HOOD ASSEMBLY (Figure 1-1)
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1 HOOD ASSEMBLY (Figure 1-1) HYSTER COMPANY
2 06/2005 UNIT CODE L177 EUROPE HOOD ASSEMBLY ITEM PART NO. DESCRIPTION QTY 1 b Hood Assembly (Low Noise) c Hood Assembly (Standard) Hood Assembly (Vented) ac Hood Assembly (Non-Vented) ab Hood Assembly (Low Noise) a Hood Assembly (Vented) b Hood (Low Noise) c Hood (Standard) Hood (Vented) ac Hood (Non-Vented) ab Hood (Low Noise) a Hood (Vented) Reinforcement Assembly Capscrew Stop Screw Nut Hinge Assembly Pin Capscrew Hood Liner Fastener Seal Handle Latch Rotor Capscrew Capscrew b Liner (Front Panel) (Low Noise) b Liner (LH Panel) (Low Noise) b Liner (RH Panel) (Low Noise) c Ball Stud b Ball Stud b Ball Stud Bracket (Hood Switch) Magnet (Reed Switch) Washer Screw Insert Capscrew Plate Fastener Bumper Rest Capscrew Capscrew Insert Insert Striker Bolt Capscrew Grommet c Gas Spring b Gas Spring (LH) b Gas Spring (RH) HYSTER COMPANY 1-3
3 HOOD ASSEMBLY ITEM PART NO. DESCRIPTION QTY Nut... 2 a Plug (Not Illustrated)... 1 FOOTNOTES: a UseWithSwivelSeat b With Cab c With Overhead Guard HYSTER COMPANY
4 FLOORPLATES AND COVERS (Figure 1-2) HYSTER COMPANY
5 06/2005 UNIT CODE L177 EUROPE FLOORPLATES AND COVERS KEY: A: With Cab B: With Overhead Guard QTY ITEM PART NO. DESCRIPTION A B Dash Assembly (Manual Valve) Dash Assembly (Electronic Valve) Cup Holder Capscrew Clip Bracket (Tail Light) (LH) Cover (Rear) Insert Insert Bracket (Tail Light) (RH) Capscrew Capscrew Floor Mat Floor Plate Seal Panel (RH) Seal (RH) Step Panel (RH) Plate (RH) Splash Shield (Diesel) Seal Panel (LH) Cap (LPG) Radiator Cover Assembly Seal (LH) Seal (RH) Washer Snap Ring Screw Rear Panel (RH) Seal Trim Seal Damping Sheet (RH Rear Panel) Sound Liner Sound Liner Sound Liner Sound Liner Insert Clip Nut (Diesel) Clip Nut (LPG) Screw Plate (LH) Step Panel (LH) Seal (LH) Panel (Rear) (LH, Diesel) Panel (Rear) (LH, LPG) Damping Sheet (LH Rear Panel) Front Panel (LH) HYSTER COMPANY 1-7
6 FLOORPLATES AND COVERS QTY ITEM PART NO. DESCRIPTION A B Plug Bracket (LH) (Fender Cover) Cover (LH) (Fender) Nut (Foldover) Lock Nut (Standard Tread, Wide Tread) Lock Nut (Dual Tread) Mud Guard (Standard Tread) Mud Guard (RH, Wide Tread) Mud Guard (RH, Dual Tread) Mud Guard (LH, Wide Tread) Mud Guard (LH, Dual Tread) Capscrew (Diesel) Capscrew (LPG) Seal (Wet Brake) Seal (Dry Brake) Damping Sheet (LH, Front Panel) Damping Sheet (RH, Front Panel) Front Panel (RH) Bracket (RH) (Fender Cover) Cover (RH) (Fender) Grommet (RH) Seal Plate Assembly Seal Seal Seal (Manual Valve) Seal (Electronic Valve) Seal (Manual Valve) Seal (Electronic Valve) Seal Seal Kick Panel (Single Brake Pedal) Cover (Steering Column) (Upper) Kick Panel (Dual Brake Pedal) Cover (Steering Column) (Lower) Screw HYSTER COMPANY
