High Pressure Valves, Fittings and Tubing Pressures to 65,000 psi

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1 igh Pressure Valves, ittings and Tubing MXMTOR has been designing and manufacturing high pressure equipment for more than thirty years and has a worldwide reputation for quality and reliability, backed by one of the best service organizations in the industry. igh Pressure Valves feature: Rising stem design. 316SS wetted parts with a 17-4 P stem provides excellent corrosion resistance. Metal-to-metal seating achieves bubble-tight shut-off, longer stem and seat life, greater durability for repeated open and close cycles. PT and carbon packing with metal back-up rings offers reliable stem to body sealing. Non-rotating stem prevents stem to seat galling. Stem sleeve and packing gland materials have been selected to achieve optimum thread cycle life and reduced handle torque. ll stem sleeve threads are rolled, assuring smooth operation. Safety weep holes for all pressure connections and packing area. Six different valve body patterns, with choice of vee or regulating type stem tip. MXPRO offers a complete line of high pressure fi ttings, tubing, check valves, line fi lters, anti-vibration fi ttings and safety head assemblies. ll high pressure valves and fi ttings use the high pressure style connection. igh Pressure ndex Valves rated to 36,000 psi Valves rated to 65,000 psi ittings nti-vibration ollet land ssemblies Tubing oned and Threaded Nipples heck Valves Line ilters Safety ead ssemblies and Rupture iscs Note: When selecting multiple items, the pressure rating would be that of the lowest rated component. Maxpro Technologies, nc lier rive South airview Pennsylvania Phone: ax: website: ll general terms and conditions of sale, including limitations of MT 1M R Printed in the US 1

2 igh Pressure Valves Pressures to 36,000 psi MXMTOR high pressure valves with metal to metal seats have a high level of safety and reliability under adverse operating conditions. These valves may be used both with gases and liquids. Traceability is ensured through extensively documented data (batch number, max. pressure, material number, type designation). ll high pressure valves include glands and collars. Ordering nformation Typical catalog number: 36V V OPTONS Valve Series O.. Stem ody Pattern xtreme Tube Size temperature 36V 4 1 / 4 " 6 3 / 8 " 9 9 / 16 " 07 V stem 08 regulating stem (tapered tip for regulating and shutoff) 87 V stem with replaceable seat 88 regulating stem with replaceable seat 1 two-way straight 2 two-way angle 3 three-way, two on pressure 4 three-way, one on pressure 5 three-way, two-stem manifold option, see below. Special esigns for xtreme Temperatures Standard valves are supplied with Tefl on/arbon packing and may be operated to 450. igh temperature packing and/or extended stuffi ng box are available for service from -423 to 1200 by adding the following suffi xes to catalog order number. - T standard valve with tefl on glass packing to Y standard valve with graphite braided yarn packing to T extended stuffi ng box valve with graphite braided yarn packing to standard valve with cryogenic trim materials and tefl on packing to LT entended stuffi ng box valve with tefl on packing and cryogenic trim materials to Repair its onsult your MXPRO representative for repair kits and valve bodies. Refer to the Tools and nstallation section for proper maintenance procedures. Pressure/Temp. O.. Size onnection Orifice Size Rated v* Rating R.T.)** 1/ ,000 3/ ,000 9/ ,000 * v values shown are for 2-way straight pattern vee stem valves. or 2-way angle patterns, increase the v value by 50%. ** See page 2 in the Technical Section for Pressure/Temperature Rating hart. of turns open djustable Packing Low riction Packing land oned and Threaded Tubing onnections low oefficient Reference urves (v) ulating Stem SS Valve ody available in six patterns % of rated v Stem nodized luminum andle Positive Locking evice Non-Rotating Stem ( & ulating esigns) nti-xtrusion Seal Rings Metal to Metal Seating Valve Shown: 36V9O71 2 ll general terms and conditions of sale, including limitations of MT 1M R1 0109

3 igh Pressure Valves Pressures to 36,000 psi Valve Pattern 2-Way Straight 2-Way ngle 3-Way / 2 on Pressure 3-Way / 1 on Pressure 3-Way / 2-Stem Manifold atalog 36V V V V V V V V V V V V V V V V V V V V V V V V V V V V V9075 Stem ll general terms and conditions of sale, including limitations of MT 1M R V Way ngle / Replaceable Seat 36V V V V V V9882 O.. Tube Orifice imensions Valve lock Panel Thickness ole 1 / / / / / / / / / / / / / / / / / / Panel mounting screw thread size UN. ll dimensions are for reference only and subject to change. 3

