PolySafe. Insulated wall mounting cabinets. Intro. Multipurpose polyester cabinets. Features. Standards. Approvals. Ambient conditions B.
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1 Multipurpose polyester cabinets Standards eatures N/ N/ N/ N/ pprovals - abinets with one door: type 3, 3R, 3S, 4, 4, 12, 12K and 13 - abinets with two doors: type 3, 3R, 3S, 4, 4, 12, 12K and 13 - oupled cabinets: type 3, 3R, 3S, 12, 12K and 13 vailable on request LR - Lloyd's Register of Shipping mbient conditions ndoor and outdoor stationary use, at temperatures between -25 and 70 in continuous use and at peak temperatures up to standard dimensions (from 500 x 500 up to 1250 x 1000) in one depth 320 mm - abinets are standard factory assembled (empty or equipped) - igh protection degree P65 & P55-K10 (20 J) according to N/ (P54 - K07 for cabinets with glazed door) - Material: self-extinguishing, hot moulded, halogen-free, fiberglass reinforced polyester - olour: grey RL7035, dyed in mass - esigned for wall mounting, floor standing and pole fixing - oupling possibilities in height, width and depth - Total insulation - oor with 5-point latching mechanism - xecution as pedestal possible - Rated insulation voltage Ui = 1000V - asy recyclable: no moulded-in metal parts Overview of the range imensional drawings Specifications for tender documents Power dissipation values Page.3 Page.22 Page.54 Page.72.14
2 pplications ommercial Leisure (market places, camping sites, harbours for pleasure crafts, amusement parks), fuel stations, car washes, launderettes and laundries, service enclosures for construction yards, ndustrial Shipyards, mining, automotive, paper and pulp, food and beverage, petro-chemicals, heavy industry, transformers, system monitoring, Utilities Water treatment plants, waste management, telecommunications, traffic signaling systems, traffic management, public transport, energy distribution (electricity, gas, water), cable television (TV), public lighting, railways, Multipurpose cabinets.15
3 Wall mounting brackets - No mounting screws necessary - an be mounted vertical or horizontal ackpanel - nclosed in main structure - as a seamless top panel as a result - No inserts - PUR sealing directly injected (P54, P55-backwall) and glued PM gasket (P65) Rainhood for additional protection - Optional, up to P65 - Possibility of ventilation through cut-outs in top panel and air vents on side panels (to prevent internal condensation) - Protection degree: P44/P54 in case of ventilation - Moulded-in markings on the inside top panel shows the cut-out and fixation points Neoprene gasket - Preformed and premounted Side panels - ntegrated into top and bottom - Provide a very solid and stable construction Mounting frame - n lu with standard horizontal lu -profiles for all four widths - Regulation in depth possible for all sizes - Offering a complete solution (no more sawing necessary).16 loor mounting frame ase in polyester (height 65 mm) - or anchoring the cabinet with the floor - Moulded-in markings on the inside bottom panel shows the cut-out and fixation points for anchoring Mounting plates - Metal 2 mm - ard paper 5/10 mm - Metal perforated 2 mm - ixed (by means of ilo) as well as adjustable in depth for all sizes
4 Self tapping ilo screws (no inserts) - or assembling main structure and fixation of the back panel - Makes the cabinet easily dismantled for recycling inges - Mounted directly on the side panels, each step of 250 mm - irect access outside the functional part of the cabinet Standard ergonomic operating handle - Premounted on the door - Suitable for all types of profile half cylinder locks (standard depth 40 mm/ alt. depth 45 mm) - Possibility of padlocking - ual-ylinder handle available (optional) oorlifter - or bigger dimensions - nsuring the door takes its center position during closing Multipurpose cabinets oor - inged at right side (left hinged on request) flush mounted - Plain or glazed - No inserts (ilo screws) - nclosed in main structure - as a seamless top panel as a result - lued PM sealing (window door with PUR) - Opening angle 100 Standard 5 point latching mechanism - Operated by one handle - Provides secure closing oor conducting or exact door positioning in the main structure oorstop Prevents stressing the door hinges caused by wind in outside use. or enclosure width 750 mm and larger..17
5 ustomisation abinet can be ordered with preformed cut-outs to suit your application: ease and speed of mounting. Lay-out in compartments and internal separations as a flexible solution for the end customer (e.g. separation of distribution and control/measurement sections). oupling in depth by means of a depth extension kit (nearly unlimited). abinet also available with inset poly carbonate window (P54): visibility of operating components, internal signalisation. oupling in height and width by means of a coupling kit (see accessories): ease of extension. abinet can be factory equipped and wired according to the customers requirements: ready to install and operate..18
