CAB. Operators Cab Assembly, Upperstructure. Series IV Highway Speed Excavators

Transcription

1 SECTION 6 - CAB

2 Operators Cab Assembly, Upperstructure PAC Series IV Highway Speed Excavators

3 Operators Cab Assembly, Upperstructure Item Part Number Qty. Description Rev. Consult Factory Ref OPERATORS CAB ASSY, UPPERSTRUCTURE,, (includes all items) F GROMMET, 1/4 I.D LATCH COVER LOCKWASHER, 1/ SPEAKER ASSY ANTENNA ASSY ANTENNA LEAD, UPPER CAB HARNESS MALE SPADE TERMINAL, (insulated) WINDSHIELD WIPER HARNESS HOSE MALE BULLET TERMINAL FEMALE BULLET TERMINAL WHIZ-LOCK SCREW, 1/4-20X/ FLAT WASHER, 5/ 15 Ref UPPER CAB CONSOLE ELECTRIC ASSY, (see page 6-12 for details) LIGHT POD 17 Ref POD PANEL ELECTRICAL ASSY, R.H., (see page 6-14 for details) FLAT HD CAPSCREW, #10-24X TINNERMAN NUT, # Ref EVAPORATOR & HEATER ASSY, (see page 6-4 for details) TY-RAP WINDSHIELD WIPER MOTOR WINDSHIELD WIPER HOLDER WINSHIELD WIPER BLADE FLAT WASHER, 1/4 26 Not Used FENDER WASHER HEX LOCKNUT, 1/ OPERATORS CAB, UPPERSTRUCTURE, (see page 6-4 for details) CAB SEAT ASSY, (see page 6-18 for details) HEX SOCKET HD CAPSCREW, 5/-18X1/ AIR DIFFUSER VENT AIR PLENUM WHIZ-LOCK NUT, 1/ AIR HOSE, 2-1/2, (sold in 6 sections) 6 Ref POD PANEL ELECTRICAL ASSY, L.H., (see page 6-14 for details) HEX HD CAPSCREW, 1/4-20X1, GR FLAT WASHER, 1/ CAB STORAGE DRAWER CAB DRAWER LATCH FLOOR MAT 42 Ref FOOT PEDAL PLATE ASSY, (see page 7-8 for details) BUTTON HD CAPSCREW, /8-X Series IV Highway Speed Excavators 6-

4 Operators Cab, Upperstructure PAC Series IV Highway Speed Excavators

5 Operators Cab, Upperstructure SECTION A-A A A PAC Series IV Highway Speed Excavators 6-5

6 Operators Cab, Upperstructure Item Part Number Qty. Description Rev OPERATORS CAB, UPPERSTRUCTURE, (includes all items) B WASHER LOCKWASHER, / FLAT WASHER ROUND PLUG LOCKNUT, 1/ PLUG ROUND PLUG SHOULDER BOLT, 5/-18X/ HEX BOLT,.8-X1-1/4, GR GRIP FLAT WASHER,.76X.88X TORX HD SCREW, 1/4-20X/ HEX HD CAPSCREW, /8-X/4, GR TORX SCREW, 1/4-20X1.25, GR SPRING BALL STUD HEX NUT, 1/ DOOR HOLD-OPEN SPRING WASHER NOZZLE KIT, (includes nozzle, washer, rubber washer & nut) 20 1 RIVNUT WINDOW, L.H. SIDE STRIKER, / STRIKER BOLT GUARD INSIDE RELEASE KNOB SETTING BLOCK, 1/8X1/4X FASTENER, BUMPER WINDOW CLIP SCREW, # RETAINING RING FASTENER DOOR RETAINER HEX BOLT,.8-X1, GR SETTING BLOCK WASHER FLAT WASHER GRAB HANDLE REAR WINDOW SKYLIGHT HEADLINER ASSY, (includes item 5) FRONT WINDOW ASSY FRONT WINDOW, (glass only) HOLD OPEN LEVER FRONT LOWER WINDOW BOTTOM RAIL INSERT LATCH BLOCK FOAM GROUP FRONT GLASS SEAL 6-6 Series IV Highway Speed Excavators

7 Operators Cab, Upperstructure Item Part Number Qty. Description Rev LOWER WINDOW EDGE TRIM R.H. WINDOW PANEL ASSY LINK ASSY RIGHT SIDE FOAM 52 Ref OPERATORS CAB DOOR, (see page 6-8 for details) DOME LIGHT, (includes light cover & bulb) LIGHT COVER BULB Series IV Highway Speed Excavators 6-7

8 Operators Cab Door, Upperstructure DETAIL C DETAIL C 1 1 PAC Series IV Highway Speed Excavators

9 Operators Cab Door, Upperstructure PAC Series IV Highway Speed Excavators 6-9

10 Operators Cab Door, Upperstructure Item Part Number Qty. Description Rev OPERATORS CAB DOOR ASSY, UPPERSTRUCTURE, (includes all items) LOCKWASHER FLAT WASHER HEX NUT, 1/ HEX NUT, SHOULDER BOLT SHOCK MOUNT BUSHING BLACK PLASTIC GRIP BULB SEAL BOLT R.H. CAM LATCH FLAT WASHER BLACK TENSION SPRING ROD END RETAINER CLIP FLAT WASHER SETTING BLOCK FLAT WASHER WASHER P-STEM BULB SEAL RUBBER BUMPER MALE DOOR RETAINER RUBBER BUMPER JAM NUT PADDLE LATCH W/KEY PADDLE LATCH KEY HEX NUTSERT DOOR WINDOW DOOR COVER, (upper plastic) DOOR COVER, (lower plastic) DOOR WELDMENT RELEASE MOUNT WELDMENT DOOR HANDLE LATCH CONNECTOR ROD A/R LOCTITE, (blue) A/R SIKA URETHANE A/R SIKA ACTIVATOR SWIVEL, 1/4-28 THREAD COTTER PIN FLAT WASHER 6-10 Series IV Highway Speed Excavators

