Repair Parts Model 12/89 Crane

Transcription

1 99909: PARTS- Repair Parts Model /89 Crane IOWA MOLD TOOLING CO., INC. BOX 89, GARNER, IA MANUAL PART NUMBER: Iowa Mold Tooling Co., Inc. is an Oshkosh Truck Corporation company.

2 99909: PARTS- In addition to the information presented in this manual, read and understand the IMT Crane Operator's Safety Manual before operating or performing any maintenance on your crane. REVISIONS LIST DATE LOCATION PG 7 PG 8 PG 9 PG 0-5 PG 5- PG 6-65 PG 9 Many PGS ,50, DESCRIPTION OF CHANGE REPLACE DECAL KITS W/MTG FTGS ASM REPLACE MTG FTGS W/ DECAL KITS & REMOVE CPS & IDENT DECALS ADD DECAL KIT-/89 ( ) ECN #8707 : ADDED NEW DRAWINGS ECN #87 - TETHERED AND RADIO REMOTE CONTROL KITS EDITED DRAWING ERRORS - OVERLOAD SHUTDOWN CORRECTED ITEM ON HYD SYSTEM-ROT CYLINDER. WAS 686, NOW 689 UPDATED MANY PAGES WITH MODEL CHANGES, REVISIONS. ADDED POWER OUTRIGGER INSTALLATION INSTRUCTIONS. NOTE DATE ON EACH PAGE. RMV. CONTROL KITS - MOVED TO RADIO-TETHERED REMOTE MANUAL HYDRAULIC SYSTEM, EXT. CYL K - ITEM # WAS 79, NOW 76 ADDED WINCH KIT DRAWING (9990) UPDATED CURRENT HYD SYS K, K, AND K ECN CHANGE TO 76 ECN CHANGE TO BRACKET # ON 9990 DRAWING ECN CHANGE TO DECAL DESIGN, PLACEMENT

3 99909: 0000 PARTS- TABLE OF CONTENTS REVISIONS LIST... INTRODUCTION... 5 BASE... 6 ROTATION (SLEWING) SYSTEM MAST (COLUMN) W/LINK SYSTEM... 8 INNER (MAIN) BOOM... 9 OUTER (JIB) BOOM... 0 EXTENSION-H... EXTENSION-H... EXTENSION-H... EXTENSION-H... HOOK SUSPENSION... 5 MANUAL EXTENSIONS, K... 6 MANUAL EXTENSIONS, K... 7 MANUAL EXTENSIONS, K... 8 INNER BOOM CYLINDER-C OUTER BOOM CYLINDER-C OUTER BOOM CYLINDER-C50-8 (H)... EXTENSION CYLINDER-C-750 (H)... EXTENSION CYLINDER- C-750 (H)... EXTENSION CYLINDER- C-750 (H)... EXTENSION CYLINDER-C-750 (H)... EXTENSION CYLINDER-C-750 (H)... 6 EXTENSION CYLINDER-C-850 (H)... 7 EXTENSION CYLINDER-C-850 (H)... 8 OUTRIGGER CYLINDER-C80-XXX TYPE V... 9 STABILIZER CYLINDER, C80-XXX, TYPE R... OUTRIGGER BEAM-TYPE SV... OUTRIGGER LOCK-TYPE SV, SR, DR... VALVE GROUP RS0... VALVE GROUP RS0... VALVE GROUP, RS0-CE... 5 VALVE GROUP, RS0-CE... 6 VALVE BRACKET & DUAL CONTROL... 7 VALVE BRACKET & DUAL CONTROL... 8 HYDRAULIC SYSTEM-PUMP & TANK... 9 HYDRAULIC SYSTEM-ROTATION CYLINDER... 0 HYDRAULIC SYSTEM-INNER BOOM CYLINDER... HYDRAULIC SYSTEM-OUTER BOOM CYLINDER... HYDRAULIC SYSTEM-OUTER CYLINDER (H)... HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... 5 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... 6 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... 7 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... 8 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... 9 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... 5 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... 5 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H)... 5 HYDRAULIC SYSTEM-OUTRIGGERS-TYPE SV... 5 HYDRAULIC SYSTEM, STABILIZERS, TYPE SR MOUNTING FITTINGS... 56

4 0000 PARTS- MOUNTING FITTINGS... VALVE BLOCK, STABILIZERS, FUNCTION... VALVE BLOCK, STABILIZERS, FUNCTION... PARTS FOR SERIES CONNECTION... PARTS FOR SERIES CONNECTION... EXTRA VALVE, K-K... EXTRA VALVE, K-K... SUPPLEMANTARY KIT FOR EXTRA VALVES, K-K... SUPPLEMANTARY KIT FOR EXTRA VALVES, K-K... DECAL KIT-ENGLISH (957598)... DECAL KIT-SPANISH (957599)... DECAL KIT-FRENCH ( )... DECAL KIT-/89 ( )... OVERLOAD SHUTDOWN - STAND ALONE (9990-)... OVERLOAD SHUTDOWN W/RADIO REMOTE (9990-)... OVERLOAD SHUTDOWN W/TETHERED REMOTE (9990-)... OVERLOAD SHUTDOWN INSTALL INSTRUCTIONS (9990-)... /89 CRANE SHUTDOWN (9990-)... /89 CRANE SHUTDOWN (9990-)... POWER OUTRIGGER KIT INSTALLATION INSTRUCTIONS... WINCH CONVERSION KIT- PARTS LIST (9990-)... CONVERSION KIT-WINCH - DRAWING (9990-)... CONVERSION KIT-WINCH (9990-)... CONVERSION KIT-WINCH (9990-)... CABLE & HOOK KIT (76)... SNATCH BLOCK ASM (76)

5 99909:00 PARTS-5 INTRODUCTION GENERAL This manual contains the parts drawings with accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the Instruction Manual. WARNING DO NOT ATTEMPT TO REPAIR ANY COMPONENT WITHOUT READING THE INFORMATION CONTAINED IN THE INSTRUCTION MANUAL. PAY PARTICULAR ATTENTION TO THE WARNINGS, CAUTIONS AND NOTES CONTAINED IN THAT MANUAL. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT, AN INJURY OR EVEN DEATH. CRANE IDENTIFICATION Every crane has a serial number placard attached to the mast or base. When ordering parts, communicating warranty information or referring to the unit in correspondence, always include the assigned serial number and model number as shown on the serial number placard. ORDERING REPAIR PARTS When ordering replacement parts:. Give the model number of the unit. Give the serial number of the unit. Specify the complete part number. When ordering complete cylinders or assemblies, identify the cylinder or assembly by name. Give a complete description of the part. Specify the quantity required. All inquiries should be addressed to: Iowa Mold Tooling Co., Inc. Box 89, Garner, IA Telephone: Technical Support Fax: 6-9- IOWA MOLD TOOLING CO., INC. BOX 89, GARNER, IA SERIAL NUMBER MFG DATE MODEL NUMBER SERIAL NUMBER PLACARD. Suspension traverse Control valve block Outrigger/Stabilizer beam Outrigger/Stabilizer leg Tank Rotation/Slewing cylinder Base Boom cylinder Mast Link arm Hinge pin Main boom Outer/jib cylinder Outer/jib pin Outer boom Extensions Extension cylinder COMPONENT REFERENCE

6 PARTS : BASE BASE W/BEARING(INCL:,) BUSHING BEARING PLUG MX.5 SEAL WASHER Ø.8XX ZERK /8" SCREW MC0X6 SPRING WASHER 0MM PLUG OIL LEVEL GLASS / PLUG LEVER HOUSING ZERK M6X-0 SNAP RING U SUSPENSION TRAVERSE ZERK /8" LOCK PIN RETAINING PIN Ø6X6 SPRING HOUSING SET SCREW M8X6 WASHER 8MM SWIVEL LOCK (COMPLETE)

