Torque settings Torque settings. Frame torque settings. Note
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1 3 - Torque settings Frame torque settings Part Thread (mm) Nm ±10% Tolerance Side stand Stand sensor screw M6x1 5 LOCK 2 Stand plate fixing screw M10x LOCK 2 Side stand fastening pin M8x1.25 Side stand fastening nut M10x Central stand pivot screw M18x LOCK 2 Springs retaining pin M6x1 10 LOCK 2 Note Front sprocket Front sprocket retaining nut M25x * Sprocket guard retaining screw M6x1 6 LOCK 2 Lights and reflectors Headlight support to chassis fixing screw M8x Wiring protection on headlamp support fixing screw M5x LOCK 2 Headlight fixing screw M5x0.8 6 Rear light fixing screw M5x14 3 Front turn signals on hand guard fixing screw AF Rear turn signals fixing screw M5x0.8 3 Left mirror fixing screw M10x Right mirror fixing screw M10x Instruments Fixing screw on instrument panel M5 By hand Instrument panel on panel retaining nut M5 3 Front fork Steering head terminals M6x1 10* GREASE B Central tightening screw on steering head M8x * GREASE B Handlebar on head stud screw M10x * LOCK 2 Steering bearing ring nut M35x1 30* GREASE B: sequence Steering limit switch register lock nut M8x LOCK 2 on thread nut only Bottom yoke terminals M8x * GREASE B: sequence Handlebar U-bolts fixing screw M8x * Front pipe grommet to steering base fixing screw M6x1 10 Öhlins fork end terminal fixing screw M8x * Sequence Marzocchi fork end terminal fixing screw M6x1 10* Sequence Splash guard to steering base fixing screw M5x0.8 3 LOCK 2 Electrical/electronic system Electrical components support to subframe bracket front fixing screw M6x1 10 Battery bracket fixing screw M5x0.8 5 Black box bracket fixing screw AF5 3 Vibration damper to black box and bracket retaining nut M5x0.8 2 Fit toothed washer between support and vibration damper Solenoid bracket to tank front fixing screw AF5 3 Solenoid bracket to tank lower fixing screw M5x0.8 4 Voltage regulator bracket to electric components housing fixing screw M6x1 5 Voltage regulator to bracket fixing screw M6x1 10 Electrical components support to frame fixing screw M6x1 6 Mitsubishi control unit bracket fixing screw AF5 2 Map Sensor to electrical components support fixing screw M6x1 4 Wiring support to left frame plate fixing screw M5x0.8 6 Electrical components support to tank fixing screw M5x0.8 5 RH/LH lights switch retaining screw M4x Hands free fixing screw (key lock) M8x LOCK 2 Battery leads and starter motor on solenoid fixing screw M6x1 4 Ground cable to crankcase fixing screw M6x1 10
2 Cable to starter motor retaining nut M6x1 5 Screw securing horn to frame M8x Electrical component housing to storage compartment rear fixing screw M6x1 8 TPRT sensor to RH front half fairing retaining screw M5x0.8 5 Power outlet retaining nut M18x1 3.5 Rear brake to support STOP switch M8x1 5 Cover on wiring support to left plate fixing screw AF Left heated handgrip fixing screw AF4 1.5 Front brake ABS control unit bracket fixing screw AF5 3 Front callipers fixing screw M10x * GREASE B Front brake master cylinder terminal M6x1 10 Sequence starting from upper screw Front brake oil reservoir to hand guard fixing screw M5x0.8 2 ABS tube cover on electrical components housing fixing screw AF5 3.5 Front brake calliper pre-tightening M10x Front ABS sensor fixing screw M6x1 10 Rear ABS sensor fixing screw M6x1 10 Rear swingarm Upper