11 Operators Cab Door, Upperstructure Item Part Number Qty. Description Rev Series IV Highway Speed Excavators 6-11

12 Operators Cab Console, Upperstructure PAC Series IV Highway Speed Excavators

13 Operators Cab Console, Upperstructure Item Part Number Qty. Description Rev HEX NUT, # ROUND HD MACHINE SCREW, #4-40X/ DIAGNOSTIC CONNECTOR BRACKET SCREW, #8-2, (plastite) AIR PLENUM LOUVER FLAT HD CAPSCREW, #10-24X TINNERMAN NUT, # ELECTRICAL MONITOR ASSY, (includes items 22 thru 1) POWER SUPPLY, (12 volt) AIR HOSE, 2-1/2, (sold in 6 sections) TIE-STRAP CABLE CAB CONSOLE BOX FUSE IDENTIFICATION DECAL CONSOLE DOOR LATCH WASHER, 7/2, (nylon), (thick) HEX NUT, # ROUND HD MACHINE SCREW, #10-24X/4, GR PRINTED CIRCUIT BOARD, (see page for details) LATCH PLATE RECEIVER SELF-TAPPING SCREW, #10-24X1/ IGNITION SWITCH IGNITION SWITCH KEY LAMP SOCKET TERMINAL POSITION ROTARY SWITCH, (does not include knob) ROTARY SWITCH KNOB MINI SIREN CONNECTOR CONNECTOR BULB, 24V BULB HOUSING Series IV Highway Speed Excavators 6-1

14 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Pod Panel Assemblies, Upperstructure (WORK LIGHTS) (BOOM LIGHTS) (TRAVEL SPEED) A 5V REG PWR B RMT THRT SGN C 5V REG GND 1 EC MODE 2 SWITCH PWR B UP HTR PWR L UP HTR LOW M UP HTR MED H UP HTR HI C CNTRL PWR 1 AC PWR ON 2 CNTRL PWR HTR ON 2 SHFT SW PWR CREEPER 2 SWITCH PWR BOOM LT SW 1 AUTO IDLE 2 SWITCH PWR A 5V REG PWR B UP HTR POT S C 5V REG GND 1 HI 2 LOW PARK 4 WIPER GND 5 WSH PWR 6 UP WIPER PWR 2 SWITCH PWR WORK LT SW (TO RED WIRE) 101 AUX PWR (RED WIRE) (PARK BRAKE) (TO YELLOW WIRE) SWITCH PWR BRAKE OFF TILT SUPPLY PWR (YELLOW WIRE) 10 SPKR PWR 107 PAC5141 PAC Series IV Highway Speed Excavators

15 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Pod Panel Assemblies, Upperstructure Item Part Number Qty. Description Rev POD PANEL ELECTRICAL ASSY, R.H., (includes items 1 thru 12) A (no longer available; order (located on page 6-) for complete pod panel replacement) R.H. POD PANEL COVER INTERMITTENT WIPER SWITCH ASSY, (includes the following items) INTERMITTENT WIPER & WASHER SWITCH DEUTSCH 6-PIN RECEPTACLE CONNECTOR DEUTSCH 6-PIN LOCKING WEDGE DEUTSCH CONTACT KNOB POTENTIOMETER SERVICE KIT, - (includes qty. 1 of item 1 & qty 1 of item 7 on page 6-) FLAT HD SOCKET SCREW, #6-2X5/ HEX NUT, # FLAT WASHER, # WIRE HARNESS CLAMP MINI ROCKER SWITCH BLOWER SWITCH MINI ROCKER SWITCH ROCKER SWITCH POD PANEL ELECTRICAL ASSY, L.H., (includes items 101 thru 107) D MALE BULLET TERMINAL FEMALE BULLET TERMINAL L.H. POD PANEL COVER CONTURA PADDLE SWITCH KNOB RHEOSTAT SWITCH VDO STEREO Series IV Highway Speed Excavators 6-15

16 After (& including) S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Pod Panel Assemblies, Upperstructure (WORK LIGHTS) A 5V REG PWR B RMT THRT SGN C 5V REG GND 1 EC MODE 2 SWITCH PWR B UP HTR PWR L UP HTR LOW M UP HTR MED H UP HTR HI C CNTRL PWR 1 AC PWR ON 2 CNTRL PWR HTR ON 2 SWITCH PWR CREEPER 1 AUTO IDLE 2 SWITCH PWR A 5V REG PWR B UP HTR POT S C 5V REG GND 1 HI 2 LOW PARK 4 WIPER GND 5 WSH PWR 6 UP WIPER PWR (BOOM LIGHTS) (TRAVEL SPEED) 2 SWITCH PWR BOOM LT SW 2 SWITCH PWR WORK LT SW NOTE: THE L.H. ARM POD FOR THIS SERIAL NUMBER RANGE IS STILL , LOCATED ON PREVIOUS PAGE. PAC Series IV Highway Speed Excavators

17 After (& including) S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Pod Panel Assemblies, Upperstructure Item Part Number Qty. Description Rev POD PANEL ELECTRICAL ASSY, R.H., (includes items 1 thru 9) KNOB MINI ROCKER SWITCH KNOB MINI ROCKER SWITCH R.H. POD PANEL COVER INTERMITTENT WIPER SWITCH ASSY, (includes the following items) INTERMITTENT WIPER & WASHER SWITCH DEUTSCH 6-PIN RECEPTACLE CONNECTOR DEUTSCH 6-PIN LOCKING WEDGE DEUTSCH CONTACT POTENTIOMETER ASSY, (10k ohms w/resistors), (includes the following items) POTENTIOMETER, (10k, 27mm rotary) POTENTIOMETER HARNESS BLOWER SWITCH ON-OFF SWITCH Series IV Highway Speed Excavators 6-17

18 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Operators Cab Seat Assembly (cloth), Upperstructure PAE Series IV Highway Speed Excavators

19 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Operators Cab Seat Assembly (cloth), Upperstructure Item Part Number Qty. Description Rev POD ARM WHIZ-LOK NUT, 5/ SOCKET HD SHOULDER BOLT, 1/2X2-1/2, (10-24 thread) SEAT ARM MOUNT PLATE 5 Ref OPERATORS CAB SEAT, (see page 6-24 for details) FLAT WASHER, 1/ LOCKWASHER, 1/ HEX SOCKET HD CAPSCREW, 1/4-20X1, GR TAPPED PLATE L.H. JOYSTICK ASSY R.H. JOYSTICK ASSY BUTTON HD CAPSCREW, 5/-18X FENDER WASHER, 11/2X1-1/ ANGLE CLAMP WHIZ-LOK SCREW, 5/-18X5/ WHIZ-LOK SCREW, 1/4-20X/ WHIZ-LOCK NUT, 1/ HARNESS SUPPORT HEX SOCKET HD CAPSCREW, 5/-18X1/ SLIDE RAIL KIT BOTTOM SLIDE RELEASE LEVER FORMED SEAT PLATE TOP SLIDE RELEASE LEVER RUBBER GRIP BAR LEVER GROMMET HEX JAM NUT, 1/ AIR PLENUM LOUVER LOUVER BRACKET 0 Ref PILOT CUT-OFF SWITCH ASSY, (see page 6-0 for details) WHIZ-LOK SCREW, 5/-18X Series IV Highway Speed Excavators 6-19

