Integral-Bonnet Needle Valves
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- Francis Gibbs
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1 Integral-Bonnet Needle Valves 18, 20, and 26 Series Live-loaded packing system Compact design Working pressures up to 6000 psig (413 bar) Temperatures up to 600 F (315 C)
2 Integral-Bonnet Needle Valves 18, 20, and 26 Series 653 Features Stem Designs Veeall series Soft-seatall series Regulating series Sizes From to in. (2.0 to 9.5 mm) Flow Coefficients (C v ) From 0.09 to Flow Patterns Straight, angle, and cross patterns Panel Mounting series Live-Loaded Packing System Packing nut enables easy external adjustments Fully supported packing reduces need for adjustment 2-piece chevron packing with disc springs improves seal reduces friction wear compensates for wear reduces operating torque Round handle shown; bar handle available Series 20K Series 20V and 26 Series Knob handle Bar handle shown; round handle available Vee stem shown; regulating stem and soft-seat stem with PCTFE tip available Vee stem shown; softseat stem with PCTFE tip available Soft-seat stem with PCTFE tip Pressure-Temperature Ratings Ratings are limited to: 200 F (93 C) max with soft-seat stem with PCTFE stem tip. 250 F (121 C) max with UHMWPE packing. 450 F (232 C) max with PFA packing. 600 F (315 C) max with PEEK packing. To order a valve with soft-seat stem and PCTFE stem tip, see Ordering Information and Dimensions, page 655 and 657. To order a valve with UHMWPE or PEEK packing, see Options and Accessories, page 658. Series 20 and 26 Series ASME Class 2080 N/A 1500 Material Group 2.2 N/A 3.4 Material Name 316 SS Brass Steel oy 400 Temperature, F ( C) Working Pressure, psig (bar) 65 ( 53) to 20 ( 28) 20 ( 28) to 100 (37) 200 (93) 250 (121) 300 (148) 350 (176) 400 (204) 450 (232) 500 (260) 600 (315) 5000 (344) 5000 (344) 4295 (295) 4085 (281) 3875 (266) 3715 (255) 3560 (245) 3435 (236) 3310 (228) 3130 (215) 2350 (161) 2200 (151) 2050 (141) 1470 (101) 390 (26) 2730 (188) 2695 (185) 2660 (183) 2615 (180) 2640 (181) 2555 (176) 2470 (170) 2430 (167) 2390 (164) 2380 (163) 2375 (163) ASME Class 2500 Material Group 2.2 Material Name 316 SS Temperature F ( C) 65 ( 53) to 100 (37) 200 (93) 250 (121) 300 (148) 350 (176) 400 (204) 450 (232) 500 (260) 600 (315) For more information about pressure ratings of valves with tube fitting end connections, see Tubing Data (MS ), page 224. Working Pressure psig (bar) 6000 (413) 5160 (355) 4910 (338) 4660 (321) 4470 (307) 4280 (294) 4130 (284) 3980 (274) 3760 (259)
3 654 Needle and Metering Valves Materials of Construction 1a Valve Body Materials Material Grade/ASTM Specification Component Series 316 SS Brass Steel oy 400 1b 1a Bar handle Handle pin 18 Anodized aluminum 2024/B221 or A209 Steel/A108 Nickel cadmium-plated steel 1b Round handle O and 1 Phenolic with brass insert Nickel cadmium-plated steel 1c 1c Knob handle 20K Anodized aluminum 7129/B221 Nickel cadmiumplated steel 1d 1d Bar handle Handle pin, set screw 20V and 26 S17400/A564 9a 2 3 9b 9c 2 Packing nut Brass 360/ B16 12L14/ A108 3 Gland ➀ and SS/A240, A167 4 Packing springs ➁ S17700/A693 B Packing gland 316 SS/A240, A276, B783 6 Upper packing PFA/D Lower packing 8 Lower gland 316 SS/A240 9a Regulating stem 9b Vee stem 9c Soft-seat stem Stem tip Chrome-plated➂ PCTFE/D1430 B127 B164 11a 10 Panel nut 11a Body 316 SS 316 SS/A182 Brass 360/ B16 Brass 377/ B283 Cadmiumplated 11L17/ A SS B564 11b 20 and 11b Body 316 SS/A Lubricant Tungsten disulfide- and fluorocarbon-based Wetted components listed in italics. Valve series listed with standard handles. For handle options, see Handles, page 659. ➀ 1 series valves with orifice of in. (4.4 mm). ➁ O, 20 and 1 series with orifice of (4.4 mm)2 springs; 18, 26, and 1 series with orifice of 3 springs. ➂ Regulating and vee stem tip and threads; soft-seat stem threads. Testing Every integral-bonnet needle valve is factory tested with nitrogen at 1000 psig (69 bar). Seats have a maximum allowable leak rate of 0.1 std cm 3 /min. Shell testing is performed to a requirement of no detectable leakage with a liquid leak detector. Cleaning and Packaging integral-bonnet needle valves are cleaned and packaged in accordance with Standard Cleaning and Packaging (SC-10) (MS-06-62), page Cleaning and packaging in accordance with Special Cleaning and Packaging (SC-11) (MS-06-63), page 1175, to ensure compliance with product cleanliness requirements stated in ASTM G93 Level C are available as an option.
