D-1: CRANKSHAFT & CRANKCASE
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- Peregrine Stephens
- 5 years ago
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1 VIN Nmber: ZH5CR0005H00000 Release: /05/07
2 D-: CRANKSHAFT & CRANKCASE A005 CHANGED IN a a RH CRANKCASE CRAKSHAFT ASS'Y A0059 CHANGED IN a a LH CRANKCASE 87 COUNTERSHAFT COUNTERSHAFT DRIVE GEAR COUNTERSHAFT DRIVEN GEAR WASHER 0,x,5x NUT M0x
3 D-: CYLINDER & PISTON CHANGED IN CYLINDER 8579 CYLINDER HEAD GASKET 878 CHANGED IN PISTON 9686 CIRCLIP PISTON PIN SCRAPER RING ND COMPRESSION RING ST COMPRESSION RING 9 CM57500 CYLINDER GASKET 0 85 CHAIN TENSIONER GASKET 87 CHAIN TENSIONER B06777 BOLT M6x6
4 D-: INTAKE MANIFOLD & FUEL INJECTOR CHANGED IN INTAKE MANIFOLD FLANGE 86 BOLT M6x CLAMP 8905 FUEL INJECTOR + CLAMP ASS'Y CHANGED IN CHANGED IN FUEL INJECTOR SUPPORT WASHER 6,xx 7 00D BOLT M6x O-RING INTAKE MANIFOLD (RUBBER)
5 D-: RH CRANKCASE COVER 8770 CHANGED IN A A RH CRANKCASE COVER 8708 CHANGED IN ST OIL FILTER AP95067 SPRING AP95055 O-RING 5,7x, OIL FILTER COVER 6 AP9507 WASHER 0,5x7x, OIL PRESSURE SENSOR RH CRANKCASE COVER GASKET OIL SEAL x0x BOLT M6x5 0
6 D-5: CYLINDER HEAD COVER CYLINDER HEAD COVER ASS'Y 8755 STEEL SHEET 060 SPRING WASHER 56 SCREW 8809 SPARK PLUG NGK CR9EB ATN0008 BOLT M6 CAA00099 VALVE COVER RUBBER DAMPER SPARK PLUG RUBBER DAMPER CYLINDER HEAD COVER GASKET 5
7 D-6: LH CRANKCASE COVER CHANGED IN A0097- A0097- LH CRANKCASE COVER 8909 PLUG O-RING 5,x, 88 BOLT M6x OIL DIPSTICK ASS'Y LH CRANKCASE COVER GASKET 6
8 D-7: CAM CHAIN DCA0005 CAM CHAIN DBA00060 CAMSHAFT GEAR ABN000 BOLT M8x0 DVN0005 WASHER 8,5xx 5 DDA00079 FIXED CAM CHAIN GUIDE TIMING SPROCKET 7 DDA00080 MOVEABLE CAM CHAIN GUIDE BOLT M6.5 7
9 D-8: CLUTCH L00577C CHANGED IN a a CHANGED IN A A CLUTCH ASS'Y NUT Mx, SPECIAL WASHER 876 NEEDLE BEARING xx WOODRUFF KEY PRIMARY TRANS. DRIVE GEAR WATER PUMP SPROCKET NUT Mx,5 8
10 D-9: STARTING MOTOR 58R STARTING MOTOR 879 INTERMEDIATE GEAR 8786 STARTING GEAR BOLT M6x RETAINER PLATE BOLT M6x WUDROOFF KEY 9
11 D-0: WATER PUMP 877 WATER PUMP SHAFT 856 BEARING (68RS) 8796 OIL SEAL 9x0x WATER PUMP GEAR 5 899R WATER PUMP SEAL CHANGED IN WATER PUMP ROTOR WATER PUMP COVER GASKET CHANGED IN WATER PUMP COVER 9 B06808 BOLT M5x WATER PIPE CM00907 CLAMP CM00906 CLAMP 0