20 After (& including) S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Operators Cab Seat Assembly (cloth), Upperstructure (RAILS TO PLATE) (SEAT TO RAILS) PAC1140 PAC Series IV Highway Speed Excavators

21 After (& including) S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Operators Cab Seat Assembly (cloth), Upperstructure Item Part Number Qty. Description Rev A/R LOCTITE, 242 BLUE R.H. JOYSTICK ASSY L.H. JOYSTICK ASSY WHIZ-LOK SCREW, 5/-18X5/ WHIZ-LOK NUT, 5/ WHIZ-LOK NUT, 1/ WHIZ-LOK SCREW, 1/4-20X1/ FORMED SEAT PLATE CLAMP ANGLE HARNESS SUPPORT WHIZ-LOK SCREW, 5/-18X TAPPED PLATE LOUVER BRACKET TRACK SET ARM POD RUBBER GRIP FENDER WASHER BOTTOM SLIDE RELEASE LEVER BAR LEVER 20 Ref SEAT, (see page 6-24 for details) AIR PLENUM LOUVER 22 Ref PILOT CUT-OFF ASSY, (see page 6-0 for details) GROMMET, 1 I.D SOCKET HD CAPSCREW, 1/4-20X SOCKET HD CAPSCREW, /-18X1/ FLAT WASHER, 1/ BUTTON HD SCREW, 5/-18X HEAVY HEX JAM NUT, 1/ LOCKWASHER, 1/ Series IV Highway Speed Excavators 6-21

22 Operators Cab Seat Assembly (vinyl), Upperstructure PAE Series IV Highway Speed Excavators

23 Operators Cab Seat Assembly (vinyl), Upperstructure Item Part Number Qty. Description Rev A/R LOCTITE, 242 BLUE R.H. JOYSTICK ASSY L.H. JOYSTICK ASSY WHIZ-LOK SCREW, 5/-18X5/ WHIZ-LOK NUT, 5/ WHIZ-LOK NUT, 1/ WHIZ-LOK SCREW, 1/4-20X1/ FORMED SEAT PLATE CLAMP ANGLE HARNESS SUPPORT SEAT ARM MOUNT PLATE TAPPED PLATE LOUVER BRACKET SLIDE RAIL KIT ARM POD RUBBER GRIP TOP SLIDE RELEASE LEVER BOTTOM SLIDE RELEASE LEVER BAR LEVER 20 Ref OPERATORS CAB SEAT, (see page 6-28 for details) AIR PLENUM LOUVER 22 Ref PILOT CUT-OFF SWITCH ASSY, (see page 6-0 for details) GROMMET, 1 I.D SOCKET HD CAPSCREW, 1/4-20X SOCKET HD CAPSCREW, /-18X1/ FLAT HEAD SOCKET SET SCREW, 5/-18X1-1/ BUTTON HD SCREW, 5/-18X HEAVY HEX JAM NUT, 1/ LOCKWASHER, 1/ FLAT WASHER, 1/ FENDER WASHER WHIZ-LOK SCREW, 5/-18X Series IV Highway Speed Excavators 6-2

24 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Operators Cab Seat (cloth), Upperstructure PAC Series IV Highway Speed Excavators

25 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Operators Cab Seat (cloth), Upperstructure Item Part Number Qty. Description Rev OPERATORS CAB SEAT, UPPER, (cloth), (includes all items), A (no longer available. For complete seat replacement, order seat located on page 6-26) SEAT BACK COVER SEAT BACK FOAM SEAT BOTTOM COVER SEAT BOTTOM FOAM SEAT FRAME SEAT MOUNTING CHANNEL, R.H SEAT MOUNTING CHANNEL, L.H DAMPER KIT WEIGHT ADJUSTER KIT SUSPENSION SEAT BELT BRACKET, R.H SEAT BELT BRACKET, L.H SLIDERAIL MOUNTING BRACKET SUSPENSION COVER SLIDERAIL KIT ARM REST, (not illustrated; includes 2 arm rests) HEAD REST, (cloth), (not illustrated) Series IV Highway Speed Excavators 6-25

26 After (& including) S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Operators Cab Seat (cloth), Upperstructure PAE Series IV Highway Speed Excavators

27 After (& including) S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Operators Cab Seat (cloth), Upperstructure Item Part Number Qty. Description Rev OPERATORS CAB SEAT, (includes all items) HEAD REST SUSPENSION ASSY HEIGHT ADJUSTMENT HANDLE ARM REST (SET OF 2) Series IV Highway Speed Excavators 6-27

28 Operators Cab Seat (vinyl), Upperstructure PAC Series IV Highway Speed Excavators

29 Operators Cab Seat (vinyl), Upperstructure Item Part Number Qty. Description Rev OPERATORS CAB SEAT, UPPER, (black vinyl), (includes all items) SEAT BACK COVER SEAT BACK FOAM SEAT BOTTOM COVER SEAT BOTTOM FOAM SEAT FRAME SEAT MOUNTING CHANNEL, R.H SEAT MOUNTING CHANNEL, L.H DAMPER KIT WEIGHT ADJUSTER KIT SUSPENSION SEAT BELT BRACKET, R.H SEAT BELT BRACKET, L.H SLIDERAIL MOUNTING BRACKET SUSPENSION COVER SLIDERAIL KIT ARM REST, (not illustrated; includes 2 arm rests) HEAD REST, (black vinyl), (not illustrated) Series IV Highway Speed Excavators 6-29

30 Pilot Cut-off Assembly, Upperstructure PAC Series IV Highway Speed Excavators

31 Pilot Cut-off Assembly, Upperstructure Item Part Number Qty. Description Rev OUTSIDE MOUNT BRACKET WHIZ-LOK NUT, 5/ INSIDE MOUNT BRACKET PROXIMITY SENSOR PIVOT LEVER BUSHING GAS SPRING BALL STUD WHIZ-LOK SCREW, 5/-18X1 10 Ref BAR LEVER & RUBBER GRIP, (see page 6-2 for details) Series IV Highway Speed Excavators 6-1

32 Cab Heater Installation, Upperstructure TO REAR OF VALVE TO REAR OF CAB TO UPPERSTRUCTURE DUMP TUBE TO REAR OF CAB 4 PAC Series IV Highway Speed Excavators