7 FENDER EXTENSIONS (Figure 1-3) HYSTER COMPANY
8 06/2005 UNIT CODE L177 EUROPE FENDER EXTENSIONS ITEM PART NO. DESCRIPTION QTY Fender (Wide Width) (LH) Fender (Dual) (LH) Fender (Wide Width) (RH) Fender (Dual) (RH) Capscrew Capscrew Nut HYSTER COMPANY 1-11
9 COWL MOUNT (Figure 1-4) ITEM PART NO. DESCRIPTION QTY Capscrew Cowl Insert Insert Capscrew HYSTER COMPANY
10 COUNTERWEIGHTS (Figure 1-5) HYSTER COMPANY
11 06/2005 UNIT CODE L177 EUROPE COUNTERWEIGHTS ITEM PART NO. DESCRIPTION QTY Counterweight (H2.0FT) Counterweight (H2.5FT) Counterweight (H3.0FT) Counterweight (H3.5FT) a Capscrew (101,6 mm) b Capscrew (152,4 mm) Washer Lockwasher Pin Pin Seal (Counterweight) Seal (Counterweight) (Top) Seal (RH) Seal (LH) Fastener Cap... 2 FOOTNOTES: a H2.0FT b H FT 2005 HYSTER COMPANY 1-15
12 OVERHEAD GUARD (Figure 1-6) HYSTER COMPANY
13 06/2005 UNIT CODE L177 EUROPE OVERHEAD GUARD ITEM PART NO. DESCRIPTION QTY Overhead Guard (High) Overhead Guard (Low) Grommet Insert Grommet Grommet Plug Capscrew Nut Insert Handle (Grab) Capscrew Handle Assembly (RH, Rear) Handle Switch (Horn) Connector Secondary Lock Terminal (Pin) Capscrew HYSTER COMPANY 1-17
14 CAB AND ATTACHING PARTS (Figure 1-7) HYSTER COMPANY
15 06/2005 UNIT CODE L177 EUROPE CAB AND ATTACHING PARTS ITEM PART NO. DESCRIPTION QTY Cab Assembly ( Figure 1-8, Figure 1-9, Figure 1-10, Figure 1-11, Figure 1-12) Plug Capscrew Handle (Grab) Seal Capscrew Nut Seal (Three Piece) Shim... AR Capscrew Seal Plug Plug Grommet Grommet Connector HYSTER COMPANY 1-19
16 CAB (Figure 1-8) LH DOOR HYSTER COMPANY
17 06/2005 UNIT CODE L177 EUROPE CAB LH DOOR ITEM PART NO. DESCRIPTION QTY Cab Assembly Door Assembly (LH) Sliding Window (LH) Grip Shim Lever Capscrew Seal... AR Screw Washer Handle and Latch (LH) Seal... AR Nut Plug Gas Spring Fastener Cover (Door, LH) Screen (Door, Lower, LH) Washer Hinge (LH) Bolt a Plug... 5 FOOTNOTES: a Not Illustrated 2005 HYSTER COMPANY 1-21
18 CAB (Figure 1-9) RH DOOR AND HEATER ASSEMBLY HYSTER COMPANY
19 06/2005 UNIT CODE L177 EUROPE CAB RH DOOR AND HEATER ASSEMBLY ITEM PART NO. DESCRIPTION QTY Cab Assembly Door Assembly (RH) Fastener Nozzle Cover (Door, RH) Nut Washer Seal... AR Screw Bracket Filter Screw Washer Capscrew Lever Shim Grip Sliding Window (RH) Nut Gas Spring Seal... AR Heater Assembly Heater Hose Switch Valve Wire Harness Connector Clamp Screw Bracket Plug Lock (RH) Nut Grommet Grommet Handle Release Bar Lever Washer Hinge (RH) Bolt HYSTER COMPANY 1-23
20 CAB (Figure 1-10) WINDOWS AND WINDOW WIPER SYSTEM HYSTER COMPANY