12 D-: OIL PUMP 875 OIL PUMP ASS'Y 875 OIL PUMP SPROCKET CIRCLIP 8959 BOLT M5x OIL PUMP DRIVEN GEAR WASHER 8,xx CIRCLIP OIL PUMP GASKET OIL PRESSURE SPRING OIL PRESSURE VALVE ND OIL FILTER ASS'Y 8556 O-RING,5x, ND OIL FILTER PLUG
13 D-: GEARSHIFT A0056 GEAR SHIFT SHAFT 878 WASHER,x0x0, BOLT M6x WASHER 6,xx, DRUM SELECTOR GEAR BOLT SELECTING GEAR LOCK LEVER SPRING 9 B0798 GEAR SELECTOR PIN CLUTCH DRIVE SHAFT B0 CHANGED IN B0- B0- CLUCTH DRIVE SHAFT LEVER 690 BOLT M6x BEARING (600) 8995 GEARSHIFT DRUM NEEDLE BEARING (HK0) BOLT M6x
14 D-: CRANKCASE BEARINGS HALF BEARING "A" HALF BEARING "B" PIN 8775 WIRE RETAINER CLAMP DOWEL PIN 9,5x NEEDLE BEARING (6xx) 7 66 WASHER 5,x5x, BOLT M5x BEARING (60CH) BEARING (60/C) 77 NEEDLE BEARING (0x6x6) 8709 OIL SEAL 7x5x7 899 DOWEL PIN 5x OIL SEAL x0x5 5 B065 BOLT M6x BOLT M6x GASKET
15 D-: CYLINDER HEAD CYLINDER HEAD ABN0007 BOLT M6x0 AP8708 CHANGED IN: 5 BAA00007 BAA00007 EEN000 THERMOSTATIC SWITCH HOLDER WASHER 8,5x6x,5 5 ADN0005 BOLT M8x66 6 CLA00066 INTAKE VALVE 7 CLA00067 EXHAUST VALVE 8 CGA000 WASHER 9,x0x0, VALVE SEAL 0 CHA0007 VALVE SPRING CGA00065 VALVE RETAINER PLATE 88 COTTER VALVE 8 CM VALVE LIFTER BUCKET.00 CM VALVE LIFTER BUCKET.50 CM CM CM VALVE LIFTER BUCKET.00 VALVE LIFTER BUCKET.50 VALVE LIFTER BUCKET.00 CM VALVE LIFTER BUCKET.50 CM VALVE LIFTER BUCKET.500 CM CM CM CM CM VALVE LIFTER BUCKET.550 VALVE LIFTER BUCKET.600 VALVE LIFTER BUCKET.650 VALVE LIFTER BUCKET.700 VALVE LIFTER BUCKET.750 CBA INTAKE CAMSHAFT 5 CBA EXHAUST CAMSHAFT 6 CAA000 OIL PLUG BOLT M CMA0005 CHANGED IN AP8708 AP8708 TEMPERATURE SENSOR 9 FCN0007 GAUGED HOLE BUSHING 0 FCN0007 DOWEL PIN 8x0 879 STUD BOLT M8x BAA00006 THERMOSTATIC SWITCH BOLT M6x0
16 D-5: GENERATOR 6009 FLYWHEEL 600 STATOR 8750 STARTING CLUTCH ASS'Y 7955 SPRING WASHER 6,x7,7x, BOLT M6x BOLT M5x BOLT M5x WASHER,x0,8x, NUT Mx,5 5
17 D-6: GEARBOX 00-IJ-0000 GEARBOX ASS'Y 87 SECONDARY AXEL FORK SHAFT 870 SECONDARY AXEL FORK 87 PRIMARY AXEL FORK SHAFT PRIMARY AXEL FORK O-RING 5,x,8 7 B068 LUBRICATION PIPE NEUTRAL SENSOR 9 880C-IJ-0000 NEUTRAL SENSOR GASKET SECONDARY AXEL A PRIMARY AXEL 6
18 D-7: ENGINE ASS'Y & DRIVE SPROCKET B06 SPROCKET Z 00H080 SPROCKET RETAINER PLATE SPRING WASHER 5,x0x BOLT M5x0 5 CM50-M ENGINE ASS'Y 7
19 D-8: FRAME BODY & SIDE STAND WNA FRAME BODY ASS'Y DUSTPROOF COVER STEERING BEARING (605-RSH) STEERING BEARING BUSHING 5 00H WASHER x5,8x, STEERING BEARING (605-RSH) WNB FRONT ENGINE BRACKET 8 B K0B WASHER Ø8 9 B B BOLT M8x0 0 B B NUT M8 B S0B BOLT M0x00 B K0B WASHER Ø0 B C RIVETING NUT WNA SIDE STAND SIDE STAND BOLT 6 00H0080 BUSHING 7 B K0B WASHER Ø6 8 B B NUT M6 9 8 SIDE STAND INNER SPRING 0 80 SIDE STAND OUTER SPRING 585 PLATE NUT M6 89 PLATE NUT M5 000 NUT M0x, WASHER,5xx DUSTPROOF CAP 8
20 D-9: FOOTPEGS RH DRIVER FOOTPEG BRACKET LH DRIVER FOOTPEG BRACKET 7596 BOLT M8x5 B K0B WASHER Ø8 5 B B NUT M8 6 ZPAP8957 RH DRIVER FOOTPEG A BOLT M8x5 8 B B NUT M DRIVER FOOTPEG FORK CIRCLIP WASHER 7,xx,7 AP899 SPRING AP886 PIN 866 LH FOOT PROTECTOR RH FOOT PROTECTOR 6 B B BOLT M5x0 7 B K0B WASHER Ø WNA LH PASSENGER FOOTPEG BRACKET WNA RH PASSENGER FOOTPEG BRACKET NUT M8x5 AP886 PIN ZP8666 BALL RETAINER PLATE 9559 BALL AP8 SPRING WASHER (NYLON) CIRCLIP 7 ZPAP8958 LH DRIVER FOOTPEG 8 AP86865A LH PASSENGER FOOTPEG 9 AP8686A RH PASSENGER FOOTPEG 0 B K0B WASHER Ø8 8 B B NUT M8 AP890 SPRING 9
21 D-0: EXHAUST SYSTEM MUFFLER 00H009 BOLT M8x50 B K0B WASHER 6x9x,5 B B NUT M EXHAUST PIPE GASKET EXHAUST PIPE SPECIAL NUT SPRING MUFFLER CONNECTING PIPE MUFFLER SLEEVE 6798 BAND OUTER MUFFLER B0699 OXYGEN SENSOR 00D06009 GROMMET OUTER MUFFLER PROTECTION 6 ZP860 BOLT M5 5 7 B SPRING WASHER Ø6 8 B WASHER Ø I INSULATING WASHER Ø6 8 0
22 D-: FRONT FORK & TRIPLE CLAMP FRONT FORK ASS'Y LOWER TRIPLE CLAMP B B BOLT M8x BOLT M8x LH HANDLEBAR CLAMP UPPER TRIPLE CLAMP RH FRONT FORK LEG LH FRONT FORK LEG 9 B0060 SPRING WASHER Ø0 0 AP85096 BOLT M0x5 B0055 OIL SEAL 0x50x RH HANDLEBAR CLAMP B B BOLT M8x5 B B BOLT M8x STEERING COLUMN LOCK NUT 6 B005 OIL SEAL STOP 7 B0056 RING STOP 8 B0057 DUST COVER
23 D-: REAR SUSPENSION & SWING ARM WNA SWING ARM REAR SHOCK ABSORBER B G NUT M0 7-I WASHER 0x0x X WASHER x8x REAR MUDGUARD 7 B B BOLT M6x6 8 B K0B WASHER Ø6 9 B B NUT M CHAIN PROTECTOR 800B-I BOLT M6x X WASHER x8x 585 PLATE NUT M6 00N0006 DUSTPROOF CAP SWING ARM AXLE RH SWING ARM BUSHING 7 00H0008 NEEDLE BEARING (HK8-RS) LH SWING ARM BUSHING NUT M 0 00H0807 CHAIN SLIDER B K0B WASHER Ø5 B H SCREW,8x CHAIN GUIDE B B BOLT M6x
24 D-: CBS SYSTEM FRONT MASTER CYLINDER TUBE FRONT CALIPER TUBE REAR MASTER CYLINDER TUBE REAR CALIPER TUBE CBS DITRIBUTION VALVE 6 B S0B BOLT M6x0 7 B B NUT M6 8 B K0B WASHER Ø BANJO BOLT SEALING WASHER A BANJO BOLT 6550 BOLT M0 797 WASHER 0xx 8
25 D-: FUEL TANK FUEL TANK B BOLT M6x5 00H00058 GROMMET 00D05007 BUSHING 5 B BOLT M6x BUSHING 7 AP80557 FUEL TANK RETAINER GROMMET FUEL PUMP 9 B K0B WASHER Ø5 6 0 B B BOLT M5x XB CHANGED IN X X FUEL TANK COVER (WHITE) B CHANGED IN B B FUEL TANK COVER (TITANIUM) F CHANGED IN M M FUEL TANKDECORATIVE COVER B K0B WASHER Ø6 B B BOLT M5x 5 B B BOLT M5x FUEL TANK EDGE PROTECTOR 7 00G006 PLATE NUT M FUEL PIPE 9 CM009 CLAMP FUEL TANK CAP GASKET OIL SPILL PIPE 585 PLATE NUT M6
26 D-5: LIGHTING DEVICES HEADLIGHT XB CHANGED IN X X HEADLIGHT FR. COVER (WHITE) B HEADLIGHT FR. COVER (TITANIUM) B B SCREW,5x XB CHANGED IN X X HEADLIGHT RR. COVER (WHITE) B CHANGED IN B B HEADLIGHT RR. COVER (TITANIUM) 5 00 LOCK WASHER ADJUSTING BOLT 7 00G0050 ADJUSTING BOLT SPRING 8 AP850 BOLT M5x LH FRONT FLASHER RH FRONT FLASHER 6795 FLASHER BULB 6995 BOLT M6x6 B K0B NUT M6 ZP8656 TAIL LIGHT 5 ZP866 SPACER 6 00D0008 GROMMET WASHER,xx 8 9 B K0B WASHER Ø CHANGED IN SCREW,5x LH REAR FLASHER RH REAR FLASHER 6995 BOLT M6x6 B B NUT M FLASHER BULB LICENSE PLATE LIGHT 6 AP8758 LICENSE PLATE LIGHT RUBBER 7 B H BOLT M5x6 8 00D0008 GROMMET 9 B K0B WASHER Ø5 0 B B NUT M5 00H000 LICENSE PLATE LIGHT BULB 00G0075 REAR REFLECTOR (RED) B K0B WASHER Ø5 B H NUT M5
27 D-5: LIGHTING DEVICES SPACER GROMMET FRONT FORK SIDE REFLECTOR 6
28 D-6: DASHBOARD & MAIN SWITCH DASHBOARD 00D06009 GROMMET DASHBOARD BRACKET 00H00700 BUSHING 5 B K0B WASHER Ø6 6 B B NUT M DASHBOARD REAR COVER SCREW,x WNA MAIN SWITCH BRACKET PLATE NUT M6 585 PLATE NUT M6 00H ANTI-TEFTH BOLT M8x0 B B BOLT M8x MAIN SWITCH COVER 5 00H05070 BOLT M6x WNA HEADLIGHT SUB FRAME 7 B B BOLT M6x BOLT M6x5 9 00N0008 BUSHING 0 00D06009 GROMMET B B BOLT M8x5 00G00 BUSHING B K0B WASHER Ø8 B B NUT M8 7
29 D-7: FRONT BODY COVERS RADIATOR COVER AP859 BOLT M5x0 585 PLATE NUT M FRONT MUDGUARD 5 B BOLT M5x FRONT MUDGUARD BRACKET () FRONT MUDGUARD BRACKET () 8 B B CHANGED IN B B B B BOLT M5x5 8 9 B K0B WASHER Ø5 0 B B NUT M LH FORK BRACKET RH FORK BRACKET 860 BOLT M6x XB CHANGED IN X X UNDERBODY COVER (WHITE) B UNDERBODY COVER (TITANIUM) BOLT M6x6 8 6 B K0B WAHER Ø6 0 7 B B NUT M UNDERBODY COVER GRID 9 ZP00G PLATE NUT M XB CHANGED IN X X LH UNDERBODY PANEL (WHITE) B CHANGED IN B B LH UNDERBODY PANEL (TITANIUM) XB CHANGED IN X X RH UNDERBODY PANEL (WHITE) B CHANGED IN B B RH UNDERBODY PANEL (TITANIUM) CHANGED IN PLATE NUT M5 B BOLT M5x 00H05070 BOLT M6x6 9 8
30 D-8: REAR BODY COVERS & SEAT SEAT ASS'Y (BROWN) SEAT ASS'Y (RED) XB CHANGED IN X X LH SIDE PANEL (WHITE) B LH SIDE PANEL (TITANIUM) X RH SIDE PANEL (WHITE) B RH SIDE PANEL (TITANIUM) 00H05070 BOLT M6x F LH SIDE PANEL COVER F RH SIDE PANEL COVER 7 00H GROMMET UNDERSEAT COVER 9 00H05070 BOLT M6x6 7 0 B K0B WAHER Ø6 0 B B NUT M TAIL LIGHT MUDGUARD FASTENING PLATE 6995 BOLT M6x6 5 B K0B WASHER Ø6 6 B B NUT M TAIL LAMP HOLDER SCREW,5x9, WASHER,xx LICENSE PLATE HOLDER B BOLT M5x LH LICENCE PLATE HOLDER BRACKET RH LICENCE PLATE HOLDER BRACKET B B BOLT M5x 9
31 D-9: HANDLEBAR HANDLEBAR RH HANDLEBAR SWITCH THROTTLE CONTROL RH HANDLEBAR GRIP (BROWN) 6800 RH HANDLEBAR GRIP (RED) THROTTLE CABLE 6 B H SCREW M5x 7 ZP00H0068 LH HANDLEBAR SWITCH LH HANDLEBAR GRIP (BROWN) 6800 LH HANDLEBAR GRIP (RED) CHANGED IN ZP68067 ZP68067 CLUTCH LEVER ASS'Y CLUTCH HANDLE SLEEVE CLUTCH CABLE CHANGED IN FRONT BRAKE MASTER CYLINDER LH REAR VIEW MIRROR RH REAR VIEW MIRROR 5 B S0B BOLT M0x SPRING WASHER Ø0 7 00H006 FRONT BRAKE SPRING CLAMPS 8 00D BOLT M6x6 9 ZP00H CLUTCH LEVER FRONT BRAKE LEVER G00 RUBBER BAND 8 ZP REAR VIEW MIRROR GROMMET ZP8695 CLUTCH CABLE ADJUSTER 7A-I CLUTCH SENSOR 0
32 D-0: FRONT WHEEL CHANGED IN ZP68067 ZP68067 FRONT RIM ASS'Y (,5x8") FLAP 8" INNER TUBE 8" 6798 FRONT TIRE 00/80-8" 5 77 BOLT M6x BRONT BRAKE DISC FRONT WHEEL AXLE CHANGED IN ZP ZP LH FRONT WHEEL SPACER 9 B K0B WASHER Ø5 0 00H NUT M 00H00 RUBBER CAP 7700 CHANGED IN ZP68068 ZP68068 FRONT BRAKE CALIPER ASS'Y B S0B BOLT M0x F FRONT BRAKE PADS
33 D-: REAR WHEEL CHANGED IN ZP68068 ZP68068 REAR RIM ASS'Y (,00x7") 6798 REAR TIRE 0/80-7" INNER TUBE 7" FLAP 7" CHAIN SPROCKET (6T) 6 B B CHANGED IN B B B B BOLT M8x H05 REAR BRAKE DISC 8 ZP00H008 CHANGED IN 00H008 00H008 BOLT M8x REAR WHEEL AXLE 0 00H008 CHANGED IN ZP ZP LH REAR WHEEL SPACER B K0B WASHER Ø5 00H NUT M CHAIN ADHJUSTER PLATE B S0B BOLT M6x0 5 B B NUT M CHAIN P SPEED SENSOR 8 B H BOLT M6x BUSHING 0 00H00 REAR WHEEL AXLE CAP B B NUT M8 6 ZP RH REAR WHEEL SPACER
34 D-: ELECTRICAL COMPONENTS MAIN WIRE ASS'Y STRAP PLATE NUT M6 GP69606 IGNITION COIL COOLING FAN REALAY 6 68 STARTING RELAY IGNITION COIL BRACKET NUT M WASHER Ø SCREW Mx BOLT M5x5 60 CABLE RETAINER 58090R REGULATOR B K0B WASHER Ø6 5 B B BOLT M6x PLATE NUT M5 7 ZP8658 HORN 8 B B BOLT M8x0 9 B K0B WASHER M8 0 B B NUT M BATTERY STRAP 800-I68-C000 CHANGED IN ZP ZP BATTERY (V-6A, YTX7A-BS) BATTERY HOLDER 00H05070 BOLT M6x6 5 00H087 BATTERY FOAM 6 00D BOLT M6x FUEL INJECTION RELAY IP0-000 FLASHER RELAY LIGHTING RELAY 0 ZP00N SIDE STAND SWITCH FLAMEOUT
35 D-: CANISTER 6790 CANISTER 66A OVERFLOW VALVE RUBBER PIPE RUBBER PIPE RUBBER PIPE
36 D-: REAR BRAKE ZPAP850 REAR BRAKE LEVER AP889 SPRING BOLT M6x REAR BRAKE LEVER BUSHING 5 AP8697 WAVE WASHER xx0, 6 00G00800 WASHER 8,5x5x, 7 B K0B WASHER 6,5xx,5 8 B B NUT M REAR BRAKE MASTER CYLINDER 0 B B BOLT M6x REAR BRAKE SWITCH SEALING WASHER 5 B H SCREW,8x9 86 CABLE RETAINER CHANGED IN REAR BRAKE CALIPER ASS'Y A BANJO BOLT REAR BRAKE PUMP BRACKET BUSHING REAR BRAKE PADS 0 ZP679 BRAKE MASTER CYLINDER ROD CAP B S0H BOLT M8x B K0B WASHER Ø6 5
37 D-5: LOCK SET & TOOLS OWNER'S MANUAL VEHICLE LOCK SET STRAP ZP8650 TOOL KIT 5 ZP8665H7 CHANGED IN SEAT LOCK SET 6 B B BOLT M6x SEAT LOCK SET LEVER SEAT LOCK CABLE 9 ZP8665-H8 SEAT LOCK FUEL TANK LOCK WITH KEY ELECTRIC DOOR LOCK KEY (ROUGH) 6
38 D-6: GEARSHIFT LEVER & SPROCKET COVER BOLT M6x BUSHING AP8697 WAVE WASHER xx0, ZPAP850 GEARSHIFT LEVER 5 B B BOLT M6x6 6 B K0B WASHER Ø6 7 B H BOLT M5x6 8 00H06009 BUSHING SPROCKET COVER 0 B B NUT M SHIFT LEVER CONNECTING ROD GEARBOX LEVER B K0B WASHER Ø6 B B WASHER Ø6 7
39 D-7: AIRBOX & ECU 8667 AIR BOX ASS'Y 860 AIR FILTER ELEMENT 860 AIR BOX DRAIN TUBE 860 CLAMP 5 B H BOLT M5x 6 86 AIR BOX DUCT PALTE NUT M BAND 9 00D BOLT M6x PIPE CLAMPING BAND WASHER FOR NEUTRAL WIRE CM7560 CHANGED IN CM756Z CM756Z ECU 00G CYLINDER HEAD BOLT HOLE PLUG BAND 8
40 D-8: RADIATOR RADIATOR ASS'Y EXPANSION TANK ASS'Y CLAMP INLET PIPE 5 00H0008 FOAM 6 00H06077 FOAM RADIATOR BREATHER TUBE EXPANSION TANK BREATHER TUBE OUTLET PIPE 0 00D0700 CLAMP CLAMP AP868 SCREW WASHER x7,x, CHANGED IN 00D D05007 BUSHING CHANGED IN SCREW,x5 6 B K0B WASHER Ø6 7 B B BOLT M6x5 8 00D SPACER GROMMET BUSHING 9
41 D-9: DECALS () WHITE VEHICLE: LH FUEL TANK DECAL RH FUEL TANK DECAL LH UNDERBODY PANEL DECAL RH UNDERBODY PANEL DECAL UPPER HEADLIGHT COVER DECAL LOWER HEADLIGHT COVER DECAL DECAL SET (WHITE VEHICLE) TITANIUM VEHICLE: LH FUEL TANK DECAL RH FUEL TANK DECAL LH UNDERBODY PANEL DECAL RH UNDERBODY PANEL DECAL UPPER HEADLIGHT COVER DECAL LOWER HEADLIGHT COVER DECAL DECAL SET (TITANIUM VEHICLE) 0
42 D-0: DECALS () 6800 ENGINE LOGO FUEL TANK LOGO MANUFACTURER PLATE INFORMATION DECAL TRIPLE CLAMP LOGO 6 B RIVET x FRONT FORK LUG DECAL
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