33 Cab Heater Installation, Upperstructure Item Part Number Qty. Description Rev TEMPERATURE SENSOR MINI-CHECK COUPLING, (includes item 2) WHIZ-LOCK NUT, 1/ WHIZ-LOCK NUT, / HEATER MOUNT PLATE HEATER VALVE, (includes item 28) 7 Ref HYDRAULIC HEATER PUMP ASSY, (cassapa), (see page for details) TUBE ASSY TUBE ASSY WHIZ-LOK SCREW, /8-X HEX HD CAPSCREW, 1/4-20X2-1/2, GR HEX NUT, / LOCKWASHER, / HEX PLUG, (includes item 24) ELBOW, 90 DEGREES, (includes item 24) ELBOW, 90 DEGREES, (includes item 25) ELBOW, 45 DEGREES, (included item 24) ELBOW, 90 DEGREES, (includes item 26) STRAIGHT CONNECTOR, (includes item 27) ELBOW, 90 DEGREES, (includes item 25) 21 Ref POWER STEERING RESERVOIR ASSY, (see page 4-14 for details) ELBOW, 90 DEGREES, (includes item 27) VITON O-RING, (lubricate lightly) O-RING O-RING O-RING O-RING RELIEF VALVE COVER PLATE RUBBER MOUNT REBOUND WASHER HOSE ASSY, (see note) CLAMP SET HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 5/-18X2-1/2, GR HEX NUT, / HEX LOCKNUT, 1/ CUSHION CLAMP, 1/2 NOTE: Item 2 may be a tube or a hose depending on your machine. In either instance, hose assembly is to be used for service Series IV Highway Speed Excavators 6-

34 Evaporator & Heater Assembly, Upperstructure PAC Series IV Highway Speed Excavators

35 Evaporator & Heater Assembly, Upperstructure Item Part Number Qty. Description Rev EVAPORATOR & HEATER ASSY, (includes all items) A MAIN HOUSING FRONT HOUSING DIVIDER PLATE BOTTOM MOUNTING PLATE TOP/BLOWER HOUSING GRILLE FILTER PLATE FILTER COVER DRAIN PAN A/C EVAP COIL HEATER COIL TUBE ASSY EXPANSION BLOCK VALVE HEATER COIL PLATE BLOCK OFF PLATE BLOWER SUPPORT BRACKET COIL SUPPORT BRACKET FILTER THERMOSTAT LOWER BLOWER MOUNTING BRACKET BLOWER ASSY WING NUT O-RING O-RING O-RING BLOWER HARNESS FOAM, (trim to fit) Series IV Highway Speed Excavators 6-5

36 Air Conditioning Installation, Upperstructure TO UPPER CONTROL MANIFOLD PORT AC TO OIL COOLER TUBE PORT K PAC Series IV Highway Speed Excavators

37 Air Conditioning Installation, Upperstructure PAC Series IV Highway Speed Excavators 6-7

38 Air Conditioning Installation, Upperstructure Item Part Number Qty. Description Rev WELD PLATE TWIN CLAMP COVER PLATE WHIZ-LOK SCREW, 5/-18X5/ WHIZ-LOK NUT, 1/ WHIZ-LOK NUT, / CLAMP SET HOSE ASSY A/C WARNING DECAL UPPER A/C UNIT, (includes items 101 thru 141) B A/C SHROUD WELDMENT WHIZ-LOK SCREW, /8-X CLAMP SET HOSE ASSY HOSE ASSY U-BOLT, 1/4-20X HEX HD CAPSCREW, 5/-18X1-/4, GR STRAIGHT ADAPTER, (includes item 21) ELBOW, 90 DEGREES, (includes item 21) CUSHION CLAMP, 27/ BULB SEAL O-RING CONDENSOR HOUSING MOTOR MOUNTING WELD BELT GUARD ADJUSTING BRACKET, R.H HOSE ASSY FAN HOUSING SUPPORT BRACE CONDENSOR COIL FAN FAN BRACKET HEX LOCKNUT, 1/ FLAT WASHER, 1/ HEX LOCKNUT, # NYLON SPACER, 1/2X1/ COMPRESSOR RECIEVER/DRYER HI/LO PRESSURE SWITCH MOTOR HEX HD BOLT, M10X1.5X HEX HD BOLT, M10X1.5X HOSE ASSY DISCHARGE HOSE HEX NUT, M10X HEX HD BOLT, M10X1.5X LOCKWASHER, M HEX HD CAPSCREW, /8-X Series IV Highway Speed Excavators

39 Air Conditioning Installation, Upperstructure Item Part Number Qty. Description Rev HEX NUT, / FLAT WASHER, / LOCKWASHER, / PLAIN WASHER, M FULL THREAD BOLT, M10X1.5X HEX BOLT, 1/4-20X/ O-RING O-RING ADJUSTING BRACKET, L.H PULLEY BUSHING PULLEY BELT DRYER CLAMP CLAMP WIRE HARNESS, (not illustrated) Series IV Highway Speed Excavators 6-9

40 Operators Cab Assembly, Undercarriage PAC Series IV Highway Speed Excavators

41 Operators Cab Assembly, Undercarriage (Continued) PAC Series IV Highway Speed Excavators 6-41

42 Operators Cab Assembly, Undercarriage (Continued) PAC Series IV Highway Speed Excavators

43 Operators Cab Assembly, Undercarriage (Continued) THIS PAGE LEFT BLANK INTENTIONALLY Series IV Highway Speed Excavators 6-4

44 Operators Cab Assembly, Undercarriage Item Part Number Qty. Description Rev. Consult Factory Ref OPERATORS CAB ASSY, UNDERCARRIAGE, (includes all items) 1 Ref PRINTED CIRCUIT BOARD, (see page for details) PRINTED CIRCUIT BOARD BRACKET TRANSMISSION CONTROLLER HARNESS, (Before S/N s XL100 (4x2) XL100 (4x4) XL4100 (6x4) XL4100 (6x6) XL5100 (6x4 & 6x6) ) TRANSMISSION CONTROLLER HARNESS, (After & including S/N s XL100 (4x2) XL100 (4x4) XL4100 (6x4) XL4100 (6x6) XL5100 (6x4 & 6x6) ) TY-RAP CHASSIS CONTROLLER CIRCUIT BOARD DECAL HOSE CLAMP 8 Ref EVAPORATOR/HEATER ASSY, (see page 6-78 for details) UNDERCARRIAGE CAB HARNESS A/R LOCTITE 222, (purple) A/R BETASEAL PRIMERLESS ADHESIVE HOSE DUCT, 2-1/2, (sold in 6 sections) 1 Ref OPERATORS CAB, UNDERCARRIAGE, (see page 6-48 for details) WHIZ-LOK NUT, 1/ HOSE CLAMP STEERING COLUMN BOOT WHIZ-LOK SCREW, 1/4-20X1/ ROUND HD MACHINE SCREW, #4-40X5/8, GR HEX NUT, # FLAT WASHER, # FLAT HD MACHINE SCREW, #10-24X CAB STORAGE DRAWER CAB DRAWER LATCH AIR DIFFUSER VENT RUBBER FLAP WATER BOTTLE MOUNT PLATE FRONT COVER SUPPORT ELECTRICAL CONNECTOR, 1/4 FEMALE SPADE, (blue) DRAWER LATCH PAN HD SCREW, # HEX NUT, # Ref STEERING SHAFT, (see page 7-4 for details) ROUND HD MACHINE SCREW, 1/4-20X5/8, GR HEX HD CAPSCREW, 1/4-20X1-1/4, GR ELECTRICAL CONNECTOR, 1/ UNDERCARRIAGE CAB CONSOLE LOW AIR SWITCH JUMPER BRAKE SWITCH JUMPER 6-44 Series IV Highway Speed Excavators