4 igh Pressure Valves MXMTOR high pressure valves with metal to metal seats have a high level of safety and reliability under adverse operating conditions. These valves may be used both with gases and liquids. Traceability is ensured through extensively documented data (batch number, maximum pressure, material number, type designation). ll high pressure valves include glands and collars. Ordering nformation Typical catalog number: 65V V OPTONS Valve Series O.. Stem ody Pattern xtreme Tube Size temperature 65V 4 1 / 4 " 6 3 / 8 " 9 9 / 16 " 07 V stem 08 regulating stem (tapered tip for regulating and shutoff) 87 V stem with replaceable seat 88 regulating stem with replaceable seat 1 two-way straight 2 two-way angle 3 three-way, two on pressure 4 three-way, one on pressure 5 three-way, two-stem manifold option, see below. Special esigns for xtreme Temperatures Standard valves are supplied with Tefl on/arbon packing and may be operated to 450. igh temperature packing and/or extended stuffi ng box are available for service from -423 to 1200 by adding the following suffi xes to catalog order number. - T standard valve with tefl on glass packing to Y standard valve with graphite braided yarn packing to T extended stuffi ng box valve with graphite braided yarn packing to standard valve with cryogenic trim materials and tefl on packing to LT entended stuffi ng box valve with tefl on packing and cryogenic trim materials to Repair its onsult your MXPRO representative for repair kits and valve bodies. Refer to the Tools and nstallation section for proper maintenance procedures. Pressure/Temp. O.. Size onnection Orifice Size Rated v* Rating R.T.)** 1/ ,000 3/ ,000 9/ ,000 * v values shown are for 2-way straight pattern vee stem valves. or 2-way angle patterns, increase the v value by 50%. ** See page 2 in the Technical Section for Pressure/Temperature Rating hart. of turns open Low riction Packing land 316 SS Valve ody available in six patterns djustable Packing oned and Threaded Tubing onnections low oefficient Reference urves (v) ulating Stem % of rated v Stem nodized luminum andle Positive Locking evice 17-4 P Non- Rotating Stem ( & ulating esigns) nti-xtrusion Seal Rings Metal to Metal Seating Valve Shown: 65V9O71 4 ll general terms and conditions of sale, including limitations of MT 1M R1 0109

5 igh Pressure Valves Valve Pattern atalog Stem O.. Tube Orifice imensions Valve lock Panel Thickness ole 2-Way Straight 65V V V V / / Way ngle 3-Way / 2 on Pressure 3-Way / 1 on Pressure 3-Way / 2-Stem Manifold 65V V V V V V V V V V V V V V V V V V V V V V V V V V Way ngle / Replaceable Seat 65V V V V V V9882 ll general terms and conditions of sale, including limitations of MT 1M R / / / / / / / / / / / / / / / / Panel Mounting Screw Thread Size UN. ll dimensions are for reference only and subject to change. 5

6 igh Pressure ittings MXMTOR high pressure fi ttings are designed to be used with the 36V and 65V series high pressure valves and high pressure tubing. ll high pressure fi ttings have coned and threaded type connections. Mounting holes are standard on all elbows, tees, and crosses. Tubing Size land ollar Plug Tubing ap 1 / P4 65T4 3 / P6 65T6 9 / P9 65T9 onnection omponents ll high pressure fi ttings are supplied with glands and collars. Refer to the adjacent chart for ordering any of the connection components individually. When using the plug, the collar is not needed. itting Pattern atalog onnection O.. Tube Size Orifice imensions lock Thickness lbow 65L4 4 1 / L6 6 3 / Tee 65L9 9 9 / T4 4 1 / T6 6 3 / T9 9 9 / ross 65X4 4 1 / X6 6 3/ X9 9 9 / Straight oupling / Union oupling ulkhead oupling max. panel hole Straight oupling / U4 Union oupling Straight oupling / U6 Union oupling Straight oupling / U9 Union oupling / / / See page 2 in the Technical Section for pressure/temperature rating chart. ll dimensions are for reference only and are subject to change. 6 ll general terms and conditions of sale, including limitations of MT 1M R1 0109

