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1 TABLE OF CONTENTS PAGE DESCRIPTION REF. NO. - CONTENTS PAGE... CE CRANE SAFETY AND HAZARDS... CE OPERATING INSTRUCTIONS... CE DIMENSIONS AND CAPACITIES... CE ASSEMBLY PAGE 1 UNPACKING... CE ASSEMBLY PAGE 2 BASE MOUNTING... CE ASSEMBLY PAGE 3 PRIMARY ARM... CE ASSEMBLY PAGE 4 SECONDARY ARM & WINCH... CE ASSEMBLY PAGE 5 WIRING DIAGRAM... CE ASSEMBLY PAGE 6 HOOK, SHEAVE, PULLEY BLOCK... CE DECAL LOCATIONS... CE FOLDING BOOM STORAGE... CE REPLACEMENT PARTS DWG.... CE REPLACEMENT PARTS LIST... CE AC REPLACEMENT PARTS DWG.... CE AC REPLACEMENT PARTS LIST... CE WINCH REPLACEMENT PARTS... CE-055 BACK WARRANTY POLICY MFG., INC. TABLE OF CONTENTS CE-077

2 TABLE OF CONTENTS PAGE DESCRIPTION REF. NO. - CONTENTS PAGE... CE CRANE SAFETY AND HAZARDS... CE OPERATING INSTRUCTIONS... CE DIMENSIONS AND CAPACITIES... CE ASSEMBLY PAGE 1 UNPACKING... CE ASSEMBLY PAGE 2 BASE MOUNTING... CE ASSEMBLY PAGE 3 PRIMARY ARM... CE ASSEMBLY PAGE 4 SECONDARY ARM & WINCH... CE ASSEMBLY PAGE 5 WIRING DIAGRAM... CE ASSEMBLY PAGE 6 HOOK, SHEAVE, PULLEY BLOCK... CE DECAL LOCATIONS... CE FOLDING BOOM STORAGE... CE REPLACEMENT PARTS DWG.... CE REPLACEMENT PARTS LIST... CE AC REPLACEMENT PARTS DWG.... CE AC REPLACEMENT PARTS LIST... CE WINCH REPLACEMENT PARTS... CE-055 BACK WARRANTY POLICY MFG., INC. TABLE OF CONTENTS CE-077

3 CRANE SAFETY AND HAZARDS CE-SERIES CRANES CAUTIONS 1. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY. 2. DO NOT USE THIS EQUIPMENT EXCEPT ON SOLID, LEVEL SURFACE WITH CRANE MOUNTED ON FACTORY-RECOMMENDED TRUCK. 3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR OPERATING (LOAD) LIMITATIONS. 4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD. 5. UNPLUG PENDANT (AND OPTIONAL ELEC. QUICK DISCONNECT IF ON MODEL) WHEN NOT IN USE. 5. FOR TRAVEL, BOOM MUST BE TIED DOWN IN THE STOWED POSITION. DANGER THIS CRANE IS NOT A PASSENGER LIFT IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT PERSONNEL. YOU MUST NOT OPERATE THIS CRANE UNLESS 1. YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE AND 2. YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLICABLE GOVERNMENT REGULATIONS. AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH OR SERIOUS INJURY. MFG., INC. INSTALLATION DWG CE-SERIES CRANES CE-044

4 OPERATING INSTRUCTIONS CE-SERIES CRANES ELECTRIC WINCH The winch is operated by a control switch in a plug-in remote pendant. Unplug the pendant and store it in the vehicle when the crane is not in use. For optional 110 volt AC winch the pendant is non-removable. TELESCOPING BOOM On CE Cranes the boom can be manually extended. The hole in the secondary arm assembly should be aligned with the hole in the primary arm. Insert pin assembly. Insert hairpin cotter in the end of the pin assembly. SNATCH BLOCK On the model cranes the snatch block must be used for all loads over 1000 lbs. ROTATION LOCK Before pulling load make sure the brake handle is tightened to keep boom from rotating (do not pull items at an angle. The boom must be perpendicular to the load). BOOM TIE DOWN Release support bar and store crane in the folded position with pin assembly included in the support bar (see drawing CE-075). MANUAL CRANK Store manual crank in the two sleeves located opposite of the solenoid box. CAUTION: Boom must be folded and secure before driving vehicle. Do not drive with boom extended out. OPTIONAL ELECTRIC QUICK DISCONNECT Unplug quick disconnect when not operating crane. Optional electric quick disconnect not used in 110 volt AC cranes. MAINTENANCE WINCH The winch is permanently lubricated. There may be grease leakage out of the winch, especially during the first few operations. This is normal and it is not necessary to grease or oil any part of the winch at any time. CABLE Inspect cable periodically. If any wear or fraying exists replace cable at once (see drawing CE-055). MFG., INC. INSTALLATION DWG CE-SERIES CRANES CE-039

