Parts Catalogue BOXER III. Issue February, 2016 Prins Maasdijk

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1 Parts Catalogue BOXER III Issue February, 2016 Prins Maasdijk

2

3 TABLE OF CONTENTS Page NOTES SHEET METAL WORK DRIVE ASSEMBLY DRIVE UNIT & COOLING AIR MANAGEMENT FUEL SYSTEM ACCELERATOR CONNECTION BRAKE CONNECTION DASHBOARD MAST A INTEGRATED SIDE SHIFT B SIDE SHIFT ATTACHED FORK POSITIONER STEERING SHAFT & BALLAST ASSEMBLY A STEERING SHAFT (UNTIL SN.82142) B STEERING SHAFT (FROM SN.82143) WHEEL RIMS & TYRES A HYDRAULIC DRIVE MOTORS PART B HYDRAULIC DRIVE MOTORS PART HYDRAULIC HYDROPUMP LIFTING HYDRAULIC LIFTING HYDRAULIC TILT CYLINDERS HYDRAULIC STEERING CYLINDER HYDRAULIC ORBITROL / VALVE BLOCK LIGHTING APPENDIX 1 MAINTENANCE KITS

4 NOTES Use this parts catalogue when ordering parts. Always quote the serial number and the service number of the fork-lift truck. They are stamped on the type plate on the dashboard. When ordering parts always quote the correct part number and description. Some parts are only available complete, which is why no part number is given. This parts catalogue is subject to amendment without notice. Prins Mechanisatie Tuindersweg BD Maasdijk Netherlands 3

5 1 SHEET METAL WORK 4

6 SHEET METAL WORK Pos.no. Quantity Description Part number 1 1 Safety cage P Roll bar P a 1 Seat GS12 HT P b 1 Seat Columbus air-sprung P c 1 Seat KAB211 P Safety belt P Columbus arm rest P Rear cowling P Engine cowling hinge P Engine cowling accelerator spring K3BA Engine cowling P Engine cowling handle PA Engine cowling catch P Footplate P Dashboard P Horn P

7 2 DRIVE ASSEMBLY 6

8 DRIVE ASSEMBLY Pos.no. Quantity Description Part number 1 1 Battery terminal guard red P Battery terminal guard blue P Battery terminal pos. P Battery terminal neg. P Battery 12V 45Ah 190A P A 6 1 Battery container P Boxer III frame complete P Hydraulic tank P Fuel tank P Tank float VDO P Tank cap B40 P Hydraulic tank filler cap P Hydraulic tank dipstick Engine mounting short exhaust side P Engine mounting long exhaust side P Engine mounting short inlet side P Engine mounting long inlet side P Shock absorber P

9 3 DRIVE UNIT & COOLING 8

10 DRIVE UNIT & COOLING Pos.no. Quantity Description Part number 1 1 Radiator K Hose Expansion tank K Blowing fan GC 5 1 Radiator hose upper 1K V-belt a 1 Dynamo 40A incl. bracket K b 1 Dynamo 60A incl. bracket K Radiator hose lower 1K Oil filter element Oil pressure switch Copper ring 16x22x1.5 P Temperature sender adapter P Temperature sender P Kubota V1505 BBS-EC-1 M Drive flange AC.SM Flywheel housing AC.05SAEB 17 1 Drive gear wheel AC.SM Adjusting pump PH.M4PV28D235AR3BMV 19 1 Intake hose 25mm l=1550mm P Hose coupling ¾ 25mm PH Angle 3/4" Inside-Outside P Intake hose 25mm l=1850mm P Angle 3/4 Inside 1/2 Outside P Adapter 1/2x35mm PA Male threaded coupling ½ - ½ H Connector ¾ 25mm-90º PH Cooler Ok2010k12201KR 28 1 Temperature sensor OK95060KR 29 4 Hose clamp 30 2 Hose clamp 9

11 4 AIR MANAGEMENT 10

12 AIR MANAGEMENT Pos.no. Quantity Description Part number 1 1 Hose inlet manifold P Air intake tube P Air filter hose P Air filter incl. bracket and cover K Air filter element Rubber sleeve V Rear cover hinge P Rear cover catch P Exhaust gasket Boxer III exhaust reducer P Exhaust silencer complete P Shock absorber P Exhaust clamp 38mm P Shock absorber P Exhaust pipe P

