PA6 PPmod (High Temp) PP (Standard)

Transcription

1 P6 PPmod (High Temp) PP (Standard) P6 (Nylon) is ideal for applications that require a conduit with high impact and abrasion protection with outstanding chemical resistance. P6 (Nylon) conforms to FMVSS302, is flame retardant, halogen free and maintains excellent flexibility in temperature extremes of -40 to 120. P6 (Nylon) conduit is supplied non-split making it ideal for mining and fuel haul applications when used with the extensive range of Schlemmer sealed fittings. PPmod (High Temperature Polypropylene) makes for a flexible conduit with good impact and abrasion resistance and can withstand a broad range of chemicals. PPmod has a working temperature range of -40 to 135, is self extinguishing and conforms to FMVSS302. PPmod (High Temperature Polypropylene) conduit is supplied non-split as well as in a 'Lockable' format making it ideal for use in engine bays, open environment applications or for application after a harness has been installed. PP (Standard Polypropylene) is used in the manufacture of basic automotive conduit. FMVSS302 compliant, a temperature range of -40 to 105 with basic impact, abrasion and chemical resistance. PP (Standard Polypropylene) is ideal for vehicle interior, chassis and body sections. PP (Standard Polypropylene) conduit is only available in split configuration and is compatible with a wide range of Schlemmer Hinged Fittings and SEM-FST adaptors.

2 onduit & onduit Fittings Polyflex P6 7 Polyflex PPmod 8 PP Split 10 onduit Tools & ccessories 11 Military Plug daptors 15 SEM-FST daptors 16 Threadconnect daptors 18 Threadconnect Fittings 20 Threadconnect Reducers 22 Hinged T & Y Fittings 23

3 onduit & onduit Fittings NW Size ross Reference ue to varying sizing methods and manufacturer interpretations there are different sizing formats used for P6, PP Split and PPmod Lockable conduit. The table below provides a cross-reference for all conduit ranges within this catalogue to Schlemmer NW sizing, and to UK N sizing. NW Schlemmer Identification P6 onduit PPmod Lockable onduit PP Split onduit N UK Identification Size Part Number Part Number NW V Part Number Size NW N06 NW N07 NW LT7 N08 NW N10 NW NW8.5 V LT10 N12 NW NW11 V LT13 N16 NW NW13 V NW NW15 V LT16 N20 NW NW19 V LT20 N25 NW NW26 V N30 NW LT30 N32 NW LT36 N40 NW N50 Please note that due to many different qualities of split conduit available on the market only IONNI supplied PP & PPmod Split onduit is confirmed to match the above NW sizing. Identification Marked on all rolls of P6 & PPmod conduit, as well as all Hinged Fittings and SEM-FST Fittings is an 'NW' number. onduit Sealed Fittings Hinged Fittings 6

4 onduit & onduit Fittings Highly durable & flexible. Self-extinguishing, flame retardant & halogen free. High chemical, oil & solvent resistance. Wide range of sizes. Environmentally sealed IP68. Material : Polyamide 6 (P6) Operating Temperature : ontinuous -25 to 80 Short Term 150 Ingress Protection : IP68 pprovals : TUV, NFR, L..O.E., UL, R & GGVS urning ehaviour : FMVSS 302, <100mm/min UL94 H UV Resistance : IN EN ISO 8580 Polyflex P6 Polyflex P6 orrugated onduit (Nylon) Part No. NW N (mm) (mm) Roll Length (m) / / / / / / / / / / / / / / / / / /

5 onduit & onduit Fittings Polyflex PPmod vailable in locking and split styles. Incorporated locking mechanism for security and usability. an be reopened after being locked closed. an be closed by hand or for high volumes, closing tool available. Self-extinguishing & flame retardant. UV resistant & acid proof. Ideal for extreme temperature application. Material : High Temperature Polypropylene Operating Temperature : ontinuous -40 to 135 Short Term 500 urning ehaviour : FMVSS 302 Self-extinguishing Type & burning rate 0 (IN7500) UV Resistance : IN EN ISO 8580 Polyflex PPmod orrugated onduit Split Part No. NW (mm) (mm) Roll Length (m) / / / /

6 onduit & onduit Fittings Lockable onduit Polyflex PPmod Lockable conduit has been specifically developed to incorporate the convenience of a split conduit combined with the benefits and security of an non-split conduit. The locking mechanism provides a secure seal which can be simply reopened after locking to allow access to the harness without damaging the conduit in the process. Locked Unlocked an be closed by hand or for high volumes, closing tools are available, see page 14. Polyflex PPmod orrugated onduit Lockable Part No. NW V NW (mm) (mm) Roll Length (m) / / / / / / NW V size is marked on PPmod Lockable onduit. Lockable onduit losing Tool losing Tool See page 14 for more details. Pinch one end of PPmod Lockable conduit closed and squeeze on closing tool. While holding one end pull the locking tool down the length of conduit. 9

