydraulic pipe lift cylinder P Safety valve PA Nipple 1/2-1/2 P Hydraulic hose Valve block Lift cylinders P Adapter 6-M14-C870-MXS P Nipple 3/8"-10 P Copper washer 16,5x24 P Coupling 3/8" P

42 42 Parts Book Boxer II

43 20 - HYDRAULICS TILTING Pos.no. Quantity Description Parts number 1 2 Tilt cylinder Boxer II complete P Locking pin Tilt cylinder Frame P Copper washer 14x20x1,5 P Nipple 1/4-1/4 P Hydraulic hose Tilt cylinder right back P Hydraulic hose Tilt cylinder right front P Hydraulic hose Tilt cylinder left back P Hydraulic hose Tilt cylinder lift front P Valve block P Nipple 3/ P Hydraulic hose 1 Valve block Adapter block P Flow control valve P Knee 1/4" inside-outside P Adapter block P Hydraulic hose 2 Valve block Adapter block P Nipple 1/4-1/2 P Copper washer 21x26x1,5 P

44 44 Parts Book Boxer II

45 21 - HYDRAULICS STEERING CYLINDER Pos.no. Quantity Description Parts number 1 1 Steering cylinder P Copper washer14x20x1,5 P Nipple 1/4-1/4 P Hydraulic hose Steering cylinder right Frame left P Hydraulic hose Steering cylinder left Frame right P Coupling 10mm P Steering pipe right P Steering pipe left P Hose bracket complete Ø12 double P Hydraulic hose Steering cylinder left Steering valve P Hydraulic hose Steering cylinder right Steering valve P Nipple 1/2-1/4 P Copper washer 21x26x1,5 P Steering valve P

46 46 Parts Book Boxer II

47 22 - HYDRAULICS STEERING VALVE / VALVE BLOCK Pos.no. Quantity Description Parts number 1 4 Nipple 1/ P Return pipe short P Fuel pipe 15mm ins. l= 150mm P Hose bracket complete Ø15 single P Return pipe long P T-connection 15mm P Return pipe valve block P Connection pipe P Valve block P Return pipe 1 steering valve P Fuel pipe P Return pipe 2 steering valve P Nipple 1/2-15 P Copper washer 21x26x1,5 P Steering valve P

48 48 Parts Book Boxer II

49 23 - ACCUMULATOR (OPTION) Pos.no. Quantity Description Parts number 1 1 Accumulator 50 BAR incl. bracket H1000R50BAR 2 1 Adapter 3/8"-M18x1,5 P Electric valve 12V EW10-A Nipple 3/8"-15 P Hydraulic pipe P T-connection 15mm P Hydraulic hose Valve block Accumulator P Nipple 1/2"-15 P Hydraulic hose 3 Accumulator Lift cylinder P Front cap P

50 50 Parts Book Boxer II

51 24 - ILLUMINATION (OPTION) & MAIN CABLING Pos.no. Quantity Description Parts number 1 1 Main cabling P / 4 Head lamp complete P Globe head lamp P Switch P Flashing light P Support flashing light P Globe flashing light P Support head lamp left P Support head lamp right P

52 52 Parts Book Boxer II

53 25 - BRAKES Pos.no. Quantity Description Parts number 1 4 Plug G Plug G Wire supporting G Washer G Screw G Right plate G Left plate G Spring lock ring G Screw G Plug G Valve of bleeder G Complete cylinder Ø23.81 G Sheet metal G Handbrake cable G Screw G Upper spring G Lower spring G Spring G Adjusting device complete G Pos.no. Kit Parts number 20 Complete brake shoe kit right/left G Complete right brake Knott Ø203x60 G Complete left brake Knott Ø203x60 G

PARTS ELEKTRO 0RINS -AASDIJK

PARTS ELEKTRO 0RINS -AASDIJK INDEX Page REMARKS... 3 1 - OUTER PANEL... 5 2 - MOUNTING POWER UNIT... 7 3 - BRAKE PIPING... 9 4 - DASHBOARD... 11 5 - PARKING BRAKE... 13 6 - MAST... 15 7 - SIDE-SHIFT...