45 Operators Cab Assembly, Undercarriage (Continued) Item Part Number Qty. Description Rev ELECTRICAL CONNECTOR, 14GA.-GA A/R WIRE, GA., (yellow) RUBBER ISOLATION MOUNT, 1/ FLOOR MAT BULKHEAD FITTING BULKHEAD FITTING NYLON WASHER, 1/ AIR PLENUM AIR DUCT KIT, (includes items 201 thru 205) A 48 Consult Factory 1 ELECTRIC THROTTLE PEDAL A/R WIRE, GA., (black) 50 Ref SWING BRAKE VALVE ASSY, (see page 6-82 for details) 51 Ref 4-WAY AIR VALVE ASSY, (see page 6-82 for details) 52 Ref DOUBLE CHECK VALVE ASSY, (see page 6-80 for details) 5 Ref BRAKE PEDAL ASSY, (see page 6-80 for details) HEATER VENT COVER STEERING COLUMN MOUNT BULKHEAD PLATE DIAGONAL PLUG MOUNTING PLATE ENGINE VCU MOUNT UNDERCARRIAGE CAB DASH REDUCER VENT DEFROST VENT WHIZ-LOK SCREW, 5/-18X FENDER WASHER TIE-WRAP FLAT WASHER, # FLAT WASHER, # VENT ASSY WHIZ-LOK SCREW, /8-X WHIZ-LOK SCREW, /8-X1-1/ WASHER HOSE TY-RAP WASHER FLUID BOTTLE, 24V FLAT WASHER, / SUPPORT CLAMP, / GROMMET, / SEAT BELT KIT, 2 WIDE, (standard) SEAT BELT KIT, WIDE, (optional) SEAT BELT KIT, 2 WIDE RETRACTABLE, (optional) HEX HD CAPSCREW, 1/4-20X/4, GR HEX HD CAPSCREW, 1/4-20X1, GR FLAT WASHER, 5/ HEX HD CAPSCREW, 5/-18X/4, GR HEX HD CAPSCREW, 5/-18X1, GR HEX HD CAPSCREW, 5/-18X1-1/4, GR FLAT WASHER, 1/ HEX HD CAPSCREW, /8-X1, GR HEX HD CAPSCREW, /8-X2, GR5, (hand torque to 0-5 lb-ft) Series IV Highway Speed Excavators 6-45

46 Operators Cab Assembly, Undercarriage (Continued) Item Part Number Qty. Description Rev SOCKET HD CAPSCREW, #10-24X2, GR LOCKWASHER, / LOCKWASHER, 5/ BUTTON HD SCREW, 1/4-20X PAN HD SCREW, # HEX NUT, 7/ HEX NUT, / HEX LOCKNUT, / FLAT WASHER, 1/ HEX LOCKNUT, 1/ FLAT WASHER, # RETAINING PLATE 98 Ref SWITCH PANEL ASSY, (see page 6-70 for details) 99 Ref OPERATORS CAB SEAT, UNDERCARRIAGE, (see page 6-54 for details) 100 Ref STEERING COLUMN ASSY, (see page 7-2 for details) TRANSMISSION SHIFT SELECTOR TRANSMISSION CONTROL MODULE, (Before S/N s XL100 (4x2) XL100 (4x4) XL4100 (6x4) XL4100 (6x6) XL5100 (6x4 & 6x6) ) TRANSMISSION CONTROL MODULE, (used with 22hp engine only) TRANSMISSION CONTROL MODULE, (After & including S/N s XL100 (4x2) XL100 (4x4) XL4100 (6x4) XL4100 (6x6) XL5100 (6x4 & 6x6) ) TRANSMISSION CONTROL MODULE, (used with 22hp engine only) 10 Ref DASH PANEL ASSY, (see page 6-62 for details) SCR FRAME MODULE V RELAY DASH PLENUM ASSY DUCT HOSE, PAN HEAD SCREW, #8X1/ DUCT HOSE, SIDE PLENUM ASSY 6-46 Series IV Highway Speed Excavators

47 Operators Cab Assembly, Undercarriage (Continued) Item Part Number Qty. Description Rev Series IV Highway Speed Excavators 6-47

48 Operators Cab, Undercarriage STRIKER MOUNT ON CAB 41 DETAIL OF STRIKER BOLT PAC Series IV Highway Speed Excavators

49 Operators Cab, Undercarriage SEE DETAIL B TORQUE TO LB-IN BREAK AWAY OF FRONT PANEL 22 USE THIS PIN POSITION FOR A 68 DEGREE WIPE ANGLE DETAIL B WIPER ASSEMBLY Series IV Highway Speed Excavators 6-49 PAC5671

50 Operators Cab, Undercarriage Item Part Number Qty. Description Rev OPERATORS CAB, UNDERCARRIAGE, (includes all items) D WASHER NUT, / WIPER ARM BOLT, /8-X1-1/4, GR ROUND PLUG WET ARM ADAPTER SCREW, 1/4-28X/ SCREW, 1/4-20X PLUG EDGE TRIM SCREW, #10-X/ WET ARM ADAPTER WIPER ARM, THREAD STRIKER, / SETTING BLOCK, 1/8X1/4X GROMMET CAP PLUG FASTENER WIPER BLADE, ADAPTER KIT BOLT, /8-X4-1/ WIPER SHAFT AMBER CLEARANCE LIGHT SCREW, #8-2X1-1/ FASTENER HEX DOME CAP DOOR STRAP WIPER MOTOR WASHER VISOR CLIP VISOR REAR WINDOW FRONT GLASS RIGHT REAR FOAM REAR FOAM LEFT FOAM R.H. LOWER FOAM 8 Not Used FRONT FOAM HEADLINER R.H. SLIDING WINDOW SLIDING WINDOW LATCH KIT 41 Ref OPERATORS CAB DOOR ASSY, (see page 6-52 for details) RIGHT SIDE FOAM 4 Not Used WASHER R.H. SIDE PANEL COVER ASSY R.H. SIDE PANEL ACOUSTICAL FOAM HEADLINER ASSY, (includes items 56 thru 58) 6-50 Series IV Highway Speed Excavators

