Instrument Ball Valves

Transcription

1 Instrument all s 40 Series On-off, switching, and crossover flow paths Working pressures up to 3000 psig (206 bar) Temperatures from 50 to 150 (10 to 65 ) Low-temperature service option from 65 to 150 ( 53 to 65 ) 1/16 to 3/4 in. and 3 to 12 mm end connections Virtually no dead space

2 2 40 Series all s eatures irectional handle indicates position of orifice. Top-loaded design allows adjustment with the valve in-line. Panel nut secures valve to or actuator. End connections include gaugeable➀ and a variety of others. apsule seat packing does not require system pressure to make a seal allows bidirectional flow has virtually no dead space is easily cleaned and purged is available in optional materials for system compatibility. One-piece body eliminates multiple seal points. ➀ Stainless steel and alloy 400 are gaugeable. Materials of onstruction 2 41, 42, 2 44, series series One-piece ball stem ensures alignment of ball and orifice. ody Materials Stainless Steel rass lloy 400 omponent Material rade/stm Specification 1 andle Set screw Nylon with brass insert S17400 SS/564 2 Packing bolt➀ Powdered metal 300 series SS/ 783 or 316 SS/276, 479 rass 360/16 lloy R-405/164 41, 42, 45 series 3 Upper gland 316 SS/240 brass 260/36; 43, 44 series 316 SS/240 lloy 400/127 4 ushing PTE/ Lower gland Powdered metal 300 series SS/783 rass 360/16 lloy 400/164 6 Upper packing PTE/ all stem 316 SS/276 and 479 rass 360/16 ➁ lloy R-405/164 8 Side rings luorocarbon-coated luorocarbon-coated powdered metal brass powdered metal ➁ 9a Side discs 300 series SS/783 luorocarbon-coated alloy 400 powdered metal 10a Lower packing PTE/ a Panel nut Powdered metal Powdered metal rass 360/ series SS/ series SS/783 12a ody ➂ 316 SS/276 and 479 rass 360/16 lloy 400/164 Lubricant ➃ 41, 42, 43 series silicone-based; 44, 45 series silicone- and fluorinated-based Wetted components listed in italics. ➀ Molybdenum disulfide with hydrocarbon binder coating. ➁ 4-way, 5-way, 6-way, and 7-way valves contain stainless steel stem, rings, and discs. ➂ odies with VO end connections have fluorocarbon KM O-rings. ➃ or valves assembled without lubrication, see Options, page 8. Important Information about Packed s Packing adjustment may be required during the valve s service life. Warning: ailure to periodically inspect and maintain valve packing may result in leakage. Service instructions are shipped with each 40 series ball valve. ball valves are designed to be used in a fully open or fully closed position. s that have not been cycled for a period of time may have a higher initial actuation torque. Packing in 40 series ball valves is factory adjusted for service at 1000 psig and 70. Packing must be readjusted for service at other than test pressure. s exposed to dynamic temperature conditions before installation may lose their initial packing load. Packing adjustment may be needed. 