PARTS CATALOGUE SPRINTER & TRIKE
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1 PARTS CATALOGUE SPRINTER & TRIKE
2 Parts catalogue Prins Trike Issued September 2011 Prins Maasdijk
3
4 TABLE OF CONTENTS Page REMARKS SHEET METAL DRIVE TRAIN ASSEMBLY DRIVE TRAIN AIR MANAGEMENT FUEL SYSTEM THROTTLE AND BRAKE CONNECTION FORKLIFT MAST INTEGRATED SIDE-SHIFT STEERING COLUMN & BALLAST ASSEMBLY RIMS & TIRES HYDRAULIC DRIVE MOTORS HYDRAULIC OIL COOLER HYDRAULIC LIFTING HYDRAULIC TILT CYLINDERS HYDRAULIC CONTROL INSTALLATION LIGHTING & ELECTRICAL
5 REMARKS Use this parts catalogue when ordering parts. Always state the serial number and the service number of the forklift. These numbers are embossed on the type plate on the dashboard of the forklift. When ordering parts, always state the correct part number and description. Some parts are only available as complete units, which is why no part number is given. This parts catalogue is subject to change without notification. Prins Mechanisatie Tuindersweg BD Maasdijk The Netherlands 3
6 1 SHEET METAL 4
7 SHEET METAL Pos.no. Number Description Item number 1 1 Safety cage PH Roll bar PH a 1 Seat GS12 HT P b 1 Columbus air-sprung seat P Safety belt P Columbus right armrest P Engine cover PH Engine cover hinge P Damper K3BA Engine cover latch P Rear cover PH Rear cover handle PE Floor plate PH Steering column PH Dashboard PH Horn P
8 2 DRIVE TRAIN ASSEMBLY 6
9 DRIVE TRAIN ASSEMBLY Pos.no. Number Description Item number 1 4 Vibration damper P Kubota D1105 engine M Left engine mount PH Right engine mount PH Vibration damper P Vibration damper P V 45Ah 190A battery P A 8 1 Pos. pole battery terminal P Neg. pole battery terminal P Protective battery terminal cover, red P Protective battery terminal cover, blue P Hydraulic fluid reservoir dipstick Hydraulic fluid reservoir filler cap P Valve lever knob P Valve lever P Right drive motor PH.A06479S 17 1 Left drive motor PH.A06482V 7
10 3 DRIVE TRAIN 8
11 DRIVE TRAIN Pos.no. Number Description Item number 1 1 Radiator fan AC Radiator front plate PH Radiator K Expansion tank K294 5 ~ Flexible Radiator hose P T-fitting TR Temperature sensor OK95060KR 8 1 V-belt A alternator Temperature sender P Oil filter HH Starter motor K Carrier flange AC.SM Flywheel housing AC.05SAEB 15 1 Carrier gear AC.SM Hydraulic pump PH.M4PV28D235AR3BMV 9
12 4 AIR MANAGEMENT 10
13 AIR MANAGEMENT Pos.no. Number Description Item number 1 1 Muffler PH Exhaust pipe PH Exhaust gasket Exhaust taper PH Air filter K Air filter element Air filter clamp Intake manifold hose Air filter mount PH Air filter mount fastener PH
14 5 FUEL SYSTEM 12
15 FUEL SYSTEM Pos.no. Number Description Item number 1 1 Fuel filter element Fuel supply hose 8mm x 600mm P Fuel supply hose 8mm x 260mm P Fuel supply hose 8mm x 480mm P Fuel filter P Fuel supply hose 8mm x 190mm P Fuel return hose 6mm x 500mm Fuel filling cap P Fuel level sender PH Glow plug
16 6 THROTTLE AND BRAKE CONNECTION 14
17 THROTTLE AND BRAKE CONNECTION Pos.no. Number Description Item number 1 1 Throttle pedal P Brake pedal P Linkage yoke M6 LA Cable adjustment bolt M8 P Throttle cable P Tension spring P Ball joint M6 P Brake rod PH Tension spring P
18 7 FORKLIFT MAST 16