7 PARTS : ROTATION (SLEWING) SYSTEM SEAL KIT (INCL:,6,9,) ROTATION CYLINDER LOCK RING O-RING 5X FLANGE SCREW MCX50 CIRCLIP 50U GUIDE BLOCK RACK O-RING 7X PISTON SEAL KIT 6

8 PARTS : MAST (COLUMN) W/LINK SYSTEM MAST-COMPLETE ZERK /8" BUSHING PM6060DX BUSHING PM7050DX LINK ARM CIRCLIP 70U PUSH ROD RING BUSHING PM700DX BUSHING PM800DX PIN PIN LOCK NUT M8 LOCK PLATE STEEL BOLT M8X5 PIN PIN PLUG O-RING X LOCK PIN V-RING TRAP STRAINER 8 8

9 PARTS : INNER (MAIN) BOOM INNER BOOM CIRCLIP 70U PIN CIRCLIP 80U DISTANCE RING PIN RUBBER PROTECTOR

10 PARTS : OUTER (JIB) BOOM OUTER BOOM-COMPLETE ZERK /8" BUSHING PM900DX BUSHING PM9060DX END PLATE SCREW MCX5 RING HOSE REEL PIN SCREW MC6X0 END PLATE COUNTERSUNK SCR MK8X LOCK WASHER 8MM LOCK WASHER WEAR PLATE 6MM WEAR PLATE 8MM SCREW MC8X6 SPRING WASHER 8MM STOWING PIN SLIDE BLOCK 8MM SLIDE BLOCK 0MM BRACKET SPRING WASHER 0MM PLUG M0X SLIDE BLOCK STOWING BRACKET STOWING BRACKET STOWING BRACKET SCREW MCX SPACER SCREW MCX0 SLIDE BLOCK 9MM SLIDE BLOCK MM SET SCR M8X CLAMP SLIDE BLOCK PLATE POINTED SCREW MSP6X COUNTER NUT M6

11 PARTS : EXTENSION-H EXTENSION 66MM SLIDE BLOCK 8MM BRACKET SPRING WASHER 0MM PLUG M0X LOCK PLATE SPRING WASHER 8MM SCREW MC8X6 SLIDE BLOCK 0MM SLIDE BLOCK SLIDE BLOCK 9MM COTTER BOLT Ø5X0 LOCK RING-SS PIN NUT M SUSPENSION WLDMNT ZERK /8" SLIDE BLOCK MM

12 : PARTS- EXTENSION-H EXTENSION 66MM SLIDE BLOCK 8MM BRACKET SPRING WASHER 0MM PLUG M0X WEAR PLATE 6MM LOCK WASHER LOCK WASHER 8MM COUNTERSUNK SCR MK8X LOCK PLATE STOWING PIN SPRING WASHER 8MM 8 SCREW MC8X6 8 EXTENSION MM SLIDE BLOCK 8MM SLIDE BLOCK 0MM SLIDE BLOCK 0MM WEAR PLATE 8MM SLIDE BLOCK SLIDE BLOCK SLIDE BLOCK 9MM SLIDE BLOCK 9MM BRACKET BRACKET COTTER BOLT Ø5X0 LOCK RING-SS PIN NUT M SUSPENSION WLDMNT ZERK /8" SLIDE BLOCK MM SLIDE BLOCK MM

13 PARTS : EXTENSION-H EXTENSION 66MM SLIDE BLOCK 8MM BRACKET SPRING WASHER 0MM PLUG M0X WEAR PLATE 6MM LOCK WASHER LOCK WASHER 8MM COUNTERSUNK SCR MK8X LOCK PLATE STOWING PIN SPRING WASHER 8MM SCREW MC8X6 EXTENSION MM SLIDE BLOCK 8MM SLIDE BLOCK 0MM SLIDE BLOCK 0MM WEAR PLATE 8MM SLIDE BLOCK 8MM SLIDE BLOCK 0MM EXTENSION 98MM SLIDE BLOCK SLIDE BLOCK SLIDE BLOCK SLIDE BLOCK 9MM SLIDE BLOCK 9MM SLIDE BLOCK 9MM BRACKET BRACKET BRACKET BRACKET COTTER BOLT Ø5X0 LOCK RING-SS PIN NUT M SUSPENSION WLDMNT ZERK /8" SLIDE BLOCK MM SLIDE BLOCK MM SLIDE BLOCK MM

14 PARTS : EXTENSION-H EXTENSION 66MM SLIDE BLOCK 8MM BRACKET SPRING WASHER 0MM PLUG M0X WEAR PLATE 6MM LOCK WASHER LOCK WASHER 8MM COUNTERSUNK SCR MK8X LOCK PLATE STOWING PIN SPRING WASHER 8MM SCREW MC8X6 EXTENSION MM SLIDE BLOCK 8MM SLIDE BLOCK 0MM SLIDE BLOCK 0MM WEAR PLATE 8MM SLIDE BLOCK 8MM SLIDE BLOCK 0MM EXTENSION 98MM EXTENSION 6MM BRACKET SLIDE BLOCK SLIDE BLOCK SLIDE BLOCK SLIDE BLOCK 9MM SLIDE BLOCK 9MM SLIDE BLOCK 9MM BRACKET BRACKET BRACKET BRACKET BRACKET COTTER BOLT Ø5X0 LOCK RING-SS PIN NUT M SUSPENSION WLDMNT ZERK /8" SLIDE BLOCK MM SLIDE BLOCK MM SLIDE BLOCK MM

15 PARTS : HOOK SUSPENSION. 0 SAFETY LATCH HOOK 0KN SHACKLE W/NUT 75T

16 : PARTS-6 MANUAL EXTENSIONS, K MANUAL EXT, 98 MM LOCK PIN, 55 MM BUSHING SPRING WASHER, 0 MM PLUG, M0 X C-SINK SCREW, MK8X LOCK WASHER 8MM LOCK WASHER WEAR PLATE, 6 MM WEAR PLATE, 8 MM MAN EXT, K COMPLETE

17 : PARTS-7 MANUAL EXTENSIONS, K MAN EXT, COMPLETE 0MM LOCK PINW/CHAIN, 85MM CLAMP LOCK WASHER 0 MM PLUG M0X MAN. EXT., COMPLETE 6MM LOCK PIN 55 MM BUSHING C-SINK SCREW MK8X LOCK WASHER 8MM LOCK WASHER WEAR PLATE 6MM WEAR PLATE 8MM MAN. EXT, 6 MM MAN. EXT., 0 MM

18 : PARTS-8 MANUAL EXTENSIONS, K MANUAL EXT., CPL 0 MM LOCK PIN W/SPLIT PIN 05MM CLAMP SPRING WASHER 0 MM PLUG M0 X C-SINK SCREW MK8 X LOCK WASHER 8MM LOCK WASHER WEAR PLATE, 6 MM WEAR PLATE, 8 MM MAN. EXT., 0 MM

19 PARTS : INNER BOOM CYLINDER-C INNER CYLINDER SEAL KIT (INCL:,5,7,8,) CYLINDER (INCL:) BUSHING PM800DX ZERK /8" 90 SCRAPER 85X95X7/0 BEARING 85/90X GUIDE O-RING X7 SEAL 85X00X BUSHING PM700DX PISTON ROD HEAD PISTON ROD SEAL 50XX BACK RING X7

20 PARTS : OUTER BOOM CYLINDER-C OUTER CYLINDER SEAL KIT (INCL:,5,7,8,,) CYLINDER (INCL:) BUSHING PM800DX ZERK /8" SCRAPER 75X85X7/0 BEARING 75/80X GUIDE O-RING X7 SEAL 75X85X PISTON ROD HEAD BUSHING PM9060DX PISTON ROD O-RING 75X PISTON SEAL X08X Lock-tite