43 series ball valves require an adapter to adjust the packing bolt. Ordering number: MS-WK-43 or all other 40 series ball valves, packing adjustments can be made with standard wrenches. Testing Every 40 series ball valve is adjusted for factory testing at 1000 psig (69 bar) with nitrogen or at its maximum rated pressure if less than 1000 psig (69 bar). Seat tests have a maximum allowable leak rate of 0.1 std cm 3 /min. leaning and Packaging Every 40 series ball valve is cleaned and packaged in accordance with standard cleaning and packaging specification (S-10), MS

3 40 Series all s 3 On-Off (2-Way) s low ata at 70 (20 ) Straight- Pattern Pressure-Temperature Ratings ➀ Pressure ratings for valves with tube fitting ends may be lower. See Tubing ata, MS Ordering Information and imensions dd SS for 316 stainless steel, for brass, or M for alloy 400 to the basic ordering number. Example: SS-43S4 imensions are for reference only and are subject to change. 1 ➀ 1/8 in. (3.2 mm) minimum thickness. W ngle- Pattern On Off On Off max ngle-pattern s dd - to the ordering number of a valve with the dimension listed. Example: SS-43S4- imensions shown with tube fitting nuts finger-tight. E Series Temperature Rating ( ) Pressure Rating ➀ psig (bar) 41, 42, 41-, 42-, (172) to (206) 44, 45 (10 to 65) 2500 (172) 44-, (103) Pressure rop to tmosphere ( p), psi ir low, std ft 3 v /min Water low, U.S. gal/min or angle-pattern valve flow data, see low ata, page 4. Orifice End onnections asic Ordering v imensions, in. (mm) Inlet/Outlet Size Number v ngle in. mm 1 E W 1/16-41S (42.7) 0.84 (21.3) 1/8-41S (25.7) /4 19/ (51.1) (24.6) (8.6) (7.1) (28.4) (6.4) (15.1) (34.5) (14.7) -42S (27.9) 1.07 (56.1) (27.2) ractional 1/4-43S (30.0) 1.17 (59.9) (29.7) /16 25/ (9.7) (38.9) (4.8) (19.8) (39.6) (19.8) -43S (32.8) 1.29 (65.5) (32.8) 3/8-44S (38.6) (14.2) / (77.5) (36.3) (28.6) (52.6) (28.4) 3/8 1/2-45S (49.8) (17.5) / /4-45S (99.6) (44.2) (76.2) (38.1) (61.7) (38.1) 3 mm -41S3MM (25.7) 0.97 (51.1) (24.6) /4 19/ (8.6) (7.1) (28.4) (6.4) (15.1) (34.5) (14.7) -42S6MM (27.9) (56.1) (27.2) 6 mm Metric -43S6MM (30.5) 1.17 (60.7) (29.7) /16 25/ (9.7) (38.9) (4.8) (19.8) (39.6) (19.8) 8 mm -43S8MM (31.2) 1.20 (62.5) (30.5) 10 mm -44S10MM (38.9) (14.2) / (78.0) (36.9) 3/8 (28.6) (52.6) (28.4) 12 mm -45S12MM (49.8) 0.69 (17.5) / (99.6) (44.2) (76.2) (38.1) (61.7) (38.1) (20.6) /4 19/ (41.1) (8.6) (7.1) (28.4) (6.4) (15.1) (34.5) (14.7) 1/ (25.4) /16 25/ (9.7) (38.9) (4.8) (19.8) (39.6) (19.8) emale (26.2) NPT 1/4 (52.3) (31.8) 0.56 (14.2) / / (63.5) 3/8 (28.6) (52.6) (28.4) 1/ (39.6) 0.69 (17.5) / (79.2) (76.2) (38.1) (61.7) (38.1) Male NPT 1/4-43M (25.4) /16 25/ (26.2) (9.7) (38.9) (4.8) (19.8) (39.6) (19.8) Male NPT/ 1/4-43M4-S /16 25/ (55.9) (25.4) (30.5) (26.2) (9.7) (38.9) (4.8) (19.8) (39.6) (19.8) tube fitting 1/4-434RT (26.2) /16 25/ (52.3) (9.7) (38.9) (4.8) (19.8) (39.6) (19.8) emale ISO tapered 3/8-446RT (31.8) 0.56 (14.2) / (63.5) 3/8 (28.6) (52.6) (28.4) 1/2-458RT (39.6) 0.69 (17.5) / (79.2) (76.2) (38.1) (61.7) (38.1) VO fittings 1/4-42VO (22.4) / (44.4) (28.4) 3/16 (15.1) (34.5) VO4 2.4 (23.9) (9.7) (4.8) (19.8) (23.9) / (47.8) (38.9) (19.8) (39.6) -42VR (26.9) / / (28.4) 3/16 (15.1) (34.5) 0.78 (54.1) (27.7) (9.7) (4.8) (19.8) -43VR Male VR (26.2) / (38.9) (19.8) (39.6) fittings -44VR (36.6) 0.56 (14.2) / (73.2) 1/2 3/8 (28.6) (52.6) 1.50 (38.1) -45VR (39.6) 0.69 (17.5) / (79.2) (76.2) (38.1) (61.7)