6 ustomisation Mounting applications abinet can be equipped with a modular frame for quick and easy installation of N-mountable devices or on sectional mounting plates. over plates provide operator safety with P20. Rainhoods our fixing points for securing rainhood are marked off in top panel. y drilling holes in the top panel and by fitting air vents (Ref. No ) on the side panels, the cabinet with rainhood will be efficiently ventilated. (P44) Rainhoods with special dimensions for enclosure combinations can be found in the accessory section. Special wall-mounting bracket needed (833624) to guarantee sufficient distance to the wall. Plinth asily mounted in accordance with the enclosed instructions abinet can be provided with door on the front and at the rear: easy access, two different individual compartments. abinet can be supplied painted in other colours or with personal identification: environmental influence adaptation, ease of recognition, anti-graffiti..19
7 Multipurpose polyester cabinets epth = 320 mm PS 220 PS 230 PS 240 PS 320 PS 330 PS 340 actory-assembled cabinet omplete with handle and wall mounting brackets of S 304 stainless steel (without cylinder lock) imensions ( x W) 500 x x x x x x 1000 P55 abinet with plain door P65 abinet with plain door P54 abinet with glazed door (polycarbonate window) Weight (kg) abinet with door on the front and at the back P P65 epth extension kit To increase the standard depth 320 mm of the cabinet up to 640 mm. The kit consists out of two side panels, one top and bottom panel and two open backpanels. Rainhood or an efficient ventilation (P44) in outdoor use by drilling holes in the top panel. s the standard enclosure is P65, a rainhood is not necessary. n case of extra width or depth, see nclosures catalogue. Plinth or floor mounting frame abinet and plinth are anchored together in the flooring - = 65 mm daptor frame for N-base mounting abinet and adaptor frame are anchored on the N base (polyester) N-base Polyester - RL 7035 oncrete base abinet anchored on the base Mounting plate imensions ( mm x W mm) Sendzimir zinc coated sheet steel 2 mm Perforated 2 mm ard paper 5 mm ard paper 10 mm Mounting frame in lu onsisting out of: four attachment brackets, two vertical -profiles. orizontal profiles to be ordered separately, see.19 ontinuously adjustable djustable in steps of 12,5 mm Length of horizontal profile (mm)
8 PS 352 PS 420 PS 430 PS 440 PS 442 PS 452 PS 530 PS 540 (1) PS 542 PS x x x x x x x x x x Multaipurpose cabinets (1) PS540 in P54 execution.21
9 ccessories L Profile half cylinder locks Standard: = 40 mm - L = 30,5 mm With 2 keys V Spare keys for With 2 keys With 2 keys 455- With 2 keys With 1 square key, 8 mm With 1 triangular key, 8 mm oor stop / anopy stop 100 opening angle of the door or the canopy (for enclosure width 750mm) Left turning Right turning With 1 triangular key, 11 mm With 1 double-bit key, 3 mm Wall mounting brackets for standard cabinets (spare part) Kit of four brackets for clip fixation at the rear of the cabinet. Made of stainless steel type 304 andle (spare part) or profile half cylinder locks with length of 40 mm andle Wall mounting brackets for cabinets with rainhood Kit of four special brackets for clip fixation at the rear of the cabinet Jumbo version, for profile half cylinder locks with length of 45 mm Rainhood Rainhoods for enclosure combinations. Standard rainhoods in the enclosure andle or two profile half cylinder locks. or utility applications. Padlocking handle or padlocking (max. Ø 10 mm) epth adjustment kit Set of four brackets for depth adjustment of mounting plate (step 12,5 mm). selection tables. or enclosure dimension (Wx in mm) x 320 mm 1750 x 320 mm 2000 x 320 mm 2250 x 320 mm 2500 x 320 mm 2750 x 320 mm 3000 x 320 mm 500 x 640 mm 750 x 640 mm 1000 x 640 mm 1250 x 640 mm 1750 x 640 mm 2000 x 640 mm 2500 x 640 mm.22
