Spring Return and Double Acting Pneumatic Quarter-Turn Actuators For Output Torques to 27,624 lb.in.

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1 Keystone Pneumatic Pneumatic ctuator ctuator Spring Return and ouble cting Pneumatic Quarter-Turn ctuators For Output Torques to 27,624 lb.in. Features and enefits Compact rack and pinion design utilizes the whole piston area to develop output torque. Pistons with integral rack drive reduce the number of dynamic seals, minimizing air leakage. ouble pistons nullify sideloads on the pinion shaft, minimizing bearing wear and extending life. Internal air porting eliminates external tubing. Hard anodized aluminum body with external electrostatic powder coating (SPC) finish protects against corrosive environments. Female output drive enables direct mounting of most Keystone valves, eliminating special adaptation connections and assuring correct alignment. ottom entry pinion shaft simplifies assembly and provides anti-blowout feature. nti-friction piston pads ensure no metal-to-metal contact, providing smooth operation. Ideal for modulating or on/off control applications. djustable travel stops standard in both directions on sizes 06 to 181. n extensive range of standard accessories are available for direct mounting. - Solenoid valves - Limit switchboxes - Positioners - eclutchable manual override gearbox - High visibility indicator General pplications For remote control of any quarter-turn application, including ball, butterfly or rotary plug valves, dampers, etc. Technical ata Max. Supply Pressure: 10 psig Rated Supply Pressure: 120 psig ouble cting Torque: 27, psig Spring nd Torque: 10,1 100 psig Temperature Range: -4 F to 200 F [-20 C to 90 C] Optional Temperature Ranges vailable: -1 F to 300 F [-26 C to 10 C] -40 F to160 F [-40 C to 71 C] Keystone is either a trademark or registered trademark of Tyco International Services G or its affiliates in the United States and/or other countries. ll other brand names, product names, or trademarks belong to their respective holders. -US-0904

2 Keystone Keystone ouble cting Pneumatic Quarter-Turn ctuator Spring Return Pneumatic Quarter-Turn ctuator Materials of Construction Part Material US Material Standard UK Material Standard IN Material Standard 1 ody xtruded aluminum (hard anodized and SPC*) STM 221 S IN ie-cast aluminum 2 nd cap LM6 or LM24 (SPC*) STM 8 S1490 IN or Piston (003 only) Glass filled nylon 66 Piston ( ) ie-cast aluminum (anodized) LM6 or LM24 STM 8 S1490 IN or Pinion shaft Carbon steel (sealbond - N coated) STM 108 S M40 C40 earings ngineered polymer 6 O-rings Nitrile 7 Fasteners 304 stainless steel STM 193 S970 Part 3-304/30 IN 267 Part 3 8 Indicator S 9 Spring Spring steel (SPC*) STM 401 S216 HS3 IN Pti 10 Spring Cone ie-cast aluminum LM6 STM 8 S1490 IN Spring retaining bolt Steel (plated) STM 193 S970 Part 3-304/30 IN 267 Part 3 * electrostatic powder coating 2

3 Keystone Keystone Notes 1. Operating times under no load for air pressures from 40 psig to 100 psig. (Times based on actual measurements.) 2. Total time is defined as time required from switching solenoid valve to completion of 90 degree stroke. 3. Stroke times can be increased or decreased dramatically by using speed controls, oversized pilot valves or quick-exhaust valves. 4. ir Consumption: Cubic inches shown in chart represent actual free air volume in either open or close direction. ir consumption will vary depending on supply pressure. To determine standard cubic feet per minute use the following formula: ouble cting SCFM = ( in3)( Open + Close Vol. Supply ir psig )( ) Cycles/Min Spring Return SCFM = ( in3)( ir Stroke Vol. Supply ir psig )( ) Cycles/Min xample: Calculate SCFM for size 036 double acting using 80 psig air supply and cycles/minute. ouble cting ctuator Operating Times (seconds) ctuator Size Stroke Time Total Time / / / Spring Return ctuator Operating Times (seconds) ctuator Size Stroke Time Total Time ir Spring ir Spring 003S S S S S S/066S S/091S S/181S ouble cting SCFM = ( )( )() SCFM = ll ouble cting ctuator operating times are based on using a standard Tyco /2 solenoid valve with nominal.7c v. 6. ll Spring Return ctuator operating times are based on using a standard Tyco 3/2 solenoid valve with nominal.4c v. ctuator Piston isplacement (in 3 ) ctuator Size Open-ouble cting Close - ouble cting ir Stroke - Spring Return / / / ctuator Weight (lb.) ctuator Size ouble cting Spring Return / / /