4 4 40 Series all s Switching (3-Way, 5-Way, and 7-Way) s 3-Way 5-Way 7-Way eatures Unique, top-loaded capsule packing allows reliable switching. low can be switched from a single inlet to multiple outlets or from multiple inlets to a common outlet. 3-way valve has a center-off position. 5- and 7-way 43 series valves have a spring-loaded detent for exact port positioning. etent handle components: andle: nylon with brass insert Set screw: S17400 stainless steel Pins, detent plate: nickel-plated steel Springs: steel/stm 228 Pressure-Temperature Ratings Series low Pattern Temperature Rating ( ) Pressure Rating ➀ psig (bar) 41X, 42X, 43X 2500 (172) 3-way 44X, 45X 1500 (103) 50 to Z 2500 (172) 5-way (10 to 65) 45Z 1500 (103) 43Z6 7-way 500 (34.4) ➀ Pressure ratings for valves with tube fitting ends may be lower. See Tubing ata, MS low ata at 70 (20 ) Pressure rop to tmosphere ( p) psi v ir low, std ft 3 /min Water low, U.S. gal/min 2-Way ngle Pattern and 3-Way s Way s Way s

5 40 Series all s 5 Ordering Information and imensions dd SS for 316 stainless steel, for brass, or M for alloy 400 to the basic ordering number. Example: SS-43XS4 imensions are for reference only and are subject to change. 3-Way 5-Way 7-Way max max max W ➀ 1/8 in. (3.2 mm) minimum thickness. End onnections asic Orifice imensions, in. (mm) Ordering Inlet/Outlet Size Number v in. mm W 3-Way s 1/16-41XS (42.7) 0.84 (21.3) 0.81 (20.6) 1/8-41XS (51.1) 1.01 (25.7) 0.97 (24.6) 0.34 (8.6) 1.13 (28.7) 1/4 (6.4) 19/32 (15.0) 1.36 (34.5) 0.58 (14.7) -42XS (56.1) 1.10 (27.9) 1.07 (27.2) ractional 1/4-43XS (60.7) 1.20 (30.5) 1.17 (29.7) 1.53 (38.9) 3/16 (4.8) 25/32 (19.8) 1.56 (39.6) 0.78 (19.8) 3/8-44XS (73.4) 1.45 (36.8) 1.43 (36.3) 0.56 (14.2) /8 (28.7) 2.07 (52.6) 1.12 (28.4) 1/2-45XS /8 (9.7) (88.4) 1.74 (44.2) 0.69 (17.5) 3.00 (76.2) 3/4-45XS /2 (38.1) 2.43 (61.7) 1.50 (38.1) 3 mm -41XS3MM (51.1) 1.01 (25.7) 0.97 (24.6) 0.34 (8.6) 1.13 (28.7) 1/4 (6.4) 19/32 (15.0) 1.36 (34.5) 0.58 (14.7) -42XS6MM (56.1) 1.10 (27.9) 1.07 (27.2) 6 mm Metric -43XS6MM (60.7) 1.20 (30.5) 1.17 (29.7) (38.9) 3/16 (4.8) 25/32 (19.8) 1.56 (39.6) 0.78 (19.8) 8 mm -43XS8MM (62.5) 1.23 (31.2) 1.20 (30.5) 10 mm -44XS10MM (73.4) 1.45 (36.8) 1.43 (36.3) 0.56 (14.2) /8 (28.7) 2.07 (52.6) 1.12 (28.4) 3/8 (9.7) 12 mm -45XS12MM (88.4) 1.74 (44.2) 0.69 (17.5) 3.00 (76.2) 1 1/2 (38.1) 2.43 (61.7) 1.50 (38.1) 1/8-42X (41.4) 0.81 (20.6) 0.34 (8.6) 1.13 (28.7) 1/4 (6.4) 19/32 (15.0) 1.36 (34.5) 0.58 (14.7) emale NPT -43X (52.3) 1.03 (26.2) 1.53 (38.9) 3/16 (4.8) 25/32 (19.8) 1.56 (39.6) 0.78 (19.8) 1/4-44X (63.5) 1.25 (31.8) 0.56 (14.2) /8 (28.7) 2.07 (52.6) 1.12 (28.4) 3/8-44X /8 (9.7) 1/2-45X (79.5) 1.56 (39.6) 0.69 (17.5) 3.00 (76.2) 1 1/2 (38.1) 2.43 (61.7) 1.50 (38.1) Male NPT/ 1/4-43XS4-S4-M (61.0) 1.20 (30.5) 1.03 (26.2) 1.53 (38.9) 3/16 (4.8) 25/32 (19.8) 1.56 (39.6) 0.78 (19.8) 1/4-43X4RT (52.3) 1.03 (26.2) 1.53 (38.9) 3/16 (4.8) 25/32 (19.8) 1.56 (39.6) 0.78 (19.8) emale ISO 3/8-44X6RT (63.5) 1.25 (31.8) 0.56 (14.2) /8 (28.7) 2.07 (52.6) 1.12 (28.4) tapered 3/8 (9.7) 1/2-45X8RT (79.5) 1.56 (39.6) 0.69 (17.5) 3.00 (76.2) 1 1/2 (38.1) 2.43 (61.7) 1.50 (38.1) Male VR -42XVR (28.7) 19/32 (15.0) 1.36 (34.5) 1/ (54.1) 1.06 (26.9) 1.09 (27.7) 3/16 (4.8) fittings -43XVR (38.9) 25/32 (19.8) 1.56 (39.6) 0.78 (19.8) emale emale NPT emale 5-Way s 1/8-43ZS2➀ (49.3) 0.97 (24.6) 1.53 (38.9) 5/32 (4.1) 29/32 (23.1) 1.69 (42.9) 1/8-43Z2 ➀ (39.4) 0.78 (19.8) 0.88 (22.4) 1.53 (38.9) 5/32 (4.1) 29/32 (23.1) 1.69 (42.9) 1/2-45Z8-N ➁ (79.5) 1.56 (39.6) 0.69 (17.5) 3.00 (76.2) 3/8 (9.7) 1 1/2 (38.1) 2.43 (61.7) 1/16-43Z6S /8-43Z6S Way s 1.94 (49.3) 0.97 (24.6) 1.53 (38.9) 5/32 (4.1) 29/32 (23.1) 1.69 (42.9) imensions shown with tube fitting nuts finger-tight. ➀ ross-port flow may occur during switching. If cross-port flow is unacceptable, specify a in. ball orifice. Example: SS-43Z2-049 ➁ ross-port flow may occur during switching. If cross-port flow is unacceptable, specify a in. ball orifice. Example: SS-45Z8-N-093

6 6 40 Series all s rossover (4-Way and 6-Way) s 4-Way 6-Way eatures apsule packing allows crossover of two or three streams. Machined stops provide positive port positioning. Stop plate material: aluminum/stm 209 or 211. Pressure-Temperature Ratings Series low Pattern Temperature Rating ( ) Working Pressure psig (bar) 43Y (172) 4-way 50 to Y (103) (10 to 65) 43Y6 6-way 1500 (34.4) low ata at 70 (20 ) Pressure rop to tmosphere ( p), psi v ir low, std ft 3 /min Water low, U.S. gal/min 4-Way s Way s Ordering Information and imensions imensions are for reference only and are subject to change. dd SS for 316 stainless steel, for brass, or M for alloy 400 to the basic ordering number. Example: SS-43Y2 4-Way 6-Way max E End onnection asic Orifice imensions, in. (mm) Ordering Type Size Number v in. mm E 4-Way s emale tube fitting emale NPT emale tube fitting 1/16-43YS1➀ (39.4) 1/8-43YS2➀ 1.95 (49.5) /8-43Y2➀ 1.55 (39.4) 1/2-45Y8➁ (79.5) 6-Way s 1/16-43Y6S (49.5) 1/8-43Y6S (19.8) 0.98 (24.9) 0.78 (19.8) 1.56 (39.6) 0.97 (24.6) 0.69 (17.5) 0.69 (17.5) 1.53 (38.9) 1.53 (38.9) 3.00 (76.2) 1.53 (38.9) ➀ ross-port flow may occur during switching. If cross-port flow is unacceptable, specify a in. ball orifice. Example: SS-43YS2-049 ➁ ross-port flow may occur during switching. If cross-port flow is unacceptable, specify a in. ball orifice. Example: SS-45Y /16 (4.8) 3/16 (4.8) 3/8 (9.7) 3/16 (4.8) 29/32 (23.1) 29/32 (23.1) 1 1/2 (38.1) 29/32 (23.1) 1.68 (42.7) 1.69 (42.9) 2.43 (61.7) 1.68 (42.7) max E ➀ 1/8 in. (3.2 mm) minimum thickness.