slider and chain guard fixing screw M5x0.8 5 LOCK 2 Lower chain slider fixing screw M5x0.8 5 LOCK 2 Eccentric hub tightening screw M12x * GREASE B: Sequence Swingarm pivot tightening screw M15x * Rear brake calliper mounting bracket locking pin M12x * LOCK 8 Brake master cylinder and sensor bracket stop to crankcase fixing screw Rear brake M6x1 10 Rear oil reservoir fixing screw M6x1 2 Rear calliper fixing screw M8x * Pipe grommet clamps to swingarm fixing screw M6x1 8 Screw securing rear brake hose guide to swingarm M6x1 5 Handlebars - Clutch control Clutch master cylinder screw M6x1 10 Sequence starting from upper screw Hand guard to right/left pump fixing screw M6x1 10 Hand guard to right/left terminal fixing screw M5x0.8 5 Piston clutch to crankcase fixing screw M6x1 10 Sequence Oil clutch reservoir to hand guard fixing screw M5x0.8 2 Throttle twistgrip fixing screw M6x1 10 Handlebar counterweight fixing screw 2 Rear suspension Shock absorber upper fixing screw M10x * GREASE B Shock absorber lower fixing screw M10x * GREASE B Öhlins preloading actuator fixing screw M6x1 10 Spring preloading hydraulic press to support (Sachs rear shock absorber) fixing screw M6x1 10 Spring (Sachs) preloading support to left side sub-frame fixing screw M6x1 10 Front mudguard Mudguard to fork fixing screw M6x1 5 Pipe grommet to plastic mudguard plus splash guard fixing screw M5x Fluid cooling Right/left radiator upper fixing screw M6x1 10 Wing on radiator bracket fixing screw M6x1 6 Internal threaded head pin fixing screw M6x1 10 Lower radiator fixing screw M5x0.8 5 Expansion tank fixing screw M6x1 8 Water hose guide clamp (thermostatic valve unit) 2.5 Clamp on water pump tube (piston clutch) 3 Expansion tank pipe to radiator fixing clamp 1 Expansion tank pipe fixing clamp 1 Water clamp on radiator 3
3 Bleed pipe clamp to horizontal cylinder 1 Water bleed plug on left crankcase 19 Footrest and linkage Brake lever and gearshift on frame plate fixing screw M8x LOCK 2 Spacer on brake lever fixing screw M6x1 10 Gearshift lever on crankshaft fixing screw M6x1 10 LOCK 1 Gearchange lever tie-rod junction fixing screw M6x1 10 Right/left passenger footrest fixing screw M8x LOCK 2 Rear brake linkage to brake lever pivot screw M6x1 5 LOCK 2 Lock nut for rear brake pedal adjuster screw M6x1 5 Brake master cylinder pushrod retaining nut M6x1 7.5 Handgrip on rear left footrest fixing screw M8x Pannier support rod on rear right/left footrest fixing screw M6x1 10 Rear mudguard Number plate holder to cover fixing screw M5x0.8 3 Number plate holder unit to storage compartment fixing screw M6x1 6 Number plate holder fixing screw M6x1 6 Reflector retaining nut M4x0.7 Mudguard to right side swingarm fixing screw M5x0.8 5 Mudguard to swingarm plus rear brake pipe grommet fixing screw M5x0.8 5 Carbon mudguard to swingarm plus rear brake pipe grommet fixing screw M5x0.8 5 Carbon mudguard to right side swingarm fixing screw M5x0.8 5 Splash guard to swingarm fixing screw M6x1 10 LOCK 2 on thread Front wheel Disc and phonic wheel to wheel rim fixing screw M8x * LOCK 2 Front wheel shaft nut M25x * GREASE B on the undersides of the head and threaded pin Rear wheel Phonic wheel to disc fixing screw M5x0.8 5 Brake disc to pin fixing screw M8x1 27 Left/right rear wheel retaining nut 230 Rear wheel cush drive bush retaining nut M10x1 44 LOCK 2 Fuel tank Fuel plug fixing screw M5x0.8 4 GAC Fixing