7 nti-vibration ollet land ssembly MXMTOR anti-vibration collet gland assemblies are for use in applications where there could be extreme external mechanical vibrations or shock in tubing lines. These collet gland assemblies are interchangeable with the standard high pressure coned and threaded tube connections. n a normal coned and threaded tube connection, any external mechanical loading on the tubing lines, valves or fi ttings, would be concentrated on the fi rst thread of the tube. This can cause failure of the tube at this thinner cross-section. The anti-vibration collet gland assembly grips the tube behind the connection, supporting the tube at the full cross-section and straight area, moving the loading away from the threaded area. The anti-vibration collet gland assembly, when tightened properly, compresses a split collet on the tube, providing the benefi cial gripping action. ll anti-vibration collet gland assemblies come with a Molybdenum isulfi de oating to guard against galling of the stainless components. land Pattern atalog Part O.. Tubing Size imensions (ex.) 65V4 65V4 65V4 65V4 65V6 65V6 65V6 omplete ssembly lat ollar Slotted ollet land Nut omplete ssembly lat ollar Slotted ollet 1 / / ll dimensions are for reference only and are subject to change. 65V6 65V9 65V9 65V9 65V9 land Nut omplete ssembly lat ollar Slotted ollet land Nut 9 / ll general terms and conditions of sale, including limitations of MT 1M R

8 igh Pressure Tubing MXMTOR offers a line of cold drawn thick wall tubing, with fl ow areas to compliment the high pressure valves and fi ttings. This tubing is made under strict manufacturing and quality control standards and inspections, with dimensional tolerances to match the requirements of the high pressure coned and threaded connections. The standard materials are 304 and 316 stainless steels. Other materials may be provided on special request, depending on the specifi c material, diameters and lengths. MXPRO also offers this tubing with the utofrettage process. utofrettage is the practice of subjecting the internal bore of the tubing to a pressure suffi ciently high enough to plastically deform the bore, resulting in a residual compressive stress once the pressure is released. utofrettage produces improved fatigue life of the tube, important in waterjet cutting and other production environments, reducing down time. dd suffi x - to tubing catalog number to specify utofrettage process. Tubing Tolerances Normal Tubing Size Tolerance O.. 1/ / / / / / atalog Tube Material its onnection Tube Size Working Pressure (psi) O to 100º 200º 400º 600º 800º 65TU TU TU TU TU TU SS 304SS 316SS 304SS 316SS 304SS 4 1 / ,000 58,500 53,950 49,400 46, / ,000 58,500 53,950 49,400 46, / ,000 58,500 53,950 49,400 46,800 ll dimensions are for reference only and are subject to change. 8 ll general terms and conditions of sale, including limitations of MT 1M R1 0109

9 oned and Threaded Nipples MXMTOR offers a line of coned and threaded high pressure tube nipples in a variety of lengths for all standard tube sizes. The coned and threaded high pressure tube nipples are available in 316 stainless steel. See chart below for ordering information. Special length coned and threaded nipples are available upon request. onsult MXPRO for availability and price. 2.75" 3" atalog s are 316 Stainless Steel material 4" 6" 8" 10" 12" its onnection Tube Size O.... Working Pressure at 100 (psi) 65N N N N N N N / ,000 65N N N N N N / ,000 65N N N N N / ,000 Standard nipples are not supplied with glands and collars, see ittings on page 6 for these components. See adjacent Tubing page 8, for pressure/temperature rating chart. ll dimensions are for reference only and subject to change. ll general terms and conditions of sale, including limitations of MT 1M R

10 heck Valves O-Ring heck Valves O-Ring heck Valves MXMTOR o-ring check valves provide high quality directional fl ow control and tight shutoff for liquids and gases. ll check valves are supplied with glands and collars. These check valves are not to be used as a relief device. Materials. ody, cover, poppet, cover gland: 316 series stainless steel Spring: 300 series stainless steel O-ring: Viton (-4 to 392 ) all heck Valves all heck Valves MXMTOR ball check valves prevent reverse fl ow where bubble tight shutoff is not mandatory. These check valves are designed with a ball cradled fl oating poppet to assure positive inline seating. This poppet design allows full fl ow around the ball to minimize pressure drop. heck valves are rated to 660. ll check valves are supplied with glands and collars. These check valves are not to be used as a relief device. Materials. ody, cover, poppet, cover gland: 316 series stainless steel all and spring: 300 series stainless steel Valve Pattern atalog Pressure Rating (psi) O.. Tube onnection Orifice Rated (v) imensions (ex.) O-Ring heck Valves 65O4 65,000 1/ O6 65,000 3/ O9 65,000 9/ all heck Valves ,000 1/ ,000 3/ ,000 9/ UTON: RQUNT NSPTONS of O-Rings are necessary to ensure proper service of the check valve. O-Rings have shown satisfactory service life in testing, however different service conditions may lead to variations in cycle and shelf life. ll dimensions are for reference only and subject to change. 10 ll general terms and conditions of sale, including limitations of MT 1M R1 0109