7 onduit & onduit Fittings Quick & easy cable insertion. Wide range of sizes & lengths available. ompatible with a wide selection of the Schlemmer Hinged and SEM-FST fittings. PP Split Material : Polypropylene Operating Temperature : ontinuous -20 to 90 Short Term 120 PP orrugated onduit Split Part No. NW (mm) (mm) Roll Length (m) LT7/ LT7/ LT10/ LT10/ LT13/ LT13/ LT16/ LT16/ LT20/ LT20/ LT25/ LT25/ LT30/ LT30/ LT36/ Only IONNI supplied PP Split onduit is confirmed to match NW sizing on the market. Not a Schlemmer product. 10

8 onduit & onduit Fittings End aps/sleeves suitable for single or multiple cables. Quick & easy means of conduit termination using End aps. Securely fasten PP Split & PPmod conduit using onduit Support lips. Quick & secure pop-in style hristmas Tree mounting clips. P lamps for offset mounting. Range of conduit tools available /10 SJ / / /5 onduit Tools & ccessories Fig 1 Fig / /10 onduit Support lips Part No. NW N (mm) (mm) (mm) Pack Qty Fig / / / / / / / / lips use corrugations to hold conduit in place to stop any lateral movement. 11

9 onduit & onduit Fittings 8mm Ø 6.5mm Mounting imensions / /10 10mm onduit Mounting lips Part No. NW N (mm) (mm) (mm) Pack Qty / / / / / / / lips use corrugations to hold conduit in place to stop any lateral movement / /10 E P lamps Heavy uty Part No. (mm) (mm) (mm) (mm) E (mm) Pack Qty / / / / / / / /

10 onduit & onduit Fittings SJ03/5 onduit End aps Part No. NW N (mm) (mm) No. of Outlets Pack Qty SJ03/ SJ05/ SJ06/ Single cable outlets can be achieved by trimming the end from an individual gland. SJ12/5 onduit End Sleeves Part No. NW N Outlet Ø (mm) (mm) (mm) Pack Qty SJ12/ SJ16/ SJ20/ SJ25/ SJ SJ

11 onduit & onduit Fittings Fig 1 Fig 2 Fig 3 Fig 4 onduit Tools Part No. escription Suitable onduit Size (NW) Suits Fig Single cable insertion tool 6 13 Lockable & Split Universal cable insertion tool with offset flange Lockable & Split Universal cable insertion tool small Lockable & Split Universal cable insertion tool large Lockable & Split losing tool for PPmod Lockable conduit lack 8.5 V Lockable losing tool for PPmod Lockable conduit Grey 11 V Lockable losing tool for PPmod Lockable conduit lue 13 V Lockable losing tool for PPmod Lockable conduit Yellow 15 V Lockable losing tool for PPmod Lockable conduit Green 19 V Lockable losing tool for PPmod Lockable conduit Red 26 V Lockable 4 Using onduit Tools Single able Insertion Tool Insert the point of the single cable insertion tool into end of conduit with cable as shown. While holding end of conduit with cable, pull the insertion tool down the length of conduit. Universal able Insertion Tool Insert tool wedge containing wires into conduit split. Hold rag insertion tool down the length of conduit whilst holding cables. losing Tool Pinch one end of PPmod Lockable conduit closed and squeeze on closing tool. While holding one end pull the locking tool down the length of conduit. 14

12 onduit & onduit Fittings ttach military spec. & eutsch H Series connectors to a sealed conduit system. ompatible with Polyflex P6 conduit page 7. Seals to IP67 using supplied conical seal with P6 conduit. Suitable for hazardous applications when used with P6 conduit. daptor ody : Polycarbonate onical Seal : Neoprene ap Nut : Polyamide 6 SF13 SF06 Military Plug daptors onical Seal ap Nut daptor ody SF02 SF14 Military Plug daptor Kits Part No. NW N Thread Size (mm) (mm) Notes SF /8-20 UNEF SF UNEF SF UNEF SF M35 x Suits eutsch HP Series with L015 mod. SF , 3/16-18 UNEF Suits eutsch H36-18 adaptors SF , 7/16-18 UNEF Suits eutsch H36-24 adaptors SF , 5/8-18 UNEF SF M34 x SF , 5/8-18 UNEF Kit contains: 1 x daptor ody, 1 x onical Seal & 1 x ap Nut. 15

