ETON America PARTS CATALOG

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1 ETON America PARTS CATALOG Viper 90R everse Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication. Copyright ETON America, all rights reserved.

2 Copyright ETON America, all rights reserved.

3 Table of Contents Viper 90R everse PrdImg: \\Server3\EASrv3dt Figure No Content Refer nce Top End Crankshaft and Piston Cooling Fan and Engine Shroud Air Filter Carburetor Crankcase and Oil Pump Transmission Kick Starter and Starter Clutch CVT Driven Pulley AC Generator and Starter Motor Exhaust System and Engine Frame Front Bumper A Arms and Footrest Bar Body Covers and Trim Fuel and Oil Tanks Front Rear Suspension Front Rear Wheels and Tires Front Brakes Rear Disc Brake Handlebar and Levers Rear Drive Axle and Drive Chain Swing Arm and Skid Plates Steering Shaft Connecting Rods and Knuckles Electrical Systems Accessories Viper Maintenance Parts Kit Copyright ETON America, all rights reserved.

4 Copyright ETON America, all rights reserved.

5 Top End Crankshaft and Piston R_0_.jpg Crankshaft 90cc Woodruff Key Radial Ball Bearing Oil Seal LH Oil Seal RH Collar Piston 90cc Piston Wrist Pin 90cc Piston Ring (Set of ) 90cc Circle-Clip (Pair) Connecting Rod Bearing Circle-Clip Pump Drive Gear Dowel Pin Spark Plug NGK (BPR7HS) Flange Nut (M7x5) Cylinder Head 90cc Cylinder Head Gasket 90cc Cylinder 90cc Cylinder Base Gasket Stud Bolt (M7x5) cc Top End Kit Rev.0.0 Page of 30 8//007 Copyright ETON America, all rights reserved.

6 Cooling Fan and Engine Shroud R_0_.jpg Cylinder Air Shroud Rubber Mount Block Fan Cover (Black) Fan Cover Plate (Black) Self Taping Screw (M5x6) Flat Washer (M5x8x) Pan Head Bolt & Washer (M6x0) Self Tapping Screw (M6x0) Fan O-Ring Pan Head Bolt & Washer (M6x6) Deflector Rev.0.0 Page of 30 8//007 Copyright ETON America, all rights reserved.

7 Air Filter R_03_.jpg Air Cleaner Assembly Air Cleaner Element Seal Tube Clip Socket Bolt & Washer (M6x0) Rev.0.0 Page 3 of 30 8//007 Copyright ETON America, all rights reserved.

8 Carburetor R_0_.jpg Reed Valve Reed Valve Gasket Intake Manifold Carburetor (Manual Choke 90cc) Manual Choke 50/70/90cc Carburetor Bowl Bolt Oil Check Valve Intake Cap Flange Bolt (M6x0) Manual Choke Cable Carburetor Kit (70cc & 90cc) Pilot Jet # Main Jet # Jet Needle (*3CR) Needle Jet (*68 E-3) Bowl Gasket Carburetor Float Carburetor Bowl Drain Bolt Air Adjustment Screw Throttle Adjustment Screw Float Valve Needle 0-80 Needle Valve Seat 0-80 Throttle Valve 0-NP 800 Main Jet #80 0-NP 809 Main Jet #88 0-NP 8008 Main Jet #90 Rev.0.0 Page of 30 8//007 Copyright ETON America, all rights reserved.

9 Crankcase and Oil Pump R90R_05_.jpg Crankcase 90R (LH) Rear Shock Absorber Bushing Oil Filler Plug O-Ring (3.8x Oil Filler Plug Flat Washer (M7xx) Flange Bolt (M8x6) Rubber Plug Pan Head Bolt (M6x) Crankcase (RH) Rubber Plug Dowel Pin (0x) Pan Head Bolt (M6x35) Retainer Plate Pan Head Bolt (M6x) Crankcase Cover Gasket (RH) Crankcase Cover (LH) Crankcase Cover Gasket (LH) Dowel Pin (M0x) Dowl Pin (8x3) Plate Pan Head Bolt (M6x5) Pan Head Bolt (M6x65) C.V.T. Filter Element Crankcase Air Filter Guide Nut (M6x) Circle-Clip (5.5x7.5) Rev.0.0 Page 5 of 30 8//007 Copyright ETON America, all rights reserved.

10 Crankcase and Oil Pump R90R_05_.jpg Crankcase Cover Oil Pump 90cc Pan Head Bolt (M5x) Clear_line Oil Pump Lines Rev.0.0 Page 6 of 30 8//007 Copyright ETON America, all rights reserved.