21 PARTS : OUTER BOOM CYLINDER-C50-8 (H) OUTER CYLINDER SEAL KIT (INCL:,5,7,8,9) CYLINDER (INCL:) BUSHING PM800DX ZERK /8" SEAL 85X00X O-RING X7 GUIDE BEARING 85/90X SCRAPER 85X95X7/0 SEAL 50XX PISTON ROD PISTON ROD HEAD BUSHING PM9060DX

22 PARTS : EXTENSION CYLINDER-C-750 (H) EXT CYLINDER H SEAL KIT (INCL:,,5,6,8,9,-) PISTON ROD BACK RING X O-RING X PISTON DBL SLEEVE X5X SEAL X58X CYLINDER O-RING 55X BACK RING 55X GUIDE SEAL 5X55X0 SEAL 5X50X SCRAPER 5X5X5/8 SEAL X58X6 FROM SERIAL NO. 080 THROUGH

23 : PARTS- EXTENSION CYLINDER- C-750 (H) EXT CYL, K C-750 SEAL KIT (INCL.,,5,6,8,9,-) PISTON ROD BACK RING, X O-RING X PISTON DOUBLE SLEEVE X5X SEAL X 58 X CYLINDER O-RING 55 X BACK RING 55 X 0 GUIDE SEAL 5 X 55 X 0 SEAL 5 X 50 X SCRAPER 5 X 5 X 5/8 SEAL X 58 X 6 FROM SERIAL NO THROUGH 58

24 : PARTS- EXTENSION CYLINDER- C-750 (H) EXT CYL, K C-750 SEAL KIT (INCL.,,5,6,8,9,-, 5) PISTON ROD BACK RING, X O-RING X PISTON DOUBLE SLEEVE X5X SEAL X 58 X CYLINDER O-RING 55 X BACK RING 55 X 0 GUIDE SEAL SI/L 5/55X8 SEAL 5 X 50 X SCRAPER 5 X 5 X 5/8 SEAL X 58 X 6 BACK RING STR 5/55 X -A FROM SERIAL NO. 59 AND UP

25 : PARTS- EXTENSION CYLINDER-C-750 (H) EXT CYLINDER H SEAL KIT (INCL:,,5,6,8,9,-) PISTON ROD BACK RING X O-RING X PISTON DBL SLEEVE X5X SEAL X58X CYLINDER O-RING 55X BACK RING 55X GUIDE SEAL 5X55X0 SEAL 5X50X SCRAPER 5X5X5/8 SEAL X58X6 FROM SERIAL NO. 080 THROUGH 58

26 505 0 : PARTS-6 EXTENSION CYLINDER-C-750 (H) EXT CYLINDER H SEAL KIT (INCL:,,5,6,8,9,-, 5) PISTON ROD BACK RING X O-RING X PISTON DBL SLEEVE X5X SEAL X58X CYLINDER O-RING 55X BACK RING 55X GUIDE SEAL SI/L 5/55 X 8 SEAL 5X50X SCRAPER 5X5X5/8 SEAL X58X6 BACK RING STR 5/55 X -A FROM SERIAL NO. 59 AND UP

27 : PARTS-7 EXTENSION CYLINDER-C-850 (H) EXT CYLINDER H SEAL KIT (INCL:,,5,6,8,9,-) PISTON ROD BACK RING X O-RING X PISTON DBL SLEEVE X5X SEAL X58X CYLINDER O-RING 55X BACK RING 55X GUIDE SEAL 0X8X9 SEAL 0X5X SCRAPER 0X8X5/8 SEAL X58X6

28 PARTS : EXTENSION CYLINDER-C-850 (H) EXT CYLINDER H SEAL KIT (INCL:,,5,7,8,0-) PISTON ROD O-RING X PISTON DBL SLEEVE X5X SEAL X58X CYLINDER O-RING 55X BACK RING 55X GUIDE SEAL 0X8X9 SEAL 0X5X SCRAPER 0X8X5/8

29 PARTS : OUTRIGGER CYLINDER-C80-XXX TYPE V SEAL KIT (INCL:,,6,7,8,0,) OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER CYLINDER SEAL 80X66X PISTON O-RING 55X PISTON ROD SEAL X7X O-RING 85X BACK RING 85X GUIDE SCRAPER X75X7/0 BEARING 68/X PISTON ROD PISTON ROD CYLINDER CYLINDER

30 : STABILIZER CYLINDER, C80-XXX, TYPE R SEAL KIT (INCL.,,5,7-9,) STABILIZER CYL, C80--5 STABILIZER CYL, C PISTON ROD C80-5 O-RING 55 X SEAL 80 X 66 X PISTON SCRAPER GA X75X7/0 GUIDE BACK RING 85 X 0 O-RING 85 X PARTS SEAL X7X CYLINDER C80-5 LUBRICATOR /8" RG LIGE LOCK PIN KNOB BEARING 68/ X LOCK SPRING ø CYLINDER, DR C PISTON ROD, C CYLINDER C PISTON ROD C TYPE Min.: S.: C " (775 mm) 7" (500 mm) C80-5 " (900 mm) 6" (5 mm) C " (075 mm).5" (800 mm)

31 PARTS : OUTRIGGER BEAM-TYPE SV BEAM-SGL EXT SET SCR M8X6 LEVER LOCK NUT M STOP PIN GUIDE ROLLER SET SCR M6X LOCK PLATE LOCK NUT M0 SPACER SPACER STEEL BOLT M0X55 GUIDE ROLLER PIN ZERK /UNF GUIDE

32 PARTS : OUTRIGGER LOCK-TYPE SV, SR, DR SET SCR MX50 BUSHING SPRING HOOK BRACKET LOCK NUT M SET SCR M6X0 SCREW MC6X50 LOCK PLATE FITTINGS SET SCR MX LOCK PLATE

33 : PARTS- VALVE GROUP RS VALVE BLOCK-6 SECTION INLET SECTION QUICK-RELEASE CPLG M RELIEF VALVE SEAL KIT WASHER SEAL KIT FLOW CONTROL VALVE SEAL KIT PLUG SEAL KIT O-RING CONTROL LEVER-LONG CONTROL LEVER-SHORT LOCK-PIN PIN BALL ØX0MM RELIEF & ANTI-CAV VALVE 50BAR KIT-STAY BOLT-6 SECT MM LOCK NUT M SCREW MC5X6 COVER SPRING KIT PLUG CHECK VALVE SEAL KIT BRACKET-LEVER SCREW MC5X SEAL KIT PLUG SEAL KIT O-RING X RELIEF & ANTI-CAV VALVE 75BAR RELIEF & ANTI-CAV VALVE 75BAR PORT RELIEF VALVE-75BAR PORT RELIEF VALVE-50BAR CONTROL VALVE-H CONTROL VALVE-M CONTROL VALVE-H OUTLET SECTION PLUG /" SOCKET NV 8 SEAL WASHER ø X 7 X.5 FROM SERIAL NO. 080 THROUGH 0886

34 : PARTS- VALVE GROUP RS VALVE BLOCK-6 SECTION INLET SECTION QUICK-RELEASE CPLG M RELIEF VALVE SEAL KIT WASHER SEAL KIT FLOW CONTROL VALVE SEAL KIT PLUG SEAL KIT O-RING CONTROL LEVER-LONG CONTROL LEVER-SHORT LOCK-PIN PIN KNOB RELIEF & ANTI-CAV VALVE 50BAR KIT-STAY BOLT-6 SECT MM LOCK NUT M SCREW MC5X6 COVER SPRING KIT PLUG CHECK VALVE SEAL KIT BRACKET-LEVER SCREW MC5X SEAL KIT PLUG SEAL KIT O-RING X RELIEF & ANTI-CAV VALVE 75BAR RELIEF & ANTI-CAV VALVE 75BAR PORT RELIEF VALVE-75BAR PORT RELIEF VALVE-50BAR CONTROL VALVE-H CONTROL VALVE-M CONTROL VALVE-H OUTLET SECTION PLUG /" SOCKET NV 8 SEAL WASHER ø X 7 X.5 FROM SERIAL NO AND UP