13 onduit & onduit Fittings SEM-FST daptors SEM40M4090 SEM12M12/5 Flame retardant & halogen free Polyamide 6. ompatible with P6, PPmod or PP Split conduit. Special lock-in design. High tensile strength. Seals to IP68 using supplied 'O' Ring, only with P6 conduit. Material : daptor ody Polyamide 6 (P6) O Ring Perbunane urning ehaviour : ccording to FMVSS 302 < 100mm/min Using SEM-FST daptor Kits daptor ody 'O' Ring Nut Flat Washer To create a seal of up to IP68* use the supplied 'O' Ring in the first groove of the conduit. *IP67 seal can only be achieved when used with P6 conduit. Insert conduit into already 'closed' SEM-FST adaptor and firmly push in until locking clamps catch. To remove fitting use a small flat blade screwdriver to disengage clamps from conduit. 16

14 onduit & onduit Fittings F E SEM16M16/5 SEM-FST daptor Kit Straight Part No. NW N Thread Size (mm) (mm) (mm) E (mm) F (mm) Pack Qty SEM8PG7/ PG SEM10M12/ M12 x SEM12M12/ M12 x SEM12M16/ M16 x SEM16M16/ M16 x SEM16M20/ M20 x SEM20M20/ M20 x SEM20M25/ M25 x SEM25M25/ M25 x SEM32M M32 x SEM40M M40 x SEM50M M63 x Kit contains: 1 x daptor ody, 1 x Flat Washer, 1 x Nut, 1 x 'O' Ring. E F SEM16M1690/5 SEM-FST daptor Kit 90 Part No. NW N Thread Size (mm) (mm) (mm) E (mm) F (mm) Pack Qty SEM12M1690/ M16 x SEM16M1690/ M16 x SEM16M2090/ M20 x SEM20M2090/ M20 x SEM20M2590/ M25 x SEM32M M32 x SEM40M M40 x SEM50M M63 x Kit contains: 1 x daptor ody, 1 x Flat Washer, 1 x Nut, 1 x 'O' Ring. 17

15 onduit & onduit Fittings ompatible with P6 or PPmod Lockable conduit. Threadconnect daptors S40M40 S12M1690/5 Halogen free. Wide range of sizes. Seals to IP67 using supplied conical seal with P6 conduit. daptor ody : Polyamide 6 O Ring : Neoprene Flat Washer : Perbunane Using Threadconnect daptor Kits Nut daptor ody onical Seal Flat Washer ap Nut For maximum effectiveness the conical seal must be placed at least two corrugations back from the end of the conduit, as shown above. Tighten firmly by hand to ensure an IP67* rated connection. * IP67 seal can only be achieved when used with P6 conduit. Flat Washer daptor ody Lock Washer Nut onical Seal ap Nut For maximum effectiveness the conical seal must be placed at least two corrugations back from the end of the conduit, as shown above. When tightening 90 Kits, the locking washer will click into the groves in the cap nut ensuring a secure, slipfree IP67* rated connection. * IP67 seal can only be achieved when used with P6 conduit. 18

16 onduit & onduit Fittings E S32M32 Threadconnect daptor Kits Straight Part No. NW N Thread Size (mm) (mm) (mm) E (mm) Pack Qty S10M16/ M16 x S12M16/ M16 x S12M20/ M29 x S12PG11/ PG S16M16/ M16 x S16M20/ M20 x S16PG13/ PG S20M20/ M20 x S20PG16/ PG S25M25/ M25 x S25M32/ M32 x S32M M32 x S32PG PG S40M40* M40 x S50M50* M50 x Kit contains: 1 x daptor ody, 1 x Flat Washer, 1 x Nut, 1 x onical Seal & 1 x ap Nut. * Supplied with O Ring & cetal lamping Ring instead of Flat Washer & onical Seal. Seals to IP54. E F E F S25M2590/5 Fig 1 Fig 2 Threadconnect daptor Kits 90 Part No. NW N Thread Size (mm) (mm) (mm) E (mm) F (mm) Pack Qty Fig S10M1690/ M16 x S12M1690/ M16 x S16M1690/ M16 x S16M2090/ M20 x S20M2090/ M20 x S25M2590/ M25 x S32M M32 x Kit contains: 1 x daptor ody, 1 x Flat Washer, 1 x Nut, 1 x onical Seal & 1 x ap Nut. 19