nut M5x0.8 6 Front plugs fixing screw M6x1 10 Rear plugs fixing screw M6x1 10 Fuel sensor fixing ring nut 8 Exhaust system Central cover to silencer fixing screw M5x0.8 5 Upper and lower cover to silencer fixing screws M5x0.8 6 Starter motor valve to support fixing screw AF4.5 2 Lambda sensor fixing M12x Starter motor valve support to right footrest bracket fixing screw M6x1 10 Rubber pad for starter motor valve to right plate fixing screw M6x1 10 Exhaust link rod to right/left plate link rod M6x1 10 Left link rod to silencer fixing screw M6x1 10 Right link rod to silencer fixing screw M6x1 10 Drainage to vertical big end retaining nut M6x1 10 Drainage to vertical big end retaining nut M6x1 10 Drainage to horizontal big end retaining nut M6x1 10 Silencer clamp fixing screw M8x C.O. cover screw G 1/8 25 Bowden cable on the exhaust adjuster nut M6x1 2.5 Seat Saddle lock fixing screw M6x1 8 Seat lock nut 3 Fixing the retaining pin of the rider saddle M6x1 6
4 Frame Front frame-plates fixing screw M10x1.5 50* GREASE B Plate-frame connection rear screw M10x1.5 50* GREASE B Recovery locking ring nut M20x1 100* GREASE B Frame-engine retaining nut M12x * GREASE B Plates connection brackets fixing screw M8x * GREASE B Lower plate to right/left crankcase fixing screw M10x * LOCK 8 Rear subframe retaining screw M8x * Clearance adjuster M20x1 0.6 Storage compartment to frame fixing screw M8x Lower screw fastening carrier side panel to tub M6x1 10 Lateral screw fastening tub to carrier side panel M5x0.8 5 Rear plate to crankcase fixing screw M12x * Oil cooler Fixing union to radiator (nipple) M14x LOCK 1 Fixing tube to radiator coupling M16x * Lubricate with engine oil Radiator (to headlight support) upper fixing screw M6x1 6 Tubes plate to crankcase fixing screw M6x1 10 Pressure switch adjustment M14x Air intake oil breather Funnels to air box fixing screw M5x0.8 5 LOCK 2 Duct to air box fixing screw M5x Map sensor support to air box fixing screw M6x1 5 Map sensor to support retaining nut M6x1 5 Blow by to air box fixing screw M5x0.8 5 Injectors to vertical/horizontal funnels fixing screw M5x14 5 Fuel system Intake funnels to throttle body fixing screw M5x LOCK 2 Canister bracket to engine fixing screw M6x1 10 Canister bracket to threaded pin rod fixing screw M5x0.8 5 Nut securing EVAP canister support to bracket M6x1 10 Vertical/horizontal intake manifold throttle body fixing clamp 2.5 GAS cable to throttle body retaining nut M6x1 2.5 Fairings Bracket to crankcase for left gravel guard fixing screw M5x0.8 5 Left oil sump guard plus pipe grommet to plate fixing screw M6x1 5 Left gravel guard to bracket on the crankcase fixing screw M5x0.8 5 Left gravel guard support to crankcase stud bolt fixing screw M5x0.8 5 Gravel guard to right frame plate fixing screw M5x0.8 5 Right gravel guard to bracket fixing screw M5x0.8 5 Left/right gravel guard to oil sump guard fixing screw M5x0.8 5 Left oil sump guard to stand bracket fixing screw M5x Right oil sump guard to plate fixing screw M5x Oil sump guard to vibration damper fixing screw M5x Oil sump guard support plate to crankcase fixing screw M5x Cover to central tank fixing screw M5x0.8 4 Right/left panels to lower tank fixing screw M5x0.8 4 Right/left cover (saddle joint) fixing banjo bolt M5x0.8 4 Right/left panel to frame and to plate fixing screw M5x0.8 4 Screw securing headlight fairing to headlight unit support