Press Section Overview

Transcription

1 Section Overview -200 Type and unctions Page -rame es Roll rame es R lamp es 8 - rbor es 8 ench rame ccessories Speed hart -200 ustom uilt es Tension Meter ells TM L 2 pplication Ideas 3 1

2 -, -rame es shown: -0 Setting the Industry Standard Mounting lock llows cylinder mounting into a press frame, while also allowing side to side adjustment of cylinder position. of the vertical daylight (-ton models are manual) locking of the cylinder from side to side (-ton, 25-ton and -ton are manual) matched to a pump, cylinder, hoses and gauge, offering the complete package llows easy, effortless daylight adjustment. Standard on most -rame presses. Pump Mounting racket eavy-duty steel brackets allow mounting of one of the nerpac Power Sources to power your press. auge Included ll standard press models include a gauge and gauge adaptor, matching the press capacity. 5 n nerpac -rame press quickly removes the shaft from this assembly. V-locks These optional V-locks are designed for easy fixturing of round stock and other nonuniform materials. eaturing precise fit into the press bolster. 1

3 -rame es Ordering Variations ny variations to a listed part number must be ordered as two seperate items. or example, if you need a different voltage electric pump, please order from the modular matrix on page 1 and the electric pump from the modular matrix on page 87 (electric) or page 93 (air). ny questions should be directed to our Technical Service epartment. Types = Single-acting, Spring Return : -200 tons Maximum aylight and Width: & inches Maximum Operating ure:,000 psi = ouble-acting, ydraulic Return or more technical information see next page Vertical aylight ed Width Man. * {--} Speed in strokes per inch plunger travel Type Power Source Valve lec. ir Man. lec Stroke Rapid dvance 0.90 {4} {2} {5}.0.90 {7} 1.02 {2} {11} 2.90 {2} {3} 1.90 {3} 3. Speed (sec/in)* ing {15} {15} {34} {34} {38} {73} {38} {70} 20.0 {70}

4 , -rame es (min) (max) -rame imensions Pump or full features see page 1. The moveable cylinder mounting block allows the user to quickly adapt the press to a specific job PM-1201 X-12 P-392 P-84 X-12V PU-1200 Z33S-N X-12 P-80 PM-42 Z34S-N P-84 Z40S-N PM-22 P-42 P-80 PU-1200 Z4408MX Z4420S-N P-44 Z4208MX Z40S-N P-42 Z4420S-N P-44 Z5420S-N Z5420S-N R- R- R- RR- RR- R-25 R-25 R-25 R-25 RR- RR- RR- R- R- R- R- R- RR- RR- RR- R-0 R-0 R-0 RR-0 RR-0 RR-1 RR

5 -rame es ydra-lift (min.) N (max.) : -200 tons Maximum aylight and Width: & inches L M Maximum Operating ure:,000 psi -rame auges ll standard press models include a gauge and gauge adaptor, matching the press capacity: -rame imensions L M N Weight (lbs) , ,057 1,051 1,003 1, 1,722 1,5 1,743 1,5 3,90 3, auge -P -20P -835P -P -871P -200P -200P daptor or more information on gauges, please refer to the System omponents section. 1 Ordering Variations ny variations to a listed part number must be ordered as two seperate items. or example, if you need a different voltage electric pump, please order from the modular matrix on page 1 and the electric pump from the modular matrix on page 87 (electric) or page 93 (air). ny questions should be directed to our Technical Service epartment. 5

6 R-, Roll rame es Shown: R-075 The One and Only Mounting lock llows cylinder mounting into a press frame, while also allowing side to side adjustment of cylinder position. Pump Mounting racket eavy duty steel brackets to allow conversion to one of the nerpac Power Sources to power your press. of the vertical daylight cylinder from side to side matched to a pump, cylinder, hoses and gauge, offering the complete package the ability to support heavy loads llows easy, effortless daylight adjustment. Optional V-locks These V-locks, 200 ton only, are designed for easy fixturing of round stock and other non-uniform materials. eaturing precise fit into the press bolster Vertical aylight minimum maximum orizontal aylight Pump Z4420S-N Z5420S-N Z5420S-N R-75 R-075 R-20075, ouble-cting ydraulic Return Stroke...00 RR- RR-0 RR Rapid dvance Speed (sec/in) ing

7 Roll rame es n R Roll rame is used to remove a large shaft from this pillow-block assembly. The Roll rame design allows this heavy part to be safely loaded with an overhead crane. R : -200 tons Maximum aylight and Width: & inches Maximum Operating ure:,000 psi Roll rame auges ll standard press models include a gauge and gauge adaptor, matching the press capacity: auge daptor P -871P -200P M L N or more information on gauges, please refer to the System omponents section. 1 Ordering Variations ny variations to a listed part number must be ordered as two seperate items. or example, if you need a different voltage electric pump, please order from the modular matrix on page 1 and the electric pump from the modular matrix on page 87 (electric) or page 93 (air). ny questions should be directed to our Technical Service epartment. 1 Roll rame imensions L M N Weight (lbs) 1,91 3,849 7,89 R-75 R-075 R