17 onduit & onduit Fittings ompatible with P6 or PPmod Lockable conduit. Threadconnect Fittings SE20 TP28 T Piece Locking version supplied with lock washer to prevent cap nut from coming loose. Seals to IP67 using supplied conical seal with P6 conduit. Suitable for hazardous applications when used with P6 conduit. daptor ody : Polycarbonate onical Seal : Neoprene ap Nut : Polyamide 6 Operating Temperature : -25 to 80 Mount Flange 7mm daptor ody F E onical Seal ap Nut Threadconnect T Piece Kits Part No. NW N Mount Flange (mm) E (mm) F (mm) Pack Qty SE No SE No SE Yes SE25* Yes SE Yes Kit contains: 1 x daptor ody, 3 x onical Seal & 3 x ap Nut. * Supplied with adaptor to achieve outlet size. 20

18 onduit & onduit Fittings E daptor ody ccess ap daptor ody ap Nut onical Seal Lock Washer F Threadconnect T Piece Kits Locking Part No. NW N (mm) E (mm) F (mm) Pack Qty TP TP TP TP Kit contains: 1 x daptor ody, 3 x Locking Washer, 3 x onical Seal, 3 x ap Nut & 1 x daptor ody ccess ap. Not compatible with Threadconnect Reducers. 35mm 7mm F daptor ody G E onical Seal ap Nut Threadconnect Manifold Kit NW N Part No. E (mm) F (mm) G (mm) Pack Qty SE25X Kit contains: 1 x daptor ody, 4 x onical Seal & 4 x ap Nut. 21

19 onduit & onduit Fittings Threadconnect Reducers SF1612/5 SF2516/5 ompatible with P6 or PPmod Lockable conduit. Seals to IP67 using supplied conical seal with P6 conduit. Suitable for hazardous applications when used with P6 conduit. onical Seal : Neoprene ap Nut : Polyamide 6 SF1208/5 ap Nut Reducer Seal SF2520/5 Threadconnect Reducer Kits Part No. NW Size Reduction N Size Reduction (mm) (mm) Pack Qty SF1208/5 10 to to SF1612/5 13 to to SF2012/5 17 to to SF2016/5 17 to to SF2512/5 22 to to SF2516/5 22 to to SF2520/5 22 to to Kit contains: 1 x Reducer Seal & 1 x ap Nut. Not ompatible with Threadconnect T Piece Locking. 22

20 onduit & onduit Fittings ompatible with P6, PPmod Lockable or PP Split conduit. Snap-lock clips for quick & easy assembly. Selected models feature mounting slot compatible with Mounting lips see page 27. Wide range of sizes. Reducers available for more size options see page 27. Material : Polyamide 66 (P66) Operating Temperature : -40 to 135 Ingress Protection : IP / /10 Hinged T & Y Fittings Most Hinged Fittings feature a mounting slot. Used with ST-LIP page /10 T-Piece Part No. NW N Mounting Slot Pack Qty / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes 10 23

21 onduit & onduit Fittings Hook Up Hook Up /10 Fig 1 Fig 2 T-Piece Hook Up Part No. NW N Hook Up Mounting Slot Pack Qty Fig / No / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes reate Manifold Using Hook Up Outlet Most Hinged Fittings feature a single outlet with a protruding ridged ring used to hook up with other Hinged Fittings creating manifolds. This ridged ring simulates a piece of corrugated conduit allowing other Hinged Fittings, the next size up, to securely clamp down around it. 24

22 onduit & onduit Fittings Hook Up /10 T-Piece Hook Up cont. Part No. NW N Hook Up Mounting Slot Pack Qty / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / No / No / No / No / No / No / No / No / No / No / No / No / No / No 10 25

23 onduit & onduit Fittings Hook Up / / /10 Fig 1 Fig 2 Fig 3 Hook Up / /10 Hook Up Fig 4 Fig 5 Y-Piece Part No. NW N Hook Up Mounting Slot Pack Qty Fig / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes / Yes 10 4 SM200812/ * * 12 Yes / Yes / Yes / Yes / No / No / No / No / No 10 5 SM251225/ * * 25 No / No / No 10 4 * Reducer supplied to achieve outlet size. 26

24 onduit & onduit Fittings Fig 1 Fig 2 Hinged Fitting Reducers Part No. NW Size Reduction N Size Reduction Pack Qty Fig / to to /10 10 to to /10 10 to to /10 10 to to /10 13 to to /10 13 to to /10 17 to to /10 22 to to mm Ø 6.5mm 22mm Mounting imensions 10mm 16mm 8mm Hinged Fitting Mounting lips Part No. escription Pack Qty ST-LIP/10 hristmas Tree clip 10 27