35 : PARTS-5 VALVE BLOCK, 6 SECTION CE INLET SECTION QUICK-RELEASE CPLG M RELIEF VALVE SEAL KIT WASHER. SEAL KIT. FLOW-CONTROL VALVE SEAL KIT SEAL KIT MAGNETIC CARTRIDGE O-RING X CONTROL LEVER, LONG CONTROL LEVER, SHORT LOCK FOR PIN PIN 0. BALL ø X 0 MM RELIEF & ANTI-CAV VALVE, 50 BAR KIT OF STAY BOLTS, 6SECT, MM LOCK NUT M0 SCREW MC 5 X 6 COVER SPRING KIT VALVE GROUP, RS0-CE PLUG CHECK VALVE SEAL KIT BRACKET FOR LEVER SCREW MC 5 X SEAL KIT PLUG SEAL KIT O-RING X RELIEF & ANTI-CAV VALVE, 75 BAR RELIEF & ANTI-CAV VALVE, 75 BAR PORT-RELIEF VALVE, 75 BAR PORT-RELIEF VALVE, 50 BAR CONTROL VALVE, K CONTROL VALVE, M CONTROL VALVE, K OUTLET SECTION PLUG /" BSP SOCKET NV 8 SEAL WASHER ø X 7 X.5 SOLENOID V SOLENOID, 6V SPOOL SENSOR KIT SCREW MC 5 X SCREW MC 5 X 6 FROM SERIAL NO. 080 THROUGH 0886

36 : PARTS-6 VALVE BLOCK, 6 SECTION CE INLET SECTION QUICK-RELEASE CPLG M RELIEF VALVE SEAL KIT WASHER. SEAL KIT. FLOW-CONTROL VALVE SEAL KIT SEAL KIT MAGNETIC CARTRIDGE O-RING X CONTROL LEVER, LONG CONTROL LEVER, SHORT LOCK FOR PIN PIN 0. KNOB RELIEF & ANTI-CAV VALVE, 50 BAR KIT OF STAY BOLTS, 6SECT, MM LOCK NUT M0 SCREW MC 5 X 6 COVER SPRING KIT VALVE GROUP, RS0-CE PLUG CHECK VALVE SEAL KIT BRACKET FOR LEVER SCREW MC 5 X SEAL KIT PLUG SEAL KIT O-RING X RELIEF & ANTI-CAV VALVE, 75 BAR RELIEF & ANTI-CAV VALVE, 75 BAR PORT-RELIEF VALVE, 75 BAR PORT-RELIEF VALVE, 50 BAR CONTROL VALVE, K CONTROL VALVE, M CONTROL VALVE, K OUTLET SECTION PLUG /" BSP SOCKET NV 8 SEAL WASHER ø X 7 X.5 SOLENOID V SOLENOID, 6V SPOOL SENSOR KIT SCREW MC 5 X SCREW MC 5 X 6 FROM SERIAL NO AND UP

37 PARTS : VALVE BRACKET & DUAL CONTROL BALL W/BUSHING CONTROL LEVER-SHORT LOCK NUT M0 WASHER 0MM SET SCR M0X LOCK NUT M8 SET SCR M8X CLAMP WASHER MM NUT M SET SCR M8X SPRING WASHER 8MM LOCK NUT M VALVE BRACKET COTTER BOLT Ø6X0 SPLIT PIN Ø.5X0 CONNECTING ROD BRACKET-DUAL CONTROL PIN-LEVER CIRCLIP 9U COTTER BOLT Ø6X CONTROL LEVER-LONG FROM SERIAL NO. 080 THROUGH 0886

38 : PARTS-8 VALVE BRACKET & DUAL CONTROL BALL W/BUSHING CONTROL LEVER-SHORT LOCK NUT M0 WASHER 0MM SET SCR M0X LOCK NUT M8 SET SCR M8X CLAMP WASHER MM NUT M SET SCR M8X SPRING WASHER 8MM LOCK NUT M VALVE BRACKET COTTER BOLT Ø6X0 SPLIT PIN Ø.5X0 CONNECTING ROD BRACKET-DUAL CONTROL PIN-LEVER CIRCLIP 9U COTTER BOLT Ø6X CONTROL LEVER-LONG SERIAL NO TO PRESENT

39 PARTS : HYDRAULIC SYSTEM-PUMP & TANK RETURN FILTER " COVER O-RING 8X5 FILTER CARTRIDGE SEAL O-RING 75X FILTER CARTRIDGE FILLER PLUG RUBBER SEAL ØXX OIL FILLER NECK SEAL WASHER Ø7X9X PLUG O-RING 7X.78 SET SCR M8X SPRING WASHER 8MM PLUG SEAL WASHER Ø76X8X REDUCING NIPPLE /"X" SCREW-IN CONNECTION-JIC HOSE-JIC /X00 O/O SPRING WASHER 0MM SET SCR M0X6 PLUG PLUG-JIC CONNECTION-JIC OIL TANK

40 PARTS : HYDRAULIC SYSTEM-ROTATION CYLINDER CONNECTION CLAMP MM BANJO CONN P-RSWV LR CONNECTION P-GEV LR LOAD-HOLDING VALVE DUST CAP

41 : HYDRAULIC SYSTEM-INNER BOOM CYLINDER CONNECTION O-RING 77X STEEL BOLT M8X70 PLUG LOAD HOLDING VALVE QUICK RLS CPLG M BANJO CONNECTION SPRING WASHER 8MM HOSE-JIC /8X00 V/O BULKHD CONNECTION-JIC PARTS HOSE GUIDE SET SCR M8X LOCK NUT M8 HOSE-JIC /8X00 O/O CONNECTION-JIC PROTECTIVE COVER FLOW CONTROL VALVE SEAL WASHER Ø.5X7X5 SET SCR M8X0 HOSE BRACKET CONNECTION-JIC SOCKET NV8 SEAL WASHER øx7x.5 6

42 : PARTS- HYDRAULIC SYSTEM-OUTER BOOM CYLINDER BANJO CONNECTION CONNECTION-JIC CONNECTION LOAD HOLDING VALVE COVER SPRING WASHER 8MM SET SCR M8X5 HOSE-JIC /8X700 V/O BULKHD CONNECTION-JIC HOSE-JIC /8X00 O/O CONNECTION-JIC QUICK RLS CPLG M SOCKET NV8 SEAL WASHER ø X 7 X.5

43 : PARTS- HYDRAULIC SYSTEM-OUTER CYLINDER (H) BANJO CONNECTION PLUG CONNECTION LOAD HOLDING VALVE COVER SPRING WASHER 8MM SET SCR M8X5 HOSE-JIC /8X700 V/O BULKHD CONNECTION-JIC HOSE-JIC /8X00 O/O CONNECTION-JIC CONNECTION-JIC QUICK RLS CPLG M SEAL WASHER ø X 7 X.5 SOCKET NV8

44 PARTS : HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION PLUG PLUG /" BANJO CONNECTION SET SCR M6X0 WASHER 6MM CLIP LOAD HOLDING VALVE CONNECTION HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X6 HOSE-JIC /8X850 O/V BULKHD CONNECTION-JIC HOSE-JIC /8X00 O/O CAP HOSE-JIC /8X900 O/O NUT M6 STEEL BOLT M6X65 CONNECTION-JIC CONNECTION-JIC

45 PARTS : HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC CONNECTION HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X6 HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 SET SCR M6X0 WASHER 6MM CLIP BANJO CONNECTION PLUG PLUG /" CAP STEEL BOLT M6X65 NUT M6 HOSE-JIC /8X900 O/O CONNECTION-JIC CONNECTION-JIC FROM SERIAL NO. 080 THROUGH 06