10 ccessories (continued) Pole mounting nnerdoor P mm width x W 500 x 500 mm mm width x 750 mm 750 x 500 mm / J t the rear of the enclosure, -profiles are mounted on the wall mounting brackets (delivered with the enclosure). round the pole, a steel holding band is installed (not delivered with the enclosure) On the -profiles, clamps are placed to fix the holding band securely. oupling kit P54/55/65 epth 320 mm 750 x 750 mm x 500 mm 1000 x 750 mm rame and door with 2 double-bit locks. or controls and automation applications. 19 /TS swing frame or direct fixing of 19 or TS modular chassis to the standard drillings. Multipurpose cabinets Vertical and/or lateral coupling. Package includes the neopreen gasket, or cabinets x W = 500 x units units TS or cabinets x W = 750 x units units TS coupling bolts and nuts, and the protection profiles. = 320 = = 200 = or cabinets x W = 1000 x units units TS = / = = = 85 Ø9 (x4) or cabinets x W = 1250 x units units TS 85 Ø9 (xj) Metal frame: epoxycoating RL /TS-profiles: galvanised bichromated metal lind coverplates for 19 /TS swing frames orner profile To fill up the corner between two coupled enclosures To fill up the remaining free space or cabinets x W = 500 x 750 eight of the coverplate = 32 mm Length = 308 mm Use 2 profiles when coupling 4 enclosures or cabinets x W = 750 x 750 eight of the coverplate = 15 mm or cabinets x W = 1250 x 750 eight of the coverplate = 28 mm Metal: epoxycoating RL 7035 Remark: not necessary for cabinet x W = 1000 x
11 ccessories (continued) Louvre plate P its on ventilation opening. Package includes 2 grids (aluminum and plastic) and 4 nylon nails. Total insulation by means of plastic ventilation grid installed on the inner side. ir vents P44 Two air vents must be mounted per enclosure to ensure sufficient air circulation and prevent condensation water. omplete with template and screws. ir vents are preferably mounted in the upper and lower part of the enclosure. Supporting chair or PS220 and PS320 or enclosures for temporary connections illing pellets Pellets made out of clay as humidity barrier between ground and enclosure. Recommended filling height mm. N 00-1: 1 bag N 2-3: 2 bags Set of 2 pieces in polyamide. RL 7035 Please refer to chapter "limate control" for more ventilation options. Screws (spare part) set Mounting-plate fixation set (8 screws and nuts) ixation screw 7,2x22 + M8x19 Mounting-plate, connection of side-wall with bottom/roof ixation screw 7,2x22 ack-wall.24
12
13 Modular framework for N-rail equipment - P20 escription 40 mod. - xw = 500x mod. - xw = 500x750 Ref. No elivered in kit-form ontent of the kit: - 2 x support for left vertical profile - 2 x support for right vertical profile - 2 x vertical mounting profile - 2 x insulated vertical cover for P20-2 x insulated horizontal cover for P20 - all screws and nuts for assembly 2 rows 4 rows escription 80 mod. - xw = 750x mod. - xw = 750x750 Ref. No escription 120 mod. - xw = 1000x mod. - xw = 1000x750 6 rows 7 rows Ref. No. escription Ref. No mod. - xw = 1250x Modular functions and accessoires, see next page.26
14 Modular functions for N-rail equipment (to be mounted on the modular framework) eight 150 mm onsists of: - N-rail - coverplate with rectangular cut-out - accessories for assembly Width Modules (1 mod. = 18 mm) Ref. No. entre distance 150 mm 500 mm mm Modular functions for terminals or other equipment (to be mounted on the modular framework) onsists of: - N-rails - plain coverplate - accessories for assembly eight Width entre distance 150 mm 500 mm 750 mm 150 mm Ref. No mm Ref. No ccessories (to be mounted on the modular framework) Metal mounting plates x W = 150 x 500 mm x W = 150 x 750 mm x W = 300 x 500 mm x W = 300 x 750 mm epth extension studs for metal mounting plates with 2 screws M5 x 10 (1 set = 2 pieces) set Length (mm): set Length (mm): set Length (mm): set Length (mm): set Length (mm): set Length (mm): set Length (mm):
15 ccessories for lu mounting frame luminium profiles (mm) nclosure width Profile length nclosure width Profile length nclosure width Profile length nclosure width Profile length nclosure width Profile length nclosure width Profile length nclosure width Profile length nclosure width Profile length 1218 Support for studs nsulated nut RL 7035 Screws Screw with flange SW ex nclosure width Profile length nclosure width Profile length nclosure width Profile length 968 Screw x Screw in PV for coverplate (sealable) 2 Ø10 Ø nclosure width Profile length 1218 Nuts in metal Profile length M Ø ixing brackets M4 M M 10 4 M
16 ccessories for lu mounting frame (continued) M 10, L L Nuts in PV rackets L = 25 - = 10 - = 9, L = 40 - = 24 - = 9, L = 80 - = 64 - = 9, L = = 64 - = 49,5 - = 41,5 Studs Type 1 - M4- L = 15 Type L = 15 L = 20 L = 25 L = 30 L = M4 9,5 15 L 9, L = 45 L = L = L = L = 80 L = 100 L = Type L = L = L 12.29
17 Mounting applications for lu mounting frame ontinuously adjustable lu mounting frame x12 Use of coverplate x12 nsulated nut nut Stud type 3 Stud type 3 Stud type 2 x12 x12 Stud type 2 djustable lu mounting frame in steps of 12.5 mm racket racket x12 Note: Same way of mounting for coverplate as mounting plate.30
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