Instruction Sheet IS Date: 8/6/2013

Transcription

1 Instruction Sheet Date: 8/6/2013 Bulletin #: Subject: /072710/072711/072811, Belt Keeper Update Kit Purpose: To instruct Lastec personnel Model Numbers: 3300, 3600, 3380, 3680, 4520 Serial Numbers: All Numbers Recipients: All Lastec Dealers The new belt keeper update kits are available for the 3300, 3600, 3380, 3680 and 4520 Articulators. The parts included in the update kits are designed to improve the drive belt durability. The update kits, mower models and serial numbers are listed below for 4520 (Serial # and later) Ref Part # Description Qty Update Kit, Belt Keeper 4520 Cast Belt, C138 Mule Drive Belt, B148 Wrapped Sheave, Double - D9.0C-6.3 Cast 1 4 F Washer, 1/2 Standard Flat Keeper, Deck Idler Belt Spring, 1-1/2OD x 8-1/2 x.195 Double Rate Keeper Weldmnt, 120" Belt Tensioner Bushing 400# Tensioner Assembly, Mule Drive Idler Weldment, Ext. Drive 1 11 F Nut, 3/4-10 Stover Swaged 1 12 F Washer, 3/4 AN Yel/Cad Plate Weldment, Deck Belt Guard Spindle Kit, 1-12 Threaded 1 15 P786 Bushing, 3/4 ID x 1 OD x 5/8 Long Flanged 1 Instruction Sheet, Belt Keeper Update 1 120_104D Page 1 of 10

2 for 4520 (Prior to Serial # ) Ref Part # Description Qty Update Kit, Belt Keeper 4520 Aluminum Belt, C138 Mule Drive Belt, B148 Wrapped Sheave, Double - D9.0C-6.3 Cast 1 4 F Washer, 1/2 Standard Flat Keeper, Deck Idler Belt Spring, 1-1/2OD x 8-1/2 x.195 Double Rate Keeper Weldmnt, 120" Belt Tensioner Bushing 400# Tensioner Assembly, Mule Drive Spacer, Cast Pulley Key, 1/4 Sq x 1-1/2 lg Idler Weldment, Ext. Drive 1 13 F Nut, 3/4-10 Stover Swaged 1 14 F Washer, 3/4 AN Yel/Cad 1 15 P786 Bushing, 3/4 ID x 1 OD x 5/8 Long Flanged Spindle Kit, Alum 1-12 Threaded 1 Instruction Sheet, Belt Keeper Update 1 120_105E Page 2 of 10

3 for 3300, 3600, 3380, 3680 (Serial # and later) Ref Part # Description Qty Update Kit, Belt Keeper 3300 Cast Belt, C138 Mule Drive Belt, B128 Deck Drive Sheave, Double - D8.3C-6.3 Cast 1 4 F Washer, 1/2 Standard Flat Keeper, Deck Idler Belt Spring, 1-1/2OD x 8-1/2 x.195 Double Rate Keeper Weldment, 100" Belt Tensioner Bushing 400# Tensioner Assembly, Mule Drive Idler Weldment, Ext. Drive 1 11 F Nut, 3/4-10 Stover Swaged 1 12 F Washer, 3/4 AN Yel/Cad Plate Weldment, Deck Belt Guard 1 14 P786 Bushing, 3/4 ID x 1 OD x 5/8 Long Flanged Spindle Kit, 1-12 Threaded 1 Instruction Sheet, Belt Keeper Update 1 100_198E Page 3 of 10

4 for 3300, 3380 (Prior to Serial # ) Ref Part # Description Qty Update Kit, Belt Keeper 3300 Alum Belt, C132 Mule Drive Belt, B128 Deck Drive 1 3 P786 Bushing, 3/4 ID x 1 OD x 5/8 Long Flanged 2 4 F Washer, 3/4 AN Yel/Cad Keeper, Deck Idler Belt Spring, 1-1/2OD x 8-1/2 x.195 Double Rate Keeper Weldment, 100" Belt Tensioner Bushing 400# Tensioner Assembly, Mule Drive Idler Weldment, Ext. Drive 1 11 F Washer, 1/2 Standard Flat 2 12 F Nut, 3/4-10 Stover Swaged Spindle Kit, Alum 1-12 Threaded 1 Instruction Sheet, Belt Keeper Update 1 100_210B Page 4 of 10

