Repair Parts Model 0.5/4 Crane

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1 MODEL 0.5/4 : : PAGE - 1 MATERIAL HANDLING SYSTEMS Repair Parts Model 0.5/4 Crane IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA MANUAL PART NO: Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.

2 MODEL 0.5/4 : : PAGE - 2 TABLE OF CONTENTS MATERIAL HANDLING SYSTEMS... 1 CRANE LAYOUT... 4 M-BASE INCLUDING CRANE MAST... 5 JIB EXTENSIONS, T... 6 JIB EXTENSION FOR WINCH, T JIB EXTENSION FOR WINCH, T... 8 WINCH... 9 WINCH BOOM CYLINDER, C HYDRAULIC SYSTEM, BOOM CYLINDER PUMP & MOTOR (1) PUMP & MOTOR (2) OUTRIGGER LEG, MECHANICAL OUTRIGGER LEG, MECHANICAL, PULL-OUT DECAL KIT... 17

3 MODEL 0.5/4 : PAGE - 3 In addition to the information presented in this manual, read and understand the IMT Crane Operator's Safety Manual before operating or performing any maintenance on your crane. DATE LOCATION DESCRIPTION OF CHANGE ADDED DECAL KIT REVISIONS LIST COVER UPDATED OWNERSHIP STATEMENT ECN UPDATED STABILIZER VERBIAGE

4 MODEL 0.5/4 : : PAGE - 4 CRANE LAYOUT 1. BASE 2. MAST 3. MAIN BOOM 4. EXTENSION, 80 MM 5. HINGE PIN 6. CYLINDER PIN 7. LOCK PIN 8. BOOM CYLINDER 9. CRANK HANDLE 10. HAND PUMP 11. LEVER 12. HOOK

5 MODEL 0.5/4 : : PAGE - 5 M-BASE INCLUDING CRANE MAST CRANE MAST (INCL. 6-10) BUSHING RUBBER FUBBER RETAINING PIN Ø6 X PIN V-RING V-80A REF FLANGE REF BALL BEARING REF SPACER REF WORM GEAR W/SHAFT REF BALL BEARING PLUG TCF 1/ SCREW MC 6 X CONE ROLLER BEARING CONE ROLLER BEARING O-RING COVER SCREW MC8 X O-RING CRANK HANDLE BASE CRANE MAST FOR WINCH PIPE PLUG 1/4 1 NOTE FOR UNITS WITH SERIAL NUMBERS ABOVE

6 MODEL 0.5/4 : : PAGE - 6 JIB EXTENSIONS, T MAIN BOOM SPLIT RING Ø PIN BALL W/BUSHING RETAINING PIN Ø6 X PIN PIN EXTENSION 80 MM SHACKLE SWIVEL 2T. 1/ HOOK SAFETY CATCH REF NOTE FOR UNITS WITH SERIAL NUMBERS ABOVE

7 MODEL 0.5/4 : : PAGE - 7 JIB EXTENSION FOR WINCH, T MAIN BOOM RETAINING PIN Ø6 X PIN PIN BUSHING REF PROFILE PROFILE (INCL. 5) PIN SPLIT RING Ø8 REF

8 MODEL 0.5/4 : : PAGE - 8 JIB EXTENSION FOR WINCH, T MAIN BOOM SPLIT RING Ø PIN BALL W/BUSHING RETAINING PIN Ø6 X PIN PIN MANUAL EXTENSION BUSHING REF PIN SPLIT RING Ø8 REF PROFILE PROFILE 1 NOTE FOR UNITS WITH SERIAL NUMBERS BETWEEN AND

9 MODEL 0.5/4 : : PAGE - 9 WINCH SNAP RING WIRE SHEAVE LUBRICATOR M6X PIN LOCK NUT M WINCH FUSE 40 AMP RELAY BOX LOCK NUT M STEEL BOLT M12 X GUIDE WEIGHT WIRE ROPE W/HOOK SWITCH 1 NOTE FOR UNITS WITH SERIAL NUMBERS BETWEEN AND