7 40 Series all s 7 Pneumatic ctuators rack and pinion pneumatic actuators are compact, lightweight, easily mountable, and can be operated with standard shop air. or technical data, including pressure-temperature ratings and materials of construction, see the Rack and Pinion Pneumatic ctuators for all s catalog, MS /8 in. NPT ➀ S = spring return = double acting 4 mounting s 0.34 (8.6) dia O (S)➀ N ()➀ M K L Q E 1/8 in. NPT imensions Series 41, 41-, 41X, 42, 42-, 42X 43, 43-, 43X, 43Y 43, 43-, 43X, 43Y 44, 44-, 44X 45, 45-, 45X, 45Y ctuator Model imensions, in. (mm) E K L M N O Q 2.81 (71.4) 2.91 (73.9) 0.34 (8.6) 3.72 (94.5) 4.13 (104) (108) (44.5) 3.04 (77.2) 1.73 (43.9) 1.31 (33.3) 0.60 (15.2) 0.52 (13.2) 0.31 (7.9) 1.46 (37.1) 1.25 (31.8) 4.09 (104) 4.91 (125) 1.80 (45.7) 2.30 (58.4) (58.7) 4.07 (103) 2.32 (58.9) 1.75 (44.5) 0.75 (19.1) 0.81 (20.6) 2.16 (54.9) 1.56 (39.6) 5.89 (150) 7.86 (200) 2.56 (12.2) 2.19 (65.0) (55.6) ctuator Pressure at Maximum System Pressure Required pressures based on valve performance using pressurized air or nitrogen. ctuator Model -131 (90 ) -151 (180 ) -133 (90 ) -153 (180 ) ctuator esignator ctuation Modes ouble cting Spring Return Single ual Single ual Series Minimum ctuator Pressure, psig (bar) 41, 41-, 42, (1.4) 35 (2.5) 60 (4.2) 70 (4.9) 43, 43-, 43Y 50 (3.5) 80 (5.6) 80 (5.6) 41X, 42X 20 (1.4) 35 (2.5) 60 (4.2) 70 (4.9) 43X 50 (3.5) 80 (5.6) 70 (4.9) 43, 43-, 43Y 20 (1.4) 35 (2.5) 65 (4.5) 75 (5.2) 44, (1.8) 50 (3.5) 70 (4.9) 90 (6.3) 45, 45-, 45Y 60 (4.2) 100 (6.9) 90 (6.3) 43X 20 (1.4) 35 (2.5) 65 (4.5) 70 (4.9) 44X 25 (1.8) 50 (3.5) 70 (4.9) 80 (5.6) 45X 60 (4.2) 100 (6.9) 85 (5.9) Other ctuator Options or ield ssembly or actory ssembly Electric ctuators or information, see the Electric ctuators 141 and 142 Series catalog, MS Solenoid s or information, see the Solenoid s for Electropneumatically ctuated all s catalog, MS Limit Switches indicate actuator position by means of an electrical signal. They meet a variety of NEM ratings such as NEM 4 (weatherproof) and NEM 7 (explosion proof). or more information, see the Limit Switches catalog, MS Position Indicators provide visual status of a valve. ISO 5211-ompliant ctuator Mounting racket Kits or information, see the ctuated all Selection uide, MS Ordering Information actory-ssembled ctuators Typical Ordering Number S S S Ordering Number or dual-mounted assemblies (two valves mounted to one actuator), add M to the ordering number. Example: SS-43S4-31M ctuators for ield ssembly Typical Ordering Number M S ctuator Model etermine valve series, then select actuator model (see ctuator Pressure table). Mounting racket Kits Series ctuator Model 41, 41-, 42, X, 42X , X , X Y 44, 44- ctuator esignator etermine valve series, then select actuator model (see ctuator Pressure table). Ordering Number MS-M-41 ➀ MS-M-43 MS-M MS-M-43Y X , X -153 MS-M-43Y-133 MS-M-44 ➁ MS-M-45 45Y -133 MS-M-45Y ctuation Mode = double acting = spring return, normally closed O = spring return, normally open S = spring return, 3- and 4-way valves ctuation Mode = double acting SR = spring return ➀ 42 series valves with VO or VR end connections mounted to an actuator are only available factory assembled. ➁ 44 series valves with VR end connections require kit MS-M-44-VR.