13 5 FUEL SYSTEM 12

14 FUEL SYSTEM Pos.no. Quantity Description Part number 1 1 Fuel filter Fuel hose 8mm int. l=750mm P Fuel hose 8mm int. l=250mm P Fuel hose 8mm int. l=1000mm P Fuel filter mounting P Fuel filter FT-5167 P Fuel hose l=700mm Fuel hose 8mm int. l=250mm P Copper ring 14x20x1.5 P Banjo eye 1/4" P Banjo bolt 1/4" H Preheat plug

15 6 ACCELERATOR CONNECTION 14

16 ACCELERATOR CONNECTION Pos.no. Quantity Description Part number 1 1 Accelerator pedal P Fork M6 short LA Cable kit bolt P a 1 Outer cable P b 1 Inner cable P Floor plate P Cable clamp P Draw spring P Accelerator siphon P Draw spring P Accelerator rod P

17 7 BRAKE CONNECTION 16

18 BRAKE CONNECTION Pos.no. Quantity Description Part number 1 1 Brake pedal P Draw spring P Fork connection P Brake switch TU 5 1 Fork connection P

19 8 DASHBOARD 18

20 DASHBOARD Pos.no. Quantity Description Part number 1 1 Steering column cap P Steering knob P Steering wheel P Forward/Reverse switch P Steering column P Orbitrol P Lift button PA Tilt button PA Side shift button PA Fourth tool button PA Lift handle P Tilt handle P Side shift handle P Fourth tool handle P Intermediate handle P Valve block PH.D06DE4BACDZ Fuse box P Handbrake switch CE 19 1 Hour meter/control lamps P Fuel/Temperature gauge P Pull switch P Ignition lock + ignition key AC Handle holder P Ignition key AC

21 9 MAST 20

22 MAST Pos.no. Quantity Description Part number 1 1 Fork positioner with integrated Side-Shift P Side-Shift 1020mm for Attached fork positioner 55F-SSE Attached fork positioner P Load rack P Fork l=1000mm V100x35x Fork l=1200mm V100x35x Lift cylinder Mast 1780mm (M36 nut) P Lift cylinder Mast 2800mm (M36 nut) P ~ Revision kit Lift cylinder DC KR 8 8 Mast bearing P a 4 Filler plate thickness = 6mm P b 4 Mast shim P Mast sliding block PA / 2 Mast roller locking pin P / 2 Hydro hose guide roller PA / 4 Flat washer M24 P / 2 Seeger ring hole 52x2 P03.08.J / 2 Bearing RS1 L RS 16 1 / 2 Chain wheel PA Fork skid plate sliding block PA Bronze bearing PA Mast/frame shaft P Lubricating nipple M6 P Tilt cylinder/mast locking pin P Anchor bolt BL544 complete PA Lift chain BL544 Mast 1780mm 45 links PA Lift chain BL544 Mast 2800mm 61 links PA Lift chain BL544 Mast 3000mm 63 links PA Lift chain BL544 Mast 3200mm 67 links PA

23 10A INTEGRATED SIDE SHIFT 22

24 INTEGRATED SIDE SHIFT Pos.no. Quantity Description Part number 1 1 Mobile frame CBO 2 1 Fixed frame CBO 3 2 Upper plate CBO 4 2 Upper plate fixing CBO 5 4 Mast bearing P Lubricating nipple BO 7 2 Gasket BO 8 2 Sliding block CBO 9 2 Ring BO 10 2 Elastic ring BO 11 2 Cylinder rod CBO 12 2 Shaft ZBO 13 2 Lubricating nipple BO 14 2 Lubricating nipple BO 15 2 Bearing holder upper ZBO 16 4 Shaft ZBO 17 4 Guide bearing BO 18 2 Bearing holder lower ZBO 19 4 Locking pin BO 20 2 Locking plate lower CBO 21 4 Bolt BO 22 2 End block PA Pos.nos. Kit Part number Side shift complete P Guide right CBO Guide left CBO 23