21 06/2005 UNIT CODE L177 EUROPE CAB WINDOWS AND WINDOW WIPER SYSTEM ITEM PART NO. DESCRIPTION QTY Cab Assembly Window (Roof) Wiper Blade (Rear) Wiper Arm (Rear) Connector Sliding Window (Rear) Wiper Motor (Rear) Bolt Guard Block Bolt Bracket Washer Washer Washer Washer Screw Wiper Motor (Front) Wiper Arm (Front) Wiper Blade (Front) Screen (Front) Seal... AR Screw Screw Washer Spacer Bushing HYSTER COMPANY 1-25
22 CAB (Figure 1-11) INTERIOR PANELS HYSTER COMPANY
23 06/2005 UNIT CODE L177 EUROPE CAB INTERIOR PANELS ITEM PART NO. DESCRIPTION QTY Cab Assembly Cover (Radio) Screw Nut Cover (Speakers) Screw Bulb Dome Light Bolt Console (Radio) Screw Hanger Screw Support (RH) Support (LH) Nut Washer Screw Cover (Radiator) HYSTER COMPANY 1-27
24 CAB (Figure 1-12) FRAME AND ATTACHING PARTS HYSTER COMPANY
25 06/2005 UNIT CODE L177 EUROPE CAB FRAME AND ATTACHING PARTS ITEM PART NO. DESCRIPTION QTY Cab Assembly Grommet Grommet Cover (Cable) Washer Capscrew Seal... AR Screw Washer Cover (Rear) Water Tank Nut Screw Seal... AR Nut Connector Bracket a... Frame FOOTNOTES: a Not Serviced Separately 2005 HYSTER COMPANY 1-29
26 SEAT (Figure 1-13) FULL SUSPENSION WITH AND WITHOUT ELECTRONIC CONTROLS HYSTER COMPANY
27 06/2005 UNIT CODE L177 EUROPE SEAT FULL SUSPENSION WITH AND WITHOUT ELECTRONIC CONTROLS KEY: A: Full Suspension (Vinyl) B: Full Suspension (Cloth) C: Full Suspension (Vinyl with Electronic Control Arm) D: Full Suspension (Cloth with Electronic Control Arm) QTY ITEM PART NO. DESCRIPTION A B C D Full Suspension Seat (Vinyl) Full Suspension Seat (Cloth) Full Suspension Seat (Vinyl) Full Suspension Seat (Cloth) Seat Cushion Seat Cushion Seat Belt Kit Arm Cushion (LH) Arm Cushion (RH) Wire Harness Wire Harness Slide Kit Weight Adjuster Kit Back Cushion Back Cushion a Sensor a Shock Kit a Foam Cap (Electronic Control Arm) a Knobs (Electronic Control Arm) FOOTNOTES: a Not Illustrated 2005 HYSTER COMPANY 1-31
28 SEAT (Figure 1-14) SEMI-SUSPENSION WITH AND WITHOUT ELECTRONIC CONTROLS HYSTER COMPANY
29 06/2005 UNIT CODE L177 EUROPE SEAT SEMI-SUSPENSION WITH AND WITHOUT ELECTRONIC CONTROLS KEY: A: Semi-Suspension (Vinyl) B: Semi-Suspension (Cloth) C: Semi-Suspension (Vinyl with Electronic Control Arm) D: Semi-Suspension (Cloth with Electronic Control Arm) QTY ITEM PART NO. DESCRIPTION A B C D Seat Assembly (Vinyl) Seat Assembly (Cloth) Seat Assembly (Vinyl) Seat Assembly (Cloth) Seat Cushion (Vinyl) Seat Cushion (Cloth) Seat Belt Kit Armrest (LH) Armrest (RH) Wire Harness Slide Kit Weight Adjust Knob Back Cushion (Vinyl) Back Cushion (Cloth) a Sensor (Operator Presence) a Shock Absorber Kit a Foam Cap (Electronic Control Arm) a Knobs (Electronic Control Arm) FOOTNOTES: a Not Illustrated 2005 HYSTER COMPANY 1-33
30 SEAT (Figure 1-15) NON-SUSPENSION WITHOUT ELECTRONIC CONTROLS HYSTER COMPANY