8 Options andles actory-ssembled Nylon lack is standard. or other colors, add a handle color designator to the valve ordering number. Example: SS-43S4-L andle Kits include handle and set screw. Series 316 Stainless Steel ar dd -S to the valve ordering number. Example: SS-43S4-S luminum ar dd -K to the valve ordering number. Example: SS-43S4-K Nylon Oval (2- and 3-Way) dd -K to the valve ordering number. Example: SS-43S4-K Nylon oval handles are available factory assembled only. Nylon irectional andle asic Ordering Number ➀ andle olor lack lue reen Orange Red Yellow Stainless Steel ar andle Ordering Number esignator -K -L -R -O -R -YW luminum ar andle Ordering Number 41, 41-, 41X, 42, 42-, 42X Z-5K-42 SS-5K-42-5K-42-K 43, 43-, 43X, 43Y Z-5K-43 SS-5K-43-5K-43-K 43Z Z-5K-43Z 44, 44-, 44X Z-5K-44 SS-5K-44-5K-44-K 45, 45-, 45X, 45Y Z-5K-45 SS-5K-45-5K-45-K ➀ or a complete ordering number, add a handle color designator to the basic ordering number. Example: Z-5K-42-K Vented s 2-Way, Straight-Pattern s When the valve is closed, the downstream port vents to atmosphere through a vent in the side of the valve body. 2-Way, ngle-pattern and 3-Way s When the valve is closed, the bottom port vents to atmosphere through a vent in the side of the valve body. To order, insert V into the valve ordering number. Example: SS-43VS4 Pressure rating for vented valves is 500 psig (34.4 bar). ross-port flow may occur during actuation. If cross-port flow is unacceptable, specify a ball orifice of: in. for 41 and 42 series valves. Example: SS-41VS in. for 43 and 44 series valves. Example: SS-43VS in. for 45 series valves. Example: SS-45VS8-093 Special leaning and Packaging (S-11) To order 40 series ball valves processed in accordance with Special leaning and Packaging (S-11), MS-06-63, to ensure compliance with product cleanliness requirements stated in STM 93 Level, add -S11 to the valve ordering number. Example: SS-43S4-S11 s ssembled Without Lubrication 40 series ball valves assembled without lubricant are cleaned and packaged in accordance with Special leaning and Packaging (S-11), MS-06-63, and are adjusted for factory testing at 200 psig (13.7 bar). s have a pressure rating of 200 psig (13.7 bar). rass valves are assembled with stainless steel rings, discs, and stem. To order, add to the valve ordering number. Example: SS-43S Low-Temperature Service Live-loaded packing option extends the temperature range to 65 to 150 ( 53 to 65 ). or more information, see the Live-Loaded 40 Series all s for Low-Temperature Service catalog, MS Oxygen Service azards or more information about hazards and risks of oxygenenriched systems, see the Oxygen System Safety technical report, MS Sour as Service 40 series ball valves with female pipe ends are available for sour gas service. Materials for wetted valve components are selected in accordance with NE Standard MR0175 for sulfide stress cracking resistant materials. Stem, rings, and discs are alloy 400. To order, add -S to the valve ordering number. Example: SS-434-S irectional Name Plates irectional name plates indicate the direction of flow. matte surface accepts ink or labels. To order, add -WN1 (blank nameplate) or -WN2 (marked nameplate) to the valve ordering number. Example: SS-43S4-WN1 Optional low Paths 40 series ball valves are available with a variety of flow paths to accommodate many special applications. or more information, see the 40 Series all low Path Options catalog, MS Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. unction, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. aution: o not mix or interchange parts with those of other manufacturers. Warranty Information products are backed by The Limited Lifetime Warranty. or a copy, visit swagelok.com or contact your authorized representative., VR, VO TM ompany 2001, 2002, 2005 ompany Printed in U.S.., MI ugust 2005, R7 MS-01-60