11 Transmission R90Rx_06_.jpg 6-80 Transmission Cover Radial Ball Bearing Counter Shaft Bearing (600) Gear Shift Shaft Flat Washer (Mxx) Final Drive Shaft Needle Bearing Circle-Clip (3.x.) Oil Seal (5x35x6) Bearing (600LLUA) Circle-Clip (5.5x7.5) Flat Washer (M0x5x) Circle-Clip # Drive Chain Sprocket (50x5T) Sprocket Plate Bolt (M6x0) Shift Fork Rod Guide Shift Fork Shift Motor Flange Bolt (M6x0) Gear Shift Drum Breather Hose Breather Joint Breather Hose Tube Clip Rev.0.0 Page 7 of 30 8//007 Copyright ETON America, all rights reserved.

12 Transmission R90Rx_06_.jpg Ball Bearing Fixed Catch Spring Flat Washer (Mxx) Flange Bolt (Mx0) Transmission Cover Gasket Shift Shaft Return Spring Circle Clip Driven Arm Gear Shaft (B) Gear (B) Circle Clip Connecting Plate Flat Washer (Mx9x) Circle Clip Gear (A) Dowel Pin (M0x) Rear Shock Absorber Bushing Ignition Coil Wire Clamp Pan Head Bolt (M6x30) Pan Head Bolt (M6x0) Dowel Pin (8x) Transmission Side Cover Gasket Transmission Side Cover Shift Switch Shift Sensor Wire Harness Dust Cover (A) Rev.0.0 Page 8 of 30 8//007 Copyright ETON America, all rights reserved.

13 Transmission R90Rx_06_.jpg Dust Cover (B) Pan Head Bolt (M6x35) Pan Head Bolt (M6x65) Rev.0.0 Page 9 of 30 8//007 Copyright ETON America, all rights reserved.

14 Kick Starter and Starter Clutch R90R_07_.jpg Kick Starter Spindle Torsion Spring Solid Bushing Flat Washer (M5x9x) Circle-Clip Kick Starter Shaft Rubber Cap Kick Starter Crank Flat Washer (M56x75x) Boss Gear Needle Bearing Starter Wheel Starter Clutch Kick Pinion Gear Flat Washer (M7x5x) Starter Motor Reduction Gear Idle Gear Shaft Reduction Gear Retainer Plate Pan Head Bolt & Washer (M6x) Rev.0.0 Page 0 of 30 8//007 Copyright ETON America, all rights reserved.

15 CVT Driven Pulley R_08_.jpg 8-80 Drive Shaft Flat Washer (M5x8x) Pan Head Bolt (M6x0) Circle-Clip Radial Ball Bearing Oil Seal (7x8x5.5) Secondary Drive Pulley Drive Clutch Drum Drive Clutch Assembly Drive Face Spring Flange Nut (M0x) Radial Ball Bearing O-Ring Drive Clutch Sliding Face Clutch Rollers 7.5g (Set 6) Slide Retainer Clips (Set 3) Collar V-Belt Primary Fixed Sheave Kick Starter Ratchet Conical Washer (M0x) Hex Nut (M0x6x.5) Drive Face Washer Flat Washer (Mx6x Rev.0.0 Page of 30 8//007 Copyright ETON America, all rights reserved.

16 AC Generator and Starter Motor R_0_.jpg 0-85 AC Generator Flywheel Flat Washer (M3x5x)) Flange Nut (Mx) Pan Head Bolt (M6x6) Starter Motor Starter Motor Brushes (Pair) Flange Bolt (M6x0) Fly Wheel Puller Tool Rev.0.0 Page of 30 8//007 Copyright ETON America, all rights reserved.

17 Viper 90R Reverse Cycle Front Bumper A Arms and Footrest Bar R_3_.jpg A-Arm (LH) Silver Bushing Oil Containing Bushing (7) Oil Containing Bushing (05.5) A-Arm (RH) Silver Bushing Oil Containing Bushing (7) Oil Containing Bushing (05.5) Dust Cover Dust Seal Flange Bolt (M0x8) Locking Flange Nut (M0x9) Grease Zerk Grease Zerk Cap Footrest Support Rubber Plug Flange Bolt (M0x) Front Bumper Bar (Silver) Rubber Plug Flange Bolt (M8 X 6) Footrest Rear Guard Bar (LH) Footrest Rear Guard Bar (RH) Flange Bolt (M6 X ) 6 Rev.0.0 0/8/009 Page 5 of US ServTec LLC. all rights reserved.