4 Keystone Keystone Size 003 Size 003S () (SR) C C 1 1 Size Size 006S-036S () (SR) C C Size Size 06S-181S Travel Stop Travel Stop Close Open Close Open () (SR) C C 1.38 Max. recommended 1.38 Max. recommended 4

5 Keystone Keystone General Information. comprehensive range of adaptors are available to suit all Tyco valve stems.. ctuators can be mounted parallel or perpendicular to valve flow. G Mounting pattern F ir connections this side 4 Sizes 06 to 181 C. On sizes 06 to 181, the total travel of 100 degrees allows for end-of-travel adjustment of degrees over and 7 degrees under at both open and close positions.. Travel stop bolts (when present) must not be used for manual override.. Mounting pattern with.00 PC is only available on 180/181 size with the use of a 0.7 thick mounting plate. Notes ach body has both types of accessory mounting pads. 1. Tyco standard mounting pad 2. NMUR mounting pad ctuator imensions (inches) ctuator Size (SR) () C / / / Mounting imensions (inches) - ctuator Shaft ore Keyway Size Key Mounting Patterns Size F G Width Size PC Mounting Holes ia /16 Sq x 1 /4-20UNC x 0.38 p. 006/ ia /4 x 3 / x 3 /8-16UNC x 0.6 p. 024/ ia /4 Sq x 3 /8-16UNC x 0.6 p x 1 /2-13UNC x 0.63 p ia /4 Sq x 1 /2-13UNC x 0.63 p ia /16 Sq x 1 /2-13UNC x 0.63 p ia /8 Sq x 1 /2-13UNC x 0.63 p x 3 /4-10UNC x 1.00 p ia /2 x x 1 /2-13UNC x 0.63 p. / x 3 /4-10UNC x 1.00 p ia /2 x 3 / x 1 /2-13UNC x 0.63 p x 3 /4-10UNC x 1.00 p ia /2 x x 1 /2-13UNC x 0.63 p. 3 / x 3 /4-10UNC x 1.00 p. ccessory rillings to ctuator ody (inches) 1/4 NPT x 0.38 p (2) #10-32UNF x 0.28 p. 8-holes (2) (2) #10-32UNF x 0.28 p. 8-holes (2) 1.18 Port Hole rillings air port - CLOS air port - OPN * On sizes 180/181 drillings are aligned vertically (not horizontally as shown) with Port at top. #10-32UNF x 0.28 p. 8-holes 1.62 (2) Top mounting drilling sizes 003 to (2) Top mounting drilling sizes 06 to 181 ctuator Shaft Top etail (inches) Size Shaft ore ia. x 0.8 x Keyway ( 3 /16 Sq. Key) 006/ ia. x x 0.22 Keyway ( 1 /4 x 3 /16 Key) 024/036/06/066/090/091/180/ ia. x 1.20 x 0.22 Keyway ( 1 /4 Sq. Key)

6 Keystone Keystone Output Torques (lb.in.) for Single cting (spring return) ctuators ctuator Spring Spring Spring ir Supply in psig Size Rating (psig) nd Start ir Torque S S S S S S/066S S/091S S/181S Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd

7 Keystone Keystone Output Torques (lb.in.) for ouble cting (air-to-air) ctuators ctuator Size ir Supply in psig / / / Westlock Controls - ccessories Quantum Rotary Control Monitors* 764/784/864, Weathertight 76/789/86, Non-incendive 711/722/811, Intrinsically Safe 777/877/360, xplosionproof Quantum products offer a fully integrated solution for the monitoring and control of process valves. Combining sensors, Falcon low-powered solenoids, junction housings and a local visual position indicator in one compact unit suitable for weatherproof and hazardous location service, Westlock offers an extremely efficient and cost effective method for the monitoring and controlling of rotary valves. ccutrak 1040 ccutrak 360 ccutrak Rotary Position Monitors* 1040/2004 and 938/9044, Rotary Position Monitors, Weathertight K-Switch, 9468, Rotary Position Monitor, Non-incendive 004/044 and 00, Rotary Position Monitors, Intrinsically Safe 360, 2007 and 9479, Rotary Position Monitors, xplosionproof The ccutrak family of products offers an integrated solution for the monitoring of process valves. y combining sensors, junction housings and local visual position indication in one compact unit suitable for weatherproof and hazardous location service, Westlock offers an extremely efficient and cost effective method of both monitoring and controlling linear and rotary valves. K-Switch * Stainless Steel, ccutrak, Quantum, Intellis Network Solutions and Positioners - please consult your sales representative for the availability of global certifications such as TX, IC, GOST, CS and InMetro for specific configurations in these product lines, as approvals may vary. 7

8 Keystone Keystone Westlock Controls - ccessories (continued) Positioners* ICoT 200/300, Intelligent SmartCal Positioners ICoT 400, FOUNTION Fieldbus Positioner azical, lectro-pneumatic Positioner 793, Pneumatic Positioners Westlock Controls offers a variety of solutions for the precise positioning of rotary and linear pneumatic actuators. These positioners are suitable for use with either double acting or spring return actuators. Mounting options include the ModMount, NMUR standards (VI/V 384) or actuator special kits. These units also provide the simplest form of installation and calibration as standard, without the requirement for additional equipment. Positioners are available with both HRT and FOUNTION Fieldbus digital communication protocols. 793 ICoT 200 azical Network Solutions* Intellis Network Solutions, Control Monitors; Network ccessories Intellis is a family of industrial control field Network Control Monitors which use embedded control systems to automate valves and link field I/O to the host PLC or CS. ach monitor is assigned a unique address and accepts input/output signals from valve position sensors, solenoids and external alarm and control devices. Hall ffect sensors are utilized for valve position monitoring. Low-power Falcon solenoid valve provide integrated actuation control. Network interface modules Pacs allow communication via a protocol of choice. Westlock Intellis Network Control Monitors are available for linear or rotary applications in all area classifications. Intellis Control Monitor * Stainless Steel, ccutrak, Quantum, Intellis Network Solutions and Positioners - please consult your sales representative for the availability of global certifications such as TX, IC, GOST, CS and InMetro for specific configurations in these product lines, as approvals may vary. Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MKS NO RPRSNTTIONS OR WRRNTIS, ITHR XPRSS OR IMPLI, INCLUING WITHOUT LIMITTION NY WRRNTIS OF MRCHNTILITY OR FITNSS FOR PRTICULR PURPOS WITH RSPCT TO TH INFORMTION ST FORTH HRIN OR TH PROUCT(S) TO WHICH TH INFORMTION RFRS. CCORINGLY, TFC WILL NOT RSPONSIL FOR MGS (OF NY KIN OR NTUR, INCLUING INCINTL, IRCT, INIRCT, OR CONSQUNTIL MGS) RSULTING FROM TH US OF OR RLINC UPON THIS INFORMTION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. ll registered trademarks are the property of their respective owners. Printed in the US. 8

Spring Return and Double Acting Pneumatic Quarter-Turn Actuators For Output Torques to 27,624 lb.in. INTRODUCTION

Spring Return and Double Acting Pneumatic Quarter-Turn Actuators For Output Torques to 27,624 lb.in. INTRODUCTION VLVS & CONTROLS KYSTON PNUMTIC CTUTOR Spring Return and ouble cting Pneumatic Quarter-Turn ctuators For Output Torques to 27,624 lb.in. INTROUCTION For remote control of any quarter-turn application, including

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