25 10B SIDE SHIFT ATTACHED FORK POSITIONER 24

26 SIDE SHIFT ATTACHED FORK POSITIONER Pos.no. Number Description Item number 1 2 Sliding strip top CA 2 1 Side Shift cylinder SP210061CAS 3 2 Plain bearing bottom CA 4 4 Nut M16x2 P Sliding strip bottom CA 6 4 Washer P Bolt M16x45 P Seal cylinder P Cap cylinder rod P O Ring seal P Seal P Threaded fitting P

27 11 STEERING SHAFT & BALLAST ASSEMBLY 26

28 STEERING SHAFT & BALLAST ASSEMBLY Pos.no. Quantity Description Part number 1A 1 Steering shaft complete (until SN.82142) P B 1 Steering shaft complete (from SN.82143) 43110FPD Shaft assembly block thickness = 45mm P OPTION 1: 3 1 Counterweight solid P OPTION 2: 4 1 Dummy weight 45 kg P ~ Ballast plate 50 kg P Chain tensioner nut P Tow bar pin solid counterweight P Chain tensioner solid counterweight P Chain for weights P Tow bar P Tow bar pin dummy weight P Chain tensioner dummy weight P

29 12A STEERING SHAFT (UNTIL SN.82142) 28

30 STEERING SHAFT (UNTIL SN.82142) Pos.no. Quantity Description Part number 1 2 Cover P Split pin P Nut M24x2 P Ring P Bearing P Hub P Bearing P Retaining ring P Dust cover P Bearing P Stub axle left P Screw M5x16 P Ring P Lubricating nipple M6 P Cover P Gasket P Stub axle pin left P Pin P Bearing P Sealing ring P Steering shaft housing P Screw P Shaft P Nut M6 P Supporting ring P Stub axle pin right P Bolt M12x35 P Ring M12 P Bolt M12x50 P Nut M12 P Screw M6x14 P Ring P Locking plate stub axle P Steering cylinder pin P Steering cylinder P Stub axle connecting rod P Stub axle right P Bolt M10x25 P Washer P Locking plate rubber P Rubber steering shaft P Rubber mounting P Cylinder locking plate P Plug P Cap for lubricating nipple P Pos.nos. Kit Part number 1-44 Steering shaft complete P Shaft tilt kit steering shaft P ; 35; 44 Cylinder kit steering shaft P ; 9-11; Stub axle left complete P ; 9-10; 14; 18; 23-24; 26; 37 Stub axle right complete P ; 5-8 Hub complete P ; 31-34; 36; 43 Connecting rod kit P

31 12B STEERING SHAFT (FROM SN.82143) 30

32 STEERING SHAFT (FROM SN.82143) Pos.no. Quantity Description Part number 20 1 Beam sub-assy, RR axle 43101F Knuckle, steering, RH 43251F Knuckle, steering, LH 43261F Pin, steering knuckle king 43232F A 2 Bearing, steering knuckle thrust B 2 Seal, oil, nø C 4 Bearing, needle E 2 Seal, oil, nø K 2 Seal kit, king pin Hub, rear axle Hub, rear axle with side rings A 2 Bearing, inner B 2 Bearing, outer C 12 Bolt, hub D 12 Nut, hub E 2 Pin, rr axle cotter F 2 Seal, oil G 2 Nut, castle H 2 Washer, claw Cap, rear axle hub Tie-rod upper Tie-rod, lower AB 1 Grease nipple AC 5 Grease nipple AU 2 Bolt BX 2 Bolt CG 4 Bolt CK 8 Washer, claw CL 4 Fitting CP 4 Collar DG 4 Pin DY 2 Nut EK 0 Spacer [t=3,0] EK 0 Spacer [t=4,0] EK 0 Spacer [t=3,5] EK 0 Spacer [t=4,5] EV 4 Washer GB 2 Bolt HJ 1 Plate, RH 43237FPD2071 HJ 1 Plate, LH IK 4 Nut, self lock JC 2 Washer JS 4 Washer Pos.n0 Kit Part number 01 Steering shaft complete 43110FPD Steering shaft complete w/ side ring 43120FPD Steering shaft complete w/ Str-pin boots 43130FPD Steering shaft complete w/ Str-pin boots and side ring 43140FPD