18 Frame R90R.jpg Viper Frame Bearing (600ZZ) Circle-Clip Engine Set Bolt (M0 X 85) Engine Suspension Bracket Engine Set Bolt (M0 X 5) Flat Washer (Mx8x) Locking Flange Nut (M0) Flange Bolt (M8 X 36) Bushing Rubber Damper (37 X 3 X 3) Locking Flange Nut (M6x) Rear Fender Bracket (LH) Rear Fender Bracket (RH) Front Fender Bracket (LH) Front Fender Bracket (RH) Pan Head Bolt (M6 x 3) Flange Bolt (M6 X ) Side Chain Shield Flange Bolt (M8 X 6) MFD Label Heat Shield Washer (M5x8x) Rev.0.0 Page of 30 8//007 Copyright ETON America, all rights reserved.

19 Front Bumper A Arms and Footrest Bar R_3_.jpg A-Arm (LH) Silver Bushing Oil Containing Bushing (7) Oil Containing Bushing (05.5) A-Arm (RH) Silver Bushing Oil Containing Bushing (7) Oil Containing Bushing (05.5) Dust Cover Dust Seal Flange Bolt (M0x8) Locking Flange Nut (M0x9) Grease Zerk Grease Zerk Cap Footrest Support Rubber Plug Flange Bolt (M0x) Front Bumper Bar (Silver) Rubber Plug Flange Bolt (M8 X 6) Footrest Rear Guard Bar (LH) Footrest Rear Guard Bar (RH) Flange Bolt (M6 X ) 6 Rev.0.0 Page 5 of 30 8//007 Copyright ETON America, all rights reserved.

20 Body Covers and Trim R90R.jpg Front Body Cover (Blue) Front Body Cover (Yellow) Front Body Cover (Red) Front Body Cover (Black) Rear Body Cover (Blue) Rear Body Cover (Yellow) Rear Body Cover (Red) Rear Body Cover (Black) Front Fender Panel (LH-Blue) Front Fender Panel (LH-Yellow) Front Fender Panel (LH-Red) Front Fender Panel (LH-Black) Front Fender Panel (RH-Blue) Front Fender Panel (RH-Yellow) Front Fender Panel (RH-Red) Front Fender Panel (RH-Black) Tire Pressure Label Warning Label (Y) Front Grill Panel (Blue) Front Grill Panel (Yellow) Front Grill Panel (Red) Front Grill Panel (Black) Front Grill Screen Grill Screen Fastener E-TON Logo Emblem (Silver) Viper Frnt Body Grph (Ylw/LH) Rev.0.0 Page 6 of 30 8//007 Copyright ETON America, all rights reserved.

21 Body Covers and Trim R90R.jpg Viper Frnt Body Grph (Red/LH) Viper Frnt Body Grph (Ylw/RH) Viper Frnt Body Grph (Red/RH) Handlebar Cover (Blue) Handlebar Cover (Yellow) Handlebar Cover (Red) Handlebar Cover (Black) Rear Fender Panel (LH-Blue) Rear Fender Panel (LH-Yellow) Rear Fender Panel (LH-Red) Rear Fender Panel (LH-Black) Rear Fender Panel (RH-Blue) Rear Fender Panel (RH-Yellow) Rear Fender Panel (RH-Red) Rear Fender Panel (RH-Black) Foot Rest Cover/Guard (LH) Foot Rest Cover/Guard (RH) Bolt Washer & Nut (M6x8) Bolt & Washer (M6x0) Pan Head Bolt (M6x0) Locking Flange Nut (M6x) Button Head Bolt (M6x8) Plastic Fastener Warning Label (Muffler) Pan Head Bolt (M6x) Warning Label Rev.0.0 Page 7 of 30 8//007 Copyright ETON America, all rights reserved.

22 Body Covers and Trim R90R.jpg Warning Label (Passanger-Y) Viper 90R Graphic Viper Rear Body Grph (Ylw/LH) Viper Rear Body Grph (Red/LH) Viper Rear Body Grph (Ylw/RH) Viper Rear Body Grph (Red/RH) Viper Rear Fender Graphic (LH) Viper Rear Fender Graphic (RH) Viper 90R Reverse Graphic (LH) Viper 90R Reverse Graphic (RH) Indicator Light Panel Self Tapping Screw (Mx6) Gear Shifting Warning Label Viper Seat (Blk/Ylw) Viper Seat (Blk/Red) Seat Latch -NP 89 RXL90R Grph Kit (.05 Frnt Ylw) -NP 89 RXL90R Grph Kit ('05 Rear Ylw) Rev.0.0 Page 8 of 30 8//007 Copyright ETON America, all rights reserved.