31 06/2005 UNIT CODE L177 EUROPE SEAT NON-SUSPENSION WITHOUT ELECTRONIC CONTROLS ITEM PART NO. DESCRIPTION QTY Non-Suspension Seat (Vinyl) Cushions (Vinyl) Seat Belt Kit Slide Kit Wire Harness... 1 a Sensor (Operator Presence)... 1 FOOTNOTES: a Not Illustrated 2005 HYSTER COMPANY 1-35
32 SEAT (Figure 1-16) SWIVEL WITH AND WITHOUT ELECTRONIC CONTROLS HYSTER COMPANY
33 06/2005 UNIT CODE L177 EUROPE SEAT SWIVEL WITH AND WITHOUT ELECTRONIC CONTROLS KEY: A: Full Suspension (Vinyl) B: Full Suspension (Cloth) C: Full Suspension (Vinyl with Electronic Control Arm) D: Full Suspension (Cloth with Electronic Control Arm) QTY ITEM PART NO. DESCRIPTION A B C D Seat Assembly (Vinyl) Seat Assembly (Cloth) Seat Assembly (Vinyl) Seat Assembly (Cloth) Back Cushion Back Cushion Seat Cushion Seat Cushion Wire Harness Wire Harness Arm Cushion (LH) Arm Cushion (RH) Weight Adjuster Kit Seat Belt Kit Slide Kit a Shock Kit a Foam Cap (Electronic Control Arm) a Knobs (Electronic Control Arm) a Sensor FOOTNOTES: a Not Illustrated 2005 HYSTER COMPANY 1-37
34 LABELS (Figure 1-17) EXTERIOR HYSTER COMPANY
35 06/2005 UNIT CODE L177 EUROPE LABELS EXTERIOR ITEM PART NO. DESCRIPTION QTY Label (Operator Warning) a Label (Ether Warning) Label (Flammable LPG) Label (Diesel Fuel Only) Plate (Hyster Logo) Fastener Label (Boron Free Anti-Freeze Only) Label (Fan Warning) Label (Fan Warning) Label (Anti-Freeze) Label (Operator Restraint) Label (Model 2.0) Label (Model 2.5) Label (Model 3.0) Label (Model 3.5) Label (Fortens) Label (Hyster) Label (Joystick Caution) Label (Locking Gas Spring) c Label (Hood Opening Warning) b Label (Swivel Seat Caution) Label (No Riders) Label (Pinch Point) Label (Mast Warning) Label (Hyster) Label (Mast Warning)... 1 FOOTNOTES: a Diesel Only b For Use With Swivel Seats Only c LPG Only 2005 HYSTER COMPANY 1-39
36 LABELS (Figure 1-18) INTERIOR HYSTER COMPANY
37 06/2005 UNIT CODE L177 EUROPE LABELS INTERIOR ITEM PART NO. DESCRIPTION QTY 1 b... Nameplate Rivet Label (Park Brake Warning) Label (Caution Soot Trap) Label (Radial Tire Warning) Label (Patents and Trademarks) Nameplate Tag a Label (Basic Powershift Transmission) c Label (DuraMatch Transmission) Label (DuraMatch Plus2 Transmission) Label (Drive Train Protection) Cover Label (Incomplete Truck Nameplate)... 1 FOOTNOTES: a Basic Transmission b Contact Your Local Hyster Dealer c Electric Transmission 2005 HYSTER COMPANY 1-41
38 LABELS (Figure 1-19) CONTROL LEVER HYSTER COMPANY
39 06/2005 UNIT CODE L177 EUROPE LABELS CONTROL LEVER ITEM PART NO. DESCRIPTION QTY 1 b Lens (Lift) b Lens (Tilt) a Lens (Reach) a Lens (Swing) a Lens (Load Stabilizer) a Lens (Scoop) a Lens (Upender) a Lens (Push/Pull) a Lens (Clamp) a Lens (Rotate) a Lens (Side-Shift) a Lens (Fork Spread)... 1 FOOTNOTES: a Optional Function b Standard Function 2005 HYSTER COMPANY 1-43