5 Installation Instructions: 1. Make sure that the mower is parked on level ground. 2. Turn the key in the ignition switch to the OFF position and remove the key. 3. Make sure that the parking brake is engaged. 4. Remove all the deck covers from the deck assemblies and lift the operator seat. 5. Remove the mule drive and deck drive belts from the mower. NOTE: To remove the mule drive belt, open the hood and uninstall the clutch stop capture weldment from the rear frame. Disconnect the clutch wires and remove the mule drive belt from the unit. 6. Remove the existing double sheave from the deck #3. Use the provided center spindle update kit and instruction sheet IS-0387 to replace the existing parts in the spindle assembly. Install the provided double sheave to the deck #3 as shown below. IMPORTANT ( Update Kit Only): Install the provided Cast Pulley Spacer (072721) to the spindle underneath the double sheave to raise the pulley. Also, replace the existing double sheave key with the provided 1/4 Square x 1-1/2 Long Key (028080). IMPORTANT ( & Update Kits Only): Install the provided deck belt guard plate weldment (072677) to the spindle underneath the double sheave as shown below. 120_106-1E Grease Fitting Spindle Pulley Bolt Plain Belleville Washer Key Double Sheave Kit Only: Cast Pulley Spacer (072721) , , Kits: 3/8 Washer (043249) Kit Only: Deck Belt Guard Plate Weldment (072677) Page 5 of 10

6 7. Uninstall the idler pulley from the deck #3. Install the provided belt keeper weldment and reinstall the idler pulley and the existing components to the deck #3 as shown below. NOTE: Do not tighten the top idler pulley bolt until the deck drive belt is installed to the deck Only Bolt, 1/2-13x2 ½ Hex Head Washer, ½ Split Lock Washer, Water Shed Pulley Idler Pulley 120_106-3C Keeper Weldment, 120" Belt (072106) 3300, 3380, 3600, 3680 Only Bolt, 1/2-13x2 ½ Hex Head Washer, ½ Split Lock Washer, Water Shed Pulley Idler Pulley Keeper Weldment, 100" Belt (072105) 100_199-1D ½ Flat Washer Page 6 of 10

7 8. Remove the drive idler assembly from the deck #3. Install the provided hardware to the drive idler and reinstall the idler to the deck #3 as shown below. NOTE: Do not tighten the belt keeper on the idler until the deck drive belt is installed to the idler assembly. Keeper, Deck Idler Belt (072680) 120_106-2C Page 7 of 10

8 9. Remove the deck drive C-belt idler assembly from the drive unit. 10. Reassemble the idler assembly using the provided drive idler weldment and mule drive tensioner assembly using the existing and provided hardware as shown below. Secure the drive idler weldment to the idler assembly with the provided ¾ washers and ¾-10 swaged nut. Mule Drive Tensioner Assembly 3/16 x 1 Cotter Pin NOTE: Check clearance here after nut is tightened 5/8 Flat Washer Tensioner Bushing (2) 3/4 Washer (2) Drive Idler Weldment (2) 3/4 ID x 1 OD x 5/8 Long Flanged Bushing 3/4-10 Stover Swaged Nut 120_081-2C Page 8 of 10

9 11. Reinstall the deck drive C-belt idler assembly to the drive unit. NOTE: Do not install the spring to the spring hook to tension the idler assembly until the provided mule drive belt is installed to the clutch and the spindle pulley on the deck #3. Idler Assembly 120_107-1D Page 9 of 10

10 12. Install the provided deck drive belt to the deck assembly. Tighten the pulley bolts to secure the belt keepers and pulleys in place. 13. Install the provided mule drive belt to the spindle pulley on the deck #3. 120_ Install the mule drive belt to the clutch and reinstall the clutch stop capture weldment to the rear frame. Reconnect the clutch wires. 15. Install the extension spring on the deck drive C-belt idler assembly to the spring hook to tension the mule drive belt as necessary. NOTE: Insert the ratchet in the ratchet hole located in the drive idler weldment to install/uninstall the extension spring. 16. Reinstall the deck covers to the deck and lower the operator seat. 17. Close the drive unit hood. Page 10 of 10