19 FORKLIFT MAST Pos.no. Number Description Item number 1 1 Fork positioner with integrated Side-Shift P Side-Shift 1020mm for Attached fork positioner 55F-SSE Attached fork positioner P Load backrest P Fork l=1000 mm V100x35x Fork l=1200 mm V100x35x Fork l=1300 mm V100x35x Lift cylinder 1780mm (M36 nut) P Lift cylinder 2800mm (M36 nut) P Forklift mast bearing P Spacer plate thickness = 8mm P Mast shim P Forklift mast slide block PA / 2 Mast roller lock pin P / 2 Hydraulic hose guide roller PA / 4 Flat lock ring M24 P / 2 Retaining ring 52x2 P03.08.J / 2 Bearing RS1 L RS 16 1 / 2 Sprocket PA Fork positioner slider block PA Bronze bearing PA Forklift mast / frame axle P Grease nipple M6 P Lock pin for Tilt cylinder / Mast P Anchor bolt BL544 complete PA Lift chain BL544 PA
20 8 INTEGRATED SIDE-SHIFT 18
21 INTEGRATED SIDE-SHIFT Pos.no. Number Description Item number 1 1 Mobile Frame CBO 2 1 Fixed Frame CBO 3 2 Top plate CBO 4 2 Top plate fastener CBO 5 4 Forklift mast bearing P Grease nipple BO 7 2 Gasket BO 8 2 Slider block CBO 9 2 Ring BO 10 2 Elastic ring BO 11 2 Cylinder rod CBO 12 2 Shaft ZBO 13 2 Grease nipple BO 14 2 Grease nipple BO 15 2 Top bearing holder ZBO 16 4 Shaft ZBO 17 4 Guide bearing BO 18 2 Bottom bearing holder ZBO 19 4 Lock pin BO 20 2 Bottom lock plate CBO 21 4 Bolt BO 22 2 End block BL544 PA Pos.nos. Kit Item number Fork positioner with integrated Side-Shift complete P Guide right CBO Guide left CBO 19
22 9 STEERING COLUMN & BALLAST ASSEMBLY 20
23 STEERING COLUMN & BALLAST ASSEMBLY Pos.no. Number Description Item number 1 1 Trike steering column P ~ Counterweight block type 1 PH ~ Counterweight block type 2 PH Counterweight lock PH Steering column cover PH Steering column ring PH Steering column support PH Switch LA
24 10 RIMS & TIRES 22
25 RIMS & TIRES Pos.no. Number Description Item number 1 1 Front fender dual wheels Right PH Front fender dual wheels Left PH Drive wheel Grey 295X50-15 complete PH Rim Grey 295X50-15 PH /4 Outer tire 295X50-15 P Free wheeling hub (optional) PH Drive wheel Grey 27x14LL-15 complete outer wheel (optional) Rim Grey 27x14LL-15 for outer wheel (optional) Lug nut PA Rear wheel Grey 24x13-12 complete PE Rim Grey 24x13-12 PE Outer tire 24x13-12 P Lug bolt P
26 11 HYDRAULIC DRIVE MOTORS 24
27 HYDRAULIC DRIVE MOTORS Pos.no. Number Description Item number 1 1 Hydraulic pump PH.M4PV28D235AR3BMV 2 6 Threaded fitting ¾ - 20 P2.GE20SREDOMD 3 1 Hydraulic hose no. 55 -PH Hydraulic hose no. 54 -PH Threaded fitting 1 ¼ PH.11/ Hydraulic block PH.EM205-Y 7 1 Threaded fitting PH Hydraulic hose no. 53 PH Hydraulic hose no. 57 PH Hydraulic hose no. 56 PH Left drive motor PH.A06482V 12 1 Right drive motor PH.A06479S Threaded fitting ¼ - 10 P2.GE10LREDOMD 14 4 T-fitting 10mm P2.EL10LOMD 15 1 Hydraulic hose no. 4 PH Hydraulic hose no. 24 PH Hydraulic hose no. 2 PH Hydraulic hose no. 12 PH Hydraulic hose no. 5 PH Coil 12v 08EG PH way valve PH Hydraulic hose no. 0 PH Hydraulic hose no. 7 PH Hydraulic hose no. 3 PH Hydraulic hose no. 39 PH Hydraulic hose no. 1 PH Threaded fitting ½ x ¼ P Threaded fitting ½ x 8 P2.GE08LR1/2EDOMD 29 1 Return block PH Hydraulic hose no. 58 -PH T-fitting 10mm PH Hydraulic hose no. 59 PH Hydraulic hose no. 60 PH Hydraulic hose no. 25 PH Hydraulic hose no. 26 PH Banjo bolt ¼ P HD way valve PH Coil 12v 10/12/16EG PH T-fitting 8mm P2.EL08LOMD 40 2 Threaded nipple ¼ - 8 P2.GE08LREDOMD 25
28 12 HYDRAULIC OIL COOLER 26