33 13 WHEEL RIMS & TYRES 32

34 WHEEL RIMS & TYRES Pos.no. Quantity Description Part number 1 1 Front screen double pneumatic right P Front screen double pneumatic left P Front wheel 295/50/15 complete PH Front wheel rim 295/50/15 PH / 4 Front tyre 295/50/15 P Semi-freewheel shaft for double pneumatic (optional) PH Front wheel 295/50/15 complete outer wheel (optional) PH.0050BU 8 2 Front wheel rim 295/50/15 for the outer wheel (optional) PH.0051BU 9 10 Wheel nut PA A 11A 2 Rear wheel rim 24x (until SN.82142) P B 2 Rear wheel rim 10.5x12 (from SN.82143) PC Rear tyre 24x P Wheel bolt P Pos.no. Kit Part number 10A Rear wheel 23/12.50x12 complete PE

35 14A HYDRAULIC DRIVE MOTORS PART 1 34

36 HYDRAULIC DRIVE MOTORS PART 1 Pos.no. Quantity Description Part number 1 1 Control pump PH.M4PV28D235AR3BMV 2 2 Male threaded coupling ¾ - 20 H T-adjuster 20mm H Hydraulic hose no. 35 PH Hydraulic hose no. 51/52 PH Hydraulic hose no. 51/52 PH Hydraulic hose no. 36 PH Male threaded coupling ½ - 20 H Angle adjuster 20mm H Travel motor left PH.A35919S 11 1 Travel motor right PH.A35961P 35

37 14B HYDRAULIC DRIVE MOTORS PART 2 36

38 HYDRAULIC DRIVE MOTORS PART 2 Pos.no. Number Description Item number 1 1 Hydraulic pump PH.M4PV28D235AR3BMV 2 1 T-fitting 8mm H Banjo bolt ¼ H Coil 12 VDC PC PH way valve PH Cartridge SV N-00 PH.SV N Hydraulic hose no. 92 PH Hydraulic hose no. 93 PH Hydraulic hose no. 7 PH Left drive motor PH.A06482V 11 1 Right drive motor PH.A06479S 12 5~13 Threaded fitting ¼ 10 H ~4 T-fitting 10mm H Hydraulic hose no. 4 PH Hydraulic hose no. 24 PH Hydraulic hose no. 2 PH Hydraulic hose no. 45 PH Hydraulic hose no. 5 PH Manifold with cartridges PH ~3 Coil 12 VDC 08 EG PH Cartridge SV N-00 PH.SV N Cartridge SV N-00 PH.SV N Threaded fitting 3/8 10 H Hydraulic hose no. 3 PH Hydraulic hose no. 50 PH Hydraulic hose no. 41 PH Threaded fitting ½ x 10 H Threaded fitting ½ x 8 H Return block PH Brake manifold PH Threaded nipple ¼ - 8 H Hydraulic hose no. 0 PH

39 15 HYDRAULIC HYDROPUMP LIFTING 38

40 HYDRAULIC HYDROPUMP LIFTING Pos.no. Quantity Description Part number 1 2 Angle 1" Inside-Inside P Intake nipple P Intake hose 31mm int. l=85mm P Brass hose coupling 1¼ x 32mm Suction filter MPS100SP25KA 5a 1 Suction filter element CS100P25KA 6 1 T-piece suction pipe P Intake hose 25mm l=300mm P Reducing steering pump P Male threaded coupling 1/ H Hydropump flange Hydropump Kubota K Male threaded coupling 3/ H Hose 87 P Reducing nipple 1/2-12 H Orbitrol P Brass hose coupling 3/4" x 25mm P Intake hose 25mm l=550mm P Connector 3/4 x 25mm 90 PH Control pump PH.M4PV28D235AR3BMV 20 2 Reducing nipple 1/2-15 H Hose 49 P Valve block PH.DO6DE4BACDZ Angle 3/4" Inside-Outside P Hydrohose 22mm int. l=800mm P X Hydrofilter P Hydrohose 22mm int. l=900mm P X Cap vale block PH.D R 39