23 Viper 90R Reverse Cycle Fuel and Oil Tanks R90R_5_.jpg Oil Tank (PMX) Oil Tank Cap Bolt & Washer (M6x0) Nut (M6x0) Fuel Tank (Plastic) Fuel Tank (Metal) Fuel Tank Cap Breather Tube Fuel Filter & Lines Fuel Filter Element Fuel Line Clip - A Fuel line - A Fuel Line - B Primary Fuel Line Fuel Line Clip - A Fuel Line Clip - B Reserve Fuel Line Fuel Line Clip - A Fuel Line Clip - B Fuel Petcock Pan Head Bolt (M5x6) Fuel Cap Neck Seal Oil Tank Sending Unit Oil Tank Bracket Pan Head Bolt & Washer (M6x6) Premix Warning Tag Rev.0.0 9/6/00 Page 9 of US ServTec LLC. all rights reserved.

24 Front Rear Suspension R_6_.jpg Front Shock Absorber (Silver) Pin Hole Bolt (M0 X 0) Locking Flange Nut (M0x9) Rear Shock Absorber Cotter Pin (/8 x ) Hair Pin Cotter Rev.0.0 Page 0 of 30 8//007 Copyright ETON America, all rights reserved.

25 Front Rear Wheels and Tires R_7_.jpg Front Tire (8x7x8) Wheel Rim (8x5.5 AT6) Front Brake Drum Stub Bolt (M0x33) Oil Seal (x35x7) Inner Spacer (5x.7X5) Outer Spacer (5x.7x0) Bearing (600LLU) Bearing (6003LLU) Castle Nut (Mx6) Flat Washer (Mx0x) Cotter Pin Rubber Hub Cap Flat Washer (M0x0x) Locking Flange Nut (M0x0) Shaft Connector Rear Wheel Rim (8x5.5 AT) Rear Tire (8x9x8) Locking Flange Nut (M0x0) Flat Washer (Mx0x5)) Flat Washer (M5xx5) Castle Nut (Mx9) Rubber Hub Cap Cotter Pin Wheel Valve Stem Rev.0.0 Page of 30 8//007 Copyright ETON America, all rights reserved.

26 Front Brakes R_8_.jpg Front Brake Panel (LH) Front Brake Panel (RH) Front Brake Arm (LH) Front Brake Arm (RH) Front Brake Wear Indicator Front Brake Arm Cam Front Brake Shoe (Set) Brake Shoe Spring Brake Panel Felt Seal Brake Return Spring Bolt (M5 X ) Front Brake Cable Rev.0.0 Page of 30 8//007 Copyright ETON America, all rights reserved.

27 Viper 90R Reverse Cycle Rear Disc Brake R_9_.jpg 9-60 Rear Axle Bearing Seat Inner Axle Spacer Bearing (6006ZZ) Oil Seal (x55x8] Flange Bolt (M X 5) Rear Disc Brake Caliper Disc Brake Pads (Standard) Disc Brake Pads (Heavy Duty) Bleeder Valve & Cap Caliper Retainer Clip Outer Axle Spacer Rear Brake Rotor Brake Rotor Mount Rear Hydraulic Brake Line Flange Bolt (M8x35) Allen Head Bolt (M0x0) Brake Hose Union Bolt M0x Flat Washer (M0xx) Brake Line Clip Flange Bolt (M6 X ) Flange Bolt (M X 8) Spring Washer (M8xx) Brake Caliper Service Kit Rev.0.0 Page 3 of 30 /9/009 Copyright ETON America, all rights reserved.

28 Viper 90R Reverse Cycle Handlebar and Levers R_0_.jpg Handlebar Handlebar Grip Handlebar Clamp (Bottom) Handlebar Clamp Cap (LH) Handlebar Clamp Cap (RH) Socket Bolt (M6 X 5) Brake Master Cylinder & Lever Brake Lever (LH) Brake Switch Assembly Master Cylinder Bottom Clamp Front Brake Lever (RH) Lever, (only-rh) Throttle Lever (RH) Throttle Cover Assembly Pan Head Bolt (M5x) Nut (M5x8) Locking Flange Nut (M0x9) Handlebar Pad Cover Handlebar Pad Cover (Black) Handlebar Pad Brake Hose Union Bolt M0x Flat Washer (M0xx) Front Brake Cable Throttle Cable Assembly Rev.0.0 Page of 30 5/5/009 Copyright ETON America, all rights reserved.

29 Rear Drive Axle and Drive Chain R90R.jpg Rear Axle Rear Sprocket 50x8T & Holder Rear Sprocket Holder Rear Sprocket (M50x8T) Stud Bolt (M0x5)) Locking Flange Nut (M0x9) Rear Axle Nut (M8x35x8) Drive Chain (50x70T) Upper Rear Chain Guard Flange Bolt (M8x30) Master Link #50 Rev.0.0 Page 5 of 30 8//007 Copyright ETON America, all rights reserved.