51 Operators Cab, Undercarriage (Continued) Item Part Number Qty. Description Rev L.H. SIDE WINDOW A/R WEATHER STRIP SEALANT A/R ADHESIVE A/R SIKA URETHANE A/R SIKA ACTIVATOR 5 2 SETTING BLOCK BOLT, 1-18X/4, GR WASHER DOME LIGHT ASSY, (includes items 57 & 58) DOME LIGHT COVER DOME LIGHT BULB FOAM GROUP, (includes items 4 thru 6) Series IV Highway Speed Excavators 6-51

52 Operators Cab Door, Undercarriage 21 DETAIL A DETAIL A PAC Series IV Highway Speed Excavators

53 Operators Cab Door, Undercarriage Item Part Number Qty. Description Rev OPERATORS CAB DOOR ASSY, UNDERCARRIAGE, (includes all items) HEX BOLT, 1/4-20, GR HEX NUT, # SCREW, 1/4-20, GR WHIZLOK SCREW, # TORX SCREW, 1/4-20X BOLT, #10-24, GR L.H. HANDLE ASSY ROD END RETAINER CLIP STUD INSIDE DOOR BEZEL R.H. CAM LATCH P-STEM BULB SEAL RUBBER HANDLE PADDLE LATCH W/KEY PADDLE LATCH KEY HEX ROUND NUT NUTSERT DOOR COVER WELDMENT BULB SEAL DOOR ROD WASHER DOOR WELDMENT LOWER DOOR FOAM SLIDING DOOR WINDOW A/R ADHESIVE A/R LOCTITE, # A/R SIKA URETHANE A/R SIKA ACTIVATOR WASHER SWIVEL, 1/4-28 THREAD COTTER PIN RELEASE ROD VENT DOOR ASSY Series IV Highway Speed Excavators 6-5

54 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) Operators Cab Seat, Undercarriage SUSPENSION COVER (optional) PAC Series IV Highway Speed Excavators

55 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) CAB Operators Cab Seat, Undercarriage PAC0921_hundreds Series IV Highway Speed Excavators 6-55

56 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Operators Cab Seat, Undercarriage Item Part Number Qty. Description Rev CAB SEAT, (gray), (includes all items), (no longer available. For complete seat B replacement, order , located on page 6-60). X CAB SEAT, (black vinyl), (includes all items; optional) X CAB SEAT W/ARMRESTS, (gray), (includes all items; optional), A (no longer available. For complete seat replacement, order & , located on page 6-60) FRAME ASSY, (high back) 2 1 LUMBAR SUPPORT SHAFT 1 LUMBAR SLIDE SHAFT 4 1 LUMBAR ADJUSTING BLOCK 5 1 LUMBAR ADJUSTING SHAFT 6 2 LUMBAR SPRING 7 1 LUMBAR LINKAGE 8 2 PUSH NUT, /8 9 2 PUSH NUT, 5/ 10 1 SPACER 11 1 ROLL PIN 12 1 STOP BLOCK 1 1 SCREW, # FLEXO-LATOR SPRING 15 1 FLEXO-LATOR SUPPORT 5 FLEX-O-LATOR CLIP BACK SEAT COVER, (gray), ( & X41024 seats only) BACK SEAT COVER, (black vinyl), (X seat only) BOTTOM SEAT COVER, (gray), ( & X41024 seats only) BOTTOM SEAT COVER, (black vinyl), (X seat only) ARMREST, (gray), ( & X41024 seats only) ARMREST, (black vinyl), (X seat only) 20 2 LONG SLIDE BLOCK ARMREST INSERT 22 1 HEX TAP SCREW, 5/X1/2, (lubricate & torque to lb-ft) 2 1 ARMREST SHAFT LUMBAR KNOB RECLINER HANDLE 26 2 FLAT WASHER 27 2 HEX NUT, M SHOULDER BOLT, M8, (lubricate & torque to lb-ft) 29 4 CAPSCREW, M8, (lubricate & torque to lb-ft) 0 2 ICP BRACKET 1 2 FASTENER 2 1 VELCRO 1 SUSPENSION COVER 4 1 WIRE SEAT RISER 6 Ref SEAT SUSPENSION, (see items 101 thru 15) VALVE MOUNTING POD AIR VALVE, (height control) 6-56 Series IV Highway Speed Excavators

57 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Operators Cab Seat, Undercarriage (Continued) Item Part Number Qty. Description Rev. 10 TY-RAP, TY-RAP, NYLON TUBING, 1/ LEVER ASSY, (includes items 108, 109, 17, 140 & 14) RESTRICTOR SCREW INNER LEVER OUTER LEVER RUBBER BUMPER ISOLATOR SPRING SHOULDER BOLT, M10, (lubricate & torque to 26-4 lb-ft) 11 1 PIVOT BLOCK ASSY LATCH SPRING SPLIT POLY LOOM 1 1 SPACER LATCH BAR CONTROL HANDLE FLAT WASHER DETENT PIN ASSY LOCKOUT SPRING HEX HD SHOULDER BOLT 12 1 BELLEVILLE WASHER ISOLATOR KNOB POP RIVET HEX NUT, M8X1.25, (lubricate & torque to lb-ft) TIE ROD WELDMENT TILT KNOB TILT ROD BRACKET 10 2 TILT ROD BRACKET 11 2 LONG SLIDE BLOCK 12 2 SLIDE RAIL 1 8 SOCKET HD CAPSCREW, M8, (lubricate & torque to lb-ft) 14 4 HEX NUT, M UPPER PLATE 16 2 RUBBER BUMPER 17 2 BEARING LUBE 18 4 BEARING BLOCK 19 4 CAPSCREW, M8, (lubricate & torque to lb-ft) SHOULDER BOLT, M SLIDE BLOCK STOP BLOCK ASSY 14 2 HEX NUT, M8, (lubricate & torque to lb-ft) CAPSCREW, M8, (lubricate & torque to lb-ft) BEARING MULTILUBE FLAT WASHER HEX NUT, M SHOULDER BOLT, M STANDARD DAMPER SCREW, M8, (lubricate & torque to 7-9 lb-ft) FLAT HD SCREW, M8, (lubricate & torque to 2-4 lb-ft) Series IV Highway Speed Excavators 6-57