46 : PARTS-6 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC CONNECTION HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X6 HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 SET SCR M6X0 WASHER 6MM CLIP BANJO CONNECTION PLUG PLUG /" CAP STEEL BOLT M6X65 NUT M6 HOSE-JIC /8X900 O/O CONNECTION-JIC CONNECTION-JIC CONNECTION EWSD L FROM SERIAL NO. 07 THROUGH 0805

47 : 007 PARTS-7 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) (was ) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC CONNECTION HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X6 HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 (was 79) SET SCR M6X WASHER 6MM CLIP BANJO CONNECTION (was ) PLUG PLUG /" CAP STEEL BOLT M6X65 NUT M6 HOSE-JIC /8X900 O/O CONNECTION-JIC CONNECTION-JIC CONNECTION, REDUCING (was ) FROM SERIAL NO THROUGH PRESENT

48 : HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC NUT M6 HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 SET SCR M6X0 WASHER 6MM CLIP BANJO CONNECTION PLUG 6 5 PARTS PLUG /" GUIDE SHOE CONNECTION CAP STEEL BOLT M6X65 HOSE-JIC /8X900 O/O CONNECTION CONNECTION-JIC CONNECTION-JIC FROM SERIAL NO. 080 THROUGH 06

49 : HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC NUT M6 HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 SET SCR M6X0 WASHER 6MM CLIP BANJO CONNECTION PLUG 6 5 PARTS PLUG /" GUIDE SHOE CONNECTION CAP STEEL BOLT M6X65 HOSE-JIC /8X900 O/O CONNECTION CONNECTION-JIC CONNECTION-JIC FROM SERIAL NO. 07 THROUGH 0805

50 : 007 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC NUT M6 HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 (was 79) SET SCR M6X0 WASHER 6MM CLIP BANJO CONNECTION (was 5) PLUG 6 6 PARTS PLUG /" GUIDE SHOE CONNECTION (was ) CAP STEEL BOLT M6X65 HOSE-JIC /8X900 O/O CONNECTION (was ) CONNECTION-JIC CONNECTION-JIC CONNECTION, RED FROM SERIAL NO AND ABOVE

51 : HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC CAP HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X6 HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 SET SCR M6X0 WASHER 6MM CLIP BANJO CONNECTION PARTS PLUG GUIDE SHOE CONNECTION STEEL BOLT M6X65 NUT M6 HOSE-JIC /8X900 O/O CONNECTION CONNECTION-JIC CONNECTION-JIC 6 FROM SERIAL NO. 080 THROUGH 06

52 : HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC CAP HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X6 HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 SET SCR M6X0 WASHER 6MM CLIP BANJO CONNECTION PARTS PLUG GUIDE SHOE CONNECTION STEEL BOLT M6X65 NUT M6 HOSE-JIC /8X900 O/O CONNECTION CONNECTION-JIC CONNECTION-JIC 6 FROM SERIAL NO. 07 THROUGH 0805

53 : 007 HYDRAULIC SYSTEM-EXTENSION CYLINDER (H) CONNECTION HOSE-JIC /8X00 O/O BULKHD CONNECTION-JIC CAP HOSE CLAMP 5MM SPRING WASHER 0MM SET SCR M0X6 HOSE-JIC /8X850 O/V LOAD HOLDING VALVE GUIDE SHOE LOCK NUT M0 (was 79) SET SCR M6X0 WASHER 6MM CLIP BANJO CONNECTION (was 7) PARTS PLUG GUIDE SHOE CONNECTION (was 6) STEEL BOLT M6X65 NUT M6 HOSE-JIC /8X900 O/O CONNECTION (was ) CONNECTION-JIC CONNECTION-JIC GUIDE SHOE CONNECTION, RED 5 FROM SERIAL NO AND ABOVE

54 PARTS : HYDRAULIC SYSTEM-OUTRIGGERS-TYPE SV CONNECTION CONNECTION-JIC HOSE-JIC /X00 V/O HOSE-JIC /X50 V/O BANJO CONNECTION CONNECTION SCREW MC6X5 SPRING WASHER 6MM PILOTED CHECK VALVE CONNECTION-JIC DBL CLAMP XMM 8 8

55 : PARTS-55 HYDRAULIC SYSTEM, STABILIZERS, TYPE SR CONNECTION CONN P-GEVL/R/-WD PILOTED CHECK VALVE CONNECTION,JIC P0XS8-/ C80-5 CLAMP, DOUBLE X MM HOSE JIC / X 50 V/O JOSE, JIC / X 00 V/O CONNECTION RED-R//R/ C C

56 : PARTS-56 MOUNTING FITTINGS NUT MX WASHER MOUNTING BOLT 600MM MOUNTING BOLT 70MM MOUNTING BOLT 850MM MOUNTING PLATE U-SECTION WASHER LOCK NUT M WASHER MM STEEL BOLT MX0 8

57 : PARTS-57 MOUNTING FITTINGS NUT 7/8' UNF WASHER MOUNTING BOLT 850mm SPACER U-SECTION CLAMP 6

58 : PARTS-58 VALVE BLOCK, STABILIZERS, FUNCTION VALVE BLOCK SCREW MC 5 X 6 MAIN-RELIEF VALVE TB 50 SEAL KIT O-RING ø X PLUG /" BSP CHECK VALVE O-RING ø X SCREW MC 5 X 6 COVER SPRING KIT SEAL KIT BRACKET FOR LEVER

59 : PARTS-59 VALVE BLOCK, STABILIZERS, FUNCTION VALVE BLOCK, COMPLETE MAIN-RELIEF VALVE, BAR

60 : PARTS-60 PARTS FOR SERIES CONNECTION CONTROL LEVER, LONG BALL ø X 0 MM PIN LOCK FOR PIN STEEL BOLT M8X70 LOCK NUT M8 CONN, JIC F0XS/6-/ CONN R6X-S /6 VALVE BLOCK, SECT. CONTROL LEVER, SHORT COTTER BOLT ø6 X 0 SPLIT PIN ø.5 X 0 CONNECTING ROD O-RING ø5 X PLUG /8" BSP NYLON BUSHING HOSE,JIC /" X 600 O/O HOSE, JIC /" X /90 COTTER BOLT ø6 X MANIFOLD SET SCREW M6 X 6 WASHER 6MM CIRCLIP 9U PIN FOR LEVERS CONTROL LEVER, SHORT VALVE BLOCK, CPL SECT. FROM SERIAL NO. 080 THROUGH 0886

61 : PARTS- PARTS FOR SERIES CONNECTION CONTROL LEVER, LONG KNOB PIN LOCK FOR PIN STEEL BOLT M8X70 LOCK NUT M8 CONN, JIC F0XS/6-/ CONN R6X-S /6 VALVE BLOCK, SECT. CONTROL LEVER, SHORT COTTER BOLT ø6 X 0 SPLIT PIN ø.5 X 0 CONNECTING ROD O-RING ø5 X PLUG /8" BSP NYLON BUSHING HOSE,JIC /" X 600 O/O HOSE, JIC /" X /90 COTTER BOLT ø6 X MANIFOLD SET SCREW M6 X 6 WASHER 6MM CIRCLIP 9U PIN FOR LEVERS CONTROL LEVER, SHORT VALVE BLOCK, CPL SECT. FROM SERIAL NO AND UP