5 DIMENSIONS & CAPACITIES CE-020

6 ASSEMBLY CE CRANES CE-101

7 ASSEMBLY CE CRANES CE-045

8 ASSEMBLY CE CRANES A CE-102

9 ASSEMBLY CE-103

10 MFG., INC. WIRING DIAGRAM A CE-022

11 ASSEMBLY CE CRANES CE-104

12 DECAL LOCATIONS A CE-038

13 STORAGE CE-075

14 REPLACEMENT PARTS DWG C B CE-073

15 # REPLACEMENT PARTS LIST ITEM PART NUMBER QTY DESCRIPTION 1 CE BASE ASSEMBLY 2 CE SECONDARY ARM ASSEMBLY 3 CE PENDANT 4 CE REMOTE KIT 5 CE WINCH 6 CE SHEAVE 7 CE CIRCUIT BREAKER 8 CE RING TERMINAL - 8 GA. x #10 DIA. 9 CE BRAKE HANDLE 10 CE MOUNTING CHANNEL 11 CE MOUNTING BOLT 12 PL CABLE CLAMP 13 CE GROUND WIRE 18" 14 CE GROUND WIRE 60" 15 CE HOT WIRE 18" 16 CE HOT WIRE 20 FT CE SNATCH BLOCK 19 CE PRIMARY ARM ASSEMBLY 20 CE UPPER BODY ASSEMBLY 21 CE SUPPORT BAR 22 CE PIVOT ASSEMBLY PRIMARY ARM 23 CE PIN ASSEMBLY PRIMARY ARM 24 CE PIN ASSEMBLY SUPPORT BAR 25 CE RING TERMINAL - 8 GA. x 5/16" DIA. 26 CE HEX HEAD CAP SCREW GR. 8-1/2"-13 x 2-1/2" COTTER PIN - 3/32" x 7/8" COTTER PIN - 5/32" x 1-1/2" NYLON LOCKNUT - 1/2" PL " LONG WIRE TIE 31 PL BUMPER MACHINERY BUSHING - 1/2" I.D CLEVIS PIN - 1/4" DIA. x 1-1/8" LONG HEX HEAD CAP SCREW GR. 5-1/2"-13 x 1" 35 CE SPLIT PLASTIC LOOM - 3/8" I.D FIELD SERVICE LABEL KIT - CE1500 ** NOT USED # INCLUDES ITEM 3 1 ITEM NOT SHOWN ON REPLACEMENT PARTS DRAWING MFG., INC. TITLE REPL. PARTS LIST DATE B A SECTION C400 CE-074

16 REPLACEMENT PARTS DWG. AC B A CE-096

17 AC REPLACEMENT PARTS LIST ITEM PART NUMBER QTY DESCRIPTION 1 CE BASE ASSEMBLY 2 CE SECONDARY ARM ASSEMBLY 3 CE WINCH 4 CE SHEAVE 5 CE BRAKE HANDLE 6 CE MOUNTING CHANNEL 7 CE MOUNTING BOLT 8 CE SNATCH BLOCK 9 CE PRIMARY ARM ASSEMBLY 10 CE UPPER BODY ASSEMBLY 11 CE SUPPORT BAR 12 CE PIVOT ASSEMBLY PRIMARY ARM 13 CE PIN ASSEMBLY PRIMARY ARM 14 CE PIN ASSEMBLY SUPPORT BAR 15 CE HEX HEAD CAP SCREW - 1/2"-13 x 2-1/2" GR.8 16 CE PENDANT BRACKET COTTER PIN - 3/32" x 7/8" COTTER PIN - 5/32" x 1-1/2" NYLON LOCKNUT - 1/2" PL BUMPER MACHINERY BUSHING - 1/2" I.D CLEVIS PIN - 1/4" DIA. x 1-1/8" LG HEX HEAD CAP SCREW - 1/2"-13 x 1" GR MFG., INC. TITLE REPL. PARTS LIST AC DATE SECTION C400 CE-097

18 MFG., INC. WINCH REPL. PARTS A C400 CE-055

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