10 MODEL 0.5/4 : : PAGE - 10 WINCH SNAP RING 30U WIRE SHEAVE LUBRICATOR M6 X PIN WIRE ROPE Ø6 X 7M WINCH 12V REMOTE CONTROL REF REMOTE CONTROL REF STOP FOR WIRE RUN-OUT SWITCH STEEL BOLT M12 X LOCK NUT M GUIDE SWIVEL HOOK, CPL RIVET REF BRASS LABEL REF PIPE REF WEIGHT REF STEEL BOLT M16 X 90 REF LOCK NUT M16 REF SHACKLE SWIVEL, 2T 1/2 REF HOOK SWIVEL 2T REF SAFETY CATCH REF NOTE FOR UNITS WITH SERIAL NUMBERS ABOVE

11 MODEL 0.5/4 : : PAGE - 11 BOOM CYLINDER, C BOOM CYLINDER C SEAL KIT (INCL. 5-9) CYLINDER BUSHING HOSE-FAILURE VALVE 1/ PISTON DOUBLE SLEEVE 40X30X O-RING BACK RING 30 X O-RING SCRAPER GUIDE PISTON ROD 1 NOTE FOR UNITS WITH SERIAL NUMBERS ABOVE

12 MODEL 0.5/4 : : PAGE - 12 HYDRAULIC SYSTEM, BOOM CYLINDER SEAL KIT FOR PUMP CONNECTION CLIP HOSE 1/4 X 1600 O/V CONNECTION CONNECTION LEVER REF HAND PUMP PLUG REF NOTE FOR UNITS WITH SERIAL NUMBERS ABOVE

13 MODEL 0.5/4 : : PAGE - 13 PUMP & MOTOR (1) CONNECTION CLIP CABLE O-RING REF MAGNET COIL 12V NUT REF SEAL KIT REF SOLENOID VALVE CONNECTION HOSE 1/4 X 1500 O/O POWER PACK, CPL GROUNDING CALBE, 24V LOCK NUT M SPACER PLATE STEEL BOLT M6 X CABLE LEAD-IN PACKING GLAND PACKING GLAND RUBBER SEAL,.7M COVER SWITCH CABLE RELAY 12V RELAY SOCKET SET SCREW M6 X CABLE COILED WIRE REF CONTACT BOX CONNECTION PRESSURE GAUGE HOUSING PRESSURE GAUGE LABEL HOSE 1/4 X 1330 O/V WASHER 6MM PROTECTIVE PLATE STEEL BOLT M6 X CLIP HS FITTINGS CONNECTION VALVE HOUSING CONNECTION PIPE CONNECTION CONNECTION CONNECTION 1 L/MIN, 185 BAR CONNECTION CONNECTION WASHER CABLE 1 NOTE DRAWING ON NEXT PAGE

14 MODEL 0.5/4 : : PAGE - 14 PUMP & MOTOR (2) NOTE PARTS LIST ON PREVIOUS PAGE

15 MODEL 0.5/4 : : PAGE - 15 STABILIZER LEG, MECHANICAL STABILIZER, CPL HOUSING LOCK NUT M STEEL BOLT M20 X STABILIZER BOLT BALL Ø32 X 10 MM REF SPLIT RING Ø8 REF EXT. STABILIZER LEG, VERT 1

16 MODEL 0.5/4 : : PAGE - 16 STABILIZER LEG, MECHANICAL, PULL- OUT STABILIZER & EXTENSION 1 (INCL. 1-11) EXT. BEAM, HORIZONTAL SET SCREW, M6 X LOCK NUT M SUSPENSION LOCK NUT M STEEL BOLT M20 X STABILIZER BOLT BALL REF SPLIT RING Ø8 REF EXT STABILIZER LEG, VERT 1

17 MODEL 0.5/4 : PAGE /4 DECAL KIT ( ) PLACARD, SERIAL NO DECAL, I.D. 0.5/ DECAL, CP 0.5/ DECAL, MADE IN DENMARK (2) (2)

18 MODEL 0.5/4 : : PAGE - 18 IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA MANUAL PART NO:

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