62 : EXTRA VALVE, K-K QUICK RELEASE CPLG, F /8" QUICK RELEASE CPLG, M /8" SET SCREW M8 X WASHER 8 MM CONNECTION JIC F0XS-/8 HOSE JIC /8" X 000 S/L STEEL BOLT M8 X 55 SPRING WASHER 8 MM DOUBLE CLAMP X 8 MM PROTECTIVE PLATE STEEL BOLT M6 X 65 MTG FITTINGS, TOP DUST CAP, M /8" DUST CAP, F /8" STEEL BOLT M0 X 5 WASHER 0 MM BRACKET LOCK NUT M8 LOCK NUT M0 LOCK NUT M6 WASHER 6 MM MTG PLATE PROT. PLATE 8 8 PARTS CLAMP CPLG NUT BTX-S BACK RING TX-S CLAMP STEEL BOLT M6 X 80 SET SCREW M0 X 6 5 HOSE /8 X 00 S/L STEEL BOLT M6 X 90 BLKHD CONN JIC WTX-WLNS PROT COVER 5 X 5 MM HOSE /8" X 50 L/L CONN, JIC F0XS-/ NYLON DRAG CHAIN /75 7 LED NYLON DRAG CHAIN /75 LED PROT PLATE HOSE JIC /8" X 50 S/L PROT PLATE HOSE, JIC /8" X 900 O/O RUBBER BUSHING STEEL BOLT M6 X 60 WASHER X 5 X SPRING WASHER 0 MM

63 : EXTRA VALVE, K-K QUICK-RELEASE CPLG, F /8" QUICK-RELEASE CPLG, M /8" SET SCREW M8 X WASHER 8 MM CONNECTION JIC F0XS-/8 HOSE JIC /8" X 00 S/L STEEL BOLT M8 X 55 SPRING WASHER 8 MM DOUBLE CLAMP X 8 MM PROTECTIVE PLATE STEEL BOLT M6 X 65 MTG FITTINGS, TOP DUST CAP, M /8" DUST CAP, F /8" STEEL BOLT M0 X 5 WASHER 0 MM BRACKET LOCK NUT M8 LOCK NUT M0 LOCK NUT M6 WASHER 6 MM MTG PLATE PROT. PLATE CLAMP CPLG NUT BTX-S PARTS BACK RING TX-S HOSE /8" X 850 S/S CLAMP STEEL BOLT M6 X 80 7 BRACKET SET SCREW M0 X 6 5 HOSE /8 X 00 S/L PROTECTIVE PLATE RUBBER BUSHING M 5096 STEEL BOLT M6 X 90 BLKHD CONN JIC WTX-WLNS PROT COVER 5 X 5 MM HOSE /8" X 50 L/L CONN, JIC F0XS-/ NYLON DRAG CHAIN /75 7 LED NYLON DRAG CHAIN /75 LED NYLON DRAG CHAIN /75 7 LED PROT PLATE HOSE JIC /8" X 50 S/L HOSE, JIC /8" X 900 O/O STEEL BOLT M6 X 60 WASHER X 5 X SPRING WASHER 0 MM

64 : PARTS-6 SUPPLEMANTARY KIT FOR EXTRA VALVES, K-K QUICK-RELEASE CPLG F /8" QUICK-RELEASE CPLG M /8" DUST CAP M /8" DUST CAP F /8" CONNECTION, JIC F0XS-/8 HOSE JIC /8" X 000 S/L HOSE JIC /8" X 50 S/L RUBBER BUSHING RM 5096 COUPLING NUT BTX-S BACK RING TX-S HOSE /8 X 00 S/L BLKHD CONN, JIC WTX-WLNS HOSE JIC /8" X 900 O/O HOSE /8" 50 L/L CONNECTION JIC F0XS-/

65 : PARTS-65 SUPPLEMANTARY KIT FOR EXTRA VALVES, K-K QUICK-RELEASE CPLG F /8" QUICK-RELEASE CPLG M /8" DUST CAP M /8" DUST CAP F /8" CONNECTION, JIC F0XS-/8 HOSE JIC /8" X 00 S/L HOSE JIC /8" X 50 S/L RUBBER BUSHING RM 5096 COUPLING NUT BTX-S BACK RING TX-S HOSE /8 X 850 S/S HOSE /8" X 00 S/L BLKHD CONN, JIC WTX-WLNS HOSE JIC /8" X 900 O/O HOSE /8" 50 L/L CONNECTION JIC F0XS-/

66 DECALKIT: 0000 PARTS-66 DECAL KIT-ENGLISH (957598) IMT DIAMOND GREASE WEEKLY-RH DANGER-ELECTROCUTION DANGER-OPER TRAINING DANGER-OPERATION DANGER-HOISTING PERS DANGER-OUTRG STD CLR DANGER-ELEC HAZARD-LG DANGER-OPER COND DANGER-OUTRG MOVING DANGER-CRANE LOADLINE DANGER-OPER RESTRICT DANGER-STOW/UNFOLD DANGER-DRIVELINE OIL RECOMMENDATIONS IMT MATL HNDLNG SYS SERIAL NUMBER 7 DECAL KIT-SPANISH (957599) IMT DIAMOND GREASE WEEKLY-RH DANGER-ELECTROCUTION DANGER-OPER TRAINING DANGER-OPERATION DANGER-HOISTING PERS DANGER-OUTRG STD CLR DANGER-ELEC HAZARD-LG DANGER-OPER COND DANGER-OUTRG MOVING DANGER-CRANE LOADLINE DANGER-OPER RESTRICT DANGER-STOW/UNFOLD DANGER-DRIVELINE OIL RECOMMENDATIONS IMT MATL HNDLNG SYS SERIAL NUMBER 7 DECAL KIT-FRENCH ( ) IMT DIAMOND GREASE WEEKLY-RH DANGER-ELECTROCUTION DANGER-OPER TRAINING DANGER-OPERATION DANGER-HOISTING PERS DANGER-OUTRG STD CLR DANGER-ELEC HAZARD-LG DANGER-OPER COND DANGER-OUTRG MOVING DANGER-CRANE LOADLINE DANGER-OPER RESTRICT DANGER-STOW/UNFOLD DANGER-DRIVELINE OIL RECOMMENDATIONS IMT MATL HNDLNG SYS SERIAL NUMBER 7

67 : REV A PARTS-67 DECAL KIT (KIT /DWG 9990) Decal Placement (if not shown on crane) ITEM # 6, LOCATION One on all four sides of carrier vehicle. At or near driveline. See note. On streetside outrigger valvebank. See note. On curbside outrigger valvebank. On curbside control handles. Note: Item # is dependent on crane configuration RESERVOIR LAYOUT ,9 5 (BOTH SIDES) 5 TOP SEAT CONTROL LEVERS (REF) DECAL KIT-/89 ( ) (THRU -07) (PLACE ON TOP OF BOOM) 8 (BOTH SIDES) 5 (BOTH STABILIZERS) 6 DECAL KIT - COMMON DECAL-GREASE, - TM DECAL-DANGER LARGE ARTICULATING (PART OF #) DECAL-DANGER SMALL ARTICULATING (PART OF #) DECAL-DANGER OUTRG STAND CLEAR (PART OF #) DECAL-DANGER ELEC HAZARD LG (PART OF #) DECAL-DANGER CR LOADLINE (PART OF #) DECAL-CONTROL CIRCLES DECAL-DANGER DRIVELINE (PART OF #) DECAL-MOBILOIL RESERVOIR (PART OF #) DECAL-SET UP/STOW INSTR. (PART OF #) PLACARD-SERIAL NO. DECAL-CONTROLS SS DECAL-CP /89 H REF DECAL-CP /89 H REF DECAL-CP /89 H REF DECAL-CP /89 H REF DECAL-ID /89 SERIES DECAL-CONTROL PWR O/R REF DECAL-CTRL P/O CS REF DECAL-CTRL CHAIR MT REF DECAL-MADE IN DENMARK (PART OF #) DRAWING-DECAL KIT IMT DIAMOND DANGER-ELECTROCUTION DANGER-OPER TRAINING DANGER-OPERATION GREASE WEEKLY-LH GREASE WEEKLY-RH DANGER-HOISTING PERS DANGER-OUTRG STD CLR DANGER-ELEC HAZARD-LG DANGER-OPER COND DANGER-OUTRG MOVING DANGER-CRANE LOADLINE DANGER-OPER RESTRICT DECAL-CTRL CIRCLES DANGER-STOW/UNFOLD REF 9 TOP SEAT VERSION DANGER-DRIVELINE OIL RECOMMENDATIONS IMT MATL HNDLNG SYS DECAL-SET UP/STOW INSTR PLACARD-SERIAL NUMBER DECAL-CTRL SS DECAL-CP /89K DECAL-CP /89K DECAL-CP /89K DECAL-CP /89K DECAL-ID /89 SERIES DECAL-SUCTION LINE DECAL-RETURN LINE DECAL-CTRL-PWR OUT OR DECAL-CTRL-PWR OR-CS DECAL-CTRL-CHAIR MOUNT REF REF REF REF REF REF REF