29 HYDRAULIC OIL COOLER Pos.no. Number Description Item number 1 1 Threaded fitting 3/8-18 P2.GE18LR3/8EDOMD 2 1 Suction hose internal 25mm x 950mm P Adjustable suction nipple PH Threaded fitting ¾ x 22 P2.GE22LREDOMD 5 3 Elbow fitting L22 P2.EW22LOMD 6 1 Hydraulic hose no. 61 PH Hose nipple ¾ - 25mm PH Combo filter 10mu complete PH.K Hydraulic filter element P762421DT 10 1 Hydraulic hose no. 23 PH Threaded fitting 1 x 22 P2.GE22LR1EDOMD 12 1 Reduction nipple P2.RED22/18LOMD 13 1 T-linkage L22 P2.EL22LOMD 14 1 Hydraulic hose no. 62 PH Oil cooler OK2010 OK2010K12201KR 16 1 Temperature sensor OK95060KR 27
30 13 HYDRAULIC LIFTING 28
31 HYDRAULIC LIFTING Pos.no. Number Description Item number 1 2 Threaded fitting M14xJIC6 P Line clamp double 12mm P Bulkhead fitting º P2.WSV10LOMD th Valve line 10mm top BK th Valve line 10mm bottom OK Threaded fitting ⅜ - 10 P2.GE10LF⅜EDOMD 7 1 Quick-release coupling ⅜ Female P CH 8 1 Quick-release coupling ⅜ Male P CH 9 2 Hydraulic hose 4 th Valve L Hydraulic hose Side-Shift R Hydraulic hose ½ x 600mm P Return hose int. 10mm x 1500mm P Reduction nipple ½ - 15mm P2.GE15LREDOMD 14 1 Reducing hexagon nipple ½ PA T-fitting return PA Banjo nipple P2.WH15LROMD 17 2 Hose coupling ½-15-90º P Hydraulic hose ½ x 330mm P T-fitting 15 - ½ - 15 P2.TE15LRX 20 1 High pressure line 15mm x 222mm L 21 1 Return hose int. 10mm x 2000mm P Electric valve 2-2 NC ½ PE Elbow ¼ - ¼ P Throttle valve ¼ P Reducing nipple ¼ - ¼ P Hydraulic line 15mm x 42mm K 27 2 T-fitting P2.T15LX 28 1 Hydraulic line 15mm x 500mm PH Bulkhead fitting 15mm P2.SV15LOMD 30 4 Bulkhead fitting 10mm P2.SV10LOMD 31 1 Hydraulic hose no. 20 PH Hydraulic hose no. 21 PH Hydraulic hose ¼ x 1600mm P Hydraulic line 10mm x 80mm GB 35 4 Threaded fitting ¼ º P2.WE10LRX 36 3 Threaded fitting ¼ - 10 P2.GE10LMEDOMD 37 1 Hydraulic hose ½ x 600mm P Accumulator 20 bar incl. bracket H1000R20BAR 29
32 14 HYDRAULIC TILT CYLINDERS 30
33 HYDRAULIC TILT CYLINDERS Pos.no. Number Description Item number 1 2 Tilt cylinder P Tilt cylinder retaining ring DC KR 3 4 Threaded fitting ¼ º P2.WE10LRX 4 1 Hydraulic hose no. 17 PH Hydraulic hose no. 16 PH Hydraulic hose no. 18 PH Hydraulic hose no. 15 PH Hydraulic hose no. 14 PH Hydraulic hose no. 13 PH Reducing block P Copper ring P Reducing nipple ¼ - ¼ P Throttle check valve P Reducing nipple ¼ - ⅜ P Threaded fitting ¼ - ⅜ - 90º P2.WE1/4903/8 31
34 15 HYDRAULIC CONTROL INSTALLATION 32
35 HYDRAULIC CONTROL INSTALLATION Pos.no. Number Description Item number 1 1 Orbitrol 50cc + Priority valve PH Threaded fitting ⅜ º P2.WE12LRX 3 2 Copper ring KR.1/ Banjo bolt ½ PH Threaded fitting ½ - 15 P2.GE15LREDOMD 6 2 Threaded fitting ⅜ º P2.WE10LR3/8X 7 1 Hydraulic hose no. 30 PH Hydraulic hose no. 29 PH Hydraulic hose no. 8 PH Hydraulic hose no. 27 PH Hydraulic hose no. 28 PH Reducing nipple ¼ - ¼ P Copper ring P Steering column P Valve block PH.DO6DE4BACDZ Threaded fitting ⅜ - 15 P2.GE15LR3/8EDOMD 17 4 Bend 90º Internal-External P Brass hose nipple P Hose internal 22mm x 150mm P Suction filter P Coupling G¾ - 17 PH.R40903/4I 22 1 Coupling G½ - 13 PH.R35901/2I 23 1 Hydraulic pump 14.5cc PH.HPLPA214DSVX6X4B Radiator return PH Threaded fitting ½ - 12 P2.GE12LR1/2EDOMD 33
36 16 LIGHTING & ELECTRICAL 34
37 LIGHTING & ELECTRICAL Pos.no. Number Description Item number 1 1 Trike wiring harness P / 4 Operating lamp P Operating lamp Bulb P Pull switch P Flashing light P Flashing light support P Flashing light Bulb P Lamp bracket Left P Lamp bracket Right P
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