11 Line ilters ual-isc Line ilters MXMTOR dual-disc line fi lters are used to fi lter process fl uids in high pressure systems. This design helps remove the large particles fi rst through a coarse primary disc, which then allows a secondary disc to provide a smaller micron fi ltration. These fi lter elements are designed to withstand pressure surges without cracking, fl aking, or rupturing. ilter elements come standard in the following micron sizes: 5/8, 8/30, 30/56 (secondary/primary). ilters are rated for temperatures -60 to 660. ll line fi lters come with glands and collars. Materials ody, cover, cover gland: 316 series stainless steel lement: 300 series stainless steel up- Line ilters MXMTOR cup-type line fi lters are used when maximum fi ltration surface area and a single micron size element is preferred. This design increases the fi lter area as much as 6 times the area of the disc type fi lter, and will permit higher fl ow rates with a lower pressure drop, and longer intervals between element changes. ilter elements come standard in 5, 30, or 56 micron sizes and are easily replaced. ilters are rated for temperatures -60 to 660. ll line fi lters come with glands and collars. Materials: ody, cover, cover gland: 316 series stainless steel lement: 300 series stainless steel ual-isc Line ilters up- Line ilters atalog Pressure Rating (psi) O.. Tube onnection Orifice Micron Size ilter lement rea (in. 2 ) imensions (ex.) ual-isc Line ilters 654-5/8 5/ /30 65,000 1/ / /56 30/ /8 5/ /30 65,000 3/ / /56 30/ /8 5/ /30 65,000 9/ / /56 30/56 up- Line ilters ,000 1/ ,000 3/ ,000 9/ t is recommended that all fl uids entering a high pressure system be thoroughly cleaned. Maximator fi lters are designed to remove small amounts of process particles. Pressure differential should not exceed 1000 psi across the fi lter elements. ll general terms and conditions of sale, including limitations of MT 1M R ll dimensions for reference only and are subject to change. 11

12 Safety ead ssembly MXMTOR safety head assemblies are used to provide over-pressure protection to high pressure systems. These safety head assemblies are to be used with the appropriate ¼ angular rupture disc listed in the chart below. 75,000 old-down nut torque vs. rupture disc pressure RT ody Safety ead ssembly Rupture isc (not included) old-down Ring old-down Nut urst RT (psi) 60,000 45,000 30,000 15,000 0 ¼ ang. disc /8" NPT emale onnection Torque (ft - lbs) Safety ead ssembly atalog without isc its onnection O.. Tube Pressure Rating (psi) ody Torque (ft - lbs.) (ex.) (ex.) imensions (L.) (..) (..) 65S4 4 1/4 65, S6 6 3/8 65, S9 9 9/16 65, ll dimensions are for reference only and are subject to change. ¼" ngular Rupture iscs 1/ 4 " angular seat rupture discs are designed to be used with the safety head assemblies that are shown above. Minimum rupture disc pressure ratings should be at least 110% of system operating pressure. The standard rupture disc material is nconel. The pressure ranges indicated in the table below are at room temperature (72 ). Other materials and pressure ranges are available upon request. atalog Pressure range (psi) atalog Pressure range (psi) atalog Pressure range (psi) atalog Pressure range (psi) R ,164-1,272 R ,790-7,420 R ,490-18,020 R ,100-31,800 R ,455-1,590 R ,275-7,950 R ,460-19,080 R ,525-34,450 R ,697-1,855 R ,760-8,480 R ,430-20,140 R ,950-37,100 R ,940-2,120 R ,245-9,010 R ,400-21,200 R ,375-39,750 R ,425-2,650 R ,730-9,540 R ,370-22,260 R ,880-42,400 R ,910-3,180 R ,215-10,070 R ,340-23,320 R ,255-45,050 R ,395-3,710 R ,700-10,600 R ,310-24,380 R ,650-47,700 R ,880-4,240 R ,670-11,660 R ,280-25,440 R ,075-50,350 R ,365-4,770 R ,640-12,720 R ,250-26,500 R ,500-53,000 R ,850-5,300 R ,610-13,780 R ,220-27,560 R ,350-58,300 R ,335-5,830 R ,580-14,840 R ,190-28,620 R ,200-63,600 R ,820-6,360 R ,550-15,900 R ,160-29,680 R ,475-71,550 R ,305-6,890 R ,520-16,960 R ,130-30,740 R ,900-74, ll general terms and conditions of sale, including limitations of MT 1M R1 0109

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