68 IF CRANE IS EQUIPPED WITH A WINCH, THEN INSTALL PRESSURE SWITCH HERE. (PART OF WINCH KIT) DUMMY PLUG 99900: 005 RED WIRE = POWER BLACK WIRE = GROUND OVERLOAD SHUTDOWN - STAND ALONE (9990-) WIRE CONNECTIONS: 7707 (POWER SOURCE) 7708 PARTS-68 DUMMY PLUG NEEDED FOR SETTING PRESSURES. (SEE INSTALLATION PROCEDURE 9990-) 7709 CONNECTS TO SOLENOID ON MANIFOLD (REF)

69 CONNECTS TO MANIFOLD (REF) POWER SOURCE CONNECTION DETAIL IF CRANE IS EQUIPPED WITH WINCH, INSTALL PRESSURE SWITCH HERE (PART OF WINCH KIT) OUTER PROPN INNER ROTATION UP CCW UP J DN J P P J6 DN CW J P J J J J5 J9 J7 J8 J DN P5 PARTS-69 DN DUMMY PLUG 99900: 000 OVERLOAD SHUTDOWN W/RADIO REMOTE (9990-) GREEN WIRE (SOLENOID PWR) (USED ONLY WITH AUTOMATIC TRANSMISSION) YELLOW WIRE (ENGINE KILL) BLACK WIRE (GROUND) ORANGE WIRE (ENGINE SPEED) RED WIRE (COMPRESSOR ON) BLUE WIRE (ENGINE START) BROWN WIRE (CRANE POWER) IN J0 UP UP OPT WINCH OPT OUT EXTENSION POWER SOURCE (SEE DETAIL) CONNECTS TO MANIFOLD (REF) 7708 DUMMY PLUG NEEDED FOR SETTING PRESSURES (SEE INSTALLATION PROCEDURE 9990-) 7709 CONNECTS TO SOLENOID ON MANIFOLD (REF) RADIO REMOTE SYSTEM

70 OUTER PROPN INNER ROTATION UP CCW UP J DN J P P J6 DN CW J P J J J J5 J9 J7 J8 DUMMY PLUG J DN IN J0 UP UP OPT WINCH OPT OUT EXTENSION POWER SOURCE (SEE DETAIL) PARTS-70 DN P : 000 IF CRANE IS EQUIPPED WITH WINCH, INSTALL PRESSURE SWITCH HERE (PART OF WINCH KIT) AMP DRIVER CONNECTS TO MANIFOLD (REF) POWER SOURCE CONNECTION DETAIL OVERLOAD SHUTDOWN W/TETHERED REMOTE (9990-) GREEN WIRE (SOLENOID PWR) (USED ONLY WITH AUTOMATIC TRANSMISSION) YELLOW WIRE (ENGINE KILL) BLACK WIRE (GROUND) ORANGE WIRE (ENGINE SPEED) RED WIRE (COMPRESSOR ON) BLUE WIRE (ENGINE START) BROWN WIRE (CRANE POWER) CONNECTS TO MANIFOLD (REF) 7708 DUMMY PLUG NEEDED FOR SETTING PRESSURES (SEE INSTALLATION PROCEDURE 9990-) 7709 CONNECTS TO SOLENOID ON MANIFOLD (REF)

71 99900: 005 PARTS-7 OVERLOAD SHUTDOWN INSTALL INSTRUCTIONS (9990-) The system operates by sending volts to the dump solenoid. If at any time the crane loses volts or goes into overload, the following functions are inoperable: Notes:. Set pressure switches to the initial setting indicated per crane model. (see chart) Extension boom out Inner boom down Outer boom down Before proceeding further, make sure all overload shutdown components are installed. Install correct pressure switch (using chart) insto the inner and the outer cylinders. OUTER CYLINDER INNER CYLINDER Install inner cylinder pressure switch and plug it into the harness as indicated on drawings through CRANE ANGLE (NOTE #8) SCALE :0 Install dummy plug (supplied with harness) into outer cylinder pressure switch location. With a rated load attached, (using capacity chart, find the load where the extension booms extend to approximately mid-stroke (keeping the extension booms in a horizontal position.)) With the crane rotated to a position where the unit is stable, set the inner boom at approximately 5 above horizontal and the outer boom at the horizontal position. (Keep extension booms retracted.) All other functions will operate correctly. The pressure switch settings must be lower than the cylinder load holding valve settings. This will allow the pressure switches to open up before the crane load holding valves, and will not allow the crane booms to lower in an overload condition. Now extend the extension booms out until the overload activates. Check to see that neither the inner or outer boom cylinders are drifting. If booms are drifting, decrease the setting on the inner boom pressure switch until the drifting stops. Continue extending booms until inner boom does not drift. Double check the capacity chart length with the crane to see that the load is correct for the crane. If not, adjust pressure accordingly. Remove the outer boom dummy plug from the harness. Connect the outer boom pressure switch. Raise the inner boom to 5-50 above horizontal. raise the outer boom to the same angle (see the crane angle detail.) Starting with the extension booms fully retracted, extend the booms until the crane goes into overload. The outer boom should not drift. If the outer boom drifts, adjust the outer boom pressure switch. Repeat the procedure. Double check the capacity chart to see that the crane is lifting the correct load. If not, adjust pressure switched accordingly. Tighten locking screws on both inner and outer pressure switches. CRANE MODEL MAIN RELIEF PSI INNER CYL R/V PSI INNER CYL C/B PSI OUTER CYL R/V PSI OUTER CYL C/B (PSI) INNER CYL SWITCH (PSI) OUTER CYL SWITCH (PSI) /9 5/5 6/5 7/5 9/ /76 /89 5/ 6/ NONE NONE NONE NONE NOTE: This chart indicated setting for initial pressure switch starting points, except for the /8 The pressures for the /89 are actual pressure settings. All cranes need to be tested for proper setting of pressure switches at the time of installation.

72 99900: 005 PARTS-7 /89 CRANE SHUTDOWN (9990-) VALVE BLOCK ASY ADPTR #8MSTR #8MJIC 6 ELBOW #8MJIC #8FJIC SW ELBOW #MSTR #MJIC 90 TEE-SWVL NUT RUN JIC ELBOW #MJIC #FJIC SW CAP SCR /-0X00 HH GR5 Z NUT /-0 HEX NYLOC PRESSURE SWITCH ADPTR / MBSSP 9/6 FSTR ADPTR 9/6 MSTR 9/6 FSTR 90 HOSE KIT (INCL.,) HOSE-FF /8 X.00 OAL REF HOSE-FF / X 00 OAL REF HARNESS-PRESS SW HARNESS-SOLENOID FROM VALVE BANK (INNER CYLINDER) FROM VALVE BANK (OUTER CYLINDER) FROM VALVE BANK (EXTENSION CYLINDER) 8 FROM INNER CYLINDER REAM VALVE BANK MOUNTING BRACKET HOLES ENOUGH SO THAT THE MANIFOLD HOLES WILL LINE UP. FROM OUTER CYLINDER FROM EXTENSION CYLINDER FROM VALVE BANK (RETURN) 5 7 (CONNECT RETURN HOSE FROM MANIFOLD) VALVE BANK (REF) VALVE BANK MOUNTING BRACKET (REF)

73 9 EXTENSION CYLINDER : 005 MANIFOLD /89 CRANE SHUTDOWN (9990-) 9 0 PARTS-7 OUTER CYLINDER INNER CYLINDER PRES ROT IN CS SS OUT EXT O/R O/R INNER CYLINDER OUTER CYLINDER NOTES:. REMOVE DIAGNOSTIC ADAPTERS AND INSTALL ADAPTERS AS SHOWN. RTRN VALVE BANK SEE DRAWING 9990 (MATL HANDLING SHUTDOWN WIRING ) DRAWING FOR ELECTRICAL CONNECTIONS.