8 -lamp, rbor and ench rame es Shown from left to right: -220, -3 and -258 The Standard In Workshop Tools Push Pin -183 or applications requiring precision pressing, such as shaft removal and insertion. This attachment fits ton cylinders and requires the use of a threaded adaptor saddle (-). -lamp rbor longer parts ench rame positioning along rails -3 bor used for compacting powder at tons. Smooth Saddle -1 or pressing applications of delicate parts, such as aluminum castings, this saddle decreases surface marks during the pressing application. Requires ton cylinder and threaded adaptor saddle (-). L -lamp -205, -2, -220 M Type Vertical aylight ed Width * Weight rbor -lamp ench * Requires R cylinder listed, see page 7 for specifications. ** Requires R-25 ton cylinder, limited to 20 tons. *** omplete set includes cylinder and pump R--x R--x R-5-x R--x ** R- R- -3* -3* -205* -2* -220** -258* -22*** -40*** (lbs)

9 -lamp, rbor and ench rame es perfect example of the force and versatility of the nerpac lamp press. : 5- ton Maximum aylight and Width: and 1 inches Mounting apabilities: (-3).75 (-3) M L M N Maximum Operating ure:,000 psi.34 (8x) O N L.92 O daptor or high-cycle production applications, -lamp and rbor presses should be limited in their capacity. onsult nerpac Technical Services for specific application details (-3) (-3) 1 /2"-UN. 1.3 (-3) 1.38 (-3) -1 V-lock (optional) nerpac cylinders and power sources for -lamp and rbor presses must be ordered separately. rbor -3, -3 ench rame -258 imensions L M N O ¼- UN UN 1½-1 UN 2¼- UN UN

10 ccessories and Speed hart escription rame eatures Mounting lock ton ench ton -rame 25 and ton -rame ton -rame 0 ton -rame 200 ton -rame -175 ench press to use an R-9 ton cylinder horizontal movement of cylinder V- locks ton ench ton -rame 25 and ton -rame ton -rame 0 ton -rame 1 & 200 ton -rame 200 ton Roll rame R steel for long life include two V-blocks 25-0 ton -rame ton -rame and 0 ton Roll rame 200 ton Roll rame L-0 L-1 LR-0 LR-200 daylight adjustments Pump Mounting racket and operated and small ir Pumps; P-80, P-84, P-2, P-392, P-3,, X, Turbo II pumps lectric, large and Pumps, and Z4 ir Pumps; Z, P-42, P-44, /90 ir Pumps PM-1 PM-2 are pre-drilled to accept a number of different pump models Speed This chart will help you calculate the time required for an nerpac cylinder to extend when powered by a,000 psi nerpac hydraulic pump. The Speed hart can also be used to determine the pump type and model best suited for an application when you know the plunger speed required. and Pump Selection hart and Operated Pumps lectric Pumps ir Pumps Strokes per inch of plunger travel Seconds per inch of plunger travel Single Speed P-391 Two-Speed P-392 P-80 P-84 P-42 P-44 ½ P Port. ½ P Subm. Z3 Z4 psi air X P-3 PM Z No load No load No load No load No load Note: Values are approximate. speed may vary in actual application.

11 ustom uilt es If the press that would best fit your application cannot be found in the charts, you can easily build your custom press here. ll presses must be ordered with cylinders. The pump is ordered separately. This is how a press model number is built up - 0 S Product Type 2 rame Type 1 Product Type = Industrial 2 rame Type = -rame R = Roll rame 1) 3 0 = ton 025 = 25 ton 0 = ton 0 = ton 0 = 0 ton 1 = 1 ton 200 = 200 ton 4 Type S = Single-cting (R-) = ouble-cting (RR-) 3 4 Type 5 Stroke Pump Mounting 5 Stroke - ton S/: 0, 08,, 12, ton /:, ton S/: 0, 08,, 12, - ton S/: 08 ton /: 08, - ton S/: 0, ton /: 0,, 20-0 ton S/: 0, 0 ton /: 0,, 18-1 ton /: 0,, ton /:, 18, 24 2) 0 = No mounting kit 1 = and operated and small air pumps: P-80, P-84, P-1, P-2, P-202, P-391, P-392, P-3 and all Turbo II ir pumps 2 = lectric, large hand operated and modular air pumps: PU-12, PM-12, Z3- P-42, P-44 PM- and -90 : -200 tons Maximum aylight and Width: & inches Maximum Operating ure:,000 psi indicates the plunger speed as it extends toward the load (1st stage). indicates the plunger speed as the load is applied at a system pressure of,000 psi (2nd stage). ormula V = V (sec/in) = (in 2 ) (in 3 /min ) V = plunger speed in seconds per inch = effective area in square inches (in 2 ) = Pump oil flow in cubic inches (in 3 ) 1) Roll rame : -, 0- and 200-ton press capacity only. (ssembly required) 2) Includes hoses for press, except for option 0. Plunger Speed (sec/in) = ffective rea (in 2 ) Pump low Rate (in 3 /min) 0 sec 1 number: -0S0-2 -0S0-2 is a -ton -rame press with a single-acting, inch stroke cylinder (R-). It has a pump mounting kit (for an electric Pump or a Modular ir Pump). See the cylinder and pump selection chart on previous page for selecting the proper pump. 1