40 LABELS (Figure 1-20) ELECTRONIC LEVER HYSTER COMPANY
41 06/2005 UNIT CODE L177 EUROPE LABELS ELECTRONIC LEVER ITEM PART NO. DESCRIPTION QTY Label (Hoist and Tilt) Label (Reach) Label (Swing) Label (Load Stabilizer) Label (Scoop) Label (Upender) Label (Push/Pull) Label (Clamp) Label (Rotate) Label (Side-Shift) Label (Fork Spread) HYSTER COMPANY 1-45
42 LABELS (Figure 1-21) JOYSTICK HYSTER COMPANY
43 06/2005 UNIT CODE L177 EUROPE LABELS JOYSTICK ITEM PART NO. DESCRIPTION QTY Label Set (Hoist and Tilt) Label Set (Hoist and Tilt, Side-Shift) Label Set (Hoist and Tilt, Fork Spread) Label Set (Hoist and Tilt, Side-Shift, Fork Spread) Label Set (Hoist and Tilt, Side-Shift, Push/Pull) Label Set (Hoist and Tilt, Clamp) Label Set (Hoist and Tilt, Side-Shift, Clamp) Label Set (Hoist and Tilt, Side-Shift, Rotate) Label Set (Hoist and Tilt, Side-Shift, Rotate, Clamp) Label Set (Hoist and Tilt, Rotate, Clamp) Label Set (Hoist and Tilt, Swing, Clamp) Label Set (Hoist and Tilt, Swing, Rotate, Clamp) HYSTER COMPANY 1-47
44 FORKS (Figure 1-22) KEY: A: Standard Class II (100 mm x 40 mm) B: StandardClassIII(125mmx50mm) QTY ITEM PART NO. DESCRIPTION A B Fork (1000 mm) Fork (1100 mm) Fork (1200 mm) Fork (1000 mm) Fork (1100 mm) Fork (1200 mm) Knob Pin Pin Spring Spring a Washer a Wedge Wedge Retainer Pin (Not Illustrated) Latch Kit (Class II) (Includes Items 2-6) Latch Kit (Class III) (Includes Items 2-6) FOOTNOTES: a Refer to Latch Kit Installation Instructions HYSTER COMPANY
45 06/2005 UNIT CODE L177 EUROPE FORKS (Figure 1-23) OPTIONAL KEY: A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper (H FT) B: 125mm x 50mm (5 in. x 2 in.) Standard Taper (H FT) QTY ITEM PART NO. DESCRIPTION A B Fork (1016 mm) Fork (1194 mm) Fork (1524 mm) Fork (991 mm) Fork (1092 mm) Fork (991 mm) Fork (1092 mm) Fork (1194 mm) Pin Latch Spring Pin Pin Latch Kit (Class II) (Includes Items 2-5) Latch Kit (Class III) (Includes Items 2-5) HYSTER COMPANY 1-49
46 LOAD BACK REST EXTENSION (Figure 1-24) HYSTER COMPANY
47 06/2005 UNIT CODE L177 EUROPE LOAD BACK REST EXTENSION KEY: A: For Use With Standard Carriage Only B: For Use With Integral Side-Shift Carriage Only QTY ITEM PART NO. DESCRIPTION A B Load Backrest Extension (1219 mm) (Class III) Load Backrest Extension (1067 mm) (Class III) Load Backrest Extension (1067 mm) (Class II) Load Backrest Extension (1219 mm) (Class II) Load Backrest Extension (1067 mm) (Class II) Load Backrest Extension (1219 mm) (Class II) Capscrew a Capscrew b Capscrew Washer Washer Locknut FOOTNOTES: a For Use On 42" Class III, 42" Class II Standard Carriage, And 48" Class II Standard Carriage Only b For Use On 48" Class III Only 2005 HYSTER COMPANY 1-51
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