74 PARTS-7 POWER OUTRIGGER KIT INSTALLATION INSTRUCTIONS. Remove outrigger lock on crane curb-side. Remove nut on rod that comes through housing on both ends of crane base. Remove the two bolts on the outrigger stop.

75 PARTS-75 Remove the two bolts and pin that hold the roller in place. Pull outrigger halfway out. USING A HOISE OR SUPPORT, remove the outrigger completely. Remove this rod from the outrigger. Set aside. This rod will not be used with the power-out kit. Gather parts required to mount cylinder in outrigger leg. Parts required include: Pin () Snap rings () Cylinder ()

76 PARTS-76 Install cylinder in outrigger leg as shown. Note: Fittings must face upward. Install the outrigger lock (removed in Step from the crane curb-side) and wear pad on the inside of the crane. Slide outrigger leg and cylinder into base. Make sure fittings face upward. Lay outrigger on its side to pin cylinder to outrigger leg. Pin goes here.

77 PARTS-77 After sliding outrigger back into the crane base, slide bracket on the end of the cylinder as shown. Pin bracket to cylinder, then bolt in place ( bolts) to the crane base. Once bracket is bolted in place, use 6 mm bolt to hold cylinder in place. This bolt tightens down flush to the bracket. Bolt two-section valvebank onto base street side as shown. Bolt control rod bracket to the base on the curbside of the crane.

78 PARTS-78 Install control rods and cross control rod. See Step Port T is located on the valvebank bottom port next to the base. Remove the plug and screw in plug #6 This must be installed to build up pressure so that the power outriggers will function correctly. After installing plug, add fitting #8 Connect hose #8 The other end of the hose will connect to the two-section valvebank. See top picture. The hose that runs from port T on the valvebank will connect to the top port on the two section valvebank. Remove return hose from tank. Add fitting #8 Reconnect return hose as shown.

79 PARTS-79 Connect /" x 5" hose to the bottom port on the two-section valvebank as shown. Run hose under the slew cylinder. This hose will connect to the T on the tank in step 0. Run the 5" return hose from the two section valvebank to the tank on the front side of the crane as shown. Then, connect to the T on the tank.. Install four #5 fittings on valvebank.

80 PARTS-80 The top set of hoses for the power-out cylinder control the curb side. The hose closest to the control handle connects on the base end of the cylinder. The other hose connects to the port tube on the cylinder. The bottom set of hoses run to the street-side cylinder. The hose closest to the control lever connect to the base end of the cylinder. The other hose connects to the port tube on the cylinder.

81 99900: REV. B 00 PARTS-8 WINCH CONVERSION KIT- PARTS LIST (9990-) KIT-ANTI BLOCK MTG KIT-WINCH MTG BRKT (PART OF ) PIN (PART OF ) WASHER 7XXMM (PART OF ) NUT-LOCK M0 (PART OF ) CAP SCR M0X (PART OF ) WASHER-SPRING MM (PART OF ) CAP SCR MX (PART OF ) ZERK /8NPT 90 (PART OF ) BUSHING (PART OF ) BRKT-SLIDER (PART OF ) (WAS 6886) HYD CELL (PART OF ) ADAPTER #6MSTR #8FSTR ELBOW #8MSTR #8MJIC 90 SPACER ADAPTER #8MSTR #8MJIC ADAPTER #8MSTR #0MJIC ELBOW #8MJIC #8FJIC SW ELBOW #0MJIC #0FJIC SW ELBOW #MSTR #MJIC 90 VB SECTION (PART OF ) ROD (PART OF ) CROSS ROD ASM (PART OF ) VB ASM (PART OF ) WINCH (PART OF ) PR SWITCH (PART OF ) CAP SCR 5/8-X-/ HHGR8 CAP SCR 5/8-X-/ HHGR8 WASHER 5/8 FLAT HARD WASHER 5/8 LOCK NUT 5/8- LOCK ADAPTER MJIC/METRIC (PART OF ) ADAPTER #8MJIC #0FJIC UNION-BULKHD /JIC TEE -5/6JIC SWVLNUTRUN HOSE-FF /8X5 #8#8 (PART OF ) HOSE-FF /8X0 #8#8 (PART OF ) HOSE-FF /8X8 #8#8 (PART OF ) HOSE-FF /8X #8#8 (PART OF ) HOSE-FF /X5 ##6 (PART OF ) HOSE KIT (INCL:7-) CAP SCR /-0X HHGR5 NUT /-0 LOCK NUT M0 LOCK (PART OF ) DECAL-CTRL SS WINCH DECAL-CTRL CS WINCH ADAPTER-CONVERSION (PART OF ) SEAL WASHER (PART OF ) HARNESS-WINCH 5/ DRAWING SHOWN ON FOLLOWING PAGE REF REF REF REF REF REF REF REF REF REF NOTE: FOR /89 MODEL CRANE: SINGLE LINE WINCH KIT 9796 TWO-PART LINE WINCH KIT REF 5 5 REF REF REF REF REF REF 8 REF REF REF REF REF REF REF REF REF

82 99900: 00 PARTS-8 CONVERSION KIT-WINCH - DRAWING (9990) BOOM SHOWN IN FOLDED POSITION CONTINUED ON FOLLOWING PAGE 8 9 () 6 0 () () () 5 () 6 () BOOM (REF) BOOM TIP DIRECTION

83 99900: 00 PARTS-8 CONVERSION KIT-WINCH (9990-) DOWN 5 () BOOM (REF) 8 () 9 () 7 () CONNECT #50 AND ROUTE WITH HOSES () UP 6 CONTINUED ON FOLLOWING PAGE

84 (5) UP (5) 0 OUTER CYLINDER EXTENSION CYL. DOWN 6 VALVE BANK SECTIONS (REF) PARTS-8 (EXTENSION) 99900: CONVERSION KIT-WINCH (9990-) MOUNT # (VALVE BLOCK ASSEMBLY) TO BOTTOM SIDE OF VALVE BANK COVER. (DRILL HOLES AS NEEDED.) 9 PRES ROT IN OUT EXT WN CS SS O/R O/R CONNECT TO TEE 5 RTRN 8 () 5 7 ROTATION INNER OUTER EXTENSION WINCH (NEW SECTION) CS OUTRIGGER SS OUTRIGGER PRESSURE / RETURN 5 ()

85 PARTS : REV. D CABLE & HOOK KIT (76) YOKE PIN WIRE ROPE ASM 7/6X0' HOOK 5TON SWVL SHEAVE 9" DOWN HAUL WEIGHT COLLAR PIN-QUICK RELEASE ZERK /8NPT CAP-GREASE STOP NUT -8 HEX (WAS ) CAP SCR /-0X HHGR5 NUT /-0 HEX NYLOC CAP SCR -8 X HHGR8Z

86 760: 00 PARTS-86 SNATCH BLOCK ASM (76) SNATCH BLOCK PIN PIN-QUICK RELEASE HOOK 9TON SWVL ZERK /8NPT CAP-GREASE BOOM (REF) CABLE AND HOOK KIT (REF) 6 5

87 PARTS-87

88 PARTS-88 IOWA MOLD TOOLING CO., INC. BOX 89, GARNER, IA MANUAL PART NUMBER: Powered by TCPDF (