30 Swing Arm and Skid Plates R.jpg Swing Arm Oil Containing Bushing (00) Swing Arm Chain Protector Swing Arm Spacer (0x.x5) Swing Arm Seal Cover (30.8x Flange Bolt (M8x30) Locking Flange Nut (M8x8) Swing Arm Set Bolt (M X 85) Locking Flange Nut (Mx5) Brake Caliper Skid Plate Flange Bolt (M8 X ) Chain Skid Plate Spring Washer (M8xx) Chain Adjuster Flange Bolt (M8 X 6) Rev.0.0 Page 6 of 30 8//007 Copyright ETON America, all rights reserved.

31 Steering Shaft Connecting Rods and Knuckles R_3_.jpg Steering Shaft Oil Seal (8x3x7) Oil Seal (x35x7) Inner Spacer (5x.7X5) Locking Flange Nut (Mx5) Locking Flange Nut (M8x8) PU Bushing Sleeve Knuckle (LH) Knuckle (RH) Locking Flange Nut (M0x0) Locking Flange Nut (M0x9) Steering Tie Rod (LH) Stud Bolt (M0x95) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M0x6) Nut (LH) (M0x6) Steering Tie Rod (RH) Stud Bolt (M0x95) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M0x6) Nut (LH) (M0x6) Steering Shaft Clamp Cotter Pin (/8 x ) 5 Rev.0.0 Page 7 of 30 8//007 Copyright ETON America, all rights reserved.

32 Viper 90R Reverse Cycle Electrical Systems R90R.jpg Wiring Harness (R90R) Fuse (7A) Battery (WP5L-BS) Handlebar Switch Manual Choke Lever Ignition Key Switch (wire) Pan Head Bolt (M5x6) Pan Head Bolt & Washer (M6x) Bolt & Washer (M5x0) Ignition Coil C.D.I. Module (V90R) Rectifier Resistor Starter Relay Pan Head Bolt (M6x) Foam Pad Battery Strap Horn Shift Selector Switch Backup Safety Horn Pan Head Bolt (M3x5) Nylon Lock Nut Safety Tether Switch-005 & Up Rev.0.0 /6/00 Page 8 of US ServTec LLC. all rights reserved.

33 Lighting Assemblies R_a.jpg a LED Assembly a Self-Tapping Screw (Mx3) a Head Light Set (LH & RH) a Head Light Cover (LH) a Head Light Cover (RH) a Head Light Lens (LH) a Head Light Lens (RH) a Head Light Gasket a Self-Tapping Screw (Mx3) 6 a Head Light Decal (LH) a Head Light Decal (RH) a Self Tapping Screw (Mx6) a Pan Head Bolt & Washer (M6x0) a Tail Light a Tail Light Bulb (Vx/5w) a Tail Light Lens a Tail Light Gasket a Flat Washer (M5x0x) a Lock Washer (M5x9x) a Head Light Wiring Harness Kit a Head Light Bulb (v/0w) Rev.0.0 Page 9 of 30 8//007 Copyright ETON America, all rights reserved.

34 Viper 90R Reverse Accessories and Manuals R_5_.jpg Tool Kit Tool Kit Retainer Strap Tire Pressure Gage E-TON Safety Flag (Complete) Flag & Mast Flag Holder Base Bolt & Washer (M8x6) Viper Owner's Manual Remote Control Rcv/Trnmtr Key Fob Battery Auxiliary Power Outlet Blank Key (Left Cut) Blank Key (RH Cut) Chassis Plate (RXL 50M-90R) ¼ X 3 ClrStone Fuel Filter Handlebar Grip Set (Blk/Blue) Handlebar Grip Set (Blk/Gray) Handlebar Grip Set (Blk/Ylw) Handlebar Grip Set (Blk/Red) Rev.0.0 Page 30 of 30 //008 Copyright ETON America, all rights reserved.

35 ETON America Kits & Accessories Viper 90Reverse 90cc Top End Kit Part No Remote Control Stop! Part No. 863 Auxiliary Power Supply Part No. 86 $9.95 Safety Tether Switch Chassis Protection Plate Part No Part No. 85 Viper 90Reverse Wide Open! Full Throttle! Quality Time! ETON America, LLC. 709 Howard Street Unit - F Spartanburg, SC 9303 Phone: Fax: parts@etonamerica.com ETON America Copyright ETON America, all rights reserved.

36 Copyright ETON America, all rights reserved.

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