4 Flow Data at 100 F (37 C) Flow Coefficient at Turns Open O and 1 Series in. in. in. (4.4 mm) Regulating Stem in. in. (4.4 mm) in. Integral-Bonnet Needle Valves 18, 20, and 26 Series 655 Ordering Information and Dimensions Series Dimensions, in inches (millimeters), are for reference only and are subject to change. F Straight pattern H open D E G panel hole Panel mount thickness 1/8 to 1/4 (3.2 to 6.4) 18 Series 20 and 26 Series in. (9.5 mm) in. (9.5 mm) in. Regulating Stem Vee Stem Soft-Seat Stem in. (3.2 mm) in. Angle pattern B 1 C Stainless Steel Valves with Regulating Stems Select an ordering number. oy 400, Brass, and Steel Valves with Regulating Stems Replace SS in the ordering number with a material designator. Example: M-ORS2 s Replace R in the ordering number with V for a vee stem or K for a soft-seat stem with PCTFE stem tip. Examples: SS-OVS2 SS-OKS2 Angle-Pattern Valves Add -A to the ordering number. Example: SS-ORS2-A Cross-Pattern Valves E H open Certain 1 series valves are available with cross-pattern bodies, which provide continuous flow between the side ports and on-off or regulating flow through the bottom port. Shown at right: SS-1RS4-X Contact your authorized sales and service representative for more information and additional ordering numbers. B 2 A D B 1 G panel hole Panel mount thickness 1/8 to 1/4 (3.2 to 6.4) Material oy 400 Brass Steel F Designator M B S
5 656 Needle and Metering Valves Ordering Information and Dimensions End Connections Ordering Dimensions, in. (mm) Inlet/Outlet Size C v in. (mm) Number A B 1 B 2 C D E F G H 1.94 SS-ORS2 (49.3) (32.8) 0.44 Fractional tube fittings Metric tube fittings Female NPT Male NPT Male NPT/ tube fitting Male/ female NPT Female ISO➀ 1/4 in SS-1RS4 SS-1RS /2 in. SS-1RS8 Dimensions determined using valves with regulating stems and standard handles. Dimensions are shown with nuts finger-tight. ➀ See specifications ISO 7/1, BS EN , DIN-2999, JIS B (57.6) 2.58 (65.5) 2.80 (71.1) 1/2 in SS-18RS /4 in. (9.5) SS-18RS12 (96.5) 3 mm 0.09 SS-ORS3MM 6 mm SS-1RS6MM mm SS-1RS8MM 10 mm SS-1RS10MM mm SS-1RS12MM 1.94 (49.3) 2.27 (57.6) 2.34 (59.4) 2.60 (66.0) 2.80 (71.1) 12 mm SS-18RS12MM mm (9.5) SS-18RS18MM (96.5) 1/8 in SS-ORF2 SS-1RF2 SS-1RF (53.8) SS-18RF6 1/2 in. (9.5) SS-18RF8 SS-ORM2 1/8 in. SS-1RM /4 in. SS-1RM /2 in. 1/4 in (9.5) SS-1RM6 SS-18RM8 SS-ORM2-S2 SS-1RM4-S (38.1) 1.97 (50.0) (62.5) 1.73 (43.9) 1.95 (49.5) 1/4/ SS-1RM4-S (61.5) 0.73 SS-1RM6-S6 3/8/ 2.52 SS-1RM6-S8 1/2 in. (64.0) 1/2 in (9.5) SS-1RM4-F4 SS-18RM8-F8 SS-1RF4RT 2.19 (55.6) 2.12 (53.8) SS-18RF6RT 1/2 in. (9.5) SS-18RF8RT 1.13 (28.7) (32.8) 1.40 (35.6) (28.7) 1.17 (29.7) 1.30 (33.0) 1.40 (35.6) (23.9) 0.81 (20.6) 1.06 (26.9) 0.81 (20.6) 1.12 (28.4) 0.98 (24.9) 1.13 (28.7) 0.75 (19.1) 0.98 (24.9) (32.8) 1.12 (28.4) 1.40 (35.6) 1.06 (26.9) 1.12 (28.4) 1.06 (26.9) 1.51 (11.2) 1.79 (45.5) (67.3) (32.8) (11.2) 1.54 (39.1) (45.7) (67.3) 1.25 (31.8) (11.2) (30.2) 1.06 (26.9) 1.19 (30.2) 0.44 (11.2) 1.36 (34.5) (32.8) (11.2) 1.79 (45.5) (12.2) 3.91 (99.3) 3.91 (99.3)
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