58 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Operators Cab Seat, Undercarriage (Continued) Item Part Number Qty. Description Rev AIR SPRING ASSY LOWER BASE ASSY LUMBAR KIT, (includes items 2 thru 11) BACK RESTRICTION KIT, (includes items 12 & 1) FOAM SUPPORT KIT, (includes items 14 thru ) ARMREST BRACKET KIT, (includes items 21 thru 2) FASTENER MOUNT KIT, (includes items 26 thru 28) ICP BRACKET KIT, (includes items 29 & 0) SUSPENSION COVER KIT, (includes items 1 thru 4) FULL SEAT COVER KIT, (gray), ( & X41024 seats only) AIR VALVE KIT, (includes items 101 thru 105) ISOLATOR SPRING KIT, (includes items 110 thru 117) CONTROL HANDLE KIT, (includes items 118 thru 126) SEAT TILT REPLACEMENT, (includes items 127 thru 11) SLIDE RAIL KIT, (includes items 12 thru 14) ISOLATOR ASSY, (includes items 110 thru 117, 118 thru 126 & 12 thru 15) SUSPENSION HARDWARE KIT, (includes items 16 thru 144) DAMPER KIT, (includes items 145 thru 149) AIR SPRING KIT, (includes items 150 thru 152) 6-58 Series IV Highway Speed Excavators

59 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Operators Cab Seat, Undercarriage (Continued) Item Part Number Qty. Description Rev Series IV Highway Speed Excavators 6-59

60 After (& including) S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Operators Cab Seat, Undercarriage PAC Series IV Highway Speed Excavators

61 After (& including) S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Operators Cab Seat, Undercarriage Item Part Number Qty. Description Rev CAB SEAT, (includes items 1 thru 14) SEAT BACK SEAT BACK COVER SEAT CUSHION DOUBLE LOCKING TRACKS SHOCK ABSORBER, (not illustrated) LUMBAR ADJUSTMENT LEVER W/PIN PADDLE AIR VALVE W/HOSES RECLINER ADJUSTMENT KNOB W/HARDWARE PIVOT SUSPENSION AIR SPRING CAM SUSPENSION SHOULDER BOLT RUBBER BUMPER AIR COMPRESSOR W/MOUNTING BRACKET ARMREST KIT, (optional; includes mounting hardware) Series IV Highway Speed Excavators 6-61

62 Dash Panel Assembly, XL100IV (4X2) R TURN FRT DASH GND ENG STOP ADM BAT 7 HI BEAM DASH GND L TURN FRT DASH GND DSH GND 1 MKR LTS GAGE PWR PK BRK SW HI WSW LOW WSW WASHER PAR WSW WIPER PWR WIPER PWR BACK VIEW OF WIPER SWITCH PAC Series IV Highway Speed Excavators

63 Dash Panel Assembly, XL100IV (4X2) Item Part Number Qty. Description Rev DASH PANEL ASSY, XL100IV (4X2), (includes all items) TUBE FITTING, 1/8X1/4 TUBE TUBE FITTING, 90 DEGREES TUBE FITTING, 90 DEGREES, 1/8X/8 TUBE WIPER HARNESS 5 Ref PARK BRAKE VALVE ASSY, (see page 6-84 for details) DASH HARNESS, 24V NGI GAUGE KIT, 24V, (includes following 7 items) C TACHOMETER COOLANT TEMPERATURE GAUGE VOLTMETER FUEL/DEF LEVEL GAUGE OIL PSI GAUGE SPEEDOMETER JUMPER HARNESS DASH PANEL DUAL PRESSURE GAUGE WIPER/WASHER SWITCH LOCKOUT AIR VALVE STREET TEE, 1/ MALE BULLET TERMINAL ROUND HD MACHINE SCREW, #10-24X/4, GR8 15 A/R NYLON TUBING, 1/ Series IV Highway Speed Excavators 6-6

64 Dash Panel Assembly, XL100IV (4X4) R TURN FRT DASH GND ENG STOP ADM BAT 7 HI BEAM DASH GND L TURN FRT DASH GND DASH GND 2 MKR LTS GAGE PWR PK BRK SW HI WSW LOW WSW WASHER PAR WSW WIPER PWR WIPER PWR BACK VIEW OF WIPER SWITCH PAC Series IV Highway Speed Excavators

65 Dash Panel Assembly, XL100IV (4X4) Item Part Number Qty. Description Rev DASH PANEL ASSY, XL100IV (4X4), (includes all items) TUBE FITTING, 1/8X1/4 TUBE TUBE FITTING, 1/8X1/4 TUBE TUBE FITTING, 1/8X/8 TUBE WIPER HARNESS 5 Ref PARK BRAKE VALVE ASSY, (see page 6-84 for details) DASH PANEL HARNESS, 24V NGI GAUGE KIT, 24V C NGI GAUGE KIT, 24V, (includes following 7 items) TACHOMETER COOLANT TEMPERATURE GAUGE VOLTMETER FUEL/DEF LEVEL GAUGE OIL PSI GAUGE SPEEDOMETER JUMPER HARNESS DASH PANEL DUAL PRESSURE GAUGE WIPER/WASHER SWITCH LOCKOUT AIR VALVE STREET TEE, 1/ MALE BULLET TERMINAL ROUND HD MACHINE SCREW. #10-24X/4, GR8 15 A/R NYLON TUBING, 1/ Series IV Highway Speed Excavators 6-65

66 Dash Panel Assembly, XL4100IV & XL5100IV (6X4) R TURN FRT DASH GND ENG STOP ADM BAT 9 HI BEAM DASH GND L TURN FRT DASH GND DSH GND 2 MKR LTS DASH GND GAGE PWR PK BRK SW 21 AXL LK HI WSW LOW WSW WASHER PAR WSW WIPER PWR WIPER PWR BACK VIEW OF WIPER SWITCH PAC Series IV Highway Speed Excavators

67 Dash Panel Assembly, XL4100IV & XL5100IV (6X4) Item Part Number Qty. Description Rev DASH PANEL ASSY, XL4100IV & XL5100IV (6X4), (includes all items) STOP LIGHT SWITCH TUBE FITTING, 1/8X14 TUBE TUBE FITTING, 90 DEGREES TUBE FITTING, 1/8X/8 TUBE TUBE FITTING, 90 DEGREES, 1/8X/8 TUBE WIPER HARNESS 7 Ref PARK BRAKE VALVE ASSY, (see page 6-84 for details) DASH PANEL HARNESS, 24V NGI GAUGE KIT, 24V, (includes following 7 items) C TACHOMETER COOLANT TEMPERATURE GAUGE VOLTMETER FUEL/DEF LEVEL GAUGE OIL PSI GAUGE SPEEDOMETER JUMPER HARNESS DASH PANEL DUAL PRESSURE GTAUGE WIPER/WASHER SWITCH LOCKOUT AIR VALVE STREET TEE, 1/ #10 RING TERMINAL MALE BULLET TERMINAL ROUND HD MACHINE SCREW, #10-24X/4, GR HEX NUT, # LOCKWASHER, # REDUCING BUSHING, 1/4X1/8 21 A/R NYLON TUBING, 1/ Series IV Highway Speed Excavators 6-67