M6x1 10 Fixing the windscreen adjustment slide M6x1 5 Slide adjustment knobs stop nut M4x LOCK 2 Aerial (HANDSFREE) to top fairing fixing screw AF Windscreen to slide fixing screw M5x0.8 3 Right/left panel to top fairing and reservoir fixing screw M5x0.8 2 LOCK 2 Right/left panel to top fairing fixing screw M5x0.8 2 WING to bracket on right/left radiator fixing screw M5x0.8 5 Front half fairing upper retaining screw M5x0.8 2 Front half fairing lower retaining screw M5x0.8 2 Front RH/LH half-fairing to reservoir panel fixing screw M5x0.8 2
5 M5x0.8 2 WING to front half-fairing retaining screw M5x0.8 1 *dynamic safety-critical point; tightening torque must be within Nm ±5%. Note For product specifications and symbols, refer to Product specifications (Sect. 1-2)
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A1 A2 A3 A4 CYLINDER HEAD 1 3TB-11101-02-00 CYLINDER HEAD ASSY...... 1 2 4H7-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-12052-00. CIRCLIP................. 4 4 90116-06475-00. BOLT, STUD.............
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A1 A2 A3 A4 CYLINDER HEAD 1 3TB-11101-02-00 CYLINDER HEAD ASSY...... 1 2 4H7-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-12052-00. CIRCLIP................. 4 4 90116-06475-00. BOLT, STUD.............
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A1 CYLINDER HEAD 1 4JY-11111-00-00 HEAD, CYLINDER 1 (4JY-11111-01-00).......... 1 2 90116-08394-00 BOLT, STUD.............. 5 3 90176-08026-00 NUT, CROWN............. 5 4 90201-08087-00 WASHER, PLATE...........
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A1 CYLINDER HEAD 1 4JY-11111-00-00 HEAD, CYLINDER 1 (4JY-11111-01-00).......... 1 2 90116-08394-00 BOLT, STUD.............. 5 3 90176-08026-00 NUT, CROWN............. 5 4 90201-08087-00 WASHER, PLATE...........
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A1 CYLINDER HEAD 1 55V-11101-01-00 CYLINDER HEAD ASSEMBLY. 1 2 30X-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-10109-00. CIRCLIP................. 4 4 99510-08016-00. PIN, DOWEL............. 8 5 90105-06153-00.
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A1 A2 A3 A4 CYLINDER HEAD 1 1UY-11110-02-00 CYLINDER HEAD ASSY...... 1 2 3Y1-11133-11-00. GUIDE, INTAKE VALVE..... 2 3 93440-12052-00. CIRCLIP................. 2 4 90401-06001-00. BOLT, UNION............
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GENERAL INFORMATION The present spare parts order exactly the right spare parts. When ordering specify:
GENERAL INFORMATION The present spare parts order exactly the right spare parts. When ordering specify: 1) the part's code number followed by its description; 2) the motorcycle's serial number, stamped
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GENERAL INFORMATION. The present spare parts order exactly the right spare parts. When ordering specify:
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A1 CYLINDER HEAD 1 3BM-11101-01-00 CYLINDER HEAD ASSEMBLY. 1 2 4H7-11133-10-00. GUIDE, INTAKE VALVE..... 2 3 93440-12052-00. CIRCLIP................. 2 4 3BM-11101-11-00 CYLINDER HEAD ASSEMBLY. 1 5 4H7-11133-10-00.
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A1 CYLINDER HEAD 1 3BM-11101-00-00 CYLINDER HEAD ASSEMBLY. 1 2 4H7-11133-10-00. GUIDE, INTAKE VALVE..... 2 3 93440-12052-00. CIRCLIP................. 2 4 3BM-11101-10-00 CYLINDER HEAD ASSEMBLY. 1 5 4H7-11133-10-00.