41 16 HYDRAULIC LIFTING 40

42 HYDRAULIC LIFTING Pos.no. Quantity Description Part number 1a 1 Accumulator 20 BAR incl. bracket H1000R20BAR 1b 1 Accumulator 50 BAR incl. bracket H1000R50BAR 2 1 Adapter 1/2-1/2 H Electric valve 12V PE Cartridge PE way valve PH Male threaded coupling 1/2-15 H T-coupling 15mm H Hose 77 P Hose 78 P Reducing nipple 3/8-10 H Reducing nipple H Hose 60 PH Hose 62 PH a 12 Pipe bracket Ø12 double H b 4 Cover pipe bracket H c 6 Mounting plate pipe bracket H Fuel hose 10mm int. l=1550mm P T-piece return cylinder P Fuel hose 10mm int. l=1750mm P Fuel hose 10mm int. l=900mm P Tank Return 10mm P Male threaded coupling 1/4" H Reducing nipple 1/2-35mm PA T-coupling 15mm H Hydraulic pipe lift cylinder Ø15x221mm P Banjo H Hose 66 P Quick coupling ⅜ female H Quick coupling ⅜ male H Male threaded coupling ⅜ 10 H th valve pipe 10mm upper BK th valve pipe 10mm lower OK Bulkhead coupling º H Male threaded coupling M14xJIC6 H Support 4th Valve P

43 17 HYDRAULIC TILT CYLINDERS 42

44 HYDRAULIC TILT CYLINDERS Pos.no. Quantity Description Part number 1 2 Tilt cylinder complete P Locking pin tilt cylinder/frame P Copper ring 14x20x1.5 P Reducing nipple 1/4-1/4 H Hose 83 P Hose 84 P Hose 86 P Hose 85 P Valve block PH.DO6DE4BACDZ Reducing nipple 3/ H Hose 82 P Throttle non-return valve P Angle 1/4" Inside-Outside H Reducing block P Hose 81 P Reducing nipple 1/4-3/8 H Copper ring 21x26x1.5 P Revision kit Tilt cylinder DC KR 43

45 18 HYDRAULIC STEERING CYLINDER 44

46 HYDRAULIC STEERING CYLINDER Pos.no. Quantity Description Part number 1 1 Steering cylinder P Copper ring 14x20x1.5 P Reducing nipple 1/4-1/4 H Hydrohose no.91 P Hydrohose no.90 P Hook-shaped bulkhead coupling 10mm H Control line right Ø10 P Control line left Ø10 P Pipe bracket complete Ø10 double H Hydrohose no.88 P Hydrohose no.89 P Reducing nipple 1/2-10 H Copper ring 21x26x1.5 P Orbitrol P Revision kit Steering cylinder P

47 19 HYDRAULIC ORBITROL / VALVE BLOCK 46

48 HYDRAULIC ORBITROL / VALVE BLOCK Pos.no. Quantity Description Part number 1 1 Male threaded coupling 1/ H Return pipe short Ø15mm P Fuel hose 15mm int. l=150mm P a 4 Pipe bracket Ø15 single H b 2 Cover pipe bracket H Return pipe long Ø15mm P T-coupling 15mm P Return pipe valve block Ø15mm P Male threaded coupling 3/ H Valve block PH.DO6DE4BACDZ Return pipe 1 Orbitrol Ø15mm l=60mm P Fuel hose 15mm int. l=240mm P Return pipe 2 Orbitrol Ø15mm P Male threaded coupling 1/2-15-straight H Copper ring 21x26x1.5 P Orbitrol P

49 20 LIGHTING 48

50 LIGHTING Pos.no. Quantity Description Part number 1 1 Boxer lll cable harness P / 4 Work lamp P Work lamp globule P Pull switch P Flashing lamp P Flashing lamp mounting P Flashing lamp globule P Lamp bracket left P Lamp bracket right P

51 APPENDIX 1 MAINTENANCE KITS Draw.no. Number Description Item number 3 1 V-belt Oil filter element Oil DTE Air filter element Fuel filter element Fuel filter FT-5167 P Suction filter element CS100P25KA 15 1 Hydraulic filter P

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