68 Dash Panel Assembly, XL4100IV & XL5100IV (6X6) R TURN FRT DASH GND ENG STOP ADM BAT 10 HI BEAM DASH GND L TURN FRT DASH GND 4 DSH GND MKR LTS AXL LK DASH GND GAGE PWR PK BRK SW HI WSW LOW WSW WASHER PAR WSW WIPER PWR WIPER PWR BACK VIEW OF WIPER SWITCH PAC Series IV Highway Speed Excavators

69 Dash Panel Assembly, XL4100IV & XL5100IV (6X6) Item Part Number Qty. Description Rev DASH PANEL ASSY, XL4100IV & XL5100IV, (6X6), (includes all items) STOP LIGHT SWITCH TUBE FITTING, 1/8X1/4 TUBE TUBE FITTING, 1/8X1/4 TUBE TUBE FITTING, 90 DEGREES TUBE FITTING, 1/8X/8 TUBE TUBE FITTING, 90 DEGREES, 1/8X/8 TUBE WIPER HARNESS 8 Ref PARK BRAKE VALVE ASSY, (see page 6-84 for details) DASH PANEL HARNESS NGI GAUGE KIT, 24V, (includes following 7 items) C TACHOMETER COOLANT TEMPERATURE GAUGE VOLTMETER FUEL/DEF LEVEL GAUGE OIL PSI GAUGE SPEEDOMETER JUMPER HARNESS DASH PANEL DUAL PRESSURE GAUGE WIPER/WASHER SWITCHH LOCKOUT AIR VALVE STREET TEE, 1/ #10 RING TERMINAL MALE BULLET TERMINAL ROUND HD MACHINE SCREW, #10-24X/4, GR HEX NUT, # LOCKWASHER, # REDUCING BUSHING, 1/4X1/8 22 A/R NYLON TUBING, 1/ Series IV Highway Speed Excavators 6-69

70 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Switch Panel Assembly (BULBS) PUMP PTO MOTOR PTO WAIT START LTC CH KEY 1 AXL LK UP KEY IGN CHASSIS LIM LT CH KEY ACC AC EVAP CH KEY START CH KEY B CH KEY I 4 CHECK TRANS LT ALL WHL CHK ENG LTC DIFF LK ENG BRK LT ENG STOP LTC CH LOW AIR BCN LOW PUMP LT PK BRK LT UP KEY BAT POS 1 T/R SW PWR POS 2 A 14 HTR LOW HTR MED HTR HI AC PWR X HTR PWR CAB GND POS A HTR POT SGN A POS B C HTR PWR POS C MKR LTS POS 1 4 MKR LT PWR POS 2 14 E 14 F ENG BRK L POS 1 CAB GND POS 2 NEUT LT MOTOR LT D B G PAC Series IV Highway Speed Excavators

71 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) CAB Switch Panel Assembly A CONN POS CONN POS CONN POS A B C WIRE DESIGNATION UP KEY BAT T/R SW PWR CH KEY B RMT T/R SW PWR TRAV EMPTY EMPTY B WIRE WIRE DESIGNATION GAUGE T/R SW PWR CH KEY STRT CH KEY 1 CH KEY ACC ENG STOP LTC CHK ENG LTC WAIT START LTC PK BRK LT NEUT LT PUMP LT MOTOR LT PLUGGED - UP KEY IGN PLUGGED - ALL WHL DIFF LK AXL LK PLUGGED MKR LT PWR MKR LTS HD LTS HD LTS PWR UP KEY BAT T/R IGN PWR TRAV RMT SW PNL GND CH LOW AIR BCN PWR HTR PWR HTR PWR C WIRE DESIGNATION CAB GND HTR POT SGN A 12V ACC WIRE GAUGE - - WIRE GAUGE CONN POS 1 2 CONN POS CONN POS CONN POS G WIRE DESIGNATION CHASS LIM LT PLUGGED F (FOR MACHINES WITH POWER UNIT ASSEMBLIES EQUIPPED W/EXHAUST BRAKE ONLY) WIRE DESIGNATION ENG BRK L CAB GND ENG BRK H ENG BRK LT CAB GND ENG BRK LT EMPTY EMPTY E WIRE DESIGNATION MKR LTS MKR LT PWR MKR LTS EMPTY HD LTS PWR HD LTS EMPTY EMPTY D WIRE DESIGNATION BCN LOW CAB GND BCN HI AC EVAP ENG BRK L ENG BRK H HTR POT SGN B HTR LOW HTR MED HTR HI CHECK TRAN LT 12V ACC WIRE GAUGE - WIRE GAUGE - - WIRE GAUGE WIRE GAUGE Series IV Highway Speed Excavators 6-71 PAC5660

72 Before S/N s XL100IV (4x2); (4x4) XL4100IV (6x4); (6x6) XL5100IV (6x4 & 6x6) Switch Panel Assembly Item Part Number Qty. Description Rev SWITCH PANEL ASSY, (includes all items) C (no longer available; order (located on page 6-74) for complete switch panel replacement) SWITCH PANEL ASSY, (includes all items; used with power unit assemblies C equipped w/exhaust brake only) (no longer available; order (located on page 6-74) for complete switch panel replacement) KNOB POTENTIOMETER SERVICE KIT, - (includes qty 1 of item 1 & item 2 on page 6-74) SWITCH PANEL, 24V SWITCH PANEL HARNESS, 24V, (includes items 14 thru 28) C BLOWER SWITCH FLAT HD MACHINE SCREW, #8-2X5/ HEX NUT, # FLAT WASHER, # IGNITION SWITCH IGNITION SWITCH KEY ROCKER SWITCH, (quantity of 2 for switch panel assy) ROCKER SWITCH 12 VA LOCK BULB, 24V TERMINAL, (quantity of for switch panel assy) CONNECTOR NUT LOCKWASHER PIN CONTACT WEATHERPACK TOWER, (-wire) CABLE SEAL, GA., (gray) FEMALE TERMINAL PIN PLUG PIN CONTACT LOCK CONNECTOR 26 VA CONNECTOR